Toro 30627, 30630, 30631, Groundsmaster 328-D Operator's Manual

FormNo.3360-525RevA

Groundsmaster

®

328-D

2&4WheelDriveTractionUnits

ModelNo.30626—SerialNo.280000201andUp

ModelNo.30627—SerialNo.280000201andUp

ModelNo.30630—SerialNo.280000201andUp

ModelNo.30631—SerialNo.280000201andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Theengineinthisproductisnot
equippedwithasparkarrestermufer.Itisa
violationofCaliforniaPublicResourceCode
Section4442touseoroperatethisengineonany
forest-covered,brush-covered,orgrass-covered
landasdenedinCPRC4126.Otherstatesor
federalareasmayhavesimilarlaws.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SoundPower........................................................7

SoundPressure.....................................................7

Vibration..............................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................14

1InstallingtheSteeringCylinder(Models

30627&30631only).......................................14

2InstallingtheTieRod(Models30627&

30631only)....................................................15

3InstallingtheRearBumper(Models30627

&30631only).................................................15

4InstallingtheFrontandRearWheels.................16

5RemovingtheBatteryfromtheChassis.............16

6InstallingtheSeat.............................................16

7InstallingtheSeatBelt......................................18

8InstallingtheRollBar.......................................19

9PushingtheTractionUnitOffofthe

Pallet..............................................................19

10ActivatingandChargingtheBattery................19

11InstallingtheBatteryintheChassis.................20

12InstallingtheBallJointandConnectingthe

LiftCylinder...................................................21

13InstallingtheRearWeight...............................22

14FinishingtheSetup........................................23

ProductOverview......................................................24

Controls.............................................................24

Specications.....................................................26

Attachments/Accessories...................................26

Operation...................................................................27

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

BeforeOperating................................................27

Starting/StoppingEngine...................................30

BleedingFuelSystem..........................................31

CheckingtheInterlockSwitches.........................31

PushingorTowingtheTractionUnit...................32

OperatingCharacteristics...................................32

Maintenance...............................................................34

RecommendedMaintenanceSchedule(s)................34

DailyMaintenanceChecklist...............................35

Lubrication.............................................................36

EngineMaintenance...............................................37

GeneralAirCleanerMaintenance.......................37

ServicingAirCleaner..........................................37

CleaningtheRadiatorandScreen........................38

ChangingEngineOilAndFilter..........................38

BleedingAirFromInjectors...............................39

FuelSystemMaintenance.......................................39

FuelTank...........................................................39

FuelLinesandConnections................................39

ServicingtheWaterSeparator.............................39

ElectricalSystemMaintenance................................40

Fuses..................................................................40

ServicingtheBattery...........................................40

DriveSystemMaintenance.....................................41

AdjustingRearWheelToe–in(Models30626

&30630only).................................................41

AdjustingSteeringStops(Models30627&

30631only)....................................................41

AdjustingtheRearWheelBearings(Models

30626&30630only).......................................41

ChangingRearAxleLubricant(Models30627

&30631only).................................................42

CheckingSteeringCylinderBoltTorque

(Models30627&30631only).........................42

ChangingBidirectionalClutchLubricant

(Models30627&30631only).........................42

CoolingSystemMaintenance..................................43

CleaningRadiatorAndScreen............................43

ChangingCoolantInCoolingSystem..................43

BrakeMaintenance.................................................44

AdjustingtheBrakes...........................................44

BeltMaintenance....................................................45

ServicingtheEngineBelts..................................45

AdjustingPTODriveBeltTension.....................46

ControlsSystemMaintenance.................................46

AdjustingThrottle..............................................46

AdjustingTractionControlRod..........................46

AdjustingTractionPedalFrictionWheel.............47

AdjustingtheTractionDriveforNeutral.............47

AdjustingtheTractionInterlockSwitch..............48

ReplacingthePTOSwitch..................................48

AdjustingtheParkingBrakeInterlock

Switch............................................................48

AdjustingtheTiltSteeringControl......................49

HydraulicSystemMaintenance...............................49

ReplacingtheHydraulicFluidFilter....................49

ChangingtheHydraulicSystemFluid..................50

Storage.......................................................................51

TractionUnit......................................................51

Engine...............................................................51

Schematics.................................................................53

3

Safety

responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:

Models30630and30631meetorexceedCEN
standardEN836:1997,ISOstandard5395:1990,and
ANSIB71.4-2004specicationsineffectatthetime
ofproduction,whenweightsareinstalledaccording
tochartintheSetupsection.

Models30626and30627meetorexceedtheB71.4
2004specicationsoftheAmericanNational
StandardsInstitute,ineffectattimeofproduction,
whenweightsareinstalledaccordingtochartin
theSetupsection.

Note:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafetyalert
symbol,whichmeansCAUTION,WARNING,
orDANGER—“personalsafetyinstruction.”
Failuretocomplywiththeinstructionmayresultin
personalinjuryordeath.

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andhearing
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.

Training

•ReadtheOperator’ sManualandothertrainingmaterial
carefully.Iftheoperatorormechaniccannot
readthelanguageofthismanualitistheowner’s
responsibilitytoexplainthismaterialtothem.

•Befamiliarwiththecontrols,safetysigns,andthe
properuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Donotcarrypassengers.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

•Warning-Fuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Alloperatorsandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris

•Checktheoperatorpresencecontrols,safety
switchesandshieldstomakesuretheyareattached

4

andfunctioningproperly .Donotoperateunless
theyarefunctioningproperly.

Adequaterearweightisnecessarytoprevent
therearwheelsfromleavingtheground.Do
notstopsuddenlywhiledeckorimplementis
raised.Donottraveldownhillwiththedeckor
implementraised.Iftherearwheelleavesthe
ground,steeringislost.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly ,
andfunctioningproperly .

•Donotchangetheenginegovernorsettingsorover
speedtheengine.Operatingtheengineatexcessive
speedmayincreasethehazardofpersonalinjury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

Operation

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

Donotrunengineindoorsorinanenclosed
area.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.

•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–nevermowacrossthefaceoftheslope.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.

•Neverdirectthedischargeofmaterialtoward
bystandersnorallowanyonenearthemachinewhile
inoperation.

–Settheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransporting
ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s
position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.

•Keephandsandfeetawayfromthemowerdeck.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Disengagebladesif
notmowing.

•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.

•Donotoperatethemowerundertheinuenceof
alcoholordrugs

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

5

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.

•Onmulti-spindlemowers,takecareasrotatingone
bladecancauseotherbladestorotate.

•Disengagedrives,lowerthedeck,setparkingbrake,
stopengineandremovethekeyfromtheignition.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.

•Cleangrassanddebrisfromdecks,drives,
silencers/mufers,engineandundersideofmachine
tohelppreventres.Cleanupoilorfuelspillage.

Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Toprevent
lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.

•Usecarewhencheckingtheblades.Weargloves
andusecautionwhenservicingthem.Onlyreplace
blades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.W ear
protectiveclothinganduseinsulatedtools.

ToroRidingMowerSafety

–Thismachineisnotdesignedorequippedfor

on-roaduseandisa“slow-movingvehicle.”
Ifyoumustcrossortravelonapublicroad,
youshouldbeawareofandcomplywithlocal
regulations,suchasrequiredlights,slowmoving
vehiclesigns,andreectors.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol
ofthemachine.

•Raisethedeckwhendrivingfromoneworkareato
another.

•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.

•Iftheenginestallsormachinecannotmakeitto
thetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.

Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandard.

•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown

6

objectinjuries.Donotresumemowinguntilthe
areaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
deckandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthedeck,
attachments,andanymovingparts,especiallythe
screenatthesideoftheengine.Keepeveryoneaway .

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.

•UseonlyToroapprovedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105
dBA,basedonmeasurementsofidenticalmachinesper
ISO11094.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe
operator’searof89dBA,basedonmeasurementsof
identicalmachinesperEN836andISO11201.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

2.5m/s2,basedonmeasurementsofidenticalmachines
perEN836andEN1033.

Thisunitdoesnotexceedawholebodyvibration
levelof0.5m/s2,basedonmeasurementsofidentical
machinesperEN836andEN1032.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2918

(Models30630&30631)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.On3.Off5.Cuttinghazardofhand

2.Powertake-off(PTO)

4.Warning—readthe

Operator’sManual.

orfoot—stayawayfrom
movingparts.

6.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.

7.Warning—locktheparking
brake,stoptheengine,and
removetheignitionkey
beforeleavingthemachine.

8.Tippinghazard—donot
drivethemachineona
slopegreaterthan10
degrees,lowerthecutting
unitwhendrivingdown
slopes,andiftherollbaris
installed,weartheseatbelt.

27-7310

(Models30626&30627)

27-7290

(Models30630&30631)

8

55-4300

(Models30626&30627)

67-1710

(Models30626&30627)

70-2560

(Model30627)

82-8930

(Models30626&30627)

1.Parkingbrake—readtheOperator’sManualforfurther
instructions.

82-8940

1.Locked3.Unlocked

2.Tiltsteering

72-3700

(Models30626&30627)

77-3100

(Models30626&30627)

1.Fanbladescancauseinjury—stayawayfrommovingparts.

83-9150

(Models30626&30627)

9

1.ReadtheOperator’sManual.

1.Hydraulicoil

2.ReadtheOperator’sManual.

1.ReadtheOperator’s
Manual.

114-9600

93-7822

(Models30630&30631

1.Caution—llfueltankto1in(25mm)belowllerneck.
ReadtheOperator’sManualforfurtherinstructions.

93-6686

93-7830

1.Caution—readtheOperator’sManualforfurther
instructions.

2.Torquewheelfastenersto45-55ft-lb(62-75N-m)

93-6697

(Model30631)

2.AddSAE80w-90(API
GL-5)oilevery50hours.

93-7272

(Models30630&30631)

1.Cutting/dismembermenthazard;fan—stayawayfromoving
parts.

93-7275

(Model30630&30631)

1.ReadtheOperator’sManual.

2.Donotusestartingaids.

93-7831

1.Parkingbrake—readtheOperator’sManualforfurther
instructions.

93-7836

1.Tomovethetractionunitforwardorbackward,depressthe
tractionpedal.

10

93-7839

(Model30630&30631)

*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance

totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative

maximumslopeanglesindicatedforoperationofthismachineareprescribed

byandrequiredbythisstandard.

1.Warning—readtheOperator’sManual.

2.Tippinghazard—donotdrivethemachineonaslope
greaterthan10degrees;whendrivingdownslopes,lower
thecuttingunit,andiftherollbarisinstalled,weartheseat
belt.

105-0056

1.Fast4.Engine—run

2.Slow

3.Engine—stop6.Enginetemperature

5.Engine—start

105-7822

(Models30626&30627)

105-2531

(Model30626&30627)

11

105-7823

(Models30630&30631)

1.Tractiondrive—todriveforward,pressthetopofthetraction
controlpedalforwardanddown;todriveinreverse,press
thebottomofthetractioncontrolpedalrearwardanddown.

2.Warning—disengagethepowertake-off(PTO)before
raisingthecuttingunit(s).

3.Floatthecuttingunit(s)overtheground.

4.Lowerthecuttingunit(s).

5.Raisethecuttingunit(s).

106-6754

(Models30630&30631)

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

106-8120

(Models30626&30627)

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cuttinghazardofhandandfoot—stayawayfrommoving
parts.

107-2927

(Models30630&30631)

1.Tostarttheengine,readtheOperator’sManual,disengage
thepowertake–off(PTO),placethetractiondrivein
neutral,pressthebrake,movethethrottlelevertotheFast
position,turnthekeytotheEngine—powerpositionuntil
theglowpluglightilluminates,andthenturnthekeytothe
Engine—startposition.

2.Toover-ridetheenginetemperaturewarning,pressthe
button.

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator’sManual.

106-5976

3.Warning—donottouch

4.Warning—readthe

thehotsurface.

Operator’sManual.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

12

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4
5
6

7

8

Qty.

Screw,M10x30mm
Washer4

Tierod1Installthetierod.

Bumper1
Capscrew,1/4x1/2inch
Flangenut1/4inch
Rearwheel2
Frontwheel2

Nopartsrequired

Manualtube(shippedintoolbox)
R-clamp2
Seatbelt
Bolt,7/16x1inch
Lockwasher,7/16inch
RollBar(ROPS)
Bolt,3/4x5-1/2inch
Lockwasher,3/4inch
Nut,3/4inch

4

1
1

–

1

1
2
2
1
4
4
4

Installthesteeringcylinder.

Installtherearbumper.

Installthefrontandrearwheels.

Removethebatteryfromthechassis.

Installtheseat.

Installtheseatbelt.

Installtherollbar.

Use

9
10
11

12

13

14

Nopartsrequired

Nopartsrequired

Nopartsrequired

Right-handballjoint(shippedintool
box)

Nopartsrequired

Hydraulicoillter
Partscatalog1
Operator’sManual(tractionunit)
OperatorTrainingMaterial
CerticateofQuality

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Note:Somemodelsmayhavealreadybeenset-upat
factory.

–

–

–

1

–

1

2
1
1

Pushthetractionunitoffofthepallet.

Activateandchargingthebattery.

Installingthebatteryinthechassis.

Installtheballjointandconnectingthe
liftcylinder.

Installtherearweight.

Finishthesetup.

14

1

G005678

2

1

G005679

1

2

InstallingtheSteeringCylinder
(Models30627&30631only)

Partsneededforthisprocedure:

4

Screw,M10x30mm

4Washer

Procedure

1.RemovescrewandR-clampsecuringsteering
cylindertopackaging.RetainR-clampforfuture
installation.

2.Mountcylindersupportbrackettorearofaxlewith
4screws(M10x30)screwsandwashers(Figure3).
ApplyLoctite242,orequivalent,andtorquescrews
to48-60ft-lb.(65-81N-m).

InstallingtheTieRod(Models
30627&30631only)

Partsneededforthisprocedure:

1Tierod

Procedure

1.Removecotterpinsandcastlenutsfromballjoint
endsoftierod.Insertballjointendsintorearhole
ofeachaxlesteeringarm.Insertballjointsfrom
bottomofeachsteeringarm(Figure4).

Figure3

1.Cylindersupportbracket2.Steeringarm

3.Removecastlenutandcotterpinfromballjointend
ofsteeringcylinder.Insertballjointendintocenter
holeofaxlesteeringarm.Inserttheballjointfrom
thetopofthesteeringarm.

4.Secureballjointendtosteeringarmwithcastlenut
(Figure3)andtorqueitto70-90ft-lb.(94-122N-m).
Installcotterpin.

Figure4

1.Tierod

2.Secureballjointendstosteeringarmswithacastle
nutandtorqueitto40-60ft-lb.(54-81N-m).Install
acotterpin.

3

InstallingtheRearBumper
(Models30627&30631only)

Partsneededforthisprocedure:

1Bumper

1

Capscrew,1/4x1/2inch

1

Flangenut1/4inch

Procedure

1.Remove2capscrews(1/2x3/4inch),lockwashers,
andatwasherssecuringrearweighttoaxlesupport

15

(Figure5).

G005680

1243

Figure5

1.Rearweight3.Bumper

2.Axlesupport4.R-clamp

2.Usingcapscrews,lockwashersandatwashers
previouslyremoved,mountbumperandrearweight
toaxlesupport.

3.UsingR-clamppreviouslyremoved,securesteering
hosestoaxlesupportwithacapscrew(1/4x1/2
inch)andangenutsupplied,inlooseparts.

4

5

RemovingtheBatteryfromthe
Chassis

NoPartsRequired

Procedure

1.Releasethetwolatchesholdinginstrumentcoverin
place.Carefullyremoveinstrumentcovertoexpose
thebattery.

2.Removetwowingnutsandholddownstrapthat
securesbattery(Figure6).Liftbatteryoutofchassis.
Keepwingnutsandholddownstrapinsafeplace
forlateruse.

InstallingtheFrontandRear
Wheels

Partsneededforthisprocedure:

2Rearwheel

2Frontwheel

Procedure

1.Removeanddiscardfastenerssecuringwheelsto
packaging.

2.Removewheelnutsfromstudsonaxles.

Note:FrontwheelnutsareEnglishandrearwheel
nutsaremetric.

3.Mountwheelsandtorquemountingnutsto45-55
ft-lb.(61-75N-m).

Figure6

1.Wingnuts3.Positiveterminal

2.Holddownstrap4.Negativeterminal

6

InstallingtheSeat

Partsneededforthisprocedure:

1

Manualtube(shippedintoolbox)

2R-clamp

SeatKit,ModelNo.30623,Standard
Seat

Themachineisshippedwithouttheseatassembly.
EitheroptionalSeatKit,ModelNo.30623or30625
mustbeinstalled.

1.Looselysecure(2)R-clampstorightsideofseat
bottomwith2capscrewsandatwasherssupplied

16

inkit(Fig.6).InstallmanualtubeintoR-clampsand

G005684

1

tightencapscrews(Figure7).

Figure7

1.R-clamps3.Manualtube

2.Seatsupport4.Cap

Figure10

1.Seatsupportrod

5.Plugwireharnessconnectorintoseatswitch
connectoronbottomofseat.

2.Mountseatpivotbrackettoframewith2ange
screwssuppliedinkit(Figure8).

Figure8

1.Seatpivotbracket

3.Mountseatandseatsupporttoseatpivotbracket
withpivotshaftandrollpin(Figure9).

6.Disengageseatsupportrodandpivotdownward.
Pivotseatdownandpushlynchpinthroughseat
latchstud.Flipwireendofpinoverlatchstud
(Figure11).

Figure11

1.Lynchpin

Figure9

1.Pivotshaft

2.Rollpin

4.Holdseatupwithseatsupportrod(Figure10).

7.Slideseatcompletelyforwardandbackwardto
ensureproperoperationandthatseatswitchwires
andconnectorsarenotpinchedordonocontactany
movingparts.

17