Toro 30635, Groundsmaster 4010 Operator's Manual

FormNo.3388-892RevA

Groundsmaster

®

4010Rotary

Mower

ModelNo.30635—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3388-892*A

ThisproductcomplieswithallrelevantEuropeandirectives;

g028455

1

fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

Figure2

1.Safetyalertsymbol

Introduction

Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyprofessional,hiredoperatorsincommercial
applications.Itisprimarilydesignedforcuttinggrass
onwell-maintainedlawnsinparks,sportselds,andon
commercialgrounds.Itisnotdesignedforcuttingbrush,
mowinggrassandothergrowthalongsidehighways,orfor
agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................6

SoundPowerLevel..................................................7

SoundPressureLevel...............................................7

VibrationLevel......................................................7

EngineEmissionCertication...................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................16

1GreasingtheMachine...........................................16

2ReplacingtheWarningDecal.................................16

ProductOverview.........................................................17

Controls...............................................................17

CabControls......................................................19

Specications........................................................23

Attachments/Accessories........................................23

Operation....................................................................24

BeforeOperating...................................................24

AdjustingtheMirrors..............................................32

AimingtheHeadlights............................................32

StartingandStoppingtheEngine..............................33

SmartPower..........................................................33

ReversingFanOperation.........................................33

AutoIdle...............................................................33

MowSpeed............................................................33

TransportSpeed.....................................................33

CheckingtheInterlockSwitches...............................34

PushingorTowingtheMachine................................34

JackingPoints........................................................34

TieDowns............................................................35

OperatingCharacteristics........................................35

OperatingTips......................................................35

Maintenance.................................................................37

RecommendedMaintenanceSchedule(s)......................37

ServiceIntervalChart.............................................38

Lubrication...............................................................39

GreasingtheBearingsandBushings..........................39

EngineMaintenance..................................................41

AirCleanerMaintenance.........................................41

ServicingtheEngineOilandFilter............................42

FuelSystemMaintenance...........................................43

ServicingtheFuelSystem........................................43

ServicingtheWaterSeparator..................................43

ElectricalSystemMaintenance....................................44

BatteryCare...........................................................44

Fuses....................................................................44

DriveSystemMaintenance.........................................46

AdjustingtheTractionPedalAngle...........................46

ChangingthePlanetaryGearDriveOil......................46

ChangingtheRearAxleLubricant.............................47

CheckingtheRearWheelToe-In..............................47

CoolingSystemMaintenance......................................48

ServicingtheEngineCoolingSystem........................48

BrakeMaintenance....................................................48

AdjustingtheServiceBrakes....................................48

BeltMaintenance......................................................49

ServicingtheAlternatorBelt....................................49

ServicingtheCompressorBelt.................................49

TensioningtheBladeDriveBelts..............................50

ReplacingtheBladeDriveBelt.................................50

HydraulicSystemMaintenance....................................51

ChangingtheHydraulicFluid...................................51

ReplacingtheHydraulicFilters.................................51

CheckingtheHydraulicLinesandHoses....................52

AdjustingtheCounterbalancePressure......................52

MowerMaintenance...................................................53

Pivoting(Tilting)theFrontCuttingUnit

Upright.............................................................53

PivotingtheFrontCuttingUnitDown.......................53

AdjustingtheCuttingUnitPitch...............................53

ServicingtheCastorArmBushings...........................54

ServicingtheCastorWheelsandBearings..................54

BladeMaintenance.....................................................55

CheckingforaBentBlade........................................55

RemovingandInstallingtheCutterBlade(s)...............55

InspectingandSharpeningtheCutterBlade(s)............56

CorrectingCuttingUnitMismatch............................57

CabMaintenance.......................................................58

CleaningtheCabAirFilters.....................................58

CleaningtheAirConditioningCoil...........................58

Storage........................................................................59

PreparingforSeasonalStorage.................................59

3

Safety

Thismachinehasbeendesignedinaccordancewith
ENISO5395:2013andANSIB71.4-2012specications
ineffectatthetimeofproduction.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Warning–fuelishighlyammable.Takethefollowing

precautions:

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationsmay
restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtohimselforherself,other
people,orproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstructionshould
emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The
mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

–Storefuelincontainersspecicallydesignedforthis

purpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoraddfuelwhiletheengineis
runningorwhentheengineishot.

–Iffuelisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillage
andavoidcreatinganysourceofignitionuntilfuel
vaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladebolts,andcuttingassemblyarenotworn
ordamaged.Replacewornordamagedbladesandbolts
insetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingoneblade

cancauseotherbladestorotate.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Checkthatoperatorspresencecontrols,safetyswitches,

andshieldsareattachedandfunctioningproperly.Donot
operateunlesstheyarefunctioningproperly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxideandotherexhaustgasses
cancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutchesandengagetheparkingbrake.Only
starttheenginefromtheoperator'sposition.Alwaysuse
theseatbeltandROPStogether.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

Preparation

•Whilemowing,alwayswearsubstantial,slip-resistant

footwear,longtrousers,hardhat,safetyglasses,and
hearingprotection.Longhair,looseclothingorjewelry
maygettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

–Donotstoporstartsuddenlywhengoingupor

downhill.

–Themachinespeedshouldbekeptlowonslopesand

duringtightturns.

–Stayalertforhumpsandhollowsandotherhidden

hazards.

4

–Nevermowacrossthefaceoftheslope,unlessthe

machineisdesignedforthatpurpose.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Usecarewhenusingheavyequipment.

–Donotturnsharply.Usecarewhenreversing.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Theoperatorshallturnonashingwarninglights,if

provided,whenevertravelingonapublicroad,except
wheresuchuseisprohibitedbylaw .

–Usecounterweight(s)orwheelweightswhen

suggestedintheOperator'sManual.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall
interlocksareattached,adjustedproperly ,andfunctioning
properly.

•Beforeleavingtheoperatorsposition:

–Stoponlevelground.

–Disengagethepowertake-off.

–Settheparkingbrake.

–Stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,and

removetheignitionkey:

–beforeclearingblockages;

–beforechecking,cleaning,orworkingonthemachine;

–afterstrikingaforeignobject.Inspectthemachine

fordamageandmakerepairsbeforerestartingand
operatingtheequipment.Torqueallthespindlepulley
nutsto176to203N-m(130to150ft.-lb);

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustment.

•Reducethethrottletolowidlebeforestoppingengine.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindbeforebackinguptobesureofaclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure

anddonotstorenearame.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartment,cuttingunits,
drives,andfuelstorageareafreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmachines,takecareasrotatingoneblade

cancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleftunattended,

lowerthecuttingunitsunlessapositivemechanicallock
isprovided.

•Disengagedrives,lowerthecuttingunits,movetraction

pedaltoNeutral,setparkingbrake,stopengineand
removekey.Waitforallmovementtostopbefore
adjusting,cleaningorrepairing.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect
positiverstandnegativelast.

•Usecarewhencheckingblades.Wrapthebladesor

weargloves,andusecautionwhenservicingthem.Only
replaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting
ordisconnectingfrombattery.W earprotectiveclothing
anduseinsulatedtools.

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore
applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure.
Usepaperorcardboard,notyourhands,tosearchfor

5

leaks.Hydraulicuidescapingunderpressurecanhave
sufcientforcetopenetratetheskinandcauseserious
injury.Ifuidisinjectedintotheskinitmustbesurgically
removedwithinafewhoursbyadoctorfamiliarwiththis
formofinjuryorgangrenemayresult.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCEN,ISO,orANSIstandards.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintendeduse
couldprovedangeroustouserandbystanders.

•WhenoperatingamachinewithaROPS,alwaysusea

seatbelt.

•Becertainthattheseatbeltcanbereleasedquicklyifthe

machineisdrivenorrollsintoapondorwater.

•Watchfortrafcwhennearorcrossingroads.Always

yieldtheright-of-way.

•Thismachineisnotdesignedorequippedforon-road

useandisa“slow-movingvehicle”.Ifyoumustcross
ortravelonapublicroad,youshouldbeawareofand
complywithlocalregulations,suchasrequiredlights,
slowmovingvehiclesigns,andreectors.

•Donotmowneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotmowonwetgrass.Reducedtractioncouldcause

sliding.

WARNING

Engineexhaustcontainscarbonmonoxide,which
isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

Operation

•BeforeoperatingamachinewithROPS(rollover

protectionsystem),becertainthattheseatbeltsare
attachedandtheseatislatchedtopreventtheseatfrom
pivotingforward.

•Knowhowtostopthemachineandenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand

requiredbysomelocalordinancesandinsurance
regulations.

•Keephands,feet,andclothingawayfrommovingparts

andthemowerdischargeareaandundersideofthe
mowerwhiletheengineisrunning.

•Fillfueltankuntillevelis25mm(1inch)belowthe

bottomofthellerneck.Donotoverll.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•Donotmowinreverseunlessabsolutelynecessary.

•Reducespeedwhenmakingsharpturns.

•Avoidstartingorstoppingonaslope.Iftireslosetraction,

disengagethebladesandproceedslowlystraightdown
theslope.Avoidraisingthesidecuttingunitsonaslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andgraduallydownhill,ifpossible.

•Useextracarewithotherattachments.Thesecanchange

thestabilityofthemachine.

•Turnoffthebladeswhennotmowing.

MaintenanceandStorage

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.

•Neverstorethemachineorfuelcontainerinsidewhere

thereisanopename,suchasnearawaterheateror
furnace.

•Keepnutsandboltstight,especiallythebladeattachment

bolts.Keepequipmentingoodcondition.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromthecuttingunits,attachments,and
anymovingparts.Keepeveryoneaway.

•Checkbrakeoperationfrequently.Adjustandserviceas

required.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Theenginemustbeshutoffbeforecheckingtheoilor

addingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•Tomakesureofoptimumperformanceandcontinued

safetycerticationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacementparts
andaccessoriesmadebyothermanufacturerscouldbe
dangerous,andsuchusecouldvoidtheproductwarranty.

6

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof104dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO5395:2013.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=0.58m/s

Measuredvibrationlevelforlefthand=0.63m/s

UncertaintyValue(K)=0.32m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

WholeBody

Measuredvibrationlevel=0.26m/s

UncertaintyValue(K)=0.13m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.

2

2

2

EngineEmissionCertication

TheengineinthismachineisEP ATier4iandstage3a
compliant.

2

2

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-7818

1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

100-5693

1.Heightofcutadjustment

1.Heightofcutadjustment

1.Lowheightofcut
adjustment

100-5622

100-5623

2.Highheightofcut

100-5694

1.Heightofcutadjustment

104-3578

adjustment

1.Heightofcutadjustment

100-6578

1.Heightofcutadjustment

1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeeptheshields

100-5624

andguardsinplace;stayawayfrommovingparts.

8

117–2754

1.Warning—readtheOperator'sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.

4.Warning—wearhearingprotection.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;slowmachinebeforeturning,donotturnathighspeeds

8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

117–2766

(Afxoverpartno.117–2754forCE*)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.

4.Warning—wearhearingprotection.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;donotoperatemachineonslopesgreaterthan15degrees.

8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

9

121–3884

1.Engine—stop3.Engine—start

120–4159

2.Engine—preheat

1.Off

2.Lights9.Tractiondrive

3.On

4.Lightswitchlocation

5.Fast

6.Variablespeedadjustment13.Lowercenterdeck

7.Slow

8.High

10.Low

11.Powertake-off(PTO)

12.Lowerleftdeck

14.Lowerrightdeck

121–3887

1.ReadtheOperator’sManual.

104-3579

1.Lowheightofcut
adjustment

2.Highheightofcut
adjustment

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.

58-6520

1.Grease

10

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

106-6755

117–2787

1.Headlights,15Afuse

2.Heater,15Afuse5.Domelight,15Afuse

3.Airconditioning,30Afuse

4.Windshieldwipers,15A
fuse

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

119–0124

(Cabmodels)

1.Warning—whenthecabwindowsareopenwearhearing
protection.

2.Closetherearwindowbeforeattemptingtoopenthehood.

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe
machine.

2.Cutting/dismembermenthazardofhand,mower
blade—stayawayfrommovingparts,keepallguardsand
shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay
awayfrommovingparts,keepallguardsandshieldsin
place.

11

120–4129

1.Warning—readthe
Operator’sManual.

2.Thereisnorollover
protectionwhentheroll
barisdown.

3.Thereisrolloverprotection
whentherollbarisup.

120–8947

4.Iftherollbarisraised,
weartheseatbelt.

5.Iftherollbarislowered,
donotweartheseatbelt.

6.Driveslowlywhenturning.

1.Beacon

2.Hazardlight4.Rightturnsignal

3.Leftturnsignal

127–3700

1.Raisetheleftdeck

2.Raisethecenterdeck5.Unlockenginespeed

3.Raisetherightdeck

4.Lockenginespeed

1.ReadtheOperator’s
Manual.

2.Toengagetheparking
brake—1)Lockthepedals
together;2)Pushdownon
thebrake;3)Pulloutthe
parkingbrakeknob.

12

120–4130

3.Parkingbrake

4.Todisengagetheparking
brake,pushdownonthe
brakepedal.

121–1599

1.ReadtheOperator’sManualforinformationonfuses.

1.ReadtheOperator’s
Manualforinformationon
startingtheengine—1)Set
toneutral;2)Engagethe
brake;3)Settheengine
speedtoslow;4)Turnthe
ignitionkeytopreheat;

5)Turntheignitionkeyto
enginestart.

2.ReadtheOperator’s
Manualforinformation
onstoppingthe
engine—1)Setthe
enginespeedtoslow;

2)Disengagethedeck;

3)Locktheparkingbrake;

4)Wait5minutes;5)Turn
theignitionkeytoengine
stop;6)Removethekey
fromtheignition.

3.ReadtheOperator’s
Manual.

114–0846

4.Pulltheknoboutto
engagethePTO.

5.Pushtheknobinto
disengagethePTO.

6.RaisethedeckstogotoH
range.

1.Warning—1)Disengage
thePTO;2)Raisethedeck

2.Donotplaceyourfoot
here.

3.Directionpedal

114–0849

4.Forwarddirection

5.Reversedirection

1.Steeringwheeltiltlever

114–0845

2.Horn

13

1.ReadtheOperator’sManual.

130–6043

14

1.ReadtheOperator’sManual.

130–6046

15

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

Nopartsrequired

Warningdecal1

MediaandAdditionalParts

Description

Operator'sManual

Engineoperator'smanual1

PartsCatalog

Operatortrainingmaterials

Declarationofconformity

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Qty.

Qty.

–

1

1

1

1

Reviewbeforeoperatingmachine

Usetoreferenceengineinformation

Usetoreferencepartnumbers

Reviewbeforeoperatingmachine

Greasethemachine.

Usedonlyonmachinesrequiring
EuropeanCEcompliance.

Use

Use

2

1

GreasingtheMachine

NoPartsRequired

Procedure

Beforethemachineisoperated,itmustbegreasedtoensure
properlubricatingcharacteristics;refertoGreasingthe

BearingsandBushings(page39).Failuretoproperlygrease

themachinewillresultinprematurefailureofcriticalparts.

ReplacingtheWarningDecal

Partsneededforthisprocedure:

1Warningdecal

Procedure

OnmachinesrequiringEuropeanCEcompliance,replace
thewarningdecal,partno.117–2754withthewarningdecal
partno.117–2766.

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ProductOverview

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g020756

g028453

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Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TiltSteeringLever

Pressthelever(Figure3)downtotiltthesteeringwheel
tothedesiredposition.Thenreleasethelevertolockthe
adjustment.

ParkingBrakeLatch

CAUTION

Thismachineproducessoundlevelsinexcessof85
dBAattheoperatorsearandcancausehearingloss
throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

TractionPedal

Tostop,reduceyourfootpressureonthetractionpedaland
allowittoreturntothecenterposition(Figure3).

Aknobontheleftsideoftheconsoleactuatestheparking
brakelock(Figure3).Toengagetheparkingbrake,connect
thepedalswiththelockinglatch,pushdownonbothpedals,
andpulltheparkingbrakelatchout.Toreleasetheparking
brake,pressbothpedalsuntiltheparkingbrakelatchretracts.

HazardLightSwitch(Optional)

Pressthehazardlightswitch(Figure3)toactivatethehazard
lights.

TurnSignalSwitch(Optional)

Presstheleftsideoftheturnsignalswitch(Figure3)to
activatetheleftturnsignalandtherightsideoftheswitchto
activatetherightturnsignal.Thecenterpositionisoff.

KeySwitch

Thekeyswitch(Figure4)hasthreepositions:Off,
On/Preheat,andStart.

Figure3

1.Brakepedals6.Hazardlightswitch

2.Pedallockinglatch7.Turnsignalswitch

3.Parkingbrakelatch

4.Spaceforoptional
accessory

5.Beaconswitch(optional)

BrakePedals

Twofootpedals(Figure3)operateindividualwheelbrakes
forturningassistance,parking,andtoaidinobtainingbetter
sidehilltraction.Alatchconnectsthepedalsforparking
brakeoperationandtransport.

PedalLockingLatch

Thepedallockinglatch(Figure3)connectsthepedals
togethertoengagetheparkingbrake.

(optional)

(optional)

8.Hornbutton(optional)

9.Tractionpedal

10.Tiltsteeringlever

Figure4

1.Liftswitches

2.PTOswitch

3.Keyswitch

4.InfoCenter

5.Hi-Lospeedcontrol

6.Enginespeedswitch

7.Lightswitch(optional)

PTOSwitch

ThePTOswitch(Figure4)hastwopositions:Out(start)
andIn(stop).PullthePTObuttonouttoengagethecutting
unitblades.Pushinthebuttontodisengagethecuttingunit
blades.

Hi-LowSpeedControl

Theswitch(Figure4)allowsthespeedrangetoincreasefor
transportofthemachine.Cuttingdeckswillnotoperatein

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highrange.ToswitchbetweentheHighandLowrange,

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thedecksmustberaised,PTOdisengaged,cruisecontrol
disengaged,tractionpedalinneutralpositionandthemachine
mustbemovingataslowspeed.

SeatBackAdjustingLever

Movethelevertoadjusttheseatbackangle(Figure6).

WeightGauge

LiftSwitches

Theliftswitches(Figure4)raiseandlowerthecutting
units.Presstheswitchesforwardtolowerthecuttingunits
andbackwardtoraisethecuttingunits.Whenstartingthe
machine,withthecuttingunitsinthedownposition,pressthe
liftswitchdowntoallowthecuttingunitstooatandmow .

Note:ThedeckswillnotlowerwhileintheHIspeedrange
andtheywillnotraiseorloweriftheoperatorisoutofthe
seatwhentheengineisrunning.Also,thedeckswilllower
withthekeyintheOnpositionandtheoperatorintheseat.

CruiseControlSwitch

Thecruisecontrolswitch(Figure5)locksinthepedal
positiontomaintainthedesiredgroundspeed.Pressingthe
rearoftheswitchturnsoffthecruisecontrol,themiddle
positionoftheswitchenablesthecruisecontrolfunctionand
thefrontoftheswitchsetsthedesiredgroundspeed.

Note:Pressingeitherbrakepedalormovingthetraction
pedalintothereverseposition,foronesecond,willalso
disengagethepedalposition.

PowerPoint

Thepowerpoint(Figure5)isusedtopoweroptionalelectrical
accessories.

Indicateswhentheseatisadjustedtotheweightofthe
operator(Figure6).Heightadjustmentismadebypositioning
thesuspensionwithintherangeofthegreenregion.

Figure6

1.Weightgauge

2.Weightadjustinglever5.Armrestadjustingknob

3.Foreandaftadjusting
lever

4.Seatbackadjustinglever

(notshown-locatedunder
armrest)

Figure5

1.Powerpoint

2.Cruisecontrolswitch

SeatAdjustments

ForeandAftAdjustingLever

Pulloutonthelevertoslidetheseatforeoraft(Figure6).

SeatArmRestAdjustingKnob

Rotatetheknobtoadjusttheseatarmrestangle(Figure6).

WeightAdjustingLever

Adjustforoperatorweight(Figure6).Pullupontheleverto
increasetheairpressureandpushdowntodecreasetheair
pressure.Theproperadjustmentisattainedwhentheweight
gaugeisinthegreenregion.

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