Toro 30695, Groundsmaster 7210 Series, 30633, groundsmaster 7210 Operator's Manual

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FormNo.3393-870RevA
Groundsmaster
®
7210Series
TractionUnit
ModelNo.30695—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
Page 2
WARNING
G020872
1
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Figure1
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawnsinparks,sportselds,andon commercialgrounds.Itisnotdesignedforcuttingbrush, mowinggrassandothergrowthalongsidehighways,orfor agriculturaluses.
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
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Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................5
EngineEmissionCertication...................................6
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................11
1RaisingtheRollBar..............................................11
2CheckingtheTirePressure....................................11
3CheckingFluidLevels...........................................12
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................16
AddingFuel...........................................................16
FillingtheFuelTank...............................................17
CheckingtheEngineOilLevel.................................17
CheckingtheCoolingSystem...................................17
CheckingtheHydraulicSystem................................17
UsingtheRolloverProtectionSystem(ROPS)............18
ThinkSafetyFirst...................................................18
OperatingtheParkingBrake....................................19
StartingandStoppingtheEngine..............................20
DrivingtheMachine...............................................21
StoppingtheMachine.............................................21
OperatingtheMower..............................................22
AdjustingtheHeight-of-Cut....................................22
TheSafetyInterlockSystem.....................................23
PositioningtheSeat................................................25
UnlatchingtheSeat.................................................25
PushingtheMachinebyHand..................................26
LoadingMachines..................................................26
TransportingMachines............................................27
OperatingTips......................................................27
Maintenance.................................................................29
RecommendedMaintenanceSchedule(s)......................29
DailyMaintenanceChecklist....................................30
PremaintenanceProcedures........................................31
Lubrication...............................................................31
GreasingtheBearingsandBushings..........................31
EngineMaintenance..................................................33
CheckingtheAirCleaner.........................................33
ServicingtheEngineOil..........................................34
ServicingtheDieselParticulateFilter(DPF)...............35
ServicingtheDieselOxidationCatalyst
(DOC)..............................................................35
FuelSystemMaintenance...........................................36
ServicingtheWaterSeparator..................................36
ServicingtheEngineFuelFilter................................36
CleaningtheFuelTank............................................36
FuelLinesandConnections.....................................37
ElectricalSystemMaintenance....................................37
ServicingtheBattery...............................................37
StoringtheBattery..................................................38
CheckingtheFuses.................................................38
DriveSystemMaintenance.........................................39
CheckingtheTirePressure......................................39
ReplacingtheCasterWheelsandBearings..................39
CoolingSystemMaintenance......................................40
CheckingtheCoolingSystem..................................40
CleaningtheRadiator..............................................40
BrakeMaintenance....................................................41
AdjustingtheParkingBrakeInterlockSwitch..............41
BeltMaintenance......................................................42
CheckingtheAlternatorBelt...................................42
ControlsSystemMaintenance.....................................42
AdjustingtheControlLeverNeutralInterlock
Switch...............................................................42
AdjustingtheControlLeverNeutralReturn...............43
AdjustingtheTractionDriveforNeutral....................44
AdjustingtheMaximumGroundSpeed.....................45
AdjustingtheTracking............................................45
HydraulicSystemMaintenance....................................47
CheckingtheHydraulicSystem................................47
ChangingtheHydraulicOilAndFilter.......................48
Cleaning...................................................................48
WasteDisposal.......................................................48
Storage........................................................................49
Machine................................................................49
Engine..................................................................49
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Safety
ThesemachinesmeetorexceedANSIB71.4–2012 specicationsineffectatthetimeofproduction
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Training
ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan restricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthecontrol levers.Themainreasonsforlossofcontrolare:
insufcientwheelgrip,especiallyonwetgrass; ◊beingdriventoofast; ◊inadequatebraking; ◊thetypeofmachineisunsuitableforitstask; ◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrectloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
Warning—fuelishighlyammable.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhile
refueling.
Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddfuelwhiletheengineis runningorwhentheengineishot.
Iffuelisspilled,donotattempttostarttheengine
butmovethemachineawayfromtheareaofspillage andavoidcreatinganysourceofignitionuntilfuel vaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Replacefaultysilencers/mufers.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged. Replacewornordamagedbladesandboltsinsetsto preservebalance.
Operation
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.T oguardagainst overturning:
donotstoporstartsuddenlywhenonaslope; –useslowspeedsonslopesandduringtightturns; –stayalertforhumpsandhollowsandotherhidden
hazards;
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesfromrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
disengagethepowertake-offandlowerthe
attachments; –changeintoneutralandsettheparkingbrake; –stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,and
removetheignitionkey:
beforeclearingblockagesoruncloggingchute;
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beforechecking,cleaningorworkingonthelawn
mower;
afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbeforerestarting andoperatingtheequipment;
ifthemachinestartstovibrateabnormally(check
immediately).
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachmentbefore
refuelling.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,dothisoutdoors.
Onmulti-bladedmowers,takecareasmanuallyrotating
onebladecancauseotherbladestorotate.
Whenmachineistobeparked,storedorleftunattended,
lowerthemowerdeck.
ortravelonapublicroad,youshouldbeawareofand complywithlocalregulations,suchasrequiredlights, slowmovingvehiclesigns,andreectors.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
SlopeOperation
Donotmowneardrop-offs,ditches,steepbanksor
water.Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand lossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe machine.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive wheelstoslipandcauselossofbrakingandsteering.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun engineindoorsorinanenclosedarea.
Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting tomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
Thismachineisnotdesignedorequippedforon-road
useandisa“slow-movingvehicle.”Ifyoumustcross
Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed slowlyofftheslope.
Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
Useextremecarewithattachments.Thesecanchangethe
stabilityofthemachineandcauselossofcontrol.
UsingtheRolloverProtectionSystem (ROPS)
Keeptherollbarintheraisedandlockedpositionand
usetheseatbeltwhenoperatingthemachine.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Beawarethereisnorolloverprotectionwhentheroll
barisdown.
ChecktheareatobemowedandneverfoldtheROPSin
areaswherethereareslopes,dropoffsorwater.
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Lowertherollbaronlywhenabsolutelynecessary.Do
notweartheseatbeltwiththerollbarfoldeddown.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
EngineEmissionCertication
TheengineinthismachineisEPATier4Finalandstage3b compliant.
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SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
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SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
110-8254
1.Engine–Stop3.Engine—Start
2.Engine—Run
110-9796
1.ReadtheOperator'sManualforinformationonfuses.
93-6687
1.Donotstephere.
93-6697
1.ReadtheOperator's Manual.
2.AddSAE80w-90(API GL-5)oilevery50hours.
107-1866
1.Tippinghazardandslidingorlossofcontrolhazard, drop-offs—donotturnsharplywhiletravelingfast,instead, slowdownandturngradually ,donotoperatethemachine neardrop-offs,slopesgreaterthan15degrees,orwater; keepasafedistancefromdrop-offs.
2.Warning—iftherollbarislowered,donotweartheseat belt,iftherollbarisraised,weartheseatbelt.
3.Warning—donotusesplitramps,useafullrampswhen transportingmachine,onlyuserampswithinclinesless than15degrees.
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
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117–2718
120–9164
1.Height-of-cutsettings
117-3276
1.Enginecoolantunder pressure
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe Operator'sManual.
121–3363
1.Fast
2.Slow4.DisengagePTO
3.EngagePTO
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106-9290
1.Inputs5.Inseat
2.Notactive
3.Hightemperatureshutdown
4.Hightemperaturewarning8.Neutral
6.PowerT ake-off(PTO)10.PowerT akeOff(PTO)
7.ParkingbrakeOff11.Start
9.Outputs13.Start
12.EnergizetoRun(ETR)
120-9196
1.Forward
2.Fast4.Neutral6.Towvalvelocation;torque
3.Slow
5.Reverse
thetowvalvesto6.78±
1.13Nm(60±10in-lbs).
14.Power
7.ReadtheOperator's Manualformore informationonthehydraulic oil.
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
Nopartsrequired
Nopartsrequired
Nopartsrequired
Qty.
MediaandAdditionalParts
Description
IgnitionKey1
Operator'sManual
EngineOperator'sManual
PartsCatalog
OperatorTrainingMaterialsReviewbeforeoperatingmachine
Qty.
Spareignitionkey
1
1
1
Reviewbeforeoperatingmachine
Usetoreferenceengineinformation
Usetoreferencepartnumbers
pressureis124kPa(18psi)inthereartiresand172kPa(25 psi)inthecasterwheels.
Use
Raisetherollbar.
Checkthetirepressure.
Checkthehydraulicuid,engineoil, andcoolantlevels.
Use
1

RaisingtheRollBar

NoPartsRequired
Procedure
Raiseandsecuretherollbarbeforeusingtheproduct;refer toUsingtheRolloverProtectionSystem(ROPS)(page18) fordetailedinstructionsandinformationontherollover protectionsystem.
2

CheckingtheTirePressure

NoPartsRequired
Procedure
Thetiresareoverinatedforshipping.Therefore,release someoftheairtoreducethepressure.Thecorrectair
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3
1
2
3
4
5
6
4
G020877
1
2
3
4
g022099

CheckingFluidLevels

NoPartsRequired
Procedure
1.Checkthehydraulicuidlevelbeforestartingthe engine,refertoCheckingtheHydraulicSystem.
2.Checktheengineoillevelbeforeandafterstartingthe engine,refertoCheckingtheEngineOilLevel.
3.Checkthecoolingsystembeforestartingtheengine; refertoCheckingtheCoolingSystem.
ProductOverview
Figure4
1.Parkingbrakelever4.Motioncontrollever
2.Fuelcap(bothsides)5.Seat
3.Rollbar
6.Seatbelt
Figure5
1.Ignitionswitch
2.Throttlelever
3.Powertakeoff(PTO) Switch
4.InfoCenter
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure4andFigure5).
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MotionControlLevers
G020866
1
g020650
2
3
4
TORO
UsingtheInfoCenterLCDDisplay
Themotioncontrolleverscontroltheforwardandrearward motionsaswellastheturningofthemachine.Referto
DrivingtheMachine(page21).
ParkingBrakeLever
Whenevertheengineisshutoff,engagetheparkingbraketo preventaccidentalmovementofthemachine.Toengagethe parkingbrake,pulltheparkingbrakeleverrearwardandup (Figure6).Toreleasetheparkingbrake,pushtheparking brakeleverforwardanddown.
TheInfoCenterLCDdisplayshowsinformationaboutyour machinesuchastheoperatingstatus,variousdiagnostics andotherinformationaboutthemachine(Figure7)There isasplashscreenandmaininformationscreenofthe InfoCenter.Youcanswitchbetweenthesplashscreenand maininformationscreen,atanytime,bypressinganyof theInfoCenterbuttonsandthenselectingtheappropriate directionalarrow .
Figure7
1.Indicatorlight3.Middlebutton
1.Parkingbrakelever
Figure6
2.Rightbutton
LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcanuseitto backoutofanymenuyouarecurrentlyusing.
4.Leftbutton
MiddleButton—usethisbuttontoscrolldownmenus.
CAUTION
Donotparkthetractionunitonaslope.
IgnitionSwitch
Theignitionswitchhas3positions:Off,On/Preheat,and Start.
RightButton—usethisbuttontoopenamenuwherea
rightarrowindicatesadditionalcontent.
Note:Thepurposeofeachbuttonmaychangedepending onwhatisrequiredatthetime.Eachbuttonwillbelabeled withanicondisplayingitscurrentfunction.
ThrottleLever
Thethrottlelevercontrolsthespeedoftheengine.Moving thethrottleleverforwardtowardtheFastpositionincreases theenginespeed.MovingitrearwardtowardtheSlow positiondecreasestheenginespeed.Thethrottlecontrolsthe speedofthebladesand,inconjunctionwithmotioncontrol levers,controlsgroundspeedofthemachine.Alwaysrunthe machinewiththethrottleintheFastpositionwhencutting grass.
PowerTakeOff(PTO)Switch
Thepowertake-off(PTO)switchstartsandstopsthemower blades.
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InfoCenterIconDescription
SERVICEDUE
RPM
Indicateswhenscheduledservice shouldbeperformed
EngineRPM/status—indicatesthe engineRPM
Hourmeter
InfoCenterIconDescription(cont'd.)
Outofrange
/
Switch
Infoicon
Stationaryregenerationrequired
Glowplugsareactive
Operatormustsitinseat
ParkingBrakeIndicator—indicates whentheparkingbrakeisOn
CoolantTemperature-indicatesthe enginecoolanttemperatureineither °Cor°F
Temperature(hot)
Deniedornotallowed
EngineStart
Stoporshutdown
Engine
Operatormustreleaseswitch
Operatorshouldchangetoindicated state
Symbolsareoften combinedtoform sentences.Some examplesareshown below
Enginestartdenied
Engineshutdown
Enginecoolanttoohot
Sitdownorsetparkingbrake
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthemenuaccess buttonwhileatthemainscreen.Thiswillbringyoutothe mainmenu.Refertothefollowingtablesforasynopsisof theoptionsavailablefromthemenus:
Keyswitch
PINpasscode
HydraulicOilT emperature-indicates thehydraulicoiltemperature
CANbus
InfoCenter
Badorfailed
Bulb
OutputofTECcontrollerorcontrol wireinharness
High:overallowedrange
Low:underallowedrange
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
alistoftherecentmachine faults.RefertotheService ManualoryourAuthorized ToroDistributorformore informationontheFaults menuandtheinformation containedthere.
ServiceTheServicemenucontains
informationonthemachine suchashoursofuseandother similarnumbers.
SettingsTheSettingsmenuallows
youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.
AboutTheAboutmenuliststhe
modelnumber,serialnumber, andsoftwareversionofyour machine.
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Service
MenuItemDescription
Hours
Liststhetotalnumberofhours thatthemachine,engineand fanhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andhasoverheated.
Toenterthepasscode,usethecenterbuttontosetthe
rstdigitthenpresstherightbuttontomoveontothe nextdigit.
Usethecenterbuttontosettheseconddigitthenpress
therightbuttontomoveontothenextdigit.
Usethecenterbuttontosetthethirddigitthenpressthe
rightbuttontomoveontothenextdigit.
Settings
MenuItemDescription
Units
Language
LCDBacklightControlsthebrightnessofthe
LCDContrastControlsthecontrastofthe
ProtectedMenus
Controlstheunitsusedonthe InfoCenter.Themenuchoices areEnglishorMetric
Controlsthelanguageused ontheInfoCenter*.
LCDdisplay.
LCDdisplay.
Allowsthedistributor/engineer toaccessprotectedmenusby inputtingapasscode.
*Only"operator-faced"textistranslated.Faults,Service,and Diagnosticsscreensare"service-faced".Titleswillbeinthe selectedlanguage,butmenuitemsareinEnglish.
About
MenuItemDescription
Model
SNListstheserialnumberofthe
MachineControllerRevisionListsthesoftwarerevisionof
InfoCenterRevisionListsthesoftwarerevisionof
CANBus
Liststhemodelnumberofthe machine.
machine.
themastercontroller .
theInfoCenter.
Liststhemachine communicationbusstatus.
Usethecenterbuttontosetthefourthdigitthenpress
therightbutton.
Pressthemiddlebuttontoenterthecode.
TheabilitytoviewandchangethesettingsintheProtected Menucanbechanged.OncetheProtectedMenuhasbeen accessed,scrolldowntoProtectSettings.Usingtheright button,changingProtectSettingstoOFFwillallowthe abilitytoviewandchangethesettingsintheProtectedMenu withoutenteringthepasscode.ChangingProtectSettingsto ONwillhidetheprotectedoptionsandwillrequireenteringa passcodetochangethesettingintheProtectedMenu.After thepasscodehasbeenset,thekeyswitchmustbeturnedoff andbackontoenableandsavethisfeature.
StationaryRegeneration
IftheStationaryRegenerationiconappearsontheInfoCenter, refertotheServiceManualorcontactyourToroDistributor forthemaintenanceprocedure.
ProtectedMenus
Thereis1operatingcongurationsettingthatisadjustable withintheServiceMenuoftheInfoCenter:Regeneration request.ThissettingisintheProtectedMenu.
AccessingtheProtectedMenuSettings
ToaccesstheProtectedMenuSettings
FromtheMainMenu,scrolldowntotheSettingsMenu
andpresstherightbutton.
IntheSettingsMenu,scrolldowntotheProtectedMenu
andpresstherightbutton.
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Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Length
Width(RearWheels)144.8cm(57inches)
Height(RollBarUp)182.9cm(72inches)
Height(RollBarDown)121.9cm(48inches)
Weightwiththe72in Side-DischargeMower (30481)
Weightwiththe60in Side-DischargeMower (30456)
Weightwiththe72inBase Mower(30353)
Weightwiththe62inBase Mower(30457)
Weightwiththe100in Rear-DischargeMower (31101)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
254cm(100inches)
1052kg(2320lb)
1036kg(2284lb)
1012kg(2231lb)
990kg(2183lb)
1200kg(2646lb)
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
CAUTION
Thismachineproducessoundlevelsinexcessof85 dBAattheoperator’searandcancausehearingloss throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.

AddingFuel

Useonlyclean,freshdieselfuelwithultralow(<15 ppm)sulfurcontentmeetingASTMD975orEN590 specications.Theminimumcetaneratingshouldbe40. Purchasefuelinquantitiesthatcanbeusedwithin180days toensurefuelfreshness.
Important:Useofnon-ultralowsulfurfuelwillcause damagetotheengineemissionsystem.
Fueltankcapacity:43.5liters(11.5USgallons)
Usesummergradedieselfuel(No.2-D)attemperatures above20°F(-7°C)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce fuellterplugging.
Useofsummergradefuelabove20°F(-7°C)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.
Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltankor conditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofupto B7(7%biodiesel,93%petrodiesel).Thepetrodieselportion mustbeultralowsulfur.Observethefollowingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
16
Page 17
Paintedsurfacesmaybedamagedbybiodieselblends.
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblended.
Contactyourdistributorifyouwishmoreinformation
onbiodiesel.
DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana180-daysupplyoffuel.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.
Important:Thefueltanksareconnected,butthe fueldoesnottransferquicklyfromonetanktothe other.Itisimportantwhenllingthatyoupark onalevelsurface.Ifyouparkonahill,youmay inadvertentlyoverllthetanks.
2.Shuttheengineoffandsettheparkingbrake.
3.Cleanaroundeachfueltankcapandremovethecap.
Important:Donotopenthefueltankswhen parkedonahill.Thefuelcouldspillout.
4.Addfueltobothfueltanks,untilthelevelisevenwith thebottomofthellerneck(Figure8).Donotover
llthefueltanks.
Donotoperatemachinewithoutentireexhaust systeminplaceandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.
Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipmentwithits wheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafueldispensernozzle.
Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
Figure8
1.Bottomofthellerneck
5.Installthefueltankcapssecurely.Wipeupanyfuel thatmayhavespilled.
Note:Ifpossible,llthefueltanksaftereachuse.This willminimizepossiblebuildupofcondensationinsidethe fueltank.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,checktheoil levelintheenginecrankcase;refertoCheckingtheEngine OilLevelintheMaintenanceSection.

CheckingtheCoolingSystem

Beforeyoustarttheengineandusethemachine,checkthe coolingsystem;refertoCheckingtheCoolingSysteminthe MaintenanceSection.

CheckingtheHydraulic System

Beforeyoustarttheengineandusethemachine,checkthe hydraulicsystem;refertoCheckingtheHydraulicSystemin theMaintenanceSection.
17
Page 18

UsingtheRolloverProtection System(ROPS)

WARNING
Toavoidinjuryordeathfromrollover:keepthe rollbarintheraisedlockedpositionandusethe seatbelt.
Ensurethattherearpartoftheseatissecuredwith theseatlatch.
2.Lowertherollbartothedownposition(Figure10).
WARNING
Thereisnorolloverprotectionwhentherollbaris inthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbaris inthedownposition.
Driveslowlyandcarefully.
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.
Important:Lowertherollbaronlywhenabsolutely necessary.
1.Tolowertherollbar,removethehairpincotters,push therollbarforwardagainstthesprings,andremove the2pins(Figure9).
Figure10
1.Pin3.Mountinghole
2.Rollbar
3.Installthe2pinsandsecurethemwiththehairpin cotterpins(Figure9).
Important:Ensurethattherearpartoftheseatis securedwiththeseatlatch.
4.Toraisetherollbar,removethehairpincotterpinsand removethe2pins(Figure9).
5.Raisetherollbartotheuprightpositionandinstall thetwopinsandsecurethemwiththehairpincotter pins(Figure9).
Important:Alwaysusetheseatbeltwhentherollbar isintheraisedandlockedposition.Donotusetheseat beltwhentherollbarisintheloweredposition.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety section.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
Figure9
1.Rollbar3.Hairpincotter
2.Pin
18
Page 19
DANGER
G020868
1

OperatingtheParkingBrake

Operatingonwetgrassorsteepslopescancause slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.
Thereisnorolloverprotectionwhentherollbaris down.
Alwayskeeptherollbarintheraisedandlocked positionandusetheseatbelt.
Readandfollowtherolloverprotectioninstructions andwarnings.
Toavoidlossofcontrolandpossibilityofrollover:
Donotoperateneardrop-offsornearwater.
Reducespeedanduseextremecautionon slopes.
Avoidsuddenturnsorrapidspeedchanges.
Alwayssettheparkingbrakewhenyoustopthemachineor leaveitunattended.
SettingtheParkingBrake
1.Movethemotioncontrollevers(Figure16)outtothe neutrallockedposition.
2.Pullupandbackontheparkingbrakelevertosetthe parkingbrake(Figure12).
Note:Theparking-brakelevershouldstayrmlyin theengagedposition.
Figure11
1.SafeZone
2.Usewalkbehindmower and/orhandtrimmernear drop-offsandwater.
3.Water
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperatorsearandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Figure12
1.Parking-brakelever
WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkthemachineonslopesunlessthe wheelsarechockedorblocked.
Theuseofprotectiveequipmentforeyes,ears,feetandhead isrecommended.
19
Page 20
ReleasingtheParkingBrake
G020869
1
1
2
3
g022121
Pushforwardanddownontheparkingbrakelevertorelease theparkingbrake(Figure13).
Figure13
1.Parking-brakelever

StartingandStoppingthe Engine

StartingtheEngine
1.Raisetherollbarupandlockitintoplace,sitonthe seat,andfastentheseatbelt.
2.Ensurethatthemotioncontrolsareintheneutral lockedposition.
3.Settheparkingbrake;refertoSettingtheParking
Brake(page19).
4.MovethePTO(powertake-off)switchtotheoff position(Figure14).
Figure14
1.Ignitionswitch
2.Throttlecontrol
3.Powertakeoffswitch (PTO)
5.TurntheignitionkeyclockwisetotheRunposition (Figure15).
Figure15
1.Ignitionswitch3.Run
2.Off4.Start
6.Aftertheglowplugindicatorlightdims,turnthekey totheStartposition.Whentheenginestartsrelease thekey.
Important:Usestartingcyclesofnomorethan 15secondsperminutetoavoidoverheatingthe startermotor.
Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeencompletelydrained.
Important:Whentheengineisstartedfortherst time,orafteranengineoilchange,oranoverhaul oftheengine,transmission,orwheelmotor, operatethemachinewiththethrottleleverinthe Slowpositioninboththeforwardandreverse directionsfor1to2minutes.Alsooperatethelift leverandPTOlevertoensureproperoperation
20
Page 21
ofallparts.Thenshuttheengineoffandcheck uidlevels,checkforoilleaks,looseparts,and anyothernoticeablemalfunctions.
CAUTION
Shuttheengineoffandwaitforallmoving partstostopbeforecheckingforoilleaks, looseparts,orothermalfunctions.
Togostraightforward,slowlypushthemotion
controlleversforward(Figure16).
TogoStraightbackward,slowlypullthemotion
controlleversrearward(Figure16).
Toturn,slowthemachinebypullingbackonboth
leversandthenpushforwardontheleveronthe oppositesidefromwhichyouwanttoturn(Figure
16).
StoppingtheEngine
1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,settheparkingbrake,and movethethrottlelevertotheSlowposition.
2.TurntheignitionkeytotheOffposition(Figure15). Waitforallmovingpartstostopbeforeleavingthe operatingposition.
3.Removethekeybeforetransportingorstoringmachine.
Important:Makesuretoremovethekeyasthe fuelpumporaccessoriesmayrunandcausethe batterytolosecharge.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhile itisunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
Tostop,pullthemotioncontrolleverstothe
neutralposition.
Note:Thefartheryoumovethetractioncontrol leversineitherdirection,thefasterthemachinewill moveinthatdirection.

DrivingtheMachine

Thethrottlecontrolregulatestheenginespeedasmeasured inrpm(revolutionsperminute).Placethethrottlecontrolin theFastpositionforbestperformance.Alwaysoperateinthe Fastthrottlepositionwhenmowing.
CAUTION
Themachinecanturnveryrapidly.Youmaylose controlofitandcausepersonalinjuryordamage tomachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp turns.
1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrake(page20).
Note:Theenginewillkillifthetractioncontrollevers aremovedwiththeparkingbrakeengaged.
2.Movetheleverstothecenter,unlockedposition.
3.Drivethemachineasfollows:
Figure16
1.Motioncontrol lever-neutrallocked position
2.Centerunlockposition
3.Forward
4.Backward

StoppingtheMachine

Tostopthemachine,movethetraction-controlleversto neutralandtothelockedposition,disengagethepowertake off(PTO),movethethrottletotheSlowposition,andstop theengine.
Settheparkingbrakewhenyouleavethemachine;referto SettingtheParkingBrake.Remembertoremovethekeyfrom theignitionswitch.
21
Page 22
CAUTION
1
G020873
1
g022102
Childrenorbystandersmaybeinjuredifthey attempttomoveoroperatethetractorwhileitis unattended.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
Important:Donotcontinuetoholdtheswitchupor downafterthemowerhasfullyraisedorlowered.Doing sowilldamagethehydraulicsystem.
Note:Tolockthemowerdeckinaraisedposition,raisethe deckpastthe15cm(6inch)position,removetheheightofcut stoppin(refertoAdjustingtheHeightofCut),andplacethe pininthe15cm(6inch)height-of-cutposition(Figure19).
EngagingthePowerTakeOff(PTO)

OperatingtheMower

RaisingandLoweringtheMowerwith theDeckLiftSwitch
Thedeck-liftswitchraisesandlowersthemowerdeck(Figure
17).Theenginemustberunningforyoutousethislever.
Thepowertakeoff(PTO)switchstartsandstopsthemower bladesandsomepoweredattachments.
1.Iftheengineiscold,allowtheenginetowarmup5to 10minutesbeforeengagingthePTO .
2.Whileseatedintheseat,releasethepressureonthe tractioncontrolleversandplacetheminneutral.
3.PulluponthePTOswitchtoengageit(Figure18).
Figure17
1.Deck-liftswitch
Tolowerthemowerdeck,pushthedeck-liftswitchdown
(Figure17).
Important:Whenthemowerdeckislowered,itwill besetinaoat/idleposition.
Toraisethemoverdeck,pushthedeck-liftswitchup
(Figure17).
Figure18
1.PTOswitch
DisengagingthePTO
Todisengage,pushthePTOswitchtotheoffposition.

AdjustingtheHeight-of-Cut

Youcanadjusttheheightofcutfrom2.5to15.8cm(1to 6inches)in1/4inch(6mm)incrementsbyrelocatingthe stoppinintodifferentholelocations.
1.Withtheenginerunning,pushthedeck-liftswitchup untilthemowerdeckisfullyraised,andreleasethe switchimmediately(Figure17).
2.Toadjust,rotatethestoppinuntiltherollpininit linesupwiththeslotsintheholesintheheight-of-cut bracketandremoveit(Figure19).
22
Page 23
3.Selectaholeintheheight-of-cutbracketcorresponding
G020870
1
2
totheheight-of-cutdesired,insertthepin,androtateit downtolockitinplace(Figure19).
Note:Thereare4rowsofholepositions(Figure19). Thetoprowgivesyoutheheightofcutlistedabovethe pin.Thesecondrowdowngivesyoutheheightlisted plus6mm(1/4inch).Thethirdrowdowngivesyou theheightlistedplus12mm(1/2inch).Thebottom rowgivesyoutheheightlistedplus18mm(3/4inch). Forthe15.8cm(6inch)positionthereisonlyonehole, locatedinthesecondrow.Thisdoesnotadd6mm (1/4inch)tothe15.8cm(6inch)position.
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventtheengine fromstartingunless:
Youaresittingontheseatortheparkingbrakeisengaged.
Thepowertake-off(PTO)isdisengaged.
Themotion-controlleversareintheneutrallocked
position
Theenginetemperatureisbelowthemaximumoperating
temperature.
Thesafetyinterlocksystemalsoisdesignedtostoptheengine whenthetractioncontrolsaremovedfromtheneutrallocked positionwiththeparkingbrakeengaged.Ifyourisefromthe seatwhenthePTOisengagedthereisa1-seconddelayand thentheenginestops.
Figure19
1.Stoppin2.Height-of-cutstop
4.Adjusttheanti-scalprollersandskidsasrequired.

TheSafetyInterlockSystem

CAUTION
Ifthesafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
23
Page 24
TestingtheSafetyInterlockSystem
1
2
g022100
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethemachine eachtime.Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.
1.Sittingontheseat,engagetheparkingbrakeandmove thePTOtoon.Trystartingtheengine;theengine shouldnotcrank.
2.Sittingontheseat,engagetheparkingbrakeandmove thePTOtooff.Moveeithermotioncontrollever(out ofneutrallockedposition).Trystartingtheengine;the engineshouldnotcrank.Repeatforothercontrollever.
3.Sittingontheseat,engagetheparkingbrake,movethe PTOswitchtooffandmovethemotioncontrollevers totheneutrallockedposition.Nowstarttheengine. Whiletheengineisrunning,releasetheparkingbrake, engagethePTOandriseslightlyfromtheseat;the engineshouldstopwithin2seconds.
4.Withoutanoperatorontheseat,engagetheparking brake,movethePTOswitchtooffandmovethe motioncontrolleverstotheneutrallockedposition. Nowstarttheengine.Whiletheengineisrunning, centereithermotioncontrol;theengineshouldstop within2seconds.Repeatfortheothermotioncontrol.
5.Withoutanoperatorontheseat,disengagetheparking brake,movethePTOswitchtooff,andmovethe motioncontrolleverstotheneutrallockedposition. Trystartingtheengine;theengineshouldnotcrank.
Figure20
1.Latches
2.Sidepanelcover
OnthefaceoftheSCMare11LEDsthatilluminateto indicatevarioussystemconditions.Sevenoftheselightscan beusedbytheoperatorforsystemdiagnosis.RefertoFigure
21foradescriptionofwhateachlightmeans.Fordetails
onusingtherestoftheSCMfunctions,refertotheService Manual,availablethroughyourAuthorizedToroDistributor.
UsingtheSCMtoDiagnoseSystem Problems
Themachineisequippedwithastandardcontrolmodule (SCM)monitoringsystemthattracksthefunctionofvarious keysystems.TheSCMislocatedundertherightcontrol panel.Accessitthroughthesidepanelcover(Figure20). Toopenthesidepanelcover,releasethe2latchesandpull outonit.
Figure21
1.Hightemperatureshutdown—theenginetemperaturehas exceededsafelevelsandtheenginehasbeenshutdown. Checkthecoolingsystem.
2.Hightemperaturewarning—theenginetemperatureis approachingunsafelevelsandthemowerdeckhasbeen shutdown.Checkthecoolingsystem.
3.Operatorisintheseat
4.ThePTOisOn
5.Theparkingbrakeisnotengaged
6.ControlsareinNeutral
7.TheSCMisreceivingpowerandisoperational
24
Page 25

PositioningtheSeat

G020871
1
ChangingtheSeatPosition
Theseatcanmoveforwardandbackward.Positiontheseat whereyouhavethebestcontrolofthemachineandaremost comfortable.
1.Toadjust,movetheleversidewaystounlocktheseat (Figure22).
Figure23
1.Seatsuspensionknob2.Operatorweightsetting
ChangingtheBackPosition
Thebackoftheseatcanbeadjustedtoprovideacomfortable ride.Positionthebackoftheseatwhereitismost comfortable.
Toadjustit,turntheknob,undertheright-sidearmrest,in eitherdirectiontoprovidethebestcomfort(Figure22).
ChangingtheLumbarSupport
Thebackoftheseatcanbeadjustedtoprovideacustomized lumbarsupportforyourlowerback.
Figure22
1.Backrestknob3.Lumbarsupport adjustmentknob
2.Seatsuspensionknob4.Seatpositionadjustment lever
2.Slidetheseattothedesiredpositionandreleaselever tolockinposition.
3.Verifythattheseathaslockedintoplacebyattempting tomoveitbackandforth.
ChangingtheSeatSuspension
Theseatcanbeadjustedtoprovideasmoothandcomfortable ride.Positiontheseatwhereyouaremostcomfortable.
Withoutsittingontheseat,turntheknobinfronteither directiontoprovidethebestcomfort(Figure22).
Toadjustit,turntheknob,undertheleft-sidearmrest,in eitherdirectiontoprovidethebestcomfort(Figure22).

UnlatchingtheSeat

Toaccessthehydraulicandothersystemsundertheseat, unlatchtheseatandswingitforward.
1.Usetheseatpositionadjustmentlevertoslidetheseat allthewayforward.
2.Pulltheseatlatchforwardandliftuptounlatchthe seat(Figure24).
Figure24
1.Seatlatch
25
Page 26

PushingtheMachinebyHand

Important:Nevertowthemachinebecausehydraulic
damagemayoccur.
PushingtheMachine
1.Disengagethepowertake-off(PTO)andturnthe ignitionkeytooff.Movetheleverstotheneutral lockedpositionandapplytheparkingbrake.Remove thekey.
2.Lifttheseat.
3.Rotateeachby-passvalvecounterclockwise1turn (Figure25).
Thisallowshydraulicuidtoby-passthepump enablingthewheelstoturn.
thereartiresisrecommendedinsteadofindividualrampsfor eachsideoftheunit(Figure26).Thelowerrearsectionof thetractorframeextendsbackbetweentherearwheelsand servesasastopfortippingbackward.Havingafull-width rampprovidesasurfacefortheframememberstocontactif theunitstartstotipbackward.Ifitisnotpossibletouseone full-widthramp,useenoughindividualrampstosimulatea full-widthcontinuousramp.
Therampshouldbelongenoughsothattheanglesdonot exceed15degrees(Figure26).Asteeperanglemaycause mowercomponentstogetcaughtastheunitmovesfrom ramptotrailerortruck.Steeperanglesmayalsocausethe unittotipbackward.Ifloadingonornearaslope,position thetrailerortrucksoitisonthedownsideoftheslopeand therampextendsuptheslope.Thiswillminimizetheramp angle.Thetrailerortruckshouldbeaslevelaspossible.
Important:Donotrotatetheby-passvalvesmore than1turn.Thispreventsvalvesfromcomingout ofthebodyandcausinguidtorunout.
Figure25
1.Rightby-passvalve
4.Disengagetheparkingbrakebeforepushing.
2.Leftby-passvalve
ChangingtoMachineOperation
Important:Donotattempttoturntheunitwhileonthe
ramp;youmaylosecontrolanddriveofftheside.
Avoidsuddenaccelerationwhendrivinguparampand suddendecelerationwhenbackingdownaramp.Both maneuverscancausetheunittotipbackward.
WARNING
Loadingaunitontoatrailerortruckincreasesthe possibilityofbackwardtip-overandcouldcause seriousinjuryordeath.
Useextremecautionwhenoperatingauniton aramp.
Useonlyasingle,full-widthramp;Donotuse individualrampsforeachsideoftheunit.
Ifindividualrampsmustbeused,useenough rampstocreateanunbrokenrampsurfacewider thantheunit.
Donotexceeda15degreeanglebetweenramp andgroundorbetweenrampandtrailerortruck.
Avoidsuddenaccelerationwhiledrivingunitup aramptoavoidtippingbackward.
Avoidsuddendecelerationwhilebackingunit downaramptoavoidtippingbackward.
Rotateeachby-passvalveclockwise1turnandhandtighten them(torqueofapproximately8N-m(71in-lb)(Figure25).
Note:Donotovertightentheby-passvalves.
Themachinewillnotdriveunlesstheby-passvalvesare turnedinward.

LoadingMachines

Useextremecautionwhenloadingunitsontrailersortrucks. Onefull-widthrampthatiswideenoughtoextendbeyond
26
Page 27
Figure26
1
G022097
1.Trailer3.Notgreaterthan
2.Full-widthramp4.Full-widthramp—side
15degrees
view

TransportingMachines

WARNING
Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcanlead toaccidentscausingpersonalinjury.
Donotdrivemachineonapublicstreetorroadway withoutsigns,lights,and/ormarkingsrequiredby localregulations.
Useaheavy-dutytrailerortrucktotransportthemachine. Ensurethatthetrailerortruckhasallnecessarylightingand markingasrequiredbylaw.Pleasecarefullyreadallthesafety instructions.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.
Figure27
1.Fronttie-down(leftside shown)
2.Reartie-downs
OperatingTips
FastThrottleSetting/GroundSpeed
Tomaintainenoughpowerforthemachineanddeckwhile mowing,operatetheengineatthefastthrottlepositionand adjustyourgroundspeedforconditions.Agoodruleto followistodecreasegroundspeedastheloadonthecutting bladesincreases;andincreasegroundspeedastheloadonthe bladesdecreases.
Totransportthemachine:
Ensurethatyourvehicle,hitch,safetychains,andtrailer
areadequatefortheloadyouarepullingandthatthey meetalllocaltrafcregulationsforyourarea.
Lockthebrakeandblockthewheels.
Securelyfastenthemachinetothetrailerortruckwith
straps,chains,cable,orropesasrequiredbylocaltrafc regulationsinyourarea(Figure27).
MowingDirection
Alternatemowingdirectiontoavoidmakingrutsintheturf overtime.Thisalsohelpsdisperseclippings,whichenhances decompositionandfertilization.
CuttingSpeed
Toimprovecutquality,useaslowergroundspeedincertain conditions.
27
Page 28
AvoidCuttingTooLow
Ifthecuttingwidthofthemoweriswiderthanthemower youpreviouslyused,raisethecuttingheighttoensurethat uneventurfisnotcuttooshort.
SelecttheProperHeight-of-CutSetting
Removeapproximately25mm(1inch)ornomorethan1/3 ofthegrassbladewhencutting.Inexceptionallylushand densegrass,youmayhavetoslowdowntheforwardspeed and/orraisetheheight-of-cuttothenexthighersetting.
Important:Ifcuttingmorethat1/3ofthegrassblade off,orinsparselonggrassordryconditions,theuse ofatsailbladesisrecommendedtoreduceair-borne chaff,debris,anddeckdrivecomponentstrain.
LongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raisethe cuttingheighthigherthanusualandcutthegrassatthis setting.Thencutthegrassagainusingthelower,normal setting.
KeeptheMowerClean
Cleanclippingsanddirtfromtheundersideofthemower aftereachuse.Ifgrassanddirtbuildupinsidethemower, cuttingqualitywilleventuallybecomeunsatisfactory.
Toreducetheriskofrehazard,keeptheengine,mufer, batterycompartment,parkingbrake,cuttingunits,andfuel storagecompartmentfreeofgrass,leaves,orexcessivegrease. Cleanupanyspilledoilorfuel.
BladeMaintenance
Maintainasharpbladethroughoutthecuttingseasonbecause asharpbladecutscleanlywithouttearingorshreddingthe grassblades.Tearingandshreddingturnsgrassbrownat theedges,whichslowsgrowthandincreasesthechanceof disease.Checkthebladesdailyforsharpness,andforany wearordamage.Sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywithagenuineToro replacementblade.RefertoServicingtheCuttingBlades.
28
Page 29
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Note:LookingforanElectricalSchematicorHydraulicSchematic
foryourmachine?Downloadafreecopyoftheschematicby
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst10hours
Aftertherst200hours
Beforeeachuseordaily
Every50hours
Every100hours
Every200hours
MaintenanceProcedure
•Torquetheframemountingbolts.
•Torquewheellugnuts.
•Changethehydraulicoilandlter.
•Testthesafetysystem.
•Checktheengineoillevel.
•Checktheenginecoolantlevel.
•Cleantheradiatorwithcompressedair(donotusewater).
•Checkthehydraulicuidlevel.
•Greasethebearingandbushinggreasettings.
•Checkbatterycableconnections.
•Checkthetirepressure.
•Checkthealternatorbelttension.
•Inspectcoolingsystemhosesandseals.Replacethemifcrackedortorn.
•Torquewheellugnuts.
visitingwww.Toro.comandsearchingforyourmachinefrom theManualslinkonthehomepage.
Every250hours
Every400hours
Every800hours
Every1,500hours
Every3,000hours
Every6,000hours
Every2years
Important:Refertoyour
•Changetheengineoilandlter.
•Servicetheaircleaner.
•Replacethefuelltercanisterforthewaterseparator.
•Drainwaterorothercontaminantsfromthewaterseparator.
•Replacetheenginefuellter.
•Checkthefuellinesandconnections.
•Changethehydraulicoilandlter.
•Inspectenginevalveclearance.RefertoyourEngineOperator'sManual.
•Replacemovinghoses.
•RemoveandcleantheDPF(orasrequired)
•ReplacetheDOC
•Drainandcleanthefueltank.
•Flushandreplacecoolingsystemuid.
Engine Operator's Man ual
foradditionalmaintenanceprocedures.AdetailedService
ManualisalsoavailableforpurchasefromyourAuthorizedToroDistributor.
29
Page 30

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.
Fortheweekof: MaintenanceCheckItem
Mon.Tues.Wed.Thurs.Fri.
CheckSafetyInterlock Operation
CheckGrassDeectorin DownPosition(ifapplicable)
CheckParkingBrake Operation
CheckFuelLevel
CheckHydraulicOilLevel
CheckEngineOilLevel
CheckCoolingSystemFluid Level
CheckDrainWater/Fuel Separator
CheckAirFilterRestriction Indicator
CheckRadiator&Screenfor Debris
CheckUnusualEngine Noises
CheckUnusualOperating Noises
CheckHydraulicHosesfor Damage
CheckFluidLeaks
CheckTirePressure
CheckInstrumentOperation
CheckConditionofBlades
LubricateAllGreaseFittings
Touch-upDamagedPaint
1.Checkglowplugandinjectornozzles,ifhardstarting,excesssmokeorroughrunningisnoted.
3
1
2
Sat.Sun.
2.Immediatelyaftereverywashing,regardlessoftheintervallisted.
3.Ifindicatorshowsred
NotationforAreasofConcern
Inspectionperformedby:
ItemDate
Information
30
Page 31
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
ServiceIntervalChart
Premaintenance Procedures
Important:Thefastenersonthecoversofthismachine aredesignedtoremainonthecoverafterremoval. Loosenallofthefastenersoneachcoverafewturnsso thatthecoverisloosebutstillattached,thengoback andloosenthemuntilthecovercomesfree.Thiswill preventyoufromaccidentallystrippingtheboltsfree oftheretainers.
Figure28
Lubrication

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours
Themachinehasgreasettingsthatmustbelubricated regularlywithNo.2general-purpose,lithium-basedgrease.If themachineisoperatedundernormalconditions,lubricate allbearingsandbushingsafterevery50hoursofoperation. Lubricatingbearingsandbushingsdailywhenoperating conditionsareextremelydustyanddirty.Dustyanddirty operatingconditionscouldcausedirttogetintothebearings andbushings,resultinginacceleratedwear.Lubricatethe greasettingsimmediatelyaftereverywashing,regardlessof intervalspecied.
1.Wipethegreasettingscleansothatforeignmatter cannotbeforcedintothebearingorbushing.
2.Pumpgreaseintothettings.
3.Wipeoffexcessgrease.
Figure29andFigure30illustratethelocationsofthegrease
ttings.
Important:Thettingsontheaxlesofthecasterwheels arenotillustrated.Ensurethatyougreasethesettings aswell.
31
Page 32
Note:Thegreasettinglocationsshownonthemower decksareapproximate.refertoyourmowerOperator’sManual fortheactualgreasettinglocations.
Figure29
32
Page 33
Figure30
Note:Bearinglifecanbenegativelyaffectedbyimproper
washdownprocedures.Donotwashdowntheunitwhenit isstillhotandavoiddirectinghigh-pressureorhighvolume sprayatthebearingsorseals.
EngineMaintenance

CheckingtheAirCleaner

1.Checktheaircleanerbodyfordamage,whichcould possiblycauseanairleak.Replaceadamagedair cleanerbody.Checkthewholecleanairintakesystem forleaks,damage,orloosehoseclamps.
2.Servicetheaircleanerlterwhentheaircleaner indicator(Figure31)showsredorevery400 hours(morefrequentlyinextremelydustyordirty conditions).Donotoverservicetheairlter.
33
Page 34
G004501
123456
7
Important:Donotapplypressuretotheexible centerofthelter.
8.Cleanthedirtejectionport(locatedintheremovable cover)asfollows:
A.Removetherubberoutletvalvefromthecover
(Figure31).
B.Cleanthecavity.
C.Replacetheoutletvalve.
9.Installthecoverorientingtherubberoutletvalveina downwardposition—betweenapproximately5:00to 7:00whenviewedfromtheend.
10.Resettheindicator(Figure31)ifshowingred.
Figure31
1.Aircleanercover5.Aircleanerbody
2.Aircleanerlatch6.Aircleanerindicator
3.Gasket
4.Filter
3.Besurethecoverisseatedcorrectlyandsealswiththe aircleanerbody.
ServicingtheAirCleaner
ServiceInterval:Every400hours
1.Pullthelatchoutwardandrotatetheair-cleanercover counter-clockwise(Figure31).
2.Removethecoverfromtheair-cleanerbody(Figure
31).
3.Beforeremovingthelter,uselowpressureair(40psi, cleananddry)tohelpremovelargeaccumulationsof debrispackedbetweenoutsideofprimarylterand thecanister.
Thiscleaningprocesspreventsdebrisfrommigrating intotheintakewhentheprimarylterisremoved.
Important:Avoidusinghigh-pressureairwhich couldforcedirtthroughthelterintotheintake tract.
4.Removeandreplacetheprimarylter(Figure31).
Important:Donotcleantheusedelementto avoiddamagetotheltermedia.
5.Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody.
Important:Donotuseadamagedelement.
6.Ensurethatthefoamgasketisinplaceinthecoverand thatitisnottornordamaged(Figure31).
Note:Ifitisdamaged,replaceit.
7.Insertthenewlterbyapplyingpressuretotheouter rimoftheelementtoseatitinthecanister.
7.Rubberoutletvalve

ServicingtheEngineOil

CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Theengineisshippedwithoilinthecrankcase;however,the oillevelmustbecheckedbeforeandaftertheengineisrst started.
Thecrankcasecapacityis5.2liters(5.5qt)withthelter.
Usehigh-qualityengineoilthatmeetsthefollowing specications:
APIClassicationLevelRequired:CJ-4orhigher.
Preferredoil:SAE15W -40(above0°F)
Alternateoil:SAE10W-30or5W-30(alltemperatures)
Important:UsingnonCJ-4orhigheroilwillcause DPFplugginganddamagetheengine.
ToroPremiumEngineOilisavailablefromyourdistributor ineither15W-40or10W-30viscosity.Seethepartscatalog forpartnumbers.
Note:Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday.Ifithas alreadybeenrun,allowtheoiltodrainbackdowntothe sumpforatleast10minutesbeforechecking.Iftheoillevel isatorbelowthe“add”markonthedipstick,addoiltobring theoilleveltothe“full”mark.DONOTOVERFILL. Iftheoillevelisbetweenthe“full”and“add”marks,no additionaloilisrequired.
1.Parkthemachineonalevelsurface.Unlocktheengine coverlatches.
2.Opentheenginecover.
3.Removethedipstick,wipeitclean,installthedipstick intothetube,andpullitoutagain.Theoillevelshould bebetweenthefullandaddmarks(Figure32).
34
Page 35
Figure32
1
2
g021890
ChangingtheEngineOilAndFilter
ServiceInterval:Every250hours
Changetheoilandlterevery250hours.
1.Removetheengineoildrainplug(Figure33)andletthe oilowintoadrainpan.Whenalltheoilisdrained, installthedrainplug.
1.Dipstick
4.Iftheoillevelislow,removethellcap(Figure32) andaddoiluntilitisbetweenthefullandaddmarks.
Donotoverll.
5.Installtheoilllcapanddipstick.
6.Closetheenginecoverandsecureitwiththelatches.
2.Oilllcap
Figure33
1.Engineoildrainplug
2.Removetheoillter(Figure33).Applyalightcoatof cleanoiltothenewltersealbeforescrewingiton.
Donotovertighten.
3.Addoiltothecrankcase;refertoCheckingtheEngine Oil.
2.Oillter

ServicingtheDiesel ParticulateFilter(DPF)

ServiceInterval:Every3,000hours(orasrequired)
ForinformationonservicingtheDieselParticulateFilter (DPF),refertotheservicemanualorcontactyourToro distributor.

ServicingtheDieselOxidation Catalyst(DOC)

ServiceInterval:Every6,000hours
ForinformationonservicingtheDieselOxidationCatalyst (DOC),refertotheservicemanualorcontactyourToro distributor.
35
Page 36
FuelSystem
g021576
1
2
Maintenance
Note:RefertoAddingFuel(page16)forproperfuel recommendations.
DANGER
5.Lubricatethegasketontheltercanisterwithcleanoil.
6.Installtheltercanisterbyhanduntilthegasket contactsmountingsurface,thenrotateitanadditional 1/2turn.
7.Tightenthedrainplugonthebottomofthelter canisterandclosetheventonthetopofthecanister mount.
Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.Are orexplosionfromfuelcanburnyouandothersand cancausepropertydamage.
Useafunnelandllthefueltankoutdoors,in anopenarea,whentheengineisoffandiscold. Wipeupanyfuelthatspills.
Donotllthefueltankcompletelyfull.Addfuel tothefueltankuntilthelevelistothebottom ofthellerneck.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinaclean,safety-approvedcontainer andkeepthecapinplace.

ServicingtheWaterSeparator

ServiceInterval:Every400hours
Every400hours
Drainwaterorothercontaminantsfromwaterseparator (Figure34)daily.
1.Placeacleancontainerunderthefuellter.
2.Loosenthedrainplugonthebottomofthelter canisterandopentheventonthetopofthecanister mount.

ServicingtheEngineFuel Filter

ServiceInterval:Every400hours
Theenginefuelltershouldbereplacedafterevery400 hoursofoperation.
1.Cleantheareaaroundthefuellterhead(Figure35).
Figure35
1.FuelFilterhead2.FuelFilter
2.Removethelterandcleanthelterheadmounting surface(Figure35).
3.Lubricatetheltergasketwithcleanlubricatingengine oil.RefertotheEngineOperator'sManual,included withthemachine,foradditionalinformation.
4.Installthedryltercanister,byhand,untilthegasket contactsthelterhead,thenrotateitanadditional 1/2turn.
5.Starttheengineandcheckforfuelleaksaroundthe lterhead.
Figure34
1.Waterseparatorltercanister
3.Cleantheareawheretheltercanistermounts.
4.Removetheltercanisterandcleanthemounting surface.

CleaningtheFuelTank

ServiceInterval:Every2years
Drainandcleanfueltankevery2years.Also,removeand cleanthein-linestrainersafterdrainingthetank.Useclean dieselfueltoushoutthetank.
Important:Drainandcleanthetankifthefuelsystem becomescontaminatedorifthemachineistobestored foranextendedperiod.
36
Page 37

FuelLinesandConnections

ElectricalSystem
ServiceInterval:Every400hours
Checkthefuellinesandconnections.Inspectthemfor deterioration,damage,chafng,orlooseconnections.
Maintenance
Important:Wheneverworkingwiththeelectrical system,alwaysdisconnectthebatterycables,negative (-)cablerst,topreventpossiblewiringdamagefrom short-outs.

ServicingtheBattery

ServiceInterval:Every50hours
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Keepthetopofthebatteryclean.Ifyoustorethemachinein alocationwheretemperaturesareextremelyhigh,thebattery willrundownmorerapidlythanifthemachineisstoredina locationwherethetemperatureiscool.
Keepthetopofthebatterycleanbywashingitperiodically withabrushdippedinammoniaorbicarbonateofsoda solution.Flushthetopsurfacewithwateraftercleaningit. Donotremovethellcapswhilecleaningthebattery.
Thebatterycablesmustbetightontheterminalstoprovide goodelectricalcontact.
Ifcorrosionoccursattheterminals,disconnectthecables, negative(-)cablerst,andscrapetheclampsandterminals separately.Connectthecables,positive(+)cablerst,and coattheterminalswithpetroleumjelly.
WARNING
Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponentscausingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.
Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
37
Page 38
WARNING
1
2
g022100
Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.
Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.
Alwaysconnectthepositive(red)batterycable beforeconnectingthenegative(black)cable.

StoringtheBattery

Ifthemachinewillbestoredmorethan30days,removethe batteryandchargeitfully .Eitherstoreitonashelforonthe machine.Leavethecablesdisconnectedifitisstoredonthe machine.Storethebatteryinacoolenvironmenttoprevent thebatteryfromdischargingrapidly.Topreventthebattery fromfreezing,makesureitisfullycharged.Thespecic gravityofafullychargedbatteryis1.265to1.299.
Figure36
1.Latches
2.Sidepanelcover

CheckingtheFuses

Thefusesarelocatedunderthecontrolpanel.Accessthem throughthesidepanelcover(Figure36).T oopentheside panelcover,releasethe2latchesandpulloutonit.
Ifthemachinestopsorhasotherelectricalsystemissues, checkthefuses.Graspeachfuseinturnandremovethem oneatatime,checkingtoseeifanyareblown.Ifyouneed toreplaceafuse,alwaysusethesametypeandamperage
ratedfuseastheoneyouarereplacing,otherwiseyoucould damagetheelectricalsystem(refertothedecalnexttothe
fuses(Figure37)foradiagramofeachfuseanditsamperage).
Note:Ifafuseblowsfrequently,youprobablyhaveashort intheelectricalsystemandshouldhaveitservicedbya qualiedservicetechnician.
Figure37
38
Page 39
DriveSystem Maintenance

CheckingtheTirePressure

ServiceInterval:Every50hours
Checkthepressureafterevery50operatinghoursormonthly, whicheveroccursrst(Figure38).
Maintaintheairpressureinthefrontandreartires.The correctairpressureis124kPa(18psi)inthereartiresand 172kPa(25psi)inthecasterwheels.Uneventirepressure cancauseanunevencut.Checkthetireswhentheyarecold togetthemostaccuratepressurereading.
Figure39
Figure38

ReplacingtheCasterWheels andBearings

1.Obtainanewcasterwheelassembly,conebearings,and bearingsealsfromyourAuthorizedToroDistributor.
2.Removethelocknutfromtheboltholdingthecaster wheelassemblybetweenthecasterfork(Figure39).
1.Nut
2.Bearingspacer
3.Outerbearingseal
4.Conebearing9.Casterfork
5.Innerbearingseal
3.Graspthecasterwheel,andslidetheboltoutofthe forkorpivotarm.
4.Discardtheoldcasterwheelandbearings.
5.Assemblethecasterwheelbypushingthecone bearingsandseals,packedwithgrease,intothewheel hub,positionedasshowninFigure39.
6.Slidethespacerintothewheelhubthroughthe bearings,captivatingthespacerinsidethewheelhub with2bearingspacers.
Important:Ensurethattheseallipsarenot foldedinward.
7.Installthecaster-wheelassemblybetweenthecastor forkandsecureitinplacewiththeboltandlocknut.
8.Tightenthenutuntilthewheelnolongerspinsfreely, thenbackitoffjustuntilthewheelspinsfreely.
6.Spacer
7.Casterwheel
8.Axlebolt
9.Attachagreaseguntothegreasettingonthe casterwheelandllitwithNo.2general-purpose, lithium-basedgrease.
39
Page 40
CoolingSystem
1
g022120
Maintenance
DANGER
Discharginghotpressurizedcoolantortouching hotradiatorandsurroundingpartscancausesevere burns.
Donotremovetheradiatorcapwhentheengine ishot.Alwaysallowtheenginetocoolatleast 15minutesoruntiltheradiatorcapiscool enoughtotouchwithoutburningyourhand beforeremovingtheradiatorcap.
1.Checkthelevelofthecoolantintheexpansiontank (Figure40).Thecoolantlevelshouldbebetweenthe marksonthesideofthetank.
Figure40
1.Expansiontank
Donottouchradiatorandsurroundingparts thatarehot.
DANGER
Therotatingfananddrivebeltcancausepersonal injury.
Donotoperatethemachinewithoutthecovers inplace.
Keepngers,handsandclothingclearof rotatingfananddrivebelt.
Shutofftheengineandremovetheignitionkey beforeperformingmaintenance.
CAUTION
Swallowingenginecoolantcancausepoisoning.
Donotswallowenginecoolant.
Keepoutofreachfromchildrenandpets.
2.Ifcoolantlevelislow ,removetheexpansiontankcap andreplenishthesystem.Donotoverll.
3.Installtheexpansiontankcap.

CleaningtheRadiator

ServiceInterval:Beforeeachuseordaily
Every1,500hours
Every200hours
Every2years
Topreventtheenginefromoverheating,theradiatormust bekeptclean.Normally,checktheradiatordailyand,if necessary,cleananydebrisofftheseparts.However,itwill benecessarytocheckandcleantheradiatorfrequentlyin extremelydustyanddirtyconditions.
Note:Ifthemowerdeckorengineshutsoffdueto overheating,rstchecktheradiatorforexcessivebuildupof debris.
Cleantheradiatorasfollows:
1.Openthehood.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily
Thecoolingsystemislledwitha50/50solutionofwater andpermanentethyleneglycolantifreeze.Checkthelevelof thecoolantintheexpansiontankatthebeginningofeachday beforestartingtheengine.Thecapacityofthecoolingsystem is7.5liters(6quarts).
2.Workingfromthefansideoftheradiator,blowout debriswithlowpressure(50psi)compressedair(do notusewater).Repeatthestepfromthefrontofthe radiatorandagainfromthefanside.
3.Aftertheradiatoristhoroughlycleaned,cleanout debristhatmayhavecollectedinthechannelatthe radiatorbase.
4.Closethehood.
40
Page 41
BrakeMaintenance
1
2
G020875
4.Movetheswitchupordownonthebracketuntilthe distancebetweenthebrakeshaftsensorandtheswitch plungeris3.9mm(5/32inch)(Figure42).

AdjustingtheParkingBrake InterlockSwitch

1.Stopthemachine,movethedeckliftswitchfullyinto theneutral-lockedposition,settheparkingbrake,and removetheignitionkey.
2.Removetheboltssecuringthefrontpanelandremove thepanel(Figure41).
Note:Makesurethatthebrake-shaftsensordoesnot contacttheswitchplunger.
5.Securetheswitchjamnuts.
6.Testtheadjustmentasfollows:
A.Ensurethattheparkingbrakeisengagedandyou
arenotsittingontheseat,thenstarttheengine.
B.Movethecontrolleversoutoftheneutrallocked
position.
Theengineshouldstop.Ifnot,recheckthe adjustmentyoumadetotheswitch.
7.Installthefrontpanel.
Figure41
1.Bolts
2.Controlpanel
3.Loosenthe2jamnutssecuringtheparkingbrake interlockswitchtothemountingbracket.
Figure42
1.Brake-shaftsensor
2.Jamnuts
3.Parking-brake-interlock switch
4.3.9mm(5/32inch)
41
Page 42
BeltMaintenance
g020537
1
2
1
2
G020875

CheckingtheAlternatorBelt

ControlsSystem Maintenance
ServiceInterval:Every100hours
Checktheconditionandtensionofthebelts(Figure43)after every100operatinghours.
1.Propertensionwillallow10mm(3/8inch)deection whenaforceof44N(10lb.)isappliedonthebelt midwaybetweenthepulleys.
2.Ifthedeectionisnot10mm(3/8inch),loosenthe alternatormountingbolts(Figure43).Increaseor decreasethealternatorbelttensionandtightenthe bolts.Checkthedeectionofthebeltagaintoensure thatthetensioniscorrect.

AdjustingtheControlLever NeutralInterlockSwitch

1.Stopthemachine,movethedeckliftswitchfullyinto theneutral-lockedposition,settheparkingbrake,and removetheignitionkey.
2.Removetheboltssecuringthefrontpanelandremove thepanel(Figure44).
1.Mountingbolt2.Alternator
Figure43
Figure44
1.Bolts
2.Controlpanel
3.Loosenthe2screwssecuringtheinterlockswitch (Figure45).
42
Page 43
Figure45
1
2
G020875
1.Controllever3.Screws
2.Neutralinterlockswitch
4.0.4to1mm(0.015to
0.045inch)
4.Holdingthecontrolleveragainsttheframe,movethe switchtowardtheleveruntilthedistancebetweenlever andswitchbodyis0.4to1mm(0.015to0.045inch) (Figure45).
5.Securetheswitch.
6.Repeatsteps3to5fortheotherlever.
7.Installthefrontpanel.

AdjustingtheControlLever NeutralReturn

Ifthemotioncontrolleversdonotalignwiththeneutralslots whenreleasedfromthereversedriveposition,adjustmentis required.Adjusteachlever,spring,androdseparately.
1.DisengagethePTO ,movethecontrollevertothe neutrallockedposition,andsettheparkingbrake.
2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.
3.Removetheboltssecuringthefrontpanelandremove thepanel(Figure46).
Figure46
1.Bolts
2.Controlpanel
4.Movethecontrollevertotheneutralpositionbutnot locked(Figure48).
5.Pulltheleverbackuntiltheclevispin(onanarm abovethepivotshaft)contactstheendoftheslot(just beginningtoputpressureonthespring)(Figure47).
Figure47
1.Clevispin
2.Slot
3.Jamnuts
4.Adjustmentbolt
5.Yoke
6.Checkwherethecontrolleverisrelativetonotchin console(Figure48).
Note:Itshouldbecenteredallowinglevertopivot outwardtotheneutrallockposition.
43
Page 44
Figure48
1.Neutralposition2.Neutrallockedposition
7.Ifadjustmentisneeded,loosenthenutandjamnut againsttheyoke(Figure47).
8.Applyingslightrearwardpressureonthemotion controllever,turntheheadoftheadjustmentbolt intheappropriatedirectionuntilthecontrolleveris centeredintheneutrallockposition(Figure47).
1.Raisetheframeontostablejackstandssothatthedrive wheelscanrotatefreely.
2.Slideseatforward,unlatchit,andswingitupand forward.
3.Disconnecttheelectricalconnectorfromtheseat safetyswitch.
4.Temporarilyinstallajumperwireacrossterminalsin thewiringharnessconnector.
5.Starttheengine,ensurethatthethrottleleverismidway betweentheFastandSlowpositions,andreleasethe parkingbrake.
Note:Themotioncontrolleversmustbeinthe neutrallockedpositionwhilemakinganyadjustments.
6.Adjustthepumprodlengthononesidebyrotating thehexshaft,intheappropriatedirection,untilthe correspondingwheelisstillorslightlycreepingin reverse(Figure49).
Note:Keepingrearwardpressureontheleverwill keepthepinattheendoftheslotandallowthe adjustmentbolttomovethelevertotheappropriate position.
9.Tightenthenutandjamnut(Figure47).
10.Repeatsteps4through9fortheothercontrollever.
11.Installthefrontpanel.

AdjustingtheTractionDrive forNeutral

Thisadjustmentmustbemadewithdrivewheelsturning.
DANGER
Mechanicalorhydraulicjacksmayfailtosupport themachineandcauseaseriousinjury.
Usejackstandswhensupportingthemachine.
Donotusehydraulicjacks.
WARNING
Figure49
1.Rightpumprod5.JamNut
2.Leftpumprod6.Hexshaft
3.Balljoint7.Balljoint
4.Bolt
Theenginemustberunningtoperformthis adjustment.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.
Keephands,feet,face,clothing,andotherbody partsawayfromrotatingparts,mufer,andother hotsurfaces.
7.Movethemotioncontrolleverforwardandreverse, thenbacktoneutral.Thewheelmuststopturningor slightlycreepinreverse.
8.MovethethrottlelevertotheFastposition.Makesure thatthewheelremainsstoppedorslightlycreepsin reverse;adjustitifnecessary.
44
Page 45
9.Repeatsteps6through8fortheothersideofthe
1
2
G020875
machine.
10.Tightenthejamnutsattheballjoints(Figure47).
11.MovethethrottlelevertotheSlowpositionandstop theengine.
12.Removethejumperwirefromthewireharness connectorandplugtheconnectorintotheseatswitch.
WARNING
Electricalsystemwillnotperformproper safetyshutoffwithjumperwireinstalled.
Removejumperwirefromwireharness connectorandplugconnectorintoseat switchwhenadjustmentiscompleted.
Figure51
Neveroperatethisunitwithjumper installedandseatswitchbypassed.
13.Lowertheseatintoposition.
14.Removethejackstands.

AdjustingtheMaximum GroundSpeed

1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.
3.Removetheboltssecuringthefrontpanelandremove thepanel(Figure50).
1.Stopbolt
2.Controllever4.1.5mm(0.060inch)
5.Threadthestopboltallthewayin(awayfromthe controllever).
6.Pushthecontrolleverallthewayforwarduntilitstops andholditthere.
7.Threadthestopboltout(towardthecontrollever) untilthereisagapof1.5mm(0.060inch)betweenthe headofthestopboltandthecontrollever.
8.Tightenthejamnuttosecurethestopboltinplace.
9.Repeatsteps4through8fortheothercontrollever.
10.Installthefrontpanel.
Note:Ifyouwishtoreducethemaximummachinespeed, setthespeedforbothcontrolleversasdirectedabove,then backeachstopboltoutanequalamounttowardthecontrol leveruntilyoureachthemaximumspeedyoudesire(youwill likelyhavetotestyouradjustmentseveraltimes).Ensurethat themachinedrivesstraightanddoesnotturnwhenboth controlleversarepushedallthewayforward.Ifthemachine turns,youdonothavethestopboltsevenlysetandwillneed toadjustthemfurther.
3.Jamnut
Figure50
1.Bolts
2.Controlpanel
4.Loosenthejamnutonthestopboltforoneofthe controllevers(Figure51).

AdjustingtheTracking

1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedpositionandsettheparkingbrake.
2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.
3.Loosentheboltssecuringthecontrollevers(Figure52)
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Figure52
1.Controllever
2.Control-leverpost
3.Bolts
4.Havesomeonepushthecontrol-leverposts(notthe controllevers)allthewayforwardintothemaximum speedpositionandholdthemthere.
5.Adjustthecontrolleverssothattheylineup(Figure53) andtightenthebolts,securingtheleverstotheposts.
Figure53
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HydraulicSystem Maintenance
Thereservoirislledatthefactorywithapproximately
4.7liters(5quarts)ofhighqualitytractor transmission/hydraulicuid.Therecommended replacementuidisasfollows:
ToroPremiumTransmission/HydraulicTractorFluid
(Availablein5gallonpailsor55gallondrums.Seeparts catalogorTorodistributorforpartnumbers.)
Alternateuids:IftheTorouidisnotavailable,Mobil®424 hydraulicuidmaybeused.
Note:Torowillnotassumeresponsibilityfordamagecaused byimpropersubstitutions.
Note:Manyhydraulicuidsarealmostcolorless,makingit difculttospotleaks.Areddyeadditiveforthehydraulic systemoilisavailablein20ml(2/3oz)bottles.Onebottleis sufcientfor15-22liters(4-6gallons)ofhydraulicoil.Order partnumber44-2500fromyourAuthorizedToroDistributor.

CheckingtheHydraulic System

ServiceInterval:Beforeeachuseordaily
Checkthelevelofthehydraulicuidbeforetheengineisrst startedanddailythereafter.
Figure54
1.Dipstick2.Fillcap
6.Removethedipstickandwipeitwithacleanrag (Figure54).
7.Placethedipstickintothellerneck;thenremoveit andchecklevelofuid(Figure54).
Note:Iflevelisnotwithinnotchedareaofthe dipstick,addenoughhighqualityhydraulicuidto raiseleveltowithinthenotchedarea.Donotoverll.
1.Positionthemachineonalevelsurface.
2.Placethecontrolsintheneutrallockedpositionand starttheengine.
Note:RunengineatlowestpossibleRPMtopurge thesystemofair.DonotengagethePTO.
3.Raisethedecktoextendliftcylinders,stoptheengine, andremovethekey.
4.Raisetheseattoaccessthehydraulicuidtank.
5.Removethehydraulicllcap(Figure54)fromtheller neck.
8.Replacethedipstickandthreadthellcapnger-tight ontollerneck.
9.Checkallhosesandttingsforleaks.
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ChangingtheHydraulicOil AndFilter

Cleaning
ServiceInterval:Aftertherst200hours
Every800hours
1.DisengagethePTO,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.
3.Placealargepanunderthehydraulicreservoirand transmissioncaseandremovetheplugs,drainingallof thehydraulicuid(Figure55).

WasteDisposal

Engineoil,batteries,hydraulicoil,andenginecoolantare pollutants.Disposeoftheseaccordingtoyourstateandlocal regulations.
Figure55
1.Hydraulicreservoirdrain plug
2.Filter
4.Cleantheareaaroundthehydraulicoillterand removeit(Figure55).
5.Immediatelyinstallanewhydraulicoillter.
6.Installthehydraulicreservoirandtransmissioncase drainplugs.
7.Fillthereservoirtotheproperlevel(approximately6 quarts);refertoCheckingtheHydraulicSystem.
8.Starttheengineandcheckforoilleaks.Allowthe enginetorunforaboutveminutes,thenshutitoff.
9.After2minutes,checkthelevelofthehydraulicuid; refertoCheckingtheHydraulicSystem.
3.Transmissioncasedrain plug
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Storage

Machine

1.Thoroughlycleanthemachine,deckandtheengine, payingspecialattentiontotheseareas:
Radiatorandradiatorscreen
Underneaththedeck
Underthedeckbeltcovers
Counterbalancesprings
7.Servicethebatteryandcablesasfollows:
A.Removethebatteryterminalsfromthebattery
posts.
B.Cleanthebattery,terminals,andpostswithawire
brushandbakingsodasolution.
C.Coatthecableterminalsandbatterypostswith
Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.
D.Slowlyrechargethebatteryfor24hoursevery60
daystopreventleadsulfationofthebattery.
PTOshaftassembly
Allgreasettingsandpivotpoints
Removethecontrolpanelandcleanoutinsideof
thecontrolbox
Beneaththeseatplateandtopofthetransmission
2.Checkandadjustfrontandreartractortirepressure; refertoCheckingtheTirePressure(page39).
3.Remove,sharpen,andbalancethemowerblades. Installthebladesandtorquethebladefastenersto 115-149N-m(85-110ft-lb).
4.Checkallfastenersforloosenessandtightenthemas necessary.Especiallytorquethe6boltssecuringthe mowerdeckframetothetractionunit(Figure56)to 359N-m(265ft-lb).

Engine

1.Draintheengineoilfromtheoilpanandreplacethe drainplug.
2.Replacetheoillter.
3.Filltheenginewiththerecommendedmotoroil.
4.Starttheengineandrunitatidlespeedfor2minutes.
5.Drainthefuelfromthefueltank,fuellines,pump, lter,andseparator.Flushthefueltankwithclean dieselfuelandconnectallfuellines.
6.Thoroughlycleanandservicetheaircleanerassembly.
7.Sealtheaircleanerinletandtheexhaustoutletwith weatherproofmaskingtape.
8.Checktheoilllercapandfueltankcaptoensurethat theyaresecurelyinplace.
Figure56
Rightsidenotshown.
1.Bolts
5.Greaseoroilallgreasettings,pivotpoints,and transmissionby-passvalvepins.Wipeoffanyexcess lubricant.
6.Lightlysandandusetouchuppaintonpaintedareas thatarescratched,chippedorrusted.Repairanydents inthemetalbody.
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Notes:
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Notes:
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ToroGeneralCommercialProductWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevC
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