Toro 30799 Operator's Manual

72” Flex Deck
Side Discharge Mower
Model No. 30799—220000001 and Up
Form No. 3327–739
Operator ’s Manual
English (EN)
Warning
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Contents
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 4. . . . . . . . . . . . . . . .
Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 6. . . . . . . . . . . . . . . . . . . . .
Optional Equipment 6. . . . . . . . . . . . . . . . . . . . . . .
Setup 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup Instructions 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mount Hose Clamp 8. . . . . . . . . . . . . . . . . . . . . . .
Grass Deflector 8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Mount Rear Castor Wheels 8. . . . . . . . . . . . . . . . . .
Connect Right-hand Push Arm To Cutting Unit 8. . Connect Left-hand Push Arm To Cutting Unit 9. . .
Mount Front Lift Arm 10. . . . . . . . . . . . . . . . . . . . .
Mount Rear Lift Bracket 11. . . . . . . . . . . . . . . . . . .
Install Drive Shaft To Traction Unit 11. . . . . . . . . . .
Install Lift Chains 12. . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Counter Balance Spring 12. . . . . . . . . . . . . .
Grease Cutting Unit 12. . . . . . . . . . . . . . . . . . . . . . .
Install Rear Weight 12. . . . . . . . . . . . . . . . . . . . . . . .
Page
Page
Before Operating 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Lubricant In Gear Box 13. . . . . . . . . . . . . . . .
Adjusting Height-of-cut 13. . . . . . . . . . . . . . . . . . . .
Check Tire Pressure 14. . . . . . . . . . . . . . . . . . . . . . .
Adjust Skid 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjust Rollers 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grass Deflector 16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 16. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Greasing The Cutting Unit 17. . . . . . . . . . . . . . . . . .
Trouble Shooting 18. . . . . . . . . . . . . . . . . . . . . . . . .
Separating Cutting Unit From Traction Unit 19. . . .
Mounting Cutting Unit To Traction Unit 19. . . . . . .
Adjusting Drive Belts 19. . . . . . . . . . . . . . . . . . . . . .
Replacing Drive Belts 20. . . . . . . . . . . . . . . . . . . . . .
Servicing Front Bushings In Castor Arms 20. . . . . .
Servicing Castor Wheels And Bearings 21. . . . . . . .
Replacing Grass Deflector 21. . . . . . . . . . . . . . . . . .
Removing Cutter Blade 21. . . . . . . . . . . . . . . . . . . .
Inspecting And Sharpening Blade 22. . . . . . . . . . . .
Correcting Cutting Unit Mismatch 23. . . . . . . . . . . .
The Toro General Commercial Products Warranty 24. .
2002 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
All Rights Reserved
2
Introduction
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The two numbers are stamped into a plate that is riveted to the mower.
Write the product model and serial numbers in the space below:
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information worthy of special attention.
3
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
93-3709
100-6582
1. Warning—Cutting hazard of hands
93-6696
1. Warning—part is spring loaded. Read the operator’s manual.
93-7818
1. Warning—torque the blade bolt to 115–149 Nm. Read the operator’s manual for further instructions.
104-2526
1. Warning—read the operator’s manual.
2. Lower cutting unit before going down hills. When operating the Groundsmaster 325-D or 345 two-wheel drive or four-wheel drive, rear weight must be added to the machine.
100-8038
1. Height-of-cut setting for rear deck chain
54-9220
100-8046
4
100-6578
1. Entanglement hazard—keep belt covers in place. Stay away from moving parts.
93-6697
1. Change the gearbox oil every 50 hours. Read the operator’s manual for further instructions.
100-8039
1. Height-of-cut setting for rear castor wheels on left chamber
104-7449
1. Height-of-cut setting for rear castor wheels on right chamber
93-7824
1. Thrown object hazard—keep bystanders away.
2. Thrown object hazard from mower—keep the deflector in place.
3. Cutting/dismemberment hazard of hands or feet—stay away from rotating blades and moving parts.
92-3035
1. Height-of-cut setting for front castor wheels.
5
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Configuration Height of Cut Adjustable front and rear, in .50 inch increments from 1 to 4 inches.
Construction
Blades Three 25 inch long, .25 inch thick, heat treated steel blades.
Cutter Drive
Spindles
Castor Wheels
Anti Scalp Trimability 34, uncut circle, 25, uncut circle with use of individual wheel brakes.
Tip Speed 15,000 ft./min. @ 3200 engine RPM. Discharge Left-hand, side discharge (recycler kit available).
Three blades, one blade center section, and two 1 blade floating wings. Wings flex up and down 12 degrees in a single plane perpendicular to from center section.
12-gauge steel, 5.25 inches deep, welded construction and reinforced with 10-gauge steel channels.
PTO driven gearbox with 1.26–1 spiral bevel gears. One “B” section belt on center section. One “B” section belt on each wing. Center section tensioned through spring loaded idler. Wings tensioned through adjustable fixed idler.
Cast iron housing, 1-1/4 inch dia shaft with welded blade retainer. Turning on two greaseable tapered roller bearings. A positive splined connection attaches pulley to spindle shaft.
Front: Four 8 inch pneumatic wheels with greaseable roller bearings. Rear: Two 8 inch pneumatic wheels with greaseable roller bearings (one on each wing). Center section suspended from push arms.
Anti-scalp cup (11 inch diameter) located on each blade. One anti-scalp roller on rear of center section. Adjustable skid on right wing.
Belt Covers Steel covers bolted down, meets CE requirements.
Weight 550 lb.
Width 83-1/2 in.
Optional Equipment
High Lift Blade Part No. 23-2410 Height of cut spacers 1/4 Part No. 54-8810 Foam Filled 8” Tire Recycler Kit Atomic Blade
Part No. 93-5974
Model No. 30838
Part No. 106–4354
6
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been received. Without these parts, total setup cannot be completed. Some parts may have already been assembled at the factory.
Description Qty. Use
Hose clamp Hose bracket Capscrew, 1/4 x 1 in. Nut
Push arm adapter Push arm plate Capscrew, 3/8 x 2-3/4 in. Flat washer Nut
Front lift arm Locknut Capscrew, 3/8 x 3 in.
Rear lift bracket Square U-bolt U-bolt Height-of-cut chain Clevis pin Hairpin Nut
1 2 2 2
1 1 4 4 4
1 2 2
1 1 1 1 1 1 6
Install hose clamp
Install right push arm adapter
Install rear lift support
Capscrew, 3/8 x 7/8 in. 4 Secure covers for CE Roll pin 1 Install drive shaft Danger decal 1 Place over 54-9220 on deflector for CE. Parts catalog 1 Operator’s manual 1 Read before operating the machine. Registration card 1 Fill out and return to Toro.
7
Setup Instructions
Mount Hose Clamp
1. Using dimensions shown in figure 1, locate, mark and
drill (2) .28 in. dia. holes in traction unit platform. Use caution when drilling as there are hoses and cables under platform.
4.41”
1
Figure 3
1. Grass deflector
Mount Rear Castor Wheels
.75”
12.75”
Figure 1
2. Secure hoses to under side of platform with clamp, (2)
brackets, capscrews and nuts. Position brackets to fit contour of hoses and platform.
2
1
Figure 2
1. Clamp 2. Bracket
The rear castor wheels are shipped secured upside down to deck brackets.
1. Remove capscrew and locknut securing front of rear
castor pivot to deck bracket.
1
Figure 4
1. Rear castor pivot arm
2. Turn pivot right side up and secure front of castor pivot
arm to front of deck bracket with capscrew and locknut removed.
Grass Deflector
1. Remove shipping bands allowing deflector to be
lowered.
Warning
Deflector is spring loaded in the down position and will rotate downward, if not retrained, when band is cut. If done improperly, personal injury may occur.
3. Align the pivot arm holes with selected height-of-cut
bracket holes in the deck frame, install clevis pin and secure with hairpin cotter.
4. Repeat procedure on other castor wheel assembly.
Connect Right-hand Push Arm To Cutting Unit
Note: Ball joints are shipped with traction unit.
1. Thread a jam nut fully onto ball joint.
8
Loading...
+ 16 hidden pages