Toro 30659 LT-F3000 Operator's Manual

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Page 1

FormNo.3401-570RevA

LT-F3000Heavy-DutyTripleTurf FlailMower

ModelNo.30659—SerialNo.316000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3401-570*A

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ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheseparateproductspecic DeclarationofConformity(DOC)sheet.

Introduction

Thismachineisaride-onlawnmowerintendedtobeusedby professional,hiredoperatorsincommercialapplications.It isprimarilydesignedforcuttinggrassonparks,sportselds, caravanparks,cemeteries,andcommercialgrounds.Itis designedforcuttinglongandshortgrass.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactToroforproductsafetyandoperation trainingmaterials,accessoryinformation,helpndinga dealer,ortoregisteryourproductdirectlyatwww .Toro.comor ToroCommercialProductsServiceDepartment,Spellbrook, BishopsStortford,CM234BU,England,+44(0)1279603019, Email:uk.service@toro.com.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Themodelandserialnumbersareona platemountedontheleftsideoftheframeunderthefoot rest.Writethenumbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure1), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contactusatwww.Toro.com.

PrintedintheUK

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................12

ProductOverview.........................................................12

Controls...............................................................13

Specications........................................................20

Attachments/Accessories........................................20

Operation....................................................................21

ThinkSafetyFirst...................................................21

CheckingtheEngine-OilLevel.................................21

CheckingtheCoolingSystem...................................22

AddingFuel...........................................................23

CheckingtheHydraulicFluid...................................23

CheckingtheTirePressure......................................24

CheckingtheTorqueoftheWheel-Lug

Nuts.................................................................24

UsingtheOperatorPlatformLatching

Mechanism........................................................25

UnderstandingtheOperator-Presence

Controls............................................................25

StartingandShuttingOfftheEngine.........................25

FlailCuttingUnitGeneralInformation......................27

AdjustingtheHeightofCut.....................................27

ControllingthePositionoftheIndividualCutting

Units.................................................................28

UsingtheCuttingUnitAuto-LimitedLiftin

Reverse.............................................................28

EngagingtheCuttingUnitDrive..............................29

UsingW eight-Transfer/TractionAssistance...............29

FoldingtheROPS..................................................29

LocatingtheJackingPoints......................................30

HaulingtheMachine...............................................30

TowingtheMachine...............................................31

OperatingTips......................................................33

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

DailyMaintenanceChecklist....................................35

PreparingtheMachineforMaintenance.....................37

ServiceIntervalChart.............................................37

Lubrication...............................................................38

GreasingtheBearings,Bushings,andPivots...............38

EngineMaintenance..................................................39

CheckingtheEngineOverheatWarning

System..............................................................39

ServicingtheAirCleaner.........................................39

ServicingtheEngineOilandFilter............................40

FuelSystemMaintenance...........................................41

DrainingtheFuelTank...........................................41

CheckingtheFuelLinesandConnections..................41

BleedingtheFuelSystem.........................................41

ReplacingtheFuelFilter..........................................42

ElectricalSystemMaintenance....................................42

CheckingtheElectricalSystem.................................42

CheckingtheBatteryCondition................................42

ServicingtheBattery...............................................43

DriveSystemMaintenance.........................................43

ChangingtheTransmissionOilFilter........................43

ChangingtheHydraulic-ReturnFilter........................44

CheckingtheRear-WheelAlignment.........................44

InspectingtheTransmissionControlCableand

OperatingMechanism.........................................45

CoolingSystemMaintenance......................................45

RemovingDebrisfromtheCoolingSystem................45

BeltMaintenance......................................................46

TensioningtheAlternatorBelt.................................46

ControlsSystemMaintenance.....................................47

CheckingtheForward/ReverseTravelPedal

Action...............................................................47

CheckingtheOperator-Presence-SeatSwitch.............47

CheckingtheCutter-Drive-InterlockSwitch...............47

CheckingtheParking-Brake-InterlockSwitch.............47

CheckingtheTransmission-Neutral-Interlock

Switch...............................................................47

HydraulicSystemMaintenance....................................48

ServicingtheHydraulicSystem.................................48

CheckingtheHydraulic-Fluid-OverheatWarning

System..............................................................48

CheckingtheHydraulicLinesandHoses....................49

CuttingUnitSystemMaintenance.................................49

InspectingtheBlades..............................................49

ReplacingtheBlades...............................................50

CheckingtheBladeBolts.........................................50

CheckingtheBackGuard........................................51

ClearingtheFlailRotors..........................................51

CheckingtheRubberGuard.....................................51

CheckingtheCuttingUnitPivot...............................51

CheckingtheRotor.................................................52

CheckingtheRear-RollerBearingAdjustment............52

CheckingRear-RollerScraperWireTension................53

RaisingtheMachineOfftheGround.........................53

DisposingofWaste.................................................53

Storage........................................................................54

PreparingtheTractionUnit.....................................54

PreparingtheEngine..............................................54

Troubleshooting...........................................................55

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Safety

ThismachinehasbeendesignedinaccordancewithENISO 5395:2013.

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby themachine.

•Replacedamagedorwornsilencers/mufers.

•Onlyuseaccessoriesandattachmentsapprovedbythe

manufacturer.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladebolts,andcuttingunitsarenotwornordamaged. Replacewornordamagedbladesandboltsinsetsto preservebalance.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.

Training

•Readtheoperator'smanualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir property.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:

–Theneedforcareandconcentrationwhenworking

withride-onmachines.

–Controlofaride-onmachineslidingonaslopeisnot

regainedbytheapplicationofthebrake.Themain reasonsforlossofcontrolare:

◊Insufcientwheelgrip

◊Beingdriventoofast

◊Inadequatebraking

◊Thetypeofmachineisunsuitableforitstask

◊Lackofawarenessoftheeffectofground

conditions,especiallyslopes

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtootherpeopleordamage toproperty.

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,safetyglasses,andearprotection. Tiebacklonghairanddonotwearjewelry.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandotherexhaustgasses cancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,engagetheparking

brake,disengagethecuttingunitdrivesystem,andensure thattheforward/reversespeedcontrolsareintheneutral position.

•Donotuseonaslopeofmorethan20°.Careshouldbe

takenwhenusingthemoweronanyslopewhereground conditionsaresuchthattheremaybeariskofthemower rollingover.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst overturning:

–Donotstoporstartsuddenlywhengoingupor

downhill.

–Machinespeedsshouldbekeptlowonslopesand

duringtightturns.

–Stayalertforhumpsandhollowsandotherhidden

hazards.

–Donotturnsharply.Usecarewhenreversing.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfacesother

thangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.

•Donotchangetheenginegovernorsettingsorover-speed

theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

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–Stoponlevelground.

–Disengagethedrivetothecuttingunits.

–Liftcuttingunitstothetransportpositionand

securelylockthesafetylatchesoralternativelylower cuttingunitstotheground.

–Ensurethatthetransmissionisinneutralandengage

theparkingbrake.

–Shutofftheengineandremovethekey .

•Whentransportingthemower:

–Disengagethedrivetothecuttingunits.

–Liftcuttingunitstothetransportpositionand

securelylockthesafetylatches.

–Engagetheparkingbrake.

–Shutofftheengineandremovethekey .

•Whendrivingthemowerbetweenworksitesitis

importanttoensurethatthecuttingunitscannotbe inadvertentlyloweredandstarted:

–Disengagethedrivetothecuttingunits.

–Raisethecuttingunitstothetransportposition.

–Engagethetransportlatchesandsafetylockingrings.

•Shutofftheengineanddisengagedrivetothecutting

units:

–beforerefuelling;

–beforemakingheightadjustmentunlessadjustment

canbemadefromtheoperator'sposition.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthemower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforestartingandoperatingthe equipment.

•Reducethethrottlesettingduringenginerun-outand,if

theengineisprovidedwithashut-offvalve,turnthefuel offattheconclusionofmowing.

•Keepyourhandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopthecuttingunitsif youarenotmowing.

•Donotoperatethemowerwhentired,ill,orunderthe

inuenceofalcoholordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,useextreme

careinhandlingfuel.Fuelisextremelyammableandthe vaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fuel-dispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

RolloverProtectionSystem(ROPS)

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse theseatbeltwheneveryouoperatethemachine.

•LowerafoldingROPStemporarilyonlywhenitis

absolutelynecessary.Donotweartheseatbeltwhenthe ROPSisfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Becertainthatyoucanreleasetheseatbeltquicklyinthe

eventofanemergency.

•Checktheareatobemowedandneverfolddown

afoldableROPSinareaswherethereareslopes, embankments,dropoffsorwater.

•Checkcarefullyforoverheadclearances(i.e.,branches,

doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionbythoroughly

inspectingitperiodicallyfordamageandkeepingall mountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorreviseit.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbyThe

Toro®Company.

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MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandallhardware

andhydraulicttingstightened.Replaceallwornor damagedpartsanddecals.

•Ifyoumustdrainthefueltank,dothisoutdoors.

•Becarefulduringadjustmentofthemachinetoprevent

entrapmentofthengersbetweenmovingbladesand xedpartsofthemachine.

•Onmulti-cuttingunitmachines,takecareasrotatinga

cuttingunitcancauseothercuttingunitstorotate.

•Disengagedrives,lowerthecuttingunits,setparking

brake,shutofftheengine,andremovethekeyfromthe ignition.W aitforallmovementtostopbeforeadjusting, cleaning,orrepairing.

•Cleangrassanddebrisfromcuttingunits,drives,

silencers/mufers,andenginetohelppreventres.Clean upoilorfuelspills.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Connect positiverstandnegativelast.

•Usecarewhencheckingthecuttingunits.Weargloves

andusecautionwhenservicingthem.

•Keepyourhandsandfeetawayfrommovingparts.

Ifpossible,donotmakeadjustmentswiththeengine running.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.

WARNING

Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

•Knowhowtoshutofftheenginequickly .

•Wearingsafetyshoesisadvisableandrequiredbysome

localordinancesandinsuranceregulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafety-interlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Topreventloss

ofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,or

otherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrolof themachine.

•Raisethecuttingunitswhendrivingfromaworkarea

toanother.

•Donottouchtheengine,silencer/mufer,orexhaust

pipewhiletheengineisrunningorsoonafterithas stoppedbecausetheseareascouldbehotenoughtocause burns.

•Iftheenginestallsorlosesheadwayandcannotmakeit

tothetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.

•Whenapersonorpetappearsunexpectedlyinornearthe

mowingarea,stopmowing.Carelessoperation,combined withterrainangles,ricochets,orimproperlypositioned guardscanleadtothrownobjectinjuries.Donotresume mowinguntiltheareaiscleared.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedinthesafetystandards.

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.

MaintenanceandStorage

•Makesurethatallhydraulic-lineconnectorsaretightand

allhydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompin-holeleaksor

nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Seekimmediatemedicalattentionifuidis injectedintotheskin.

Page 7

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinthesystemmustbe relievedbystoppingtheengineandloweringthecutting unitsandattachmentstotheground.

SoundPowerLevel

Thisunithasameasuredsoundpowerlevelof105dB(A), whichincludesanUncertaintyValueof1dBA.

•Checkallfuellinesfortightnessandwearonaregular

basis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keepyourhands,feet,clothing,andanyparts ofthebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.

•Toensuresafetyandaccuracy ,haveanAuthorizedToro

Distributorcheckthemaximumenginespeedwitha tachometer.Themaximumgovernedenginespeed shouldbe3,000rpm.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlyTororeplacement partsandaccessories.Replacementpartsandaccessories madebyothermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof91 dB(A),whichincludesanUncertaintyValue(K)of3dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinENISO5395:2013.

VibrationLevel

Hand-Arm

Measuredvibrationlevel=1.3m/s

UncertaintyValue(K)=0.7m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.4m/s

UncertaintyValue(K)=0.2m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO5395:2013.

Page 8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

40-13–010

1.Cuttinghazardofhand

2.Cuttinghazardoffoot

70-13-072

1.Jackingpoint

70-13-077

1.Warning—shutofftheengineandremovetheignitionkey beforereleasingoroperatingsafetylatches.

950889

1.Warning—hotsurfaces.

111-3277

1.Horn5.Fast

2.Cutters—lower/oat

3.Cutters—hold7.Slow

4.Cutters—raise

6.Enginespeed

111-0773

1.Warning—crushingofngers,forceappliedfromside.

111-3344

1.Ignitionswitch

Page 9

111-3562

111-3 658 Rev B

1.Presspedaltoadjuststeeringwheeltilt.

111-3658

111-3566

1.Falling,crushinghazard—ensurethattheoperator-platform latchisengagedbeforeoperating.

111-3567

1.Pedaloperation

1.Cutterhead

2.Latch

3.Unlatch

111-3901

1.Transmissionoil—readtheOperator'sManualformore information.

111-3902

1.Warning—cuttinghazardofhand,fan.

2.Hotsurfaces—readtheOperator'sManualformore information.

Page 10

1.Height-of-cutchart

111-9648

1.Warning—readtheOperator'sManual;torquethenutsto 45N∙m(33ft-lb).

111-9382

117-3276

111-9647

1.ReadtheOperator'sManual—lltothemaximumlevel; donotoverll.

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe Operator'sManual.

Page 11

111-5007

1.Tippinghazard—slowmachinebeforeturning.

2.Tippinghazard—operateonslopeslessthan20degrees,donotoperateonslopesgreaterthan20degrees.

3.Tippinghazard—alwaysweartheseatbeltwhenarolloverprotectionsystem(ROPS)isinuse,donotwearaseatbeltwhen theROPSbarislowered.

4.Warning—readtheOperator'sManual,removetheignitionkeybeforeperforminganymaintenance.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

111-9649

1.ReadtheOperator'sManualformoreinformationonservice andmaintenance.

2.Tirepressure—1bar(14.5psi)9.Checktheairlter.

3.Checkallfasteners.10.Inspectthebladesforwear.

4.Checkforhydraulicleaks.11.Ensurethebottleislledtothelowline.

5.Checkthetransmission-oillevel.12.Cleanthecoolingsystem.

6.Checkthefuellevel.13.Cleanthemachineandtorquethefrontwheelto200N∙m

7.Checktheoillevel.

8.Ensurethebladesstopwhenyouleavetheoperatingposition.

andtherearwheelto54N∙m.

Page 12

Setup

MediaandAdditionalParts

Description

Operator'sManual Engineoperator’smanual1

PartsCatalog

DeclarationofConformity

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

Qty.

1Usethepartscatalogtolookupandorderparts.

Readthemanualsbeforeoperatingthemachine.

TheDeclarationofConformityservesasconrmationof CEcompliance.

Use

ProductOverview

1.Frontcuttingunits

2.Controlarm

3.Steeringwheel

Figure2

4.Operator'sseat

5.Enginehood

6.Rearcuttingunit

Page 13

Controls

g014419

g014420

1 2

ControlPanelComponents

Figure4

1.Weighttransfercontrol

Figure3

1.Ignitionswitch11.Transmission-neutral

2.Lightingswitch(supplied withlightingkit)

3.Limited-lift-in-reverse switch

4.Throttle-controllever14.Direction-indicatorswitch

5.Hornbutton

6.Engine-oil-warninglight

7.Battery-charge-warning light

8.Hydraulic-uid-warning light

9.Engine-coolant-warning light

10.Cutting-unit-driveswitch

indicator

12.Parking-brakeswitch

13.Engine-preheat-indicator light

(suppliedwithlightingkit)

15.Differential-lockswitch

16.Lift-controlswitches

17.Hazard-warningswitch (suppliedwithlightingkit)

18.Warning-beaconswitch (suppliedwithbeaconkit)

19.Hourmeter

20.Auxiliary12Vsocket

Figure5

1.Reversetravelpedal2.Forwardtravelpedal

BrakingSystem

ParkingBrake

Movetheparking-brakeswitchtotheforwardpositionby pressingthesmallerlockingbuttonandmovingtheswitch forwardtoengagetheparkingbrake(Figure6).

Note:Donotoperatethemowerwiththeparkingbrake engagedanddonotengagetheparkingbrakewhilethe mowerismoving.

Thislightilluminateswhentheparkingbrakeisengagedand theignitionkeyisturnedtopositionI.

Page 14

WARNING

g014420

1 2

Theparkingbrakeoperatesonthefrontwheels onlyandthemachinecouldrolloverandmaycause ejectionfromthemachine,paralysis,orevendeath.

Donotparkthemachineonaslope.

Figure6

Note:Theenginespeeddictatesthespeedoftheother

functions,i.e.,travel,ail-rotorrotationspeed,andcutting unitliftspeed.

1.Parking-brakeswitch

ServiceBrake

Servicebrakingisachievedbythehydraulictransmission system.Whentheforwardorreversetravelpedalsare releasedortheenginespeedisreduced,servicebraking becomeseffectiveandtravelspeedisautomaticallyreduced. Toincreasethebrakingeffect,pushthetransmissionpedal intotheNEUTRALposition.Servicebrakingiseffectiveon thefrontwheelsonly.

DANGER

Theservicebrakingsystemdoesnotholdthe moweratastandstillandcouldcausesevereinjury ordeath.

Alwaysensurethattheparkingbrakeisengagedto parkthemoweratastandstill.

EmergencyBrake

Intheeventofservicebrakefailure,turntheignitionoffto bringthemowertoastandstill.

Figure7

1.Throttle-controllever

Travel

Forwardtravel:Presstheforwardtravelpedaltoincrease forwardtravelspeed.Releasethepedaltoreducespeed (Figure8).

Reversetravel:Pressthereversetravelpedaltoincrease reversetravelspeed.Releasethepedaltoreducespeed (Figure8).

Stop(Neutral):Releasetheforwardorreversetravelpedal.

DANGER

Thismachineisequippedwithanemergency brakingsystemwhichcancauseejection,serious injury,paralysis,orevendeath.

Usecautionwhenusingtheemergencybraking system,remainseated,andholdontothesteering wheel.

ThrottleControl

Operatethethrottlecontrolinaforwarddirectiontoincrease theenginespeed.Operatethethrottlecontrolinarearward directiontoreduceenginespeed(Figure7).

Figure8

1.Reversetravelpedal2.Forwardtravelpedal

Page 15

DifferentialLock

G014548

G014549

Cutting-Unit-DriveSwitch

WARNING

Theturningradiusincreaseswhenthedifferential lockisengaged.Usingthedifferentiallockathigh speedmayleadtolossofcontrolandcauseserious injuryand/orpropertydamage.

Donotusethedifferentiallockathighspeed.

Usethedifferentiallocktopreventexcessivewheelspinwhen thedrivewheelslosetraction.Thedifferentiallockoperates inbothforwardandreverse.Youcanlockthedifferential whilethemachineistravelingslowly.Enginepowerdemand increaseswhenthedifferentialislocked.Preventexcessive powerrequirementsbyusingthedifferentiallockonlyatlow speed.

Tolockthedifferential,pressthedifferential-lockswitch.

Tounlockthedifferential,releasethedifferential-lockswitch.

Cutting-UnitsPositionControls

Usethecutting-unitspositioncontrolstoindependentlyraise andlowerthecuttingunits;refertoControllingthePosition

oftheIndividualCuttingUnits(page28).

Toengagethecuttingunitdrive,refertoEngagingthe

CuttingUnitDrive(page29).

Note:Alwaysputthecutting-unit-driveswitchintheOFF positionwhentravellingbetweenworkareas.

AdjustableSteeringColumn

WARNING

Thesteeringcolumnmaycauseinjuryifitisnotin workingorder.

Checkthatthesteeringcolumnadjustermechanism isingoodworkingorderandthat,onceadjusted andlocked,thesteeringwheelremainssecurelyin position.

Adjustmentofthesteeringwheelandsteeringcolumnshould onlybecarriedoutwhenthemowerisatastandstillwith theparkingbrakeengaged.

1.Totiltthesteeringwheel,pressthefootpedaldown.

2.Positionthesteeringtowertothemostcomfortable positionandreleasethepedal(Figure10).

TransportLatches

AlwaysraisethecuttingunitstotheTRANSPORTposition andsecurewiththetransportlatchesandsafetylockswhen travellingbetweenworkareas(Figure9).

Figure10

Figure9

Page 16

OperatorSeat

G016377

G016378

WARNING

Iftheoperator-platformlatchisnotfullyengaged beforeoperationtheseatmayfallandcrushthe operator.

Ensurethattheoperator-platformlatchisengaged beforeoperatingthemachine.

•Forward/BackwardAdjustment:Movethelever

upwardtoadjusttheforward/backwardpositionofthe seat.Releasethelevertolocktheseatinposition(Figure

11).

•Operatorweightadjustment:Rotatethehandle

clockwisetoincreasesuspensionstiffnessand counterclockwisetodecreasethestiffness.Thedial indicateswhentheoptimumsuspensionadjustmenthas beensetaccordingtooperatorweight(kg);refertoFigure

12.

Figure12

1.Lever2.Dial

Figure11

1.Lever

Page 17

•Heightadjustment:Manuallylifttheseatfor

G016379

G016380

incrementalheightadjustment.Tolowertheseat,liftit beyondthehighestsetting,thenallowittodroptothe lowestsetting(Figure13).

•Backrestadjustment:Pullthehandleoutwardtoadjust

theseatbackrestangle.Releasethehandletolockthe seatbackrestinposition(Figure14).

Figure13

Figure14

1.Handle

Page 18

WarningSystems

Battery-Charge-WarningLight

Engine-Coolant-Temperature-WarningLight

Theengine-coolant-temperature-warninglightilluminates, thehornisactuated,andthecuttingunitsstopwhenthe enginebecomestoohot(Figure15).

Figure15

1.Engine-coolant-temperature-warninglight

Thebattery-charge-warninglightilluminateswhenthebattery islowofcharge(Figure17).

Figure17

1.Battery-charge-warninglight

Engine-Oil-Pressure-WarningLight

Theengine-oil-pressure-warninglightilluminateswhenthe oilpressureistoolow(Figure18).

Note:Theailrotorsdisengagewhentheoperating temperaturereaches115°C(239°F).

Hydraulic-Fluid-Temperature-WarningLight

Thehydraulic-uid-temperature-warninglightilluminates whenoverheatingoccursandthehornisactuatedwhenthe hydraulicuidinthereservoirexceeds95°C(203°F);refer toFigure16.

Figure16

1.Hydraulic-uid-temperature-warninglight

Figure18

1.Engine-oil-pressure-warninglight

AudibleWarningHorn

Pressthehornbuttontoprovideanaudiblewarning(Figure

19).

Important:Thehornisautomaticallyactuatedwhen anenginecoolantorhydraulic-uid-overheatcondition occurs.Shutofftheengineimmediatelyandxthe machinebeforestartingitagain.

Figure19

1.Horn

Page 19

IgnitionSwitch

G014556

III

G014558

FUEL

G014559

000.0

FuelGauge

0=Engineoff

I=Enginerun/auxiliaryon

II=Enginepreheat

III=Enginestart

WARNING

Ifyouleavethekeyintheignitionswitch,someone couldaccidentallystarttheengineandseriously injureyouorotherbystanders.

Lowerthecuttingunitstotheground,setthe parkingbrake,andremovethekeyfromtheignition switchwhenthemachineisnotinuse.

Figure20

Thefuelgaugeshowstheamountoffuelinthetank (Figure22).

Figure22

HourMeter

Thehourmetershowsthetotalhoursthatthemachinehas beenoperated(Figure23).

1.Ignitionswitch

Engine-Preheat-IndicatorLight

TurntheignitionkeytopositionII.Theenginepreheat indicatorlightilluminatesandheatstheglowplugs (Figure21).

Important:Attemptingtostartacoldenginebefore thepreheatisusedcancauseunnecessaryweartothe battery.

Tostartacoldengine,refertoStartingaColdEngine(page

26).

Figure21

Figure23

1.Hourmeter

Transmission-Neutral-IndicatorLight

Thislightilluminateswhenthetravel-controlpedalisinthe NEUTRALpositionandtheignitionkeyisturnedtoposition I(Figure24).

Note:Theparkingbrakemustbeengagedforthe transmissionneutralindicatorlighttoilluminate.

Figure24

1.Transmission-neutral-indicatorlight

1.Engine-preheat-indicatorlight

Page 20

Cutting-Unit-Drive-Switch-Indicator Light

ThislightilluminateswhenthecuttingunitdriveswitchisOn andtheignitionkeyisturnedtopositionI(Figure25).

Toengagethecuttingunitdrive,refertoEngagingthe

CuttingUnitDrive(page29).

1.Cutting-unit-drive-switch-indicatorlight

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Figure25

Specication

TransportWidth

Widthofcut76cm(30inches)to212cm(83.5inches)

Heightofcut20mm(3/4inch)to75mm(3inches)

Length

Height

Weight

Engine

Fueltankcapacity

Transportspeed

Mowingspeed

Kubota32.8kw(44hp)at3,000rpmDIN70020

302.5cm(119.1inches)

216cm(85.0inches)withROPS

209cm(82.3inches)withcab

1,380kg(3,042lb)withROPS

1,580kg(3,483lb)withcab

LT -F3000

157.5cm(62inches)

45.7L(12USgallons)

25km/h(15.5mph)

11km/h(6.85mph)

Hydraulicsystemcapacity

Enginespeed3,000rpm

Rotorspeed3,000rpm

32L(8.5USgallons)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhanceandexpandits capabilities.ContactyourAuthorizedServiceDealerorDistributor.

TobestprotectyourinvestmentandmaintainoptimalperformanceofyourToroequipment,countonTorogenuineparts. Whenitcomestoreliability,Torodeliversreplacementpartsdesignedtotheexactengineeringspecicationofourequipment. Forpeaceofmind,insistonT orogenuineparts.

Page 21

Operation

G009027

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

CAUTION

Ifyouleavethekeyintheignitionswitch,someone couldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Parkthemachineonlevelground,lowerthecutting unitstotheground,settheparkingbrakeand removethekeyfromtheignitionswitchbefore servicingormakingadjustmentstothemachine.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause slidingandlossofcontrol.

•Donotoperateonslopesgreaterthan20 degrees.

•Reducespeedanduseextremecautionon slopes.

•Donotoperatethemachinenearwater.

DANGER

Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,or drowning.

Figure26

1.Weareyeprotection.2.Wearhearingprotection.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;however,the oillevelmustbecheckedbeforeandaftertheengineisrst started.

Crankcasecapacity:approximately6.7L(7.1USqt)with thelter

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CH-4,CI-4orhigher

•Preferredoil:SAE15W -40(above0°F)

•Alternateoil:SAE10W-30or5W-30(alltemperatures)

ToroPremiumEngineoilisavailablefromyourdistributorin either15W -40or10W-30viscosity .

Note:Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday.Ifithas alreadybeenrun,allowtheoiltodrainbackdowntothe sumpforatleast10minutesbeforechecking.

1.Parkthemachineonalevelsurface,shutofftheengine, settheparkingbrakeandremovethekeyfromthe ignitionswitch.

2.Openthehood.

3.Removethedipstick,wipeitclean,andinstallit (Figure27).

Donotoperatethemachineneardrop-offs.

CAUTION

Thismachineproducessoundlevelsthatcancause hearinglossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Theuseofprotectiveequipmentforeyes,ears,hands,feet, andheadisrecommended.

1.Dipstick

4.Removedipstickandcheckoillevelondipstick.

Figure27

Page 22

Note:TheoillevelshouldbeuptotheFULLmark.

g025068

5.IftheoillevelisbelowtheFULLmark,removethell cap(Figure28)andaddoiluntillevelreachestheFULL markondipstick.

Important:Donotoverll.

Figure28

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

CAUTION

Iftheenginehasbeenrunning,thepressurized,hot coolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhentheengine isrunning.

•Usearagwhenopeningtheradiatorcap,and openthecapslowlytoallowsteamtoescape.

Thecoolingsystemislledwitha50/50solutionofwater andpermanentethyleneglycolantifreeze.

1.Cleandebrisoffthescreen,oilcooler,andfrontof theradiatordailyandmoreoftenifconditionsare extremelydustyanddirty.RefertoRemovingDebris

fromtheCoolingSystem(page45).

2.Checkthelevelofthecoolantintheexpansiontank (Figure29).

Note:Whencold,thecoolantlevelshouldbeatthe lowermarkonthesideofthetank.

1.Oil-llcap

6.Installtheoil-llcapandclosethehood.

Figure29

1.Expansiontank

3.Ifthecoolantlevelislow,removetheexpansion-tank capandreplenishthesystem.

Note:Donotoverll.

4.Installtheexpansion-tankcap.

Page 23

AddingFuel

DANGER

ServiceInterval:Beforeeachuseordaily

Useonlyclean,freshdieselfuelwithlow(<50ppm)or ultra-low(<15ppm)sulfurcontent.Theminimumcetane ratingshouldbe40.Purchasefuelinquantitiesthatcanbe usedwithin180daystoensurefuelfreshness.

Fueltankcapacity:45.7L(12USgallons)

Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhicheasesstartingandreducesfuel lterplugging.

Useofsummergradefuelabove-7°C(20°F)contributes towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.

Important:Donotusekeroseneorgasolineinstead ofdieselfuel.Failuretoobservethiscautiondamages theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor conditioneropening.

•Keepfuelawayfromeyesandskin.

Incertainconditionsduringfueling,static electricitycanbereleased,causingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.

•Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruck-bedlinersmayinsulatethe containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe truckortrailerandfueltheequipmentwiththe wheelsontheground.

Ifthisisnotpossible,thenfuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafuel-dispensernozzle.

•Ifafuel-dispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.

1.Parkthemachineonalevelsurface.

2.Usingacleanrag,cleantheareaaroundthefuel-tank cap.

3.Removethecapfromthefueltank.

4.Fillthetankuntilthelevelistothebottomoftheller neckwithdieselfuel.

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana180-daysupplyoffuel.

•Donotoperatemachinewithoutentireexhaust systeminplaceandinproperworkingcondition.

5.Installthefuel-tankcaptightlyafterllingthetank.

Note:Ifpossible,llthefueltankaftereachuse.This minimizespossiblebuildupofcondensationinsidethe fueltank.

CheckingtheHydraulicFluid

ServiceInterval:Beforeeachuseordaily

Thereservoirislledatthefactorywithapproximately32L (8.5USgallons)ofhigh-qualityhydraulicuid.Thebesttime tocheckthehydraulicuidiswhenitiscold.

Therecommendedreplacementuidis:

ToroPremiumAllSeasonHydraulicFluid:Available in19L(5USgallon)containersor208L(55USgallon) drums—seethePartsCatalogoryourT orodistributorforpart numbers.

Alternativeuids:IftheTorouidisnotavailable,other uidsmaybeusedprovidedthattheymeetallofthefollowing materialpropertiesandindustryspecications.Checkwith youroilsuppliertoidentifyasatisfactoryproduct.

Page 24

Note:T orodoesnotassumeresponsibilityfordamage

G014570

causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhostandbehindtheir recommendation.

HighViscosityIndex/LowPourPointAntiwearHydraulic Fluid,ISOVG46Multigrade

MaterialProperties:

Viscosity,ASTMD445cSt@40°C(104°F)

Viscosityindex,ASTM D2270

Pourpoint,ASTMD97-36.7°Cto-45°C(-34°Fto

FZG,failstage Watercontent(newuid)500ppm(maximum)

IndustrySpecications:

VickersI-286-S,VickersM-2950-S,DenisonHF-0, Vickers35VQ25(EatonATS373-C)

44to48 cSt@100°C(212°F)

7.9to9.1 140orhigher(high viscosityindexindicatesa multiweightuid)

-49°F) 11orbetter

Figure30

1.Hydraulic-tankcap

2.Fluidtank

3.Sight-levelgauge

Theproperhydraulicuidsmustbespeciedfor mobilemachinery(asopposedtoindustrialplantusage), multiweight-type,withZnDTPorZDDPantiwearadditive package(notanashless-typeuid).

Important:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditivefor thehydraulicsystemoilisavailablein20ml(2/3oz) bottles.Onebottleissufcientfor15to22L(4to6US gallons)ofhydraulicuid.Orderpart44-2500fromyour AuthorizedToroDistributor.

Synthetic,BiodegradableHydraulicFluid:Availablein 19L(5USgallon)containersor208L(55USgallon) drums—seethe

P ar ts Catalo g

oryourTorodistributor

forpartnumbers.

Thishigh-quality,synthetic,biodegradableuidhasbeen testedandfoundcompatibleforthisToromodel.Other brandsofsyntheticuidmayhavesealcompatibilityproblems andTorocannotassumeresponsibilityforunauthorized substitutions.

Note:Thissyntheticuidisnotcompatiblewiththe ToroBiodegradableFluidpreviouslysold.SeeyourToro Distributorformoreinformation.

Alternativeuids:

•MobilEALEnvirosynH46(US)

•MobilEALHydraulicOil46(international)

4.Removethecapandllthetanktotheuppermark onthesight-levelgauge.

Important:Donotoverllthetank.

5.Installthecapontothetank.

CheckingtheTirePressure

Checktheairpressureinthefrontandreartires.Refertothe chartbelowforthecorrectpressure.

Important:Maintaincorrecttirepressureinalltiresto ensurecorrectcontactwiththeturf.

Recommendedtirepressureis1bar(14.5psi)forgeneralall arounduse.Tirepressurescanbeadjustedaccordingtothe followingtabledependingonoperatingconditions.

RecommendedTirePressures TiresTireType

FrontAxle26x

12.0-12 BKTturf pattern

RearAxle20x10.0-

8BKTturf pattern

Conditions

0.7bar(10

Turf

psi)

Road

Conditions

1.4bar(20 psi)

Maximum

Pressure

1.7bar(25 psi)

1.Positionthemachineonalevelsurface,lowerthe cuttingunits,andshutofftheengine.

2.Checkthesight-levelgaugeonthesideofthetank.

Note:Thelevelneedstobeattheuppermark.

3.Ifadditionalhydraulicuidisneeded,cleanthearea aroundthellerneckandthecapofthehydraulictank

CheckingtheTorqueofthe Wheel-LugNuts

ServiceInterval:Beforeeachuseordaily

Torquethewheel-lugnutsto200N∙m(148ft-lb)forthefront axle,and54N∙m(40ft-lb)fortherearaxle.

(Figure30)andremovethecap.

Page 25

WARNING

G014422

Understandingthe

Failuretomaintainpropertorqueofthewheelnuts couldresultinpersonalinjury.

Ensurethatthewheelnutsaretorquedproperly.

UsingtheOperatorPlatform LatchingMechanism

Donotoperatethemowerwithoutrstcheckingthatthe operatorplatformlatchingmechanismisfullyengagedand ingoodworkingorder.

ReleasingthePlatform

1.Movethelocking-latchhandletowardthefrontofthe moweruntilthelatchhooksclearthelockingbar.

2.Raisetheplatform.

Note:Thegasspringprovidesassistance.

SecuringthePlatform

1.Lowertheplatformcarefully .

Note:Thegasspringprovidesassistance.

Operator-PresenceControls

Note:Theenginestopsiftheoperatorleavestheseat

withoutengagingtheparkingbrake.

EngineStartLockout:Theenginecanonlybestarted whentheforward/reversetravelpedalisintheNEUTRAL position,thecuttingunitdriveswitchisintheOFFposition andtheparkingbrakeisengaged.Whenthesecircumstances aresatised,switchesareactivatedpermittingtheengineto bestarted.

EngineRunInterlock:Oncetheengineisstartedthe operatormustbeseatedbeforetheparkingbrakeisreleased fortheenginetocontinuetorun.

FlailRotorDriveLockout:Thedrivetotheailrotorsis onlypossiblewhentheoperatorisseated.Iftheoperator raisesofftheseatforaperiodofmorethan1second,aswitch isactivatedandthedrivetotheailrotorsisautomatically disengaged.Toengagedrivetotheailrotors,theoperator mustreturntotheseat,thenoperatethecuttingunitdrive switchtotheOFFpositionbeforemovingitbacktotheON position.Iftheoperatorrisesofftheseatforabriefmoment duringnormalwork,drivetotheailrotorsisnotaffected.

Theenginecanonlybestartedwiththecuttingunitdrive switchintheOFFposition.

2.Movethelocking-latchhandletowardthefrontofthe mowerastheplatformnearsthefullyloweredposition.

Note:Thisensuresthatthelatchhooksclearthe lockingbar.

3.Fullylowertheplatformandmovethelockinghandle towardtherearofthemoweruntilthelatchhooksfully engagethelockingbar.

WARNING

Operatingthemachinewhentheoperator-presence controlsaremalfunctionsisdangerousandcanlead toaccidentscausingpersonalinjury.

Alwaysreplacedamagedorwornpartsandcheck thattheoperator-presencecontrolsarefunctioning correctlybeforeoperatingthemachine.

CAUTION

Ifsafety-interlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

StartingandShuttingOffthe

Figure31

Engine

Important:Y oumustbleedthefuelsystembefore

startingtheengineifyouarestartingtheengineforthe rsttime,theenginehasshutoffduetolackoffuel,or youhaveperformedmaintenanceonthefuelsystem; refertoBleedingtheFuelSystem(page41).

Page 26

WARNING

G014563

Operatingthemachineinanunsafemannercould resultinpersonalinjury.

Beforestartingtheengine,ensurethatthefollowing conditionsaremet:

•YouhavereadandunderstoodSafeOperating

Practices(page4).

•Theareaisclearofbystanders.

•Thecutting-unitdriveisdisengaged.

•Theparkingbrakeisset.

•Thetravel-controlpedalsareintheNEUTRAL position.

StartingaWarmEngine

1.Sitontheseat,keepyourfootoffthetractionpedalso thatitisintheNEUTRALposition,engagetheparking brakeandsetthethrottletothe70percentfullthrottle.

2.TurntheignitionkeytotheignitiononpositionIand checkthattheengineoilpressureandbatterycharge warninglightsilluminate.

3.TurntheignitionkeytothestartpositionIIIandhold tocranktheengine.

Note:Cranktheenginefornolongerthan15seconds. ReleasetheignitionkeybacktopositionIwhenthe enginestarts.

4.Runtheengineatlowidlespeeduntilitwarmsup.

Important:Thismachineisttedwithanenginestart lockout;refertoUnderstandingtheOperator-Presence

Controls(page25).

StartingaColdEngine

1.Sitontheseat,keepyourfootoffthetractionpedals sothatitisinNEUTRAL,engagetheparkingbrakeand setthethrottletothe70percentfullthrottleposition.

2.TurntheignitionkeytotheignitiononpositionIand checkthattheengineoilpressureandbatterycharge warninglightsilluminate.

3.TurntheignitionkeytothepreheatpositionIIsothat thepreheat-indicatorlightison.Holditfor5seconds toheattheglowplugs.

4.Afterpreheatingtheglowplugs,turnkeytothestart positionIIIandholdtocranktheengine.

Note:Cranktheenginefornolongerthan15seconds. ReleasetheignitionkeybacktopositionIwhenthe enginestarts.

5.Runtheengineatlowidlespeeduntilitwarmsup.

StoppingtheEngine

1.MoveallcontrolstoNeutral,settheparkingbrake, movethethrottletothelowidlepositionandallowthe enginetoreachlowidlespeed.

Important:Allowtheenginetoidlefor5 minutesbeforeshuttingitoffafterafullload operation.Failuretodosomayleadtotroubleon aturbo-chargedengine.

2.Lettheengineidlefor5minutes.

3.Turntheignitionkeytoposition0.

Note:Iftheenginefailstostopwhentheignition keyisturnedto0,pushtheengine-stopleverforward (Figure33).

WARNING

Touchingmovingobjectsmayresultin pinchingandtouchinghotenginepartsmay resultinburningoftheskin.

Keepyourhandsclearofmovingobjectsand hotenginepartswhiletheengineisrunning.

Figure32

1.Engine-preheat-indicatorlight

WARNING

Operatingthemachinewithamalfunctioncould causeseriousdamage.

Ifawarninglightcomesonduringoperation,stop themachineimmediatelyandcorrecttheproblem beforecontinuingoperation.

Figure33

Page 27

FlailCuttingUnitGeneral Information

Itisimportanttokeeptheailbladessharpandingood conditiontoensuregoodcuttingperformance,minimum powerconsumption,andagoodqualityofcut.

Theailheadisanecutailandshouldonlybeusedfor maintaininggrass.Itsrecommendedthatamaximumof1/3 ofthetotalgrasslengthisremovedwhencut.

Thescraperwiresarettedtoremovedebrisfromthe roller,indryconditionsthesemaynotberequiredandits recommendedtheyareremoved.Indampwetconditions ensurethatscraperwiresdonotgetpluggedwithdebris.

Thecuttingunitoatsandcanpivotlaterallytofollowground contours.

Thecuttingunitsaredesignedtobeoperatedatfullengine rpm.Forwardspeedshouldbeadjusteddependingongrass conditionsandtonotoverloadthepowerunitsortheheads. Thelowertheforwardspeedthehigherthequalityofcut andaftercutappearance.

AdjustingtheHeightofCut

Note:Theheightofcutisgaugedbytherearroller.Blade

wear,worncuttingunitpivots,bent/damagedcuttingunit pins,andbent/damagedarmscanaffecttheheight-of-cut setting.

1.Turntheadjusting-nutassemblyonbothendsclockwise todecreasetheheightofcutorcounter-clockwiseto increasetheheightofcut(Figure34).

Figure35

1.Indicatorrings

Note:RefertoFigure36fortheheight-of-cutsettings.

Figure36

1.75mm(3.0inches)4.40mm(1.5inches)

2.65mm(2.5inches)5.25mm(1.0inches)

3.50mm(2.0inches)6.20mm(0.75inches)

Figure34

1.Heightofcut

Important:Donotattempttounlockthenut assemblies.

2.Ensurethatallcuttingunitsaresetatthesameheight ofcutbyreferringtotheindicatorrings(Figure35).

2.Adjusting-nutassembly

Page 28

ControllingthePositionofthe

UsingtheCuttingUnit

IndividualCuttingUnits

Thecuttingunitsmayberaisedorloweredindependently usingthebankof3lift-controlswitches.

1.Tolowerthecuttingunits,operatethelift-control switchesinadownwarddirectionandrelease.

Note:Thecutting-unit-driveswitchmustbeontodo this,theailrotordriveengageswhenthecuttingunits areapproximately150mm(6inches)aboveground level.Thecuttingunitsarenowin‘oat’modeand followthegroundcontours.

Auto-LimitedLiftinReverse

Toactivate,presstheauto-limited-liftswitchtotheON position(Figure38).

Todeactivate,presstheauto-limited-liftswitchtotheOFF position(Figure38).

Manuallimitedliftusingthe3lift-controlswitchesisalways availableregardlessofthepositionoftheautoswitch.

Figure37

1.Lift-controlswitches

2.Toraisethecuttingunits,operatethelift-control switchesinanupwarddirectionandholdinposition

3.Ifthecutting-unit-driveswitchisintheONposition theailrotordrivedisengages.

3.Releasethelift-controlswitcheswhenthecuttingunits areattherequiredheight.

Note:Thecontrolswitchesautomaticallyreturnto position2(NEUTRAL)andthearmsarehydraulically lockedintoposition.

Toraisethecuttingunitstothelimitedliftposition:

momentarilyoperatetheswitchesinanupwarddirection.

Theailrotordrivedisengagesimmediatelyandthecutting unitsstopraising,approximately150mm(6inches)above groundlevel.

Thisoperateswiththecuttingunitsloweredandrotating.

Autolimitedliftinreversecausesthecuttingunitstorise automaticallytothelimitedliftpositionwhenreversing.They returntotheoatingpositionwhenreturningtoforward travel.Theailrotorscontinuetorotateduringthisoperation.

Figure38

Page 29

EngagingtheCuttingUnit

g014435

Drive

Figure39

1.On2.Off

Thecuttingunitdrivecanbeengagedonlywhenthe operatorisseatedcorrectly,refertoCheckingthe

Operator-Presence-SeatSwitch(page47).

Cuttingunitdriveengagement:Pressthetopofthe cutting-unit-driveswitchtotheonposition(Figure39).

Allcuttingunitdrivesdisengagement:Settheswitchto theoffposition(Figure39).

Tolowerthecuttingunits:Thecuttingunitdriveswitch mustbesettotheonposition.Operatethelift-control switch(s)inadownwarddirection.Themachinedriveswhen thecuttingunitsareapproximately150mm(6inches)above groundlevel.

Using Weight-Transfer/Traction Assistance

Avariablehydraulicweighttransfersystemisprovidedfor improvingtiregripwiththegrasssurface—tractionassistance.

Hydraulicpressureinthecuttingunitsliftsystemprovidesa liftingforcewhichreducestheweightofthecuttingunits onthegroundandtransferstheweightasadownwardforce ontothetiresofthemachine.Thisactionisknownasweight transfer.

Toengageweighttransfer:Theamountofweighttransfer canbevariedtosuitoperatingconditionsbyrotatingthe weight-transferhandwheel(Figure40)asfollows:

Figure40

1.Lockwheel

2.Weight-transferhand wheel

FoldingtheROPS

YoucanfoldtheROPSframedowntoallowaccessintoareas ofrestrictedheight.

WARNING

ThemachinedoesnothaveaRolloverProtection SystemwhentheROPSisfoldeddownandshould notbeconsideredasRolloverProtectionSystem.

DonotwearaseatbeltwhentheROPSislowered.

1.Parkthemachineonalevelsurface,engagetheparking brake,andshutofftheengine.

2.Supporttheweightoftheupperframewhileremoving theR-clipsandpinsfromthepivotbrackets(Figure41).

3.Carefullylowertheframedownwardsuntilitrestson thestops.

4.Insertthepinsinthelowerholesandsecurewith theR-clipstosupporttheupperframeinitslowered position.

5.Toraisetheframe,followtheseinstructionsinreverse order.

1.Releasethevalvelocknut1/2turncounterclockwise andhold(Figure40).

2.Rotatethevalvehandwheel(Figure40) counterclockwisetoreduceweighttransferor clockwisetoincreaseweighttransfer.

3.Tightenthenut.

Note:Therecommendedsettingistoincreaseweight transferuntilheadsstarttolift,thenbackoff1/2turn,and lock.

Page 30

Figure41

1 2

G0144447

Important:Therollbarisanintegralandeffective safetydevice.Keeptherollbarintheraisedposition whenoperatingthemower.Lowertherollbar temporarilyonlywhenabsolutelynecessary.

LocatingtheJackingPoints

Note:Usejackstandstosupportthemachinewhenrequired.

WARNING

Mechanicalorhydraulicjacksmayfailtosupport themachineandcauseseriousinjury.

Usejackstandswhensupportingthemachine.

•Front—underthefrontarmmount

•Rear—axletubeontherearaxle

1.Upperframe

2.PinsandR-clips

3.Lowerholes

WARNING

TheROPSprotectionsystemmaynotbeeffectiveif theROPSretainingboltassembliesareloosewhich maycauseseriousinjuryorevendeathintheevent ofarollover.

Whenintheraisedposition,bothretainingbolt assembliesmustbeinstalledandfullytightenedto ensurefullROPSprotection.

WARNING

WhenloweringandraisingtheROPSframe,ngers maygetpinchedbetweenthemachineandthe ROPS.

UsecautionwhenloweringandraisingtheROPS toprevententrapmentofngersbetweenxedpart andpivotpartofthestructure.

•Keepallnuts,bolts,andscrewscorrectlytorquedensure

thattheequipmentisinsafeworkingcondition.

•Replacewornordamagedpartsforsafety.

•Ensurethattheseatbeltandmountingsareinsafe

workingorder.

•Weartheseatbeltwhentherollbarisraisedandnoseat

beltwhentherollbarislowered.

Figure42

1.Frontleftliftingpoint3.Rearliftingpoint

2.Frontrightliftingpoint

HaulingtheMachine

•Usecarewhenloadingorunloadingthemachineintoa

traileroratruck.

•Usefull-widthrampsforloadingthemachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.

Page 31

TowingtheMachine

g014448

1 2 3

G014449

G014450

Ensurethatthetowingvehiclespecicationissuitedto brakingthecombinedvehicleweightandabletoremainin completecontrolatalltimes.Ensurethattheparkingbrake ofthetowingvehicleisapplied.Chockthemowerfront wheelstopreventthemowerfromrollingaway.

Important:Donottowthemachinefasterthan3to 5km/h(2to3mph),otherwiseinternaltransmission damagemayoccur.

Disconnectthefront-wheel-motor-discbrakesasfollows:

1.Connectarigidtowbarbetweenthetowingeyeonthe frontofthemowerandasuitabletowingvehicle.

2.Identifytherightfront-wheelmotor-disc-brake assemblyandremovethehexplug(Figure43).

Figure43

1.Hexplug

Figure44

1.Hexplug

2.WasherM12

3.SetscrewM12x40

5.Tightenthesetscrewintothethreadedhole inthebrakepistonuntilthebrakeisreleased (Figure44).

6.Identifytheleftfront-wheelmotor-disc-brake assemblyandrepeatthepreviousprocedure (Figure44).

7.Decommissionthehydraulicservicebrakingsystemby turningthebypassvalve,locatedunderthetransmission pump,counterclockwise,amaximumof3turns(Figure

45).

Thesteeringmustbeoperatedmanuallywhenthe mowerisbeingtowed.Thesteeringfeelsheavyasthere isnohydraulicassistancewhentheengineisshutoff.

3.LocatetheM12x40mmsetscrewandwasherstored underneaththeoperatorplatform,1ineachofthe platformsupportrails.

4.InstallaM12x40mmlongsetscrewwithwasher intotheholeinthecenterofthemotor-endplate (Figure44).

Figure45

1.Transmission-bypassvalves

Page 32

8.Themowerisnowinafreewheelconditionandcanbe

2 3 4

g014451

towedforashortdistanceatslowspeed.

Note:Removethewheelchocksbeforetowing.

9.Aftertowingthemower:Toreturnthemowertoits normalworkingconditionthefollowingprocedure mustbedone:

A.Chockthefrontwheels.

B.Closethebypassvalveonthetransmissionpump

byturningitclockwise.

10.Commissionthefront-wheel-motordisc-brakes

asfollows:

Note:EnsurethattheM12x40mmsetscrews andwashersareremovedandstoredunderneaththe operatorplatform.

A.Identifytherightfront-wheel-motordisc-brake

assembly.

B.Rotatethesetscrewcounterclockwiseandremove

togetherwiththewasher.

C.Assemblethehexplugintothemotor-endplate

(Figure46).

Figure46

1.Front-wheelmotor3.WasherM12

2.Hexplug

4.SetscrewM12x40mm

D.Identifytheleftfront-wheel-motordisc-brake

assemblyandrepeatthepreviousprocedure.

E.Removethewheelchocks.

F.Disconnectthetowbar.

Note:Themowerbrakingsystemnowoperates inthenormalway.

Page 33

OperatingTips

BecomingFamiliarwiththeMachine

Beforemowinggrass,practiceoperatingthemachineinan openarea.Startandshutofftheengine.Operateinforward andreverse.Lowerandraisethecuttingunitsandengageand disengagethecuttingunits.Whenyoufeelfamiliarwiththe machine,practiceoperatingupanddownslopesatdifferent speeds.

WARNING

Takecarewhentravellingoverobstaclessuchas roadsidecurbsassuchobstaclesmayallowthe machinetorolloverwhichmaycausesevereinjury.

Alwaystravelatslowspeedoverobstaclesto preventdamagetothetires,wheels,andsteering system.Ensurethatthetiresareinatedtothe recommendedpressures.

UnderstandingtheWarningSystem

Ifawarninglightcomesonduringoperation,stopthe machineimmediatelyandcorrecttheproblembefore continuingoperation.Seriousdamagecouldoccurifyou operatethemachinewithamalfunction.

MowingGrass

Therotationalspeedoftheailrotorsshouldalwaysbekept ashighaspossibleinordertomaintainthehighestqualityof cut.Thisinturnrequiresthattheenginespeedbekeptas highaspossible.

Cuttingperformanceisbestwhencuttingagainstthelieof thegrass.Inordertotakeadvantageofthisfact,theoperator shouldattempttoalternatethedirectionofmowingbetween cuts.

Takecarenottoleaveuncutstripsofgrassattheoverlap pointsbetweenadjacentcuttingunitsbyavoidingtightturns.

MaximizingtheQualityofCut

OperatingtheMachineonSlopes

Useextracarewhenoperatingthemachineonslopes.Drive slowlyandavoidsharpturnsonslopestopreventrollovers. Lowerthecuttingunitsforsteeringcontrolwhengoing downhill.

UsingtheRearRollerScrapers

Itisgenerallywisetoremoverearrollerscraperswhere conditionsallow ,asoptimumgrassdischargeisachieved withoutthem.Installthescraperswhenconditionsaresuch thatmudandgrassstarttobuildupontherollers.When installingthescraperwires,ensurethattheyarecorrectly tensioned.

Thequalityofcutdeterioratesiftheforwardspeedis excessive.Alwaysbalancethequalityofcutwiththeworkrate requiredandsettheforwardspeedaccordingly.

MaximizingEngineEfciency

Donotlettheenginelabor.Ifyounoticethattheengine startstolabor,reducetheforwardspeedorincreasetheheight ofcut.Checktomakesurethattheailbladesaresharp.

DrivingtheMachineinTransportMode

Alwaysdisengagethecuttingunitdrivewhentravellingacross un-grassedareas.Becarefulwhendrivingbetweenobjects sothatyoudonotaccidentallydamagethemachineorthe cuttingunits.

Page 34

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:Toobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww .Toro.com.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

MaintenanceProcedure

•Checktheconditionandtensionofthealternatorbelt.

•Changetheengineoilandlter.

•Changethetransmission-oillter.

•Changethehydraulic-returnlter.

•Checktheenginespeed(idleandfullthrottle).

•Checktheengine-oillevel.

•Checkthecoolingsystem.

•Checkfuellevel.

•Checkthehydraulic-uidlevel.

•Checkthetorquethewheel-lugnuts.

•Checkthetirepressure.

•Greasethebearings,bushings,andpivots(greasethemimmediatelyafterevery washingregardlessoftheintervallisted).

•Checktheair-cleaner-blockageindicator(servicetheaircleanerearlierifthe air-cleanerindicatorshowsred;serviceitmorefrequentlyinextremelydirtyor dustyconditions).

•Drainwaterorothercontaminantsfromthewaterseparator.

•Removedebrisfromthescreen,oilcoolers,andradiator(morefrequentlyindirty operatingconditions).

•Checkthesafety-interlocksystem.

•Checkthehydrauliclinesandhosesforleaks,kinkedlines,loosemountingsupports, wear,loosettings,weatherdeterioration,andchemicaldeterioration.

•Checktheheight-of-cutsetting.

•Inspecttheailrotorsandbladesfordamage,cracks,andloosefasteners.Replace anydamagedorcrackedparts.

•Checkthebackguard.

•Verifythebladesandrotorsarefreeofdebrisandrotate/pivotfreely.

•Checkthefrontrubberguard.

•Checkthecuttingunitpivot.

•Checkforanyunusualvibrationoftherotor.

Every50hours

Every100hours

Every150hours

Every250hours

•Greasethebearings,bushings,andpivots(greasethemimmediatelyafterevery washingregardlessoftheintervallisted).

•Inspectthebladesfordamageandexcessivewear.

•Makesurethateachbladeboltistorquedto45N∙m(33.2ft-lb).

•Checkthebladebolts.

•Checkthecuttingunitpivot.

•Checkforexcessiveplayintherotorbearings.

•Checktherear-rolleradjustment.

•Checktherear-rollerscraperwiretension.

•Inspectthecoolingsystemhoses.

•Checktheconditionandtensionofthealternatorbelt.

•Changetheengineoilandlter.

•Checktheconditionofthebattery.

•Checktheconditionofandcleanthebattery.

•Checkthebatterycableconnections.

•Checkthetransmission-controlcable.

Page 35

MaintenanceService

Interval

MaintenanceProcedure

Every400hours

Every500hours

Every800hours

Beforestorage

Yearly

Every2years

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

•Checkthefuellinesandconnections.

•Checktheenginespeed(idleandfullthrottle).

•Checktheengineoverheatwarningsystem.

•Replacetheprimaryairlter(morefrequentlyinextremedustyordirtyconditions).

•Replacethefuel-ltercanister.

•Checktheelectricalsystem.

•Changethetransmission-oillter.

•Changethehydraulic-returnlter.

•Checktherear-wheelalignment.

•Servicethehydraulicsystem.

•Checkthehydraulic-uid-overheatwarningsystem.

•Drainandcleanthefueltank.

•Adjusttheenginevalves(refertotheengineoperator’smanual).

•Drainandcleanthefueltank.

•Replacetheblades.

•Flushandreplacethecoolingsystemuid.

•Replaceallmovinghoses.

•Replacethetransmissioncable(contactyourAuthorizedT oroDistributor).

Fortheweekof:

MaintenanceCheckItem

Checkthesafetyinterlockoperation.

Checkthebrakeoperation.

Checktheengineoilandfuellevel.

Checktheairlterrestrictionindicator.

Checktheradiatorandscreenfordebris.

Checkunusualenginenoises.

Checkunusualoperatingnoises.

Checkthehydraulicsystemoillevel.

Checkhydraulichosesfordamage.

Checkforuidleaks.

Checkthetyrepressure.

Checktheinstrumentoperation.

Checktherotorandblades.

Checktheheight-of-cutadjustment.

Checkallgreasettingsforlubrication.

Touch-updamagedpaint.

1.Checktheglowplugandinjectornozzlesifhardstarting,excesssmoke,orroughrunningisnoted.

Mon.Tues.Wed.Thurs.Fri.

Sat.Sun.

2.Immediatelyaftereverywashing,regardlessoftheintervallisted

Page 36

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.

Information

Page 37

PreparingtheMachineforMaintenance

Beforeperforminganymaintenanceparkthemachineonlevelground,shutofftheengine,removetheignitionkey,engage theparkingbrake,ensurethereisnopressureinthehydraulicsystem,lowerthecuttingunitstotheground,andreadthe safetyprecautionsinthismanual.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyouperformanymaintenance.

Important:Regularmaintenanceisessentialforthecontinuedsafeoperationofthemachine.Correctservicing prolongstheworkinglifeofthemachineandsafeguardtheWarranty.AlwaysusegenuineT oroserviceparts astheseareaccuratelymatchedtotherequiredduty.

Dirtandcontaminationaretheenemiesofanyhydraulicsystem.Whencarryingoutmaintenanceproceduresonthehydraulic systemalwaysensurethattheworkareaandthecomponentsarethoroughlycleanbefore,duringandafterretting.Ensurethat allopenhydrauliclinesandports,etc.arepluggedduringmaintenanceprocedures.

Therecommendedserviceintervalsarebasedonnormaloperatingconditions.Severeorunusualconditionsnecessitate shorterserviceintervals.

Alwaysgreasethepivotpointsimmediatelyafterpressurewashingorsteamcleaning.

DANGER

Theengine,transmissionoil,andhydraulicsystemsarehotaftermachineuseandmaycausesevereburns.

Allowthesystemstocoolbeforeworkingonthemachine,particularlybeforeworkingontheengine orwhenchangingtheoiloroillters.

ServiceIntervalChart

Figure47

Page 38

Lubrication

immediatelyaftereverywashing,regardlessoftheinterval listed.

GreasingtheBearings, Bushings,andPivots

ServiceInterval:Beforeeachuseordaily

Every50hours

Lubricateallgreasettingsforthebearingsandbushingswith No.2lithiumgrease.Lubricatethebearingsandbushings

Replaceanydamagedgreasettings.

Important:Use1pumpofgreaseontheheight-of-cut adjustersand3pumpsofgreaseonallothergrease ttings.

Thegreasettinglocationsandquantitiesareasfollows:

Figure48

1.–Greaseevery50hours2.–Greasedaily

Page 39

EngineMaintenance

G014437

G014565

g022394

CheckingtheEngineOverheat WarningSystem

ServiceInterval:Every500hours

1.Temperatureswitch

Figure50

2.Beforeremovingthelter,uselowpressureair(40psi, cleananddry)tohelpremovelargeaccumulationsof debrispackedbetweenoutsideofthelterandthe canister.Avoidusinghigh-pressureairwhichcould

forcedirtthroughthelterintotheintaketract.

Note:Thiscleaningprocesspreventsdebrisfrom migratingintotheintakewhenthelterisremoved.

Figure49

1.TurntheignitionkeytotheignitiononpositionI.

2.Disconnectthered/bluewireterminalfromthe engine-temperatureswitch.

3.Touchthemetalterminalofthiswireontoasuitable earthpoint,ensuringthatthemetalsurfacesmake goodcontact.

Thehornsoundsandtheengine-coolant-temperature-warning lightilluminatestoconrmcorrectoperation.Ifthesystemis malfunctioning,makerepairsbeforeoperatingthemower.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily

Every500hours

ServicingthePrimaryAirFilter

Checktheair-cleanerbodyfordamagewhichcouldcausean airleak.Replaceifdamaged.Checkthewholeintakesystem forleaks,damageorloosehoseclamps.

Servicetheprimaryair-cleanerlteronlywhentheservice indicator(Figure50)requiresit.Changingtheairlterbefore itisnecessaryonlyincreasesthechanceofdirtenteringthe enginewhenthelterisremoved.

Important:Besurethatthecoverisseatedcorrectly andsealswiththeair-cleanerbody.

1.Checkthelter-blockageindicator.Iftheindicator isred,theairlterneedstobecleanedorreplaced (Figure50).

1.Rubberoutletvalve

2.Removablecover

3.Removethecoverfromtheair-cleanerbody.

4.Removeandreplacethelter(Figure51).

Cleaningoftheusedelementisnotrecommendeddue tothepossibilityofdamagetotheltermedia.

5.Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody.Donotuse

adamagedelement.

6.Insertthenewlterbyapplyingpressuretotheouter rimoftheelementtoseatitinthecanister.Donot

applypressuretotheexiblecenterofthelter.

7.Cleanthedirtejectionportlocatedintheremovable cover.Removetherubberoutletvalvefromthecover, cleanthecavityandreplacetheoutletvalve.

8.Installthecoverorientingtherubberoutletvalveina downwardposition—betweenapproximately5o’clock to7o’clockwhenviewedfromtheend.

9.Checktheconditionoftheair-cleanerhoses.

10.Securethecover.

Figure51

3.Airlter

Page 40

ServicingtheSafetyFilter

Theairlterhasasecondary,safetylterelementinsidethe primaryairltertopreventdislodgeddustandotheritems fromenteringtheenginewhilechangingthemainelement.

Replacethesafetylter,nevercleanit.

Important:Neverattempttocleanthesafetylter. Ifthesafetylterisdirty,thentheprimarylteris damaged.Replacebothlters.

ServicingtheEngineOiland Filter

ServiceInterval:Aftertherst50hours

Every150hours

1.Removethedrainplug(Figure52)andlettheoilow intoadrainpan.

Figure53

1.Oillter

4.Applyalightcoatofcleanoiltothenewlterseal.

5.Installthereplacementoilltertothelteradapter. Turntheoillterclockwiseuntiltherubbergasket contactsthelteradapter,thentightenthelteran additional1/2turn.

Figure52

1.Oil-drainplug

2.Whentheoilstops,installthedrainplug.

3.Removetheoillter(Figure53).

Important:Donotovertightenthelter.

6.Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page21).

Page 41

FuelSystem

BleedingtheFuelSystem

Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis6to12mm (1/4to1/2inches)belowthebottomoftheller neck.Thisemptyspaceinthetankallowsthe fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

DrainingtheFuelTank

ServiceInterval:Every800hours

Beforestorage

Youmustbleedthefuelsystembeforestartingtheengineif anyofthefollowingsituationshaveoccurred:

•Initialstart-upofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem

components;i.e.,lterreplaced,separatorserviced,etc.

DANGER

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelis6to12mm (1/4to1/2inches)belowthebottomoftheller neck.Thisemptyspaceinthetankallowsthe fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

Drainandcleanthefueltankifthefuelsystembecomes contaminatedorifthemachineistobestoredforanextended period.Usecleanfueltoushoutthetank.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichevercomes

rst)

Checkthefuellinesandconnections.Inspectthemfor deterioration,damage,orlooseconnections.

1.Parkthemachineonalevelsurfaceandensurethatthe fueltankisatleasthalffull.

2.Openthehood.

3.TurnthekeyintheignitionswitchtotheONposition andcranktheengine.

Note:Themechanicalpumpsucksfueloutofthe tank,llthefuellterandfuelhoseandforcetheair intotheengine.Thiscouldtakesometimetofully purgealltheairoutofthesystemandtheenginemight reerraticallyuntilallairispurgedout.Whenallairis purgedandtheengineisrunningsmoothly ,itshouldbe runforafewminutestoensurethatitisfullypurged.

Page 42

ReplacingtheFuelFilter

ServiceInterval:Every500hours

Beforeeachuseordaily—Drainwaterorother contaminantsfromthewaterseparator.

Important:Replacethefuel-ltercanisterperiodically topreventwearofthefuel-injection-pumpplungeror theinjectionnozzle,duetodirtinthefuel.

1.Placeacleancontainerunderthefuel-ltercanister (Figure54).

Note:Thefuel-ltercanisterislocatednearthe batteryundertheenginecover.

2.Loosenthedrainplugonthebottomofthelter canister.

3.Cleantheareawheretheltercanistermounts.

ElectricalSystem Maintenance

Important:Beforeweldingonthemachine,disconnect bothcablesfromthebattery,bothwireharnessplugs fromtheelectroniccontrolmodule,andtheterminal connectorfromthealternatortopreventdamagetothe electricalsystem.

CheckingtheElectrical System

ServiceInterval:Every500hours

Inspectallelectricalconnectionsandcablesandreplaceany whicharedamagedorcorroded.Sprayagood-qualitywater inhibitorontoexposedconnectionstopreventmoisture ingress.

CheckingtheBattery Condition

Figure54

1.Fuel-ltercanister

4.Removetheltercanisterandcleanthemounting surface.

5.Lubricatethegasketontheltercanisterwithcleanoil.

6.Installthenewltercanisterbyhanduntilthegasket contactsmountingsurfaceandthenrotateitan additional1/2turn.

7.Tightenthedrainplugonthebottomofthelter canister.

8.Bleedthefuelsystem;refertoBleedingtheFuelSystem

(page41).

ServiceInterval:Every250hours

Note:Whenremovingthebattery,alwaysdisconnectthe negative(-)cablerst.

Note:Wheninstallingthebattery,alwaysconnectthe negative(-)cablelast.

Raisetheenginecover.Removeanycorrosionfromthe batteryterminalsusingawirebrushandapplypetroleum jellytotheterminalstopreventfurthercorrosion.Cleanthe batterycompartment.

Undernormaloperatingconditionsthebatterydoesnot requireanyfurtherattention.Ifthemachinehasbeen subjecttocontinuoususeunderhighambienttemperature conditions,thebatteryelectrolytemayrequiretoppingup.

Removethecellcoversandtopupwithdistilledwatertoa height15mmbelowthetopofthebattery.Installthecell covers.

Note:Checktheconditionofthebatterycables.Install newcableswhencurrentonesareshowingsignsofwearor damageandtightenanylooseconnectionsasnecessary.

Page 43

ServicingtheBattery

G018091

DriveSystem

ServiceInterval:Every250hours

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith skin,eyes,orclothing.Weareyeprotectionto shieldyoureyesandrubberglovestoprotect yourhands.

•Fillthebatterywherecleanwaterisalways availableforushingtheskin.

WARNING

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparksand amesawayfromit.

Checkthebatterycondition.Keeptheterminalsandthe entirebatterycasecleanbecauseadirtybatterydischarges slowly.Tocleanthebattery,washtheentirecasewitha solutionofbakingsodaandwater.Rinseitwithclearwater.

Maintenance

ChangingtheTransmission OilFilter

ServiceInterval:Aftertherst50hours

Every500hours

Figure55

RightSideofMachine

1.Transmission-oillter

1.Unscrewandremovethebottomofthe transmission-oil-lterhousing.

2.Withdrawthelterelementanddiscardit.

3.Installanewlterelement.

4.Installthehousing.

Page 44

Changingthe

g014491

G014442

x + 3 - 8mm

CheckingtheRear-Wheel

Hydraulic-ReturnFilter

ServiceInterval:Aftertherst50hours

Every500hours

1.Removethereturnlter.

2.Wipeoilontothenewreturnltergasket.

3.Installthenewreturnltertothemachine.

Alignment

ServiceInterval:Every500hours

Topreventexcessivetirewearandensuresafemachine operation,therearwheelsmustbecorrectlyalignedto3to8 mm(0.12to0.31inch).

Settherearwheelsinthestraightaheadposition.Measure andcomparethedistancebetweenthefrontsidewallsand therearsidewallsatthewheelcenterheight.Thedistance betweenthefrontsidewallsmustbeset3to8mm(0.12to

0.31inch)lessthanthedistancebetweentherearsidewalls.

Figure57

1.Wheelcenterheight

2.Tire4.Track-rodassembly

3.Directionofforwardtravel

1.Hydraulic-uid-returnlter

LeftSideofMachine

Figure56

Toadjustthealignmentoftherearwheels,rstbackoffthe leftandrightlocknutsonthetrackrodassembly.(Leftlocknut hasaleftthread).Rotatethetrackrodtoachievethecorrect distanceasdescribedaboveandtightenthelocknutssecurely.

Page 45

InspectingtheTransmission

g014571

1 2 3 2 4

ControlCableandOperating Mechanism

CoolingSystem Maintenance

ServiceInterval:Every250hours

Checktheconditionandsecurityofthecableandoperating mechanismatthespeed-controlpedalsandtransmission pumpends.

•Removebuildupofdirt,gritandotherdeposits.

•Ensurethattheballjointsaresecurelyanchoredand

checkthatthemountingbracketsandcableanchorsare tightandfreefromcracks.

•Inspectendttingsforwear,corrosion,brokensprings,

andreplaceifnecessary.

•Ensurethattherubbersealsarecorrectlylocatedandare

ingoodcondition.

•Ensurethatthearticulatingsleevessupportingtheinner

cableareingoodconditionandrmlyattachedtothe outercableassemblyatthecrimpedconnections.Ifthere areanysignsofcrackingordetachmentinstallanew cableimmediately.

•Checkthatsleeves,rods,andinnercablearefreefrom

bends,kinks,orotherdamage.Iftheyarenot,installa newcableimmediately.

RemovingDebrisfromthe CoolingSystem

ServiceInterval:Beforeeachuseordaily

Every100hours

Every2years

Note:Topreventtheenginefromoverheating,theradiator andoilcoolermustbekeptclean.Normally,checkdailyand, ifnecessary,cleananydebrisofftheseparts.However,itis necessarytocheckandcleanmorefrequentlyinextremely dustyanddirtyconditions.

1.Turntheengineoffandremovethekeyfromthe ignitionswitch.

2.Thoroughlycleanalldebrisoutoftheenginearea.

3.Unlatchtheclampandpivotopentherearscreen (Figure59).

•Withtheengineshutoff,operatethepedalcontrols

throughtheentirerangeandensurethatthemechanism movessmoothlyandfreelytotheneutralpositionwithout stickingorhangingup.

Figure58

1.Outercover3.Sleeve

2.Rubberseal4.Rodend

Figure59

1.Rearscreenlatch2.Rearscreen

4.Cleanthescreenthoroughlywithcompressedair.

5.Pivotthelatchesinwardtoreleasetheoilcooler(Figure

60).

Page 46

Figure60

1.Oilcooler2.Oilcoolerlatches

6.Thoroughlycleanbothsidesoftheoilcoolerandthe radiator(Figure61)withcompressedair.

BeltMaintenance

TensioningtheAlternatorBelt

ServiceInterval:Aftertherst8hours

Every100hours

1.Openthehood.

2.Checkthetensionofthealternatorbeltbypressing it(Figure62)midwaybetweenthealternatorandthe crankshaftpulleyswith10kg(22lb)offorce.

Note:Thebeltshoulddeect11mm(7/16inch).If thedeectionisincorrect,proceedtostep3.Ifcorrect, continueoperation.

Figure61

1.Radiator

7.Pivottheoilcoolerbackintopositionandsecurethe latches.

8.Closethescreenandsecurethelatch.

Figure62

1.Brace3.Pivotbolt

2.Alternatorbelt

3.Loosentheboltsecuringthebracetotheengine (Figure62),theboltsecuringthealternatortothebrace andthepivotbolt.

4.Insertaprybarbetweenthealternatorandtheengine andpryoutonthealternator.

5.Whenyouachievethepropertension,tightenthe alternator,brace,andpivotboltstosecurethe adjustment.

Page 47

ControlsSystem Maintenance

Checkingthe Parking-Brake-Interlock Switch

CheckingtheForward/Reverse TravelPedalAction

Withtheengineshutoff,operatetheforwardandreverse travelpedalsthroughthefullrangeofarticulationandensure thatthemechanismreturnsfreelytotheNEUTRALposition.

Checkingthe Operator-Presence-Seat Switch

ServiceInterval:Beforeeachuseordaily

1.Sitontheoperatorseatandstarttheengine.

2.Lowerthecuttingunitstotheground.

3.Engagethecutterdrive.

4.Risefromtheoperatorseatandcheckthattheail rotorscometoastopafteraninitial0.5to1second delay.

Checkingthe Cutter-Drive-InterlockSwitch

1.Shutofftheengine.

2.Turnthecutter-driveswitchtotheOFFpositionand turntheignitionkeytopositionI.Thecuttingunits driveswitchindicatorlightshouldnotilluminate.

3.Turntheswitchtotheonposition.Theindicatorlight shouldilluminateandtheengineshouldnotstartwhen theignitionkeyisturned.

1.Shutofftheengine.

2.Engagetheparkingbrake.

3.TurntheignitionkeytopositionI.Theparkingbrake indicatorlightshouldilluminate.

4.Disengagetheparkingbrake.Theindicatorlight shouldgooutandtheengineshouldnotstartwhen theignitionkeyisturned.

5.Settheparkingbrake,sitontheoperatorseat,andstart theengine.

6.Releasetheparkingbrake.

7.Risefromtheoperatorseatandcheckthattheengine stops.

Checkingthe Transmission-Neutral-Interlock Switch

1.Shutofftheengine.

2.Removeyourfootfromtheforward/reversetravel pedals.

3.TurntheignitionkeytopositionIandthetransmission neutralindicatorlightshouldilluminate.

4.Applylightpressuretothetravelpedalsinaforward andreversedirectiontocheckthattheindicatorlight turnsoff.

Note:Takeextremecaretoensurethattheareaaroundthe mowerisclearbeforecheckingtoseeiftheenginestarts underthiscondition.

Page 48

HydraulicSystem

G014452

g022285

Maintenance

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Makesurethatallhydraulic-uidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompin-hole leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

1.Oil-tankllercap

2.Suctionstrainer

Figure63

3.Fillerstrainer

•Getimmediatemedicalhelpifuidisinjected intotheskin.

ServicingtheHydraulic System

ServiceInterval:Every500hours

Note:Keepwaterawayfromelectricalcomponents.Usea dryclothorbrushtocleansuchareas.

Thisprocedureisbestcarriedoutwhenthehydraulicuidis warm(nothot).Lowerthecuttingunitstothegroundand drainthehydraulicsystem.

1.Removethehydraulictankdrainplugandlettheoil owintothedrainpain.

2.Whentheoilstops,installthedrainplugwithanew seal.

3.Removetheoiltanksuctionangetogainaccessto thesuctionstrainer.

4.Unscrewandremovethestrainerandcleanwith parafnorpetrolbeforeinstalling.

5.Installthereturnlineoillterelement.

6.Installthetransmissionoillterelement.

Checkingthe Hydraulic-Fluid-Overheat WarningSystem

ServiceInterval:Every500hours

Figure64

1.Temperatureswitch

1.TurntheignitionkeytotheignitiononpositionI.

2.Disconnectthered/yellowwireterminalfromthe hydraulic-tank-temperatureswitch.

2.Hydraulic-uidtank

7.Fillthehydraulictankwithfresh,cleanhydraulicuid oftherecommendedgrade.

8.Runthemachineandoperateallhydraulicsystemsuntil thehydraulicuidiswarm.

9.Checktheuidlevelandtopupasnecessarytothe uppermarkonthesight-levelgauge.

3.Touchthemetalterminalofthewireontoasuitable earthpoint,ensuringthatthemetalsurfacesmake goodcontact.

Thehornsoundsandthehydraulic-uid-temperature-warning lightilluminatestoconrmcorrectoperation.Ifnecessary, makerepairsbeforeoperatingthemower.

Page 49

CheckingtheHydraulicLines andHoses

Daily,checkhydrauliclinesandhosesforleaks,kinked lines,loosemountingsupports,wear,loosettings,weather deterioration,andchemicaldeterioration.Makeallnecessary repairsbeforeoperating.

CuttingUnitSystem Maintenance

InspectingtheBlades

ServiceInterval:Every50hours—Inspectthebladesfor

damageandexcessivewear.

Every50hours—Makesurethateachbladeboltis torquedto45N∙m(33.2ft-lb).

Important:Bladesshouldalwaysbereplacedatthe sametimeastheoppositeblade/aspairstomaintain balance.

1.Raiseandsupportthecuttingunitwiththetransport latches;refertoRaisingtheMachineOfftheGround

(page53).

2.Inspecteachbladefordamagepayingparticular attentiontothefasteners,cuttingedge,andinstallation hole(Figure65).Replacealldamagedbladesand fasteners.

Figure65

1.Cuttingedge

3.Inspecteachbladeforexcessivewearusingthewear line(Figure66).Whenabladeisworndowntothe wearline,replacetheblade.

1.Wearline

4.Makesurethateachbladeboltistorquedto45N∙m (33.2ft-lb).

2.Installationhole

Figure66

Page 50

5.Gripeachbladeandmakesurethatthereisnotmore thanatotalof3mm(1/8inch)offreemovementin eitherdirectionfromtherotor.Ifthereismorethan atotalof3mm(1/8inch)offreemovement,replace theblade.

6.Checkeachpairofoppositebladesforaweight differencebetweenthem.

Note:Eachpairofoppositebladesshouldnothavea weightdifferenceofmorethan10grams.

DANGER

Awornordamagedbladecanbreak,andapieceof thebladecouldbethrowntowardyouorbystanders, resultinginseriouspersonalinjuryordeath.

•Inspectthebladesperiodicallyforwearor damage.

•Replaceawornordamagedblade.

ReplacingtheBlades

ServiceInterval:Yearly—Replacetheblades.

Figure67

1.Nut3.Bladeboltandbush

2.Blade

8.Discardtheblade,bush,nut,andbolt.

9.Installanewbladeandbushwithanewnutandblade bolt(Figure67).

Note:Tomaintainbalance,onlyreplacebladesaspairsor replaceallofthebladesontherotor.Bushes,bolts,andnuts shouldallbereplacedatthesametime.

Note:Thereare2bladeservicekitsavailableforblade replacement;contactthePartsCatalogforyourmachine.

1.Raiseandsecurethecuttingunitswiththetransport latches.

2.Ifyouarereplacingbladesonthecentercuttingunit, removetheentirecuttingunitunlessanoverheadlift isavailable.

3.Turntherotorslowlybyhandsothateachrowofails areinthedesiredpositionandcanbeeasilyaccessed.

4.Usetherotorlockingtool(providedinthe blade-sharpeningkit)tolocktherotor.

5.Removedebrisfromtheboltheadandnutandclean theprotrudingthreadwithawirebrush.

6.Markthepositionoftheboltheadsoboltscanbe replacedfromthesameside.

7.Holdingthebladeinaragorpaddedglove,removethe nut,bladebolt,bush,andblade(Figure67).

Note:Payattentiontothebolt-head-position markingssothattheboltisreplacedinthesame direction.

10.Torquethefastenersto45N∙m(33ft-lb).

CheckingtheBladeBolts

ServiceInterval:Every50hours

Makesurethatallbladeboltsaretorquedto45N∙m(33ft-lb).

Note:Ifneeded,applypenetratingoiltothethreadto makethenutremovaleasier.

Page 51

CheckingtheBackGuard

ServiceInterval:Beforeeachuseordaily

Inspecttherearguardforwearordamage(Figure68). Replacetherearguardifitisdamagedtopreventobjects beingthrownintotheoperator’ sarea.

Figure68

1.Backguard

7.Usingasuitablestrongwoodeninstrument,remove theblockage.Makesurethatthewoodeninstrumentis properlysupportedintheailrotorandavoidtheuse ofexcessiveforcetopreventdamage.

8.Ensurethatthewoodeninstrumentisremovedfrom theailrotorbeforestartingthepowersource.

9.Repairoradjusttheailrotorifrequired.

CheckingtheRubberGuard

ServiceInterval:Beforeeachuseordaily

Inspecttherubberguardforwearordamage(Figure69). Replacetherubberguardifitisdamagedtopreventobjects beingthrownintotheoperator’ sarea.

ClearingtheFlailRotors

ServiceInterval:Beforeeachuseordaily—Verifythe

bladesandrotorsarefreeofdebrisand rotate/pivotfreely.

WARNING

Neverattempttorotatetheailrotorsbyhand.

•Theremaybesomeresidualpressureinthe hydraulicsystemwhichcouldcauseinjury throughsuddenmovementoftheailrotors whentheblockageisreleased.

•Alwayswearprotectiveglovesanduseasuitable strongwoodeninstrument.

•Ensurethatthewoodeninstrumentislong enoughtoprovidesufcientleveragetorelease theblockage.

1.Stopthemachineonlevelground.

2.Applytheparkingbrakeanddisengagealldrives.

Figure69

1.Rubberguard

CheckingtheCuttingUnit Pivot

ServiceInterval:Beforeeachuseordaily

Every50hours

1.Raiseandsupportthecuttingunit;refertoRaisingthe

MachineOfftheGround(page53).

2.Gripeachcuttingunitandcheckforexcessiveplay fromsidetosideorupanddown.

3.Lowerthecuttingunitstothegroundorsecurelylock inthedesignatedtransportpositions.

4.Shutofftheengineandremovetheignitionkeyto isolateallpowersourcesandcheckthattheyare stopped.

5.Releaseallstoredenergydevices.

6.Checkthatallmovingpartsarestationary.

Page 52

CheckingtheRotor

G014441

CheckingtheRear-Roller

ServiceInterval:Beforeeachuseordaily—Checkforany

unusualvibrationoftherotor.

Every50hours—Checkforexcessiveplayintherotor bearings.

Tocheckforanyunusualvibrationoftherotor,runeach cuttingunitinturnatfullrpm.

Note:Ifanyunusualvibrationisdetected,checkfordamage orexcessivewearoftherotororblades.Allbladesneedto haveasimilarlevelofwearastheirweightaffectsthebalance oftherotor.

Note:Ifthevibrationissuecannotbefound,contactyour AuthorizedServiceDealer.

Tocheckforexcessiveplayintherotorbearings:

1.Raiseandsupportthecuttingunit;refertoRaisingthe

MachineOfftheGround(page53).

2.Griptherotorateachendandcheckforexcessiveend oat.

Note:Ifendoatisdetected,contactyourAuthorized ServiceDealer.

BearingAdjustment

ServiceInterval:Every50hours

Important:Itisessentialthatthecuttingunits’roller bearingsarekeptingoodadjustmentinordertoensure maximumworkinglife.Excessiveroller-endoatcauses prematurebearingdamage.

1.Griptherollerandmovefromsidetosideandupand down.

2.Ifexcessivemovementisdetected,carefullytighten thenutsateachendoftherollerwiththespannerjust sufcientlytoremoveanyendoat(Figure70).

Note:Therollershouldstillrotatefreelyafter adjustment.Overtighteningthenutscouldleadto prematurebearingdamage.

Note:Iftherotorneedstobereplacedorbalanced, contactyourAuthorizedServiceDealer.

Figure70

1.Nut

Page 53

CheckingRear-RollerScraper

G014440

RaisingtheMachineOffthe

WireTension

ServiceInterval:Every50hours

Itisimportantthatthescraperwiresarecorrectlytensioned soastoensurethatthecorrectoperationandmaximum workinglife.

1.Carefullytightenthescraperwireretainingnutssoas toremoveanyslackfromthescraperwires.

2.Tightenthenuts4fullturnstocorrectlytensionthe wire(Figure71).

Ground

WARNING

Ifyougounderthemachinewhiletheengineis running,youcouldbeseriouslyinjuredorkilled.

•Nevercrawlunderthemachinewhiletheengine isrunning.

•Neverstarttheenginewhilesomeoneisunder themachine.

Important:Beforeraisingthemowerensurethatthe liftingdevicetobeusedisingoodconditionandcapable ofsupportingtheweightofthemowersecurely.

Minimumliftcapacity:2,000kg(4,409lb)

1.Parkthemoweronlevelground.

2.Settheparkingbrake.

3.Shutofftheengineandremovethekeyfromthe ignitionswitch.

4.Ensurethatthegroundundertheliftingdeviceislevel andrm.

Figure71

1.Scraperwireretainingnuts

Note:Donotovertightenthescraperwires.

5.Alignandensurethattheliftingdeviceissecureagainst 1ofthemowersliftingpoints;refertoLocatingthe

JackingPoints(page30).

6.Ifraisingthefrontofthemower,chocktherearwheels topreventthemowerfromrollingaway .

Note:Theparkingbrakeoperatesonlyonthefront wheels.

DisposingofWaste

Engineoil,batteries,hydraulicuid,andenginecoolantare pollutantstotheenvironment.Disposeoftheseaccordingto yourlocalregulations.

Whendisposingofhazardouswasteproducts,takethemtoan authorizeddisposalsite.Wasteproductsmustnotbeallowed tocontaminatesurfacewater,drains,orsewagesystems.

Important:Disposeofhazardoussubstancescorrectly. Donotdisposeofbatterieswithaseparatecollection

markintogeneralwaste. Whendisposingofhazardouswasteproducts,takethem

toanauthorizeddisposalsite.

Page 54

Storage

PreparingtheTractionUnit

1.Thoroughlycleanthetractionunit,cuttingunits,and engine.

2.Checkthetirepressure.RefertoCheckingtheTire

Pressure(page24).

3.Checkallfastenersforloosenessandtightenthemas necessary.

4.Greaseallgreasettingsandpivotpoints.Wipeup anyexcesslubricant.

5.Lightlysandandusetouch-uppaintonpaintedareas thatarescratched,chipped,orrusted.Repairanydents inthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswithawire

brushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryevery60daysfor24

hourstopreventleadsulfationofthebattery.

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandreplacethe drainplug.

2.Removeanddiscardtheoillter.Installanewoillter.

3.Relltheoilpanwithdesignatedquantityofmotoroil.

4.Starttheengineandrunitatidlespeedfor approximately2minutes.

5.Shutofftheengine.

6.Thoroughlydrainallfuelfromthefueltank,lines,and thefuellter/waterseparatorassembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheair-cleanerassembly.

10.Sealtheair-cleanerinletandtheexhaustoutletwith weatherprooftape.

11.Checktheantifreezeprotectionandaddantifreezeas neededfortheexpectedminimumtemperatureinyour area.

Page 55

Troubleshooting

Problem

Thereareareasofuncutgrassatthe overlapbetweenailrotors.

Therearefull-widthridgelinesinthecut acrossthedirectionoftravel.

Thereareridgelinesinthecutgrass, acrossthedirectionoftravel,overthe cuttingwidthofaailrotor.

Thereisastepinthecutgrassheightat thepointofoverlapbetweenailrotors.

PossibleCauseCorrectiveAction

1.Y ouareturningtootightly .1.Increasetheturningradius

2.Themachineslidessidewayswhen travellingacrossthefaceofaslope.

3.Thereisnogroundcontactonanend ofthecuttingunitbecauseofpoorly routedhosesorincorrectlypositioned hydraulicadaptors.

4.Thereisnogroundcontactonanend ofthecuttingunitbecauseapivotpin isseizing.

5.Thereisnogroundcontactonanend ofthecuttingunitbecauseofgrass buildupunderthecuttingunit.

1.Theforwardspeedistoohigh.1.Reduceforwardspeed.

2.Theailrotorspeedistooslow .

3.Theheightofcutistoolow.3.Raisetheheightofcut.

1.Aailrotorisrunningslow.1.Checktheailrotorspeed;contact

1.Thereisaninconsistentheight-of-cut settingonaailrotor.

2.Theraise/lowerpositioncontrolisnot intheoatposition.

3.Thereisnogroundcontactonanend ofthecuttingunitbecauseofpoorly routedhosesorincorrectlypositioned hydraulicadaptors.

4.Thereisnogroundcontactonanend ofthecuttingunitbecauseofpivotpins seizing.

5.Thereisnogroundcontactonanend ofthecuttingunitbecauseofgrass buildupunderthecuttingunit.

2.Mowup/downtheslope.

3.Correctthehoseroutingortheposition ofthehydraulicadaptors.

4.Releaseandgreasethepivotpoints.

5.Clearthegrassbuildup.

2.Increasethemowerenginespeed.

yourdistributor.

1.Checkandadjusttheheight-of-cut setting.

2.Setthepositioncontroltotheoat position.

3.Correctthehoseroutingandthe positionofthehydraulicadaptors.

4.Releaseandgreasethepivotpoints.

5.Removethegrassbuildup.

Therearesomeuncutorpoorlycut strandsofgrass.

Therearelinesofuncutorbadlycutgrass inthedirectionoftravel.

Thereisscalpingoftheturf.1.Theundulationsaretoosevereforthe

1.Theheightofcutistoohigh.1.Lowertheheight-of-cutsetting.

2.Thecuttingedgesoftheailsare rounded.

1.Thecuttingunitsarebouncing.

2.Therearewornailbearings/bearing housingpivots.

3.Thereareloosecomponentsinthe cuttingunit.

4.Flailbladesarenotpivotingfreely.4.Ensurethatallailbladesareableto

height-of-cutsetting.

2.Sharpentheblades.

1.Reducetheforwardspeedandreduce theweighttransfer.

2.Replaceanywornparts.

3.Checkandtightencomponentsas necessary.

pivotfreely .

1.Raisetheheightofcut.

Page 56

Problem

PossibleCauseCorrectiveAction

Theenginedoesnotstartwiththeignition key.

Thebatteryhasnopower.

Thehydraulicoilsystemisoverheating.

1.Thetransmission-neutral-interlock switchisnotenergized.

2.Theparking-brake-interlockswitchis notenergized.

3.Thecutting-unit-drive-interlockswitch isnotenergized.

4.Thereisamalfunctioningelectrical connection.

1.Aterminalconnectionislooseor corroded.

2.Thealternatorbeltislooseorworn.2.Adjustthetensionorreplacethebelt;

3.Thebatteryisdischarged.

4.Thereisanelectricalshortcircuit.

1.Thereisablockedscreen.

2.Theoilcoolernsaredirty/blocked.2.Cleanthens.

3.Theengineradiatorisdirty/blocked.3.Cleantheradiator .

4.Thereliefvalvesettingislow .4.Havethereliefvalvepressurechecked.

5.Theoillevelislow.5.Fillthereservoirtothecorrectlevel.

6.Thebrakesareengaged.6.Disengagethebrakes.

7.Thereisamalfunctioningfanorfan drive.

1.Removeyourfootfromthe forward/reversepedalsor checkthesettingofthe transmission-neutral-interlockswitch.

2.Movetheparking-brakeswitchtothe ONposition.

3.MovethecuttingunitswitchtotheOFF position.

4.Locateandcorrectthefaultinthe ElectricalSystem.

1.Cleanandtightentheterminal connections.Chargethebattery.

refertoengineoperator’smanual.

3.Chargeorreplacethebattery.

4.Locatetheshortcircuitandxit.

1.Cleanthescreen.

Consultyourauthorizeddistributor.

7.Checkthefanoperationandservice itasrequired.

Thebrakesystemdoesnotoperate correctly.

Thereisalackofsteering.

Thereisnomachinemovementinforward orreverse.

1.Thereisamalfunctioningwheelmotor brakeassembly.

2.Thebrakediscsareworn.2.Replacethebrakediscs;consultyour

3.Insufcientbrakereleasepressure.

1.Thesteeringvalveismalfunctioning.1.Serviceorreplacethesteeringvalve.

2.Ahydrauliccylinderismalfunctioning.2.Serviceorreplacethehydraulic

3.Asteeringhoseisdamaged.3.Replacethehose.

1.Theparkingbrakeisengaged.1.Releasetheparkingbrake.

2.Theoillevelislow.2.Fillthereservoirtothecorrectlevel.

3.Thereservoirhasthewrongkindofoil.3.Drainthereservoirandllitwiththe

4.Thedrivepedallinkageisdamaged.

5.Thetransmissionpumpisdamaged.5.Havethetransmissionpump

6.Thetransmissionbypassvalveisopen.

7.Thereisabrokendrivecoupling.7.Replacethedrivecoupling.

8.Insufcientbrakereleasepressure.

1.Consultyourauthorizeddistributor.

authorizeddistributor.

3.Raisetheenginerevs;consultyour authorizeddistributor.

cylinder.

correctoil.

4.Checkthelinkageandreplaceany damagedorwornparts.

overhauledbyyourauthorized distributor.

6.Closethebypassvalve.

8.Raiseenginerevs;consultyour authorizeddistributor.

Themachinecreepsforwardorbackward inneutral.

1.Thetransmissionneutraladjustmentis setincorrectly.

1.Adjustthetransmissionneutrallinkage setting.

Page 57

Problem

PossibleCauseCorrectiveAction

Thereisexcessivenoiseinthehydraulic system.

Afteraninitialperiodofsatisfactory operation,themachinelosespower .

1.Apumpismalfunctioning.1.Identifythenoisypumpandserviceor

2.Amotorismalfunctioning.2.Identifythenoisymotorandserviceor

3.Airisleakingintothesystem.

4.Asuctionstrainerisblockedor damaged.

5.Theoilhasexcessiveviscositydueto coldconditions.

6.Thereliefvalvesettingislow .6.Havethereliefvalvepressurechecked.

7.Thehydraulic-uidlevelislow.7.Fillthehydraulic-uidreservoirtothe

1.Apumpormotorisworn.1.Replacepartsasnecessary.

2.Thehydraulic-uidlevelislow.2.Fillhydraulicuidtanktocorrectlevel.

3.Theoilinthehydraulicsystemhasthe wrongviscosity.

4.Theoil-lterelementisblocked.4.Changethelterelement.

5.Thepressurereliefvalveis malfunctioning.

6.Thesystemisoverheating.

7.Thereareleaksonthesuctionhose.

replaceit.

3.Tightenorreplacethehydraulicttings, particularlyinthesuctionlines.

4.Cleanandreplacethesuctionstrainer orrenewitasnecessary.

5.Allowthesystemtowarmup.

Consultyourauthorizeddistributor.

correctlevel.

3.Replacetheoilinthehydraulictank withthecorrectviscosity-gradeoil; refertotheSpecicationssection.

5.Havethereliefvalvecleanedand pressurechecked.Consultyour authorizeddistributor.

6.Reducetheworkrate(increasethe heightofcutorreducetheforward speed).

7.Checkandtightenthettings.Replace thehoseifnecessary.

Aailrotor‘knocks’whilerotating.1.Theail-rotorbearingsareworn.

Oneailrotorrotatesslowly.

Acuttingunitfailstoliftoutofwork.

Thecuttingunitsdonotfollowthecontours oftheground.

1.Aail-rotorbearingisseized.

2.Amotorwithincorrectrotationwas installed.

3.Themotorintegralvalvesarenot workingcorrectly.

4.Themotorisworn.4.Replacethemotor.

1.Thereisaliftcylindersealfailure.

2.Thepressurereliefvalveisjammed openorsetwrong.

3.Thereisamalfunctioningcontrolvalve.3.Overhaulthecontrolvalve.

4.Thereismechanicalblockage.4.Removetheblockage.

1.Thehoseroutingortheorientationof thehydraulicttingsisincorrect.

2.Thepivotpointsaretootight.2.Releaseandgreasethepivotpointas

3.Themowerisbeingoperatedinthe ‘hold’position.

4.Theweighttransferissettoohigh.4.Reducetheweighttransfer.

1.Replacethebearingsasnecessary.

2.Checkthemotorandreplaceitif necessary.

3.Havethevalvescleanedandchecked.

1.Replacetheseals.

2.Havethereliefvalvepressurechecked. Consultyourauthorizeddistributor.

1.Movethecuttingunitsthroughoutthe extremesofmovementandobserve anytightnessinthehoses.Correctly routethehosesandorientatethe ttingsasnecessary .

necessary.

3.Movetheposition-controlswitchto ‘down/oat’position.

Page 58

Problem

PossibleCauseCorrectiveAction

Thecuttingunitsfailtostart-upwhen loweredintowork.

Theailrotorsrotateinthewrong direction.

1.Theseat-sensorswitchis malfunctioning.

2.Thehydraulic-uidlevelislow.2.Fillthehydraulic-uidreservoirtothe

3.Adriveshaftissheared.3.Checkthemotorandailrotor

4.Thepressurereliefvalveisjammed openorsetwrong.

5.Aailrotorisjammed.5.Clearanyjamsasnecessary .

6.Acuttingunitcontrolvalveisinthe ‘off’position,causedbymalfunctioning controlvalve.

7.Acuttingunitcontrolvalveisinthe‘off’ position,causedbyanelectricalfault.

8.Thelift-arm-proximityswitchis incorrectlyset.

1.Thehosesareconnectedwrong.

1.Checkthemechanicalandelectrical operationoftheswitchandensurethe operatorweighthasbeensetcorrectly.

correctlevel.

driveshaftsandreplacethemif necessary.

4.Havethereliefvalvepressurechecked. Consultyourauthorizeddealer .

6.Overhaulthecontrolvalve.

7.Havetheelectricalsystemcheckedfor anelectricalfault.

8.Checkandadjusttheproximityswitch.

1.Checkthehydrauliccircuitandconnect thehosescorrectly .

Page 59

InternationalDistributorList

Distributor:

AgrolancKft AsianAmericanIndustrial(AAI) B-RayCorporation BrisaGoodsLLC CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland FatDragon FemcoS.A.Guatemala FIVEMANSNew-T echCo.,LtdChina ForGarderOU G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636 JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640 HongKong85224977804 Korea82325512076 Mexico12104952417 PuertoRico7877888383

NorthernIreland442890813121

China

Estonia3723846060 Japan81726325861Riversa

Turkey902163365993

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic Mountelda.s.Slovakia

5062391138 94112746100

442890813121ParklandProductsLtd.NewZealand6433493760 8861080841322 5024423277 86-10-63816136

30109350054

4635100000

MunditolS.A. NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGardenAb

Perfetto PratoverdeSRL. Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare Lely(U.K.)Limited SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541148219999 Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128128 Austria4312785100 Israel97298617979 Spain Denmark4566109200 UnitedKingdom441480226800 France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220 420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationToroCollects ToroWarrantyCompany(T oro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer .

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevK

Page 60

TheT oroWarranty

ALimitedWarranty

ConditionsandProductsCovered

TheToro toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.

Companyanditsafliate,T oroWarrantyCompany ,pursuant

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

CommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator’sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

contamination,useofunapprovedcoolants,lubricants,additives, fertilizers,water,orchemicals,etc.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

NoteRegardingDeepCycleBatteryWarranty:

Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesin thisproductareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.

MaintenanceisatOwner’sExpense

Enginetune-up,lubricationcleaningandpolishing,replacementofItems andConditionsNotCoveredlters,coolant,andcompletingRecommended MaintenancearesomeofthenormalservicesT oroproductsrequirethat areattheowner’sexpense.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakespadsand linings,clutchlinings,blades,reels,bedknives,tines,sparkplugs, castorwheels,tires,lters,belts,andcertainsprayercomponents suchasdiaphragms,nozzles,andcheckvalves,etc.

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .

Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedtothe durationofthisexpresswarranty .Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlonganimplied warrantylasts,sotheaboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.

GeneralConditions

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,

CountriesOtherthantheUnitedStatesorCanada

CustomersshouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry ,province,orstate.Ifforanyreasonyouare dissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,you maycontactusatT oroWarrantyCompany.

374-0277RevB