Toro 30627, 30630, 30631, Groundsmaster 328-D Operator's Manual

FormNo.3360-525RevA

Groundsmaster

®

328-D

2&4WheelDriveTractionUnits

ModelNo.30626—SerialNo.280000201andUp

ModelNo.30627—SerialNo.280000201andUp

ModelNo.30630—SerialNo.280000201andUp

ModelNo.30631—SerialNo.280000201andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Theengineinthisproductisnot
equippedwithasparkarrestermufer.Itisa
violationofCaliforniaPublicResourceCode
Section4442touseoroperatethisengineonany
forest-covered,brush-covered,orgrass-covered
landasdenedinCPRC4126.Otherstatesor
federalareasmayhavesimilarlaws.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................6

SoundPower........................................................7

SoundPressure.....................................................7

Vibration..............................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................14

1InstallingtheSteeringCylinder(Models

30627&30631only).......................................14

2InstallingtheTieRod(Models30627&

30631only)....................................................15

3InstallingtheRearBumper(Models30627

&30631only).................................................15

4InstallingtheFrontandRearWheels.................16

5RemovingtheBatteryfromtheChassis.............16

6InstallingtheSeat.............................................16

7InstallingtheSeatBelt......................................18

8InstallingtheRollBar.......................................19

9PushingtheTractionUnitOffofthe

Pallet..............................................................19

10ActivatingandChargingtheBattery................19

11InstallingtheBatteryintheChassis.................20

12InstallingtheBallJointandConnectingthe

LiftCylinder...................................................21

13InstallingtheRearWeight...............................22

14FinishingtheSetup........................................23

ProductOverview......................................................24

Controls.............................................................24

Specications.....................................................26

Attachments/Accessories...................................26

Operation...................................................................27

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

BeforeOperating................................................27

Starting/StoppingEngine...................................30

BleedingFuelSystem..........................................31

CheckingtheInterlockSwitches.........................31

PushingorTowingtheTractionUnit...................32

OperatingCharacteristics...................................32

Maintenance...............................................................34

RecommendedMaintenanceSchedule(s)................34

DailyMaintenanceChecklist...............................35

Lubrication.............................................................36

EngineMaintenance...............................................37

GeneralAirCleanerMaintenance.......................37

ServicingAirCleaner..........................................37

CleaningtheRadiatorandScreen........................38

ChangingEngineOilAndFilter..........................38

BleedingAirFromInjectors...............................39

FuelSystemMaintenance.......................................39

FuelTank...........................................................39

FuelLinesandConnections................................39

ServicingtheWaterSeparator.............................39

ElectricalSystemMaintenance................................40

Fuses..................................................................40

ServicingtheBattery...........................................40

DriveSystemMaintenance.....................................41

AdjustingRearWheelToe–in(Models30626

&30630only).................................................41

AdjustingSteeringStops(Models30627&

30631only)....................................................41

AdjustingtheRearWheelBearings(Models

30626&30630only).......................................41

ChangingRearAxleLubricant(Models30627

&30631only).................................................42

CheckingSteeringCylinderBoltTorque

(Models30627&30631only).........................42

ChangingBidirectionalClutchLubricant

(Models30627&30631only).........................42

CoolingSystemMaintenance..................................43

CleaningRadiatorAndScreen............................43

ChangingCoolantInCoolingSystem..................43

BrakeMaintenance.................................................44

AdjustingtheBrakes...........................................44

BeltMaintenance....................................................45

ServicingtheEngineBelts..................................45

AdjustingPTODriveBeltTension.....................46

ControlsSystemMaintenance.................................46

AdjustingThrottle..............................................46

AdjustingTractionControlRod..........................46

AdjustingTractionPedalFrictionWheel.............47

AdjustingtheTractionDriveforNeutral.............47

AdjustingtheTractionInterlockSwitch..............48

ReplacingthePTOSwitch..................................48

AdjustingtheParkingBrakeInterlock

Switch............................................................48

AdjustingtheTiltSteeringControl......................49

HydraulicSystemMaintenance...............................49

ReplacingtheHydraulicFluidFilter....................49

ChangingtheHydraulicSystemFluid..................50

Storage.......................................................................51

TractionUnit......................................................51

Engine...............................................................51

Schematics.................................................................53

3

Safety

responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:

Models30630and30631meetorexceedCEN
standardEN836:1997,ISOstandard5395:1990,and
ANSIB71.4-2004specicationsineffectatthetime
ofproduction,whenweightsareinstalledaccording
tochartintheSetupsection.

Models30626and30627meetorexceedtheB71.4
2004specicationsoftheAmericanNational
StandardsInstitute,ineffectattimeofproduction,
whenweightsareinstalledaccordingtochartin
theSetupsection.

Note:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican
NationalStandardsInstitutecerticationwillcause
noncomplianceofthismachine.

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructions
andalwayspayattentiontothesafetyalert
symbol,whichmeansCAUTION,WARNING,
orDANGER—“personalsafetyinstruction.”
Failuretocomplywiththeinstructionmayresultin
personalinjuryordeath.

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andhearing
protection.Longhair,looseclothing,orjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004.

Training

•ReadtheOperator’ sManualandothertrainingmaterial
carefully.Iftheoperatorormechaniccannot
readthelanguageofthismanualitistheowner’s
responsibilitytoexplainthismaterialtothem.

•Befamiliarwiththecontrols,safetysigns,andthe
properuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstouseorservicethemower.Local
regulationsmayrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Donotcarrypassengers.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

•Warning-Fuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltanksandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Alloperatorsandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris

•Checktheoperatorpresencecontrols,safety
switchesandshieldstomakesuretheyareattached

4

andfunctioningproperly .Donotoperateunless
theyarefunctioningproperly.

Adequaterearweightisnecessarytoprevent
therearwheelsfromleavingtheground.Do
notstopsuddenlywhiledeckorimplementis
raised.Donottraveldownhillwiththedeckor
implementraised.Iftherearwheelleavesthe
ground,steeringislost.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly ,
andfunctioningproperly .

•Donotchangetheenginegovernorsettingsorover
speedtheengine.Operatingtheengineatexcessive
speedmayincreasethehazardofpersonalinjury.

•Beforeleavingtheoperator’sposition:

–stoponlevelground;

–disengagethepowertake-offandlowerthe

attachments;

Operation

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

Donotrunengineindoorsorinanenclosed
area.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.

•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:

–donotstoporstartsuddenlywhengoingupor

downhill;

–machinespeedsshouldbekeptlowonslopes

andduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

–nevermowacrossthefaceoftheslope.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.

•Neverdirectthedischargeofmaterialtoward
bystandersnorallowanyonenearthemachinewhile
inoperation.

–Settheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachmentswhentransporting
ornotinuse.

•Stoptheengineanddisengagedrivetoattachment

–beforerefuelling;

–beforeremovingthegrasscatcher/catchers;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s
position.

–beforeclearingblockages;

–beforechecking,cleaningorworkingonthe

mower;

–afterstrikingaforeignobjectorifanabnormal

vibrationoccurs.Inspectthemowerfordamage
andmakerepairsbeforerestartingandoperating
theequipment.

•Keephandsandfeetawayfromthemowerdeck.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Disengagebladesif
notmowing.

•Beawareofthemowerdischargedirectionanddo
notpointitatanyone.

•Donotoperatethemowerundertheinuenceof
alcoholordrugs

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck

•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

5

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.

•Keepallpartsingoodworkingconditionandall
hardwareandhydraulicttingstightened.Replaceall
wornordamagedpartsanddecals

•Ifthefueltankhastobedrained,dothisoutdoors.

•Becarefulduringadjustmentofthemachineto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthemachine.

•Onmulti-spindlemowers,takecareasrotatingone
bladecancauseotherbladestorotate.

•Disengagedrives,lowerthedeck,setparkingbrake,
stopengineandremovethekeyfromtheignition.
Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.

•Cleangrassanddebrisfromdecks,drives,
silencers/mufers,engineandundersideofmachine
tohelppreventres.Cleanupoilorfuelspillage.

Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.

•Knowhowtostoptheenginequickly.

•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.

•Handlefuelcarefully.Wipeupanyspills.

•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Beforestartingtheengine,sitontheseat.

•Usingthemachinedemandsattention.Toprevent
lossofcontrol:

–Donotdriveclosetosandtraps,ditches,creeks,

orotherhazards.

–Reducespeedwhenmakingsharpturns.Avoid

suddenstopsandstarts.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.

•Usecarewhencheckingtheblades.Weargloves
andusecautionwhenservicingthem.Onlyreplace
blades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.W ear
protectiveclothinganduseinsulatedtools.

ToroRidingMowerSafety

–Thismachineisnotdesignedorequippedfor

on-roaduseandisa“slow-movingvehicle.”
Ifyoumustcrossortravelonapublicroad,
youshouldbeawareofandcomplywithlocal
regulations,suchasrequiredlights,slowmoving
vehiclesigns,andreectors.

–Whennearorcrossingroads,alwaysyieldthe

right-of-way.

–Applytheservicebrakeswhengoingdownhillto

keepforwardspeedslowandtomaintaincontrol
ofthemachine.

•Raisethedeckwhendrivingfromoneworkareato
another.

•Donottouchtheengine,silencer/mufer,or
exhaustpipewhiletheengineisrunningorsoon
afterithasstoppedbecausetheseareascouldbehot
enoughtocauseburns.

•Iftheenginestallsormachinecannotmakeitto
thetopofaslope,donotturnthemachinearound.
Alwaysbackslowly,straightdowntheslope.

Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandard.

•Whenapersonorpetappearsunexpectedlyin
ornearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown

6

objectinjuries.Donotresumemowinguntilthe
areaiscleared.

MaintenanceandStorage

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunder
highpressure.Usepaperorcardboard,notyour
hands,tosearchforleaks.Hydraulicuidescaping
underpressurecanhavesufcientforcetopenetrate
theskinandcauseseriousinjury.Seekimmediate
medicalattentionifuidisinjectedintoskin.

•Beforedisconnectingorperforminganyworkon
thehydraulicsystem,allpressureinthesystemmust
berelievedbystoppingtheengineandloweringthe
deckandattachmentstotheground.

•Checkallfuellinesfortightnessandwearona
regularbasis.Tightenorrepairthemasneeded.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthedeck,
attachments,andanymovingparts,especiallythe
screenatthesideoftheengine.Keepeveryoneaway .

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.

•UseonlyToroapprovedattachmentsand
replacementparts.Thewarrantymaybevoidedif
usedwithunapprovedattachments.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof105
dBA,basedonmeasurementsofidenticalmachinesper
ISO11094.

SoundPressure

Thisunithasamaximumsoundpressurelevelatthe
operator’searof89dBA,basedonmeasurementsof
identicalmachinesperEN836andISO11201.

Vibration

Thisunitdoesnotexceedahand/armvibrationlevelof

2.5m/s2,basedonmeasurementsofidenticalmachines
perEN836andEN1033.

Thisunitdoesnotexceedawholebodyvibration
levelof0.5m/s2,basedonmeasurementsofidentical
machinesperEN836andEN1032.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2918

(Models30630&30631)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.On3.Off5.Cuttinghazardofhand

2.Powertake-off(PTO)

4.Warning—readthe

Operator’sManual.

orfoot—stayawayfrom
movingparts.

6.Thrownobject
hazard—keepbystanders
asafedistancefromthe
machine.

7.Warning—locktheparking
brake,stoptheengine,and
removetheignitionkey
beforeleavingthemachine.

8.Tippinghazard—donot
drivethemachineona
slopegreaterthan10
degrees,lowerthecutting
unitwhendrivingdown
slopes,andiftherollbaris
installed,weartheseatbelt.

27-7310

(Models30626&30627)

27-7290

(Models30630&30631)

8

55-4300

(Models30626&30627)

67-1710

(Models30626&30627)

70-2560

(Model30627)

82-8930

(Models30626&30627)

1.Parkingbrake—readtheOperator’sManualforfurther
instructions.

82-8940

1.Locked3.Unlocked

2.Tiltsteering

72-3700

(Models30626&30627)

77-3100

(Models30626&30627)

1.Fanbladescancauseinjury—stayawayfrommovingparts.

83-9150

(Models30626&30627)

9

1.ReadtheOperator’sManual.

1.Hydraulicoil

2.ReadtheOperator’sManual.

1.ReadtheOperator’s
Manual.

114-9600

93-7822

(Models30630&30631

1.Caution—llfueltankto1in(25mm)belowllerneck.
ReadtheOperator’sManualforfurtherinstructions.

93-6686

93-7830

1.Caution—readtheOperator’sManualforfurther
instructions.

2.Torquewheelfastenersto45-55ft-lb(62-75N-m)

93-6697

(Model30631)

2.AddSAE80w-90(API
GL-5)oilevery50hours.

93-7272

(Models30630&30631)

1.Cutting/dismembermenthazard;fan—stayawayfromoving
parts.

93-7275

(Model30630&30631)

1.ReadtheOperator’sManual.

2.Donotusestartingaids.

93-7831

1.Parkingbrake—readtheOperator’sManualforfurther
instructions.

93-7836

1.Tomovethetractionunitforwardorbackward,depressthe
tractionpedal.

10

93-7839

(Model30630&30631)

*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance

totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative

maximumslopeanglesindicatedforoperationofthismachineareprescribed

byandrequiredbythisstandard.

1.Warning—readtheOperator’sManual.

2.Tippinghazard—donotdrivethemachineonaslope
greaterthan10degrees;whendrivingdownslopes,lower
thecuttingunit,andiftherollbarisinstalled,weartheseat
belt.

105-0056

1.Fast4.Engine—run

2.Slow

3.Engine—stop6.Enginetemperature

5.Engine—start

105-7822

(Models30626&30627)

105-2531

(Model30626&30627)

11

105-7823

(Models30630&30631)

1.Tractiondrive—todriveforward,pressthetopofthetraction
controlpedalforwardanddown;todriveinreverse,press
thebottomofthetractioncontrolpedalrearwardanddown.

2.Warning—disengagethepowertake-off(PTO)before
raisingthecuttingunit(s).

3.Floatthecuttingunit(s)overtheground.

4.Lowerthecuttingunit(s).

5.Raisethecuttingunit(s).

106-6754

(Models30630&30631)

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

106-8120

(Models30626&30627)

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cuttinghazardofhandandfoot—stayawayfrommoving
parts.

107-2927

(Models30630&30631)

1.Tostarttheengine,readtheOperator’sManual,disengage
thepowertake–off(PTO),placethetractiondrivein
neutral,pressthebrake,movethethrottlelevertotheFast
position,turnthekeytotheEngine—powerpositionuntil
theglowpluglightilluminates,andthenturnthekeytothe
Engine—startposition.

2.Toover-ridetheenginetemperaturewarning,pressthe
button.

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator’sManual.

106-5976

3.Warning—donottouch

4.Warning—readthe

thehotsurface.

Operator’sManual.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

12

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4
5
6

7

8

Qty.

Screw,M10x30mm
Washer4

Tierod1Installthetierod.

Bumper1
Capscrew,1/4x1/2inch
Flangenut1/4inch
Rearwheel2
Frontwheel2

Nopartsrequired

Manualtube(shippedintoolbox)
R-clamp2
Seatbelt
Bolt,7/16x1inch
Lockwasher,7/16inch
RollBar(ROPS)
Bolt,3/4x5-1/2inch
Lockwasher,3/4inch
Nut,3/4inch

4

1
1

–

1

1
2
2
1
4
4
4

Installthesteeringcylinder.

Installtherearbumper.

Installthefrontandrearwheels.

Removethebatteryfromthechassis.

Installtheseat.

Installtheseatbelt.

Installtherollbar.

Use

9
10
11

12

13

14

Nopartsrequired

Nopartsrequired

Nopartsrequired

Right-handballjoint(shippedintool
box)

Nopartsrequired

Hydraulicoillter
Partscatalog1
Operator’sManual(tractionunit)
OperatorTrainingMaterial
CerticateofQuality

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Note:Somemodelsmayhavealreadybeenset-upat
factory.

–

–

–

1

–

1

2
1
1

Pushthetractionunitoffofthepallet.

Activateandchargingthebattery.

Installingthebatteryinthechassis.

Installtheballjointandconnectingthe
liftcylinder.

Installtherearweight.

Finishthesetup.

14

1

G005678

2

1

G005679

1

2

InstallingtheSteeringCylinder
(Models30627&30631only)

Partsneededforthisprocedure:

4

Screw,M10x30mm

4Washer

Procedure

1.RemovescrewandR-clampsecuringsteering
cylindertopackaging.RetainR-clampforfuture
installation.

2.Mountcylindersupportbrackettorearofaxlewith
4screws(M10x30)screwsandwashers(Figure3).
ApplyLoctite242,orequivalent,andtorquescrews
to48-60ft-lb.(65-81N-m).

InstallingtheTieRod(Models
30627&30631only)

Partsneededforthisprocedure:

1Tierod

Procedure

1.Removecotterpinsandcastlenutsfromballjoint
endsoftierod.Insertballjointendsintorearhole
ofeachaxlesteeringarm.Insertballjointsfrom
bottomofeachsteeringarm(Figure4).

Figure3

1.Cylindersupportbracket2.Steeringarm

3.Removecastlenutandcotterpinfromballjointend
ofsteeringcylinder.Insertballjointendintocenter
holeofaxlesteeringarm.Inserttheballjointfrom
thetopofthesteeringarm.

4.Secureballjointendtosteeringarmwithcastlenut
(Figure3)andtorqueitto70-90ft-lb.(94-122N-m).
Installcotterpin.

Figure4

1.Tierod

2.Secureballjointendstosteeringarmswithacastle
nutandtorqueitto40-60ft-lb.(54-81N-m).Install
acotterpin.

3

InstallingtheRearBumper
(Models30627&30631only)

Partsneededforthisprocedure:

1Bumper

1

Capscrew,1/4x1/2inch

1

Flangenut1/4inch

Procedure

1.Remove2capscrews(1/2x3/4inch),lockwashers,
andatwasherssecuringrearweighttoaxlesupport

15

(Figure5).

G005680

1243

Figure5

1.Rearweight3.Bumper

2.Axlesupport4.R-clamp

2.Usingcapscrews,lockwashersandatwashers
previouslyremoved,mountbumperandrearweight
toaxlesupport.

3.UsingR-clamppreviouslyremoved,securesteering
hosestoaxlesupportwithacapscrew(1/4x1/2
inch)andangenutsupplied,inlooseparts.

4

5

RemovingtheBatteryfromthe
Chassis

NoPartsRequired

Procedure

1.Releasethetwolatchesholdinginstrumentcoverin
place.Carefullyremoveinstrumentcovertoexpose
thebattery.

2.Removetwowingnutsandholddownstrapthat
securesbattery(Figure6).Liftbatteryoutofchassis.
Keepwingnutsandholddownstrapinsafeplace
forlateruse.

InstallingtheFrontandRear
Wheels

Partsneededforthisprocedure:

2Rearwheel

2Frontwheel

Procedure

1.Removeanddiscardfastenerssecuringwheelsto
packaging.

2.Removewheelnutsfromstudsonaxles.

Note:FrontwheelnutsareEnglishandrearwheel
nutsaremetric.

3.Mountwheelsandtorquemountingnutsto45-55
ft-lb.(61-75N-m).

Figure6

1.Wingnuts3.Positiveterminal

2.Holddownstrap4.Negativeterminal

6

InstallingtheSeat

Partsneededforthisprocedure:

1

Manualtube(shippedintoolbox)

2R-clamp

SeatKit,ModelNo.30623,Standard
Seat

Themachineisshippedwithouttheseatassembly.
EitheroptionalSeatKit,ModelNo.30623or30625
mustbeinstalled.

1.Looselysecure(2)R-clampstorightsideofseat
bottomwith2capscrewsandatwasherssupplied

16

inkit(Fig.6).InstallmanualtubeintoR-clampsand

G005684

1

tightencapscrews(Figure7).

Figure7

1.R-clamps3.Manualtube

2.Seatsupport4.Cap

Figure10

1.Seatsupportrod

5.Plugwireharnessconnectorintoseatswitch
connectoronbottomofseat.

2.Mountseatpivotbrackettoframewith2ange
screwssuppliedinkit(Figure8).

Figure8

1.Seatpivotbracket

3.Mountseatandseatsupporttoseatpivotbracket
withpivotshaftandrollpin(Figure9).

6.Disengageseatsupportrodandpivotdownward.
Pivotseatdownandpushlynchpinthroughseat
latchstud.Flipwireendofpinoverlatchstud
(Figure11).

Figure11

1.Lynchpin

Figure9

1.Pivotshaft

2.Rollpin

4.Holdseatupwithseatsupportrod(Figure10).

7.Slideseatcompletelyforwardandbackwardto
ensureproperoperationandthatseatswitchwires
andconnectorsarenotpinchedordonocontactany
movingparts.

17

SeatKit,ModelNo.30625,DeluxeSeat
withModelNo.30628SeatAdapterKit

Themachineisshippedwithouttheseatassembly.
EitheroptionalSeatKit,ModelNo.30623or30625
mustbeinstalled.

1.Mountseatsuspensionassemblyto4capscrewson
seatbottomandsecurewith4lockwashers,at
washers,andnuts(Figure12).

Figure13

1.Seatswitchwireharness

8.Disengageseatsupportrodandpivotdownward.
Pivotseatdownandpushlynchpinthroughseat
latchstud.Flipwireendofpinoverlatchstud
(Figure11).

9.Slideseatcompletelyforwardandbackwardto
ensureproperoperationandthatseatswitchwires
andconnectorsarenotpinchedordonocontactany
movingparts.

Figure12

1.Seatsuspensionassembly

2.R-clamps

3.Lockwasher ,atwasher,
andnut

2.Looselysecure2R-clampstorightsideofseat
bottomwith2capscrewsandatwasherssupplied
inkit(Figure12).InstallmanualtubeintoR-clamps
andtightencapscrews(Figure12).

3.Mountseatsupportoverfourthreadedstudsatthe
bottomofseatsuspensionassemblyandsecurein
placewithangenuts(Figure12).

4.Mountseatpivotbrackettoframewith(2)ange
screwssuppliedinkit(Figure8)

5.Mountseatandseatsupporttoseatpivotbracket
withpivotshaftandrollpin(Figure9).

6.Holdseatupwithseatsupportrod(Figure10).

7.Routeseatswitchharnessthroughholesinseat
supportandseatsuspension(Figure13).Plugwire
harnessconnectorintoseatswitchconnectoron
bottomofseat.

4.Manualtube

5.Cap

6.Seatsupport

7

InstallingtheSeatBelt

Partsneededforthisprocedure:

1

Seatbelt

2

Bolt,7/16x1inch

2

Lockwasher,7/16inch

Procedure

Installseatbelttoholesinbackofseatwith2bolts(7/16
x1inch)andlockwashers(Figure14).Tightensecurely.

Important:Mountthelatchsideofthebelttothe
rightsideoftheseat.

18

9

PushingtheTractionUnitOff
ofthePallet

NoPartsRequired

Figure14

1.Seatbelt

8

InstallingtheRollBar

Partsneededforthisprocedure:

1

RollBar(ROPS)

4

Bolt,3/4x5-1/2inch

4

Lockwasher,3/4inch

4

Nut,3/4inch

Procedure

1.Lowerrollbarontoframe,aligningmountingholes
asshowninFigure15.

2.Securerollbartoframewith4bolts(3/4x5-1/2
inch),lockwashers,andnuts(Figure15).Tighten
securely.

Procedure

1.Reachinandrotatebypassvalveontransmission
(Figure16)counterclockwise1/2to1turn.Opening
thevalveopensaninternalpassageinthepump,
therebybypassingtransmissionoil.Becauseuid
isbypassed,themachinecanbepushedwithout
damagingthetransmission.

Figure16

1.Bypassvalve

2.Liftmachineovershippingbracesandpushmachine
offpallet.

3.Closebypassvalvebyrotatingitclockwiseuntilitis
securelyseated.Donotexceed5to8ft-lb.(7to11
N-m).Donotstartenginewhenvalveisopen.

1.Rollbar

Figure15

10

ActivatingandChargingthe
Battery

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265SpecicGravity)toll
batteryinitially.

1.Removethebatteryfromthemachine.

Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Youcouldspillit,
causingcorrosion.

19

2.Cleanthetopofthebatteryandremovethevent
caps(Figure17).

Figure17

3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout1/4inch(6mm)ofuid.

Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance–freebatteriesshouldnotrequirewater
undernormaloperatingconditions.

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

Figure18

4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Rellasnecessary
tobringtheelectrolytetowithinabout1/4inch(6
mm)ofthebottomofthellwell(Figure18).

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthetractor.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
tractor.

5.Connecta3to4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.250orhigherandthe
temperatureisatleast60degreesF(16degreesC)
withallcellsgasingfreely.

6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.

20

andsliderubberbootoverpositiveterminal
(Figure6).

11

InstallingtheBatteryinthe
Chassis

NoPartsRequired

Procedure

Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthetractor.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
tractor.

5.Installtheinstrumentcoverandlockthetwolatches.

12

InstallingtheBallJointand
ConnectingtheLiftCylinder

Partsneededforthisprocedure:

1

Right-handballjoint(shippedintoolbox)

Procedure

Note:Balljointsarenotrequiredforallimplements;

refertoimplementoperator’smanualforrequirements.

1.Threadjamnutfullyontoright-handballjoint.

2.Screwballjointintorighthandpusharmuntilcenter
ofballjointis2-3/8inch(60mm)awayfromfront
ofpusharm(Figure19).Donottightenjamnut.

1.Installbatteryandsecurewithholddownstrapand
wingnuts(Figure6).Removetapeoverendsofeach
cable.

2.Slidethered,positivebatterycable(Figure6)onto
positivebatterypostandtightennutsecurely .

Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.

•Always
batterycablebeforedisconnectingthe
positive(red)cable.

•Always
cablebeforeconnectingthenegative(black)
cable.

3.Slidetheblack,negativebatterycable(Figure6)onto
negativebatterypostandtightennutsecurely.

disconnect

connect

thenegative(black)

thepositive(red)battery

Figure19

1.Jamnut

2.Balljointmount4.Right-handpusharm

Suddenreleaseofthespring-loadedpusharms
couldcauseinjury.

Acquirethehelpofanotherpersontohelppush
thearmsdownduringinstallationoftheball
jointsorotherimplements.

3.2-3/8inch(60mm)

4.CoatbothbatteryconnectionswitheitherGrafo
112X(skin-over)grease,ToroPartNo.505-47,
petroleumjellyorlightgreasetopreventcorrosion

3.Haveahelperpushdownontheleftpusharm.
Theninserta2x4inch(51x102mm)blockof
woodbetweentheframeandtopofthepusharm
(Figure20).Screwballjointintolefthandpusharm

21

untilcenterofballjointis2-3/8inch(60mm)away
fromfrontofpusharm(Figure20).Donottighten
jamnut.

Figure20

1.Jamnut4.Balljointmount

2.2x4inch(51x102mm)
block

3.Left-handpusharm

5.2-3/8inch(60mm)

5.Removespringpinfromcylinderpinandslide
cylinderpinoutofcylinder.

6.Raisefrontofliftarmuntilholeinmovableend
ofcylinderlinesupwithholesinliftarmbrackets.
Usecautionasliftarmisspring-loaded.Holdparts
togetherwithcylinderpin,springpin,andcotterpin.
Cotterpinmustbetotheoutside.

7.Installimplement;refertoimplementOperator’s
Manualforproperinstallationprocedures.

4.Carefullyremove2x4inch(51x102mm)blockof
woodfrombetweenframeandpusharm.

13

InstallingtheRearWeight

NoPartsRequired

Procedure

TocomplywithCENstandardEN836:1997,ISOstandard5395:1990andANSI/OPEIB71.4–2004Standard,rear
weightmustbeaddedtorearoftwowheeldrivetractionunits.Usechartbelowtodetermineweightrequirements.
OrderpartsfromyourlocalAuthorizedToroDistributor.Noadditionalweightisrequiredonfourwheeldrive
models.

Note:Arearweightkit,partno.24–5780issuppliedwithModelNo.30630.

TwoWheelDrive

72″SideDischarge

(ModelNo.30722)

72″RearDischarge

(ModelNo.30710)

Guardian72″Recycler

(ModelNo.30716)

CuttingUnit

Description

RearWeight

Required

70lb.24–5780

70lb.24–5780

70lb.24–5780

WeightPart

Number

WeightDescription

RearWeightKit(two35lb.weightsand

mountinghardware)

RearWeightKit(two35lb.weightsand

mountinghardware)

RearWeightKit(two35lb.weightsand

mountinghardware)

Qty.

1

1

1

22

•OperatorTrainingMaterial.Reviewbeforeoperating
themachine.

14

FinishingtheSetup

Partsneededforthisprocedure:

1

Hydraulicoillter

1Partscatalog

2

Operator’sManual(tractionunit)

1

OperatorTrainingMaterial

1

CerticateofQuality

Procedure

CheckingtheTirePressure

Thetiresareover-inatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.Correct
airpressureinthefrontandreartiresis21psi(145kPa).

CheckingtheT orqueoftheFrontWheelNuts

•CerticateofQuality:Saveforreference.

Failuretomaintainpropertorqueofthefront
wheelnutscouldresultinfailure,lossofwheel,
orpersonalinjury.

Torquethefrontwheelnutsto45–55ft-lb.
(61–75N-m)after1–4hoursofoperationand
againafter10hoursofoperation.Torqueevery
250hoursthereafter.

GreasingtheTractionUnit

Beforethemachineisoperated,itmustbegreased
toassureproperoperatingcharacteristics;referto
LubricationMaintenance.Failuretogreasethemachine
willresultinprematurefailureofcriticalparts.

Note:Aftersetuphasbeencompleted,remove
protectiveedging(usedforshipping)fromfenders.

Reviewthefollowinglooseparts

•Hydraulicoillter

Changeafter10hours

•Partscatalog:

Saveforreference.

•Operator’sManual(tractionunit)Readbefore
operatingthemachine.

23

ProductOverview

Figure21

1.Tractionpedal4.Parkingbrakeknob

2.Turnpedals5.Tiltsteeringcontrol

3.Brakepedal

TurnPedals

Theleftandrightturnpedals(Figure21)areconnected
totheleftandrightfrontwheelbrakessincebothbrakes
workindependentlyofeachother.Thebrakescanbe
usedtoturnsharplyortoincreasetractionifonewheel
tendstoslipwhileoperatingonahillside.However,wet
grassorsoftturfcouldbedamagedwhenbrakesare
usedtoturn.

TiltSteeringControl

Thetiltsteeringcontrolisaleveronrightsideofsteering
column(Figure21).Pullleverrearwardtoadjuststeering
wheeltodesiredforeoraftoperatingpositionandpush
leverforwardtolockadjustment.

Donotleaveleverinunlockedposition.

BrakePedal

Controls

TractionPedal

Thetractionpedal(Figure21)hastwofunctions;one
istomakethemachinemoveforward,theotheristo
makeitmovebackward.Usingtheheelandtoeofthe
rightfoot,depresstopofpedaltomoveforwardand
bottomofpedaltomovebackward.Groundspeed
isproportionatetohowfarpedalisdepressed.For
maximumgroundspeedwithnoload,tractionpedal
mustbefullydepressedwhilethrottleisinFAST
position.Maximumspeedforwardisapproximately9.5
mph(15km/h).Togetmaximumpowerunderheavy
loadorwhenascendingahill,havethrottleinFAST
positionwhiledepressingtractionpedalslightlytokeep
enginerpmhigh.Whenenginerpmbeginstodecrease,
releasetractionpedalslightlytoallowenginerpmto
increase.

Whenfootisremovedfromthetractionpedal,
machineshouldstop;itmustnotcreepineither
direction.Ifmachinedoescreep,donotoperate
untilneutralassemblyhasbeenrepairedand
adjusted;refertoAdjustingTractionDrivefor
Neutral.

Whenevertheengineisshutoff,theparkingbrake
(Figure21)mustbeengagedtopreventaccidental
movementofthemachine.

Thehydrostatictransmissionwillnot,atanytime,act
asaparkingbrakeforthemachine.T oengageparking
brake,pushdownfullyonbrakepedalandpullparking
brakeknobout;thenreleasethepedal.Torelease
parkingbrake,depressbrakepedaluntilparkingbrake
knobretracts.Tostopquickly ,removerightfootfrom
tractionpedalanddepressthebrakepedal.Topermit
straightstops,brakecablesmustbeevenlyadjusted.

LiftLever

Thehydraulicliftlever(Figure22)hasthreepositions:
FLOAT,TRANSPORT,andRAISE.Tolower
implementtotheground,moveliftleverforwardinto
detent,whichistheFLOATposition.TheFLOAT
positionisusedforoperationandalsowhenmachine
isnotinoperation.Toraiseimplement,pullliftlever
backwardtotheRAISEposition.Afterimplementis
raised,allowliftlevertomovetotheTRANSPORT
position.Normally,implementshouldberaisedwhen
drivingfromoneworkareatoanother,exceptwhen
descendingsteepslopes.

24

Theexposed,rotatingbladesofthecuttingunit
orotherimplementsarehazardous.

FuelGauge

Thefuelgauge(Figure23)indicatesquantityoffuel
remaininginfueltank.

Neverraiseacuttingunitorimplementwhile
thebladesorothercomponentsarerotating.

Figure22

1.Liftlever

PTOLever

ThePTOlever(Figure23)hastwopositions:ON
(engage)andOFF(disengage).SlowlypushPTOlever
fullyforwardtoONpositiontostarttheimplement
orcuttingunitblades.Slowly,pullleverbackwardto
OFFpositiontostopimplementoperation.Theonly
timePTOlevershouldbeintheONpositioniswhen
implementorcuttingunitisdowninoperatingposition.

HourMeter

Thehourmeter(Figure23)registersaccumulatedhours
ofengineoperation.

OilPressureWarningLight

Theoilpressurewarninglight(Figure23)glowswhen
oilpressureinenginedropsbelowasafelevel.Iflow
oilpressureeveroccurs,stopengineanddeterminethe
cause.Repairthedamagebeforestartingtheengine
again.

ChargeIndicator

Illuminateswhensystemchargingcircuitmalfunctions
(Figure23).

EngineCoolantTemperatureWarning
Light

Thelightilluminatesandengineshutsdownwhen
coolantreachesaexcessivelyhightemperature
(Figure23).

TemperatureGauge

Thetemperaturegauge(Figure23)registersthe
temperatureofthecoolantinthecoolingsystem.If
temperatureofcoolantgetstoohightheenginewillshut
offautomatically .

Figure23

1.PTOlever7.Chargeindicator

2.Fuelgauge8.Temperaturegauge

3.Hourmeter9.Temperatureoverride

4.Oilpressureindicator

5.Enginetemperature11.Throttlecontrol

6.Glowplugindicator

switch

10.Keyswitch

12.Batterycover

TemperatureOverrideSwitch

Pressandholdoverrideswitchtostartengineafter
hightemperatureshutdown.Useonlyforemergency
operation.

GlowPlugIndicator

Whenlit,indicatesglowplugsareon(Figure23).

KeySwitch

Threepositions:OFF ,ON/PreheatandSTART
(Figure23).

ThrottleControl

Thethrottle(Figure23)isusedtooperateengineat
variousspeeds.Movingthrottleforwardincreases
enginespeed—FAST;backwarddecreasesengine
speed—SLOW .Thethrottleregulatesthespeedofthe

25

cutterbladesorotherimplementcomponentsand,in
conjunctionwithtractionpedal,controlsgroundspeed
ofthetractionunit.

SeatAdjustingLever

Toadjuststandardseat,pushlever(Figure24)backward
andslideseattothedesiredposition.Releaseleverto
lockseatinplace.Thesuspensionseatmaybeadjusted
forwardorrearwardbypullingouttheleverattheleft
sideoftheseat,slidingtheseattothedesiredposition,
andreleasingthelever.Theweightadjustmentknob
maybeadjustedforanyoperator’scomfort.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

DimensionsandWeights(approx.)

Figure24

1.Seatadjustinglever

Widthof4wheeldrivemodels(measuredfromoutsideofreartires)
Widthof2wheeldrivemodels(measuredfromoutsideoffronttires)

Lengthof4wheeldrivemodels
Lengthof2wheeldrivemodels

HeightwithROPSofallmodels78.5inches(199cm)

DryWeightof4WheelDrivemodels(withoutcuttingdeck)
DryWeightof2WheelDrivemodels(withoutcuttingdeck)

WheelBaseof4WheelDrivemodels
WheelBaseof2WheelDrivemodels

47.6inches(121cm)
46inches(1 17cm)

94inches(239cm)

91inches(231cm)

1665lb.(755kg)

1385lb.(628kg)

51inches(130cm)

49inches(124cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.

26

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperating

HoodProp(Models30626&30627
only)

1.Positionthemachineonalevelsurface.

2.Disengagehoodlatchandopenthehood.

3.Slidebottomofhoodprop(Figure25)outof
retainingbracket.Lowerhoodprop,pivotupward,
thendownwardtopropuphood.

2.Removedipstick(Figure26),wipecleanandreinstall
dipstick.Removedipstickandcheckoillevel.Oil
levelshouldbeuptoFULLmarkondipstick.

Figure26

1.Dipstick

3.IfoilisbelowFULLmark,removellcapandadd
oiluntillevelreachesFULLmarkondipstick.DO
NOTOVERFILL.

Figure25

1.Hoodprop

CheckingtheCrankcaseOil

Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.

Crankcasecapacityisapproximately3.25qt.(3.1l)with
thelter.

Usehigh-qualityengineoilthatmeetsthefollowing
specications:

•APIClassicationLevelRequired:CH–4,CI–4or
higher.

•Preferredoil:SAE15W–40(above0F)

•Alternateoil:SAE10W–30or5W–30(all
temperatures)

ToroPremiumEngineoilisavailablefromyour
distributorineither15W–40or10W–30viscosity.See
thepartscatalogforpartnumbers.

1.Parkmachineonalevelsurface,stopengineand
removekeyfromignitionswitch.Openhoodand
installhoodprop.

Figure27

1.Oilll

4.Installoilllcapandclosehood.

Important:Besuretokeeptheengineoillevel
betweentheupperandlowerlimitsontheoil
gauge.Enginefailuremayoccurasaresultof
overllingorunderllingtheengineoil.

FillingtheFuelTank

Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.

Fueltankcapacity:6.5U.S.gallons(25l)

Usesummergradedieselfuel(No.2–D)at
temperaturesabove20degreesF(–7degreesC)and

27

wintergrade(No.1–DorNo.1–D/2–Dblend)below
thattemperature.Useofwintergradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristicswhichwilleasestartingandreducefuel
lterplugging.

Useofsummergradefuelabove20degreesF(–7
degreesC)willcontributetowardlongerfuelpumplife
andincreasedpowercomparedtowintergradefuel.

Tipseatforwardandpropitwiththesupportrodsoit
cannotfallaccidentally.Usingacleanrag,cleanarea
aroundfueltankcap(Figure28).

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.A
reorexplosionfromfuelcanburnyouand
othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffand
iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

•Storefuelinaclean,sealed,safety-approved
container.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:

Figure28

1.Fueltankcap

CheckCoolingSystem

Cleandebrisoffscreenandradiator/oilcoolerdaily ,
moreoftenifconditionsareextremelydustyanddirty.

Thecoolingsystemislledwitha50/50solution
ofwaterandpermanentethyleneglycolanti–freeze.
Checklevelofcoolantinexpansiontankatbeginning
ofeachdaybeforestartingtheengine.Capacityof
coolingsystemis6quarts(5.6l).

Ifenginehasbeenrunning,pressurized
hotcoolantcanescapewhenradiatorcapis
removedandcauseburns.

1.Checklevelofcoolantinexpansiontank.Coolant
levelshouldbebetweenthemarksonsideoftank.

•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel
blends.

•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblends.

•Contactyourdistributorifyouwishformore
informationonbiodiesel.

Figure29

1.Expansiontank

2.Ifcoolantlevelislow ,removeexpansiontankcap
andreplenishthesystem.DONOTOVERFILL.

3.Installexpansiontankcap.

28

CheckingtheHydraulicSystemFluid

IndustrySpecications:(cont'd.)

Thefrontaxlehousingactsasthereservoirforthe
system.Thetransmissionandaxlehousingareshipped
fromthefactorywithapproximately5quarts(4.7l)of
highqualityhydraulicuid.However,checkuidlevel
beforeengineisrststartedanddailythereafter.

Note:Fluidtooperatethepowersteeringissupplied
bythehydraulicsystemtransmissionchargepump.
Coldweatherstart-upmayresultin“stiff”operationof
thesteeringuntilthehydraulicsystemhaswarmedup.

Thefollowinglistisnotassumedtobeall–inclusive.
Hydraulicuidsproducedbyothermanufacturers
maybeusediftheycancrossreferencetond
anequivalenttotheproductslisted.Torowill
notassumeresponsibilityfordamagecausedby
impropersubstitutions,souseonlyproductsfrom
reputablemanufacturerswhowillstandbehindtheir
recommendation.

CheckingtheHydraulicSystem

Thefrontaxlehousingactsasthereservoirforthe
system.Thetransmissionandaxlehousingareshipped
fromthefactorywithapproximately5quarts(4.7l)of
highqualityhydraulicuid.Checkthelevelofthe

hydraulicuidbeforetheengineisrststarted
anddailythereafter.Therecommendedreplacement

uidis:

APIGL–4,AGCOPoweruid821XL,FordNewHolland
FNHA–2–C–201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB–101/BM.

Note:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditivefor
thehydraulicsystemoilisavailablein2/3oz.(20ml)
bottles.Onebottleissufcientfor4–6gal(15–221)
ofhydraulicoil.Orderpartno.44–2500fromyour
authorizedTorodistributor.

1.Positionmachineonalevelsurface,raisethe
implement,andstoptheengine.

2.Unscrewdipstickcap(Figure30)fromtheller
neckandwipeitwithacleanrag.Screwdipstickcap
ngertightontollerneck.Unscrewthedipstick
andchecklevelofuid.Iflevelisnotwithin1/2
inch(13mm)fromthegrooveinthedipstick
(Figure30),addenoughuidtoraiseleveltogroove
mark.Donotoverllbymorethan1/2inch(13
mm)abovegroove.

ToroPremiumTransmission/HydraulicTractor
Fluid

(Availablein5gallonpailsor55gallondrums.Seeparts
catalogorTorodistributorforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,other
petroleum–basedUniversalTractorHydraulicFluids
(UTHF)maybeusedprovideditsspecicationsfall
withinthelistedrangeforallthefollowingmaterial
propertiesanditmeetsindustrystandards.Wedonot
recommendtheuseofsyntheticuid.Consultwith
yourlubricantdistributortoidentifyasatisfactory
productNote:Torowillnotassumeresponsibilityfor
damagecausedbyimpropersubstitutions,souseonly
productsfromreputablemanufacturerswhowillstand
behindtheirrecommendation.

MaterialProperties:

Viscosity,ASTMD445cSt@40C55to62

ViscosityIndexASTMD2270

PourPoint,ASTMD97

IndustrySpecications:

cSt@100C9.1to9.8

140–152

–35Fto–46F

Figure30

1.Dipstickcap

2.Groove

Important:Whenaddingoiltothehydraulic
system,useafunnelwithanewire
screen—200mesh—andensurefunneland
oilareimmaculatelyclean.Thisprocedure
preventsaccidentalcontaminationofthe
hydraulicsystem.

3.Screwdipstickllercapnger–tightontollerneck.
Itisnotnecessarytotightencapwithawrench.

4.Lowertheimplement.

CheckingtheRearAxle
(Models30627&30631only

Therearaxlehasthreeseparatereservoirswhichuse
SAE80W -90wt.gearlube.Althoughtheaxleis

29

shippedwithlubricantfromthefactory,checkthelevel
beforeoperatingthemachine.

1.Positionthemachineonalevelsurface.

2.Removecheckplugsfromaxleandmakesure
lubricantisuptobottomofeachhole.Iflevelis
low,removellplugsandaddenoughlubricantto
bringtheleveluptothebottomofthecheckplug
holes(Figure31).

Starting/StoppingEngine

Important:Thefuelsystemmustbebledifanyof

thefollowingsituationhaveoccurred.

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuel

systemcomponents;i.e.,lterreplaced,
separatorserviced,etc.

RefertoBleedingTheFuelSystem.

1.Ensureparkingbrakeisset,PTOswitchisin
OFFpositionandliftleverisinTRANSPORTor
FLOATposition.Removefootfromtractionpedal
andinsureitisinneutral.

Figure31

1.Checkplug

2.Fill/checkplug(oneon
eachendofaxle)

3.Fillplug

CheckBidirectionalClutchLubricant
(Models30627&30631only)

1.Positionthemachineonalevelsurface.

2.Rotateclutch(Figure32)socheckplug(shownin
12o’clockposition)ispositionedat4o’clock.

Figure32

1.Bidirectionalclutch

2.Checkplug

2.Movethrottlecontrolto1/2throttleposition.

3.TurnignitionswitchtoON/Preheatposition.
Anautomatictimerwillcontrolpreheatfor10
seconds.Afterpreheat,turnkeytoSTARTposition.
CRANKENGINEFORNOLONGERTHAN
15SECONDS.Releasekeywhenenginestarts.
Ifadditionalpreheatisrequired,turnkeytoOFF
positionthentoON/preheatposition.Repeat
processasrequired.

4.Runengineatidlespeedorpartialthrottleuntil
enginewarmsup.

Note:Movethrottleto1/2throttlepositionwhen
restartingawarmengine.

5.Whenengineisstartedforthersttime,or
afterengineoilchange,oroverhaulofengine,
transmissionoraxle,operatethemachineinforward
andreverseforonetotwominutes.Alsooperatethe
liftleverandPTOlevertoassureproperoperation
ofallparts.Turnpowersteeringwheeltotheleft
andrighttochecksteeringresponse.Thenshut
engineoffandcheckuidlevels,checkforoilleaks,
loosepartsandanyothernoticeablemalfunctions.

3.Removecheckplug.Fluidlevelshouldbeupto
holeinclutch.Ifuidlevelislow ,addMobilFluid

424.Clutchshouldbeapproximately1/3full.

4.Installcheckplug.

Note:Donotuseengineoil(i.e.10W30)in
bidirectionalclutch.Anti-wearandextremepressure
additiveswillcauseundesirableclutchperformance.

Shutengineoffandwaitforallmovingpartsto
stopbeforecheckingforoilleaks,looseparts
orothermalfunctions.

6.Tostopengine,movethrottlecontrolbackwardto
SLOWposition,movePTOswitchtoOFFposition
androtateignitionkeytoOFF .Removekeyfrom
switchtopreventaccidentalstarting.

30

BleedingFuelSystem

1.Parkthemachineonalevelsurface.Makesurefuel
tankisatleasthalffull.

enginedoesnotstart,airmaybetrappedbetween
injectionpumpandinjectors;refertoBleedingAir
FromInjectors.

2.Unlatchandraisehood.

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.A
reorexplosionfromfuelcanburnyouand
othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffand
iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1inch
(25mm)belowthebottomofthellerneck.
Thisemptyspaceinthetankallowsthefuel
toexpand.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

•Storefuelinaclean,safety-approved
containerandkeepthecapinplace.

3.Opentheairbleedscrewonthefuelinjectionpump
(Figure33).

CheckingtheInterlock
Switches

Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.

Themachinehasinterlockswitchesintheelectrical
system.Theseswitchesaredesignedtostopthe
enginewhenoperatorgetsofftheseatwhileeitherthe
PTOleverisengagedortractionpedalisdepressed.
However,operatormaygetofftheseatwhileengineis
running.AlthoughenginewillcontinuetorunifPTO
leverisdisengagedandtractionpedalisreleased,it
isstronglyrecommendedthattheenginebestopped
beforedismountingfromtheseat.

Tocheckoperationofinterlockswitches:

Figure33

1.Fuelinjectionpumpbleedscrew

4.TurnkeyinignitionswitchtotheONposition.
Electricfuelpumpwillbeginoperation,thereby
forcingairoutaroundairbleedscrew .Leavekey
inONpositionuntilsolidstreamoffuelowsout
aroundscrew .TightenscrewandturnkeytoOFF .

Note:Normally,engineshouldstartafterabove
bleedingproceduresarefollowed.However,if

1.Drivethemachineslowlytoalarge,relativelyopen
area.Lowercuttingunit,stoptheengineandapply
parkingbrake.

2.Sitonseat.MovePTOlevertoONposition.With
thetractionpedalinneutralposition,trytostart
theengine.Theengineshouldnotcrank.Ifthe
enginecranks,thereisamalfunctionintheinterlock
systemthatshouldbecorrectedbeforebeginning
operation.

3.Sitonseat.MovePTOlevertoOFFanddepress
thetractionpedal.Trytostarttheengine.The
engineshouldnotcrank.Iftheenginecranks,there
isamalfunctionintheinterlocksystemthatshould
becorrectedbeforebeginningoperation.

Donotoperatethemachinewithoutan
implementunlessthePTOdriveshaftisalso
removed.

4.Sitonseatandstarttheengine.Disengagethe
parkingbrake.Raiseofftheseatandmovethe

31

PTOlevertoON.Theengineshouldstopwithin
2–3seconds.Iftheenginedoesnotstop,thereisa
malfunctionintheinterlocksystemthatshouldbe
correctedbeforebeginningoperation.

5.Engagetheparkingbrake.Depressthetraction
pedalwhileengineisrunningandthePTOlever
isdisengaged.Theengineshouldstopwithin2
seconds.Ifenginestops,theswitchisoperating
correctly;thus,continueoperation.Ifenginedoes
notstop,thereisamalfunctionintheinterlock
systemthatshouldbecorrectedbeforebeginning
operation.

PushingorTowingthe
TractionUnit

Inanemergency,thetractionunitcanbepushedor
towedforaveryshortdistance.However,T orodoes
notrecommendthisasstandardprocedure.

Important:Donopushortowthetractionunit
fasterthan2to3MPH(3to4.8km/h)because
transmissionmaybedamaged.Iftractionunit
mustbemovedaconsiderabledistance,transport
itonatruckortrailer.Whenevertractionunitis
pushedortowed,bypassvalvemustbeopen.

1.Reachundertractionunitandrotatebypass
valve(Figure34)1/2to1turncounterclockwise.
Openingthevalveopensaninternalpassagein
thetransmission,therebybypassingtransmission
oil.Becauseuidisbypassed,tractionunitcanbe
movedwithoutdamagingthetransmission.

OperatingCharacteristics

Practicedrivingthemachinebecauseithasahydrostatic
transmissionanditscharacteristicsaredifferentthan
manyturfmaintenancemachines.Somepointsto
considerwhenoperatingthetractionunit,cutting
unit,orotherimplementarethetransmission,engine
speed,loadonthecuttingbladesorotherimplement
components,andtheimportanceofthebrakes.

Tomaintainenoughpowerforthetractionunitand
implementwhileoperating,regulatetractionpedalto
keepenginerpmhighandsomewhatconstant.Agood
ruletofollowis:decreasegroundspeedastheloadon
theimplementincreases,andincreasegroundspeed
astheloaddecreases.

Therefore,allowtractionpedaltomovebackward
asenginerpmdecrease,anddepresspedalslowlyas
rpmincrease.Bycomparison,whendrivingfromone
workareatoanother—withnoloadandcuttingunit
raised—havethrottleinFASTpositionanddepress
tractionpedalslowlybutfullytoattainmaximum
groundspeed.

Anothercharacteristictoconsideristheoperationof
theturningpedalsthatareconnectedtothebrakes.
Thebrakescanbeusedtoassistinturningthemachine.
However,usethemcarefully,especiallyonsoftorwet
grassbecausetheturfmaybetornaccidentally.Another
benetoftheturningbrakesistomaintaintraction.
Forexample:insomeslopeconditions,theuphillwheel
slipsandlosestraction.Ifthissituationoccurs,depress
uphillturnpedalgraduallyandintermittentlyuntilthe
uphillwheelstopsslipping,thus,increasingtractionon
thedownhillwheel.

Figure34

1.Bypassvalve

2.Beforestartingengine,closebypassvalveby
rotatingitclockwiseuntilitissecurelyseated.Do
notexceed5to8ft-lb.(7to11N-m).Donotstart
enginewhenvalveisopen.

Important:Runningthemachinewithbypass
valveopenwillcausethetransmissionto
overheat.

Useextracarewhenoperatingmachineonslopes.
Alwayshaveseatpivotretainingpininstalled.Drive
slowlyandavoidsharpturnsonslopestopreventroll
overs.Thecuttingdeckmustbeloweredwhengoing
downhillforsteeringcontrol.

Thegrassdeectormustalwaysbeinstalledandin
lowestpositiononthesidedischargecuttingunit.

Carelessoperation,combinedwithterrain
angle,ricochets,orimproperlypositioned
safetyguardscanleadtothrownobjectinjuries.

Apersonorpetmaysuddenlyappearinornear
themowingarea.

Stopmowinganddonotresumemowinguntil
theareaiscleared.

32

Beforestoppingtheengine,disengageallcontrolsand
movethrottletoSLOW .MovingthrottletoSLOW
reduceshighenginerpm,noise,andvibration.Turn
keytoOFFtostopengine.

33

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst2hours

Aftertherst10hours

Aftertherst50hours

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

Every250hours

MaintenanceProcedure

•T orquethefrontwheelnuts

•Checkbelttension

•CheckPTObelttension

•Changehydraulicuidlter

•T orquethefrontwheelnuts

•Changetheengineoilandlter

•CheckPTObelttension

•CheckengineRPM

•CheckthescreenandradiatorMorefrequentlyinextremelydustyanddirtyconditions

•Inspectaircleaner

•Checkbatteryconditionandelectrolytelevel

•Changetheengineoilandlter

•Inspectthehoses

•Checkbelttension

•CheckPTObelttension

•Inspectthecoolingsystemhoses

•Checkrearwheeltoe–in

•Changehydraulicuidlter

•T orquethefrontwheelnuts

•Serviceaircleanerlter

•Checkfuellinesandconnections

•Replacethefuelltercanister.

Every400hours

Every1,000hours

•Packtherearwheelbearings

•Changetherearaxleoil

•Changethebidirectionalclutchoil

•T orque,head,adjustvalvesandcheckengineRPM

•Drainandcleanfueltank

•Flushandreplacethecoolantsystemuid

•Changethehydraulicsystemuid

•Replacemovinghoses

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

34

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

CheckSafetyInterlock
Operation

CheckGrassDeectorin
DownPosition

CheckBrakeOperation

CheckFuelLevel

CheckEngineOilLevel

CheckCoolingSystemFluid
Level

CheckDrainWater/Fuel
Separator

CheckAirFilterRestriction
Indicator3

CheckRadiator&Screenfor
Debris

CheckUnusualEngine
Noises1

CheckUnusualOperating
Noises

CheckTransmissionOilLevel

CheckHydraulicHosesfor
Damage

CheckFluidLeaks

CheckTirePressure

CheckInstrumentOperation

CheckConditionofBlades

LubricateAllGreaseFittings2

Touch-upDamagedPaint

1.Checkglowplugandinjectornozzles,ifhardstarting,excesssmokeorroughrunningisnoted.

Sat.Sun.

2.Immediatelyaftereverywashing,regardlessoftheintervallisted.

3.Ifindicatorshowsred

Important:Refertoyour

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.

Information

35

Lubrication

Thetractionunitmustbelubricatedregularly .Ifmachine
isoperatedundernormalconditions,lubricateall
bearingsandbushingsafterevery50hoursofoperation.

Thetractionunitbearingsandbushingsthatmustbe
lubricatedare:

AllModels

•PTOshaftandyokes(3)(Figure35)

•Liftarmpivots(Figure35)

•Rightandleftpusharmballjoints(Figure35)

•Pusharmpivotbushings(Figure36)

•PTOpivothousingblocks(Figure37)

•Brakepivotbushings(Figure38)

•Engineoutputshaftbearing(Figure39)

FourWheelDriveModels

•Axletierod(2)(Figure40)

•Axlepivotpin(Figure40)

•Axlesteeringpivots(2)(Figure40)

•Cylinderrodends(4)(Figure40)

•Driveshaft(3)(Figure41)

•Clutchhousing(Figure41)

TwoWheelDriveModels

Figure36

Figure37

•Rearwheelspindlebushings(Figure42)

•Steeringplatebushings(Figure42)

•Axlepinbushing(Figure42)

Note:Applygreasetobothbrakecablesatthedrive
wheelandbrakepedalends.

Figure35

Figure38

Figure39

36

Figure40

EngineMaintenance

GeneralAirCleaner
Maintenance

ServiceInterval:Every50hours—Inspectaircleaner

Every400hours—Serviceaircleaner
lter

•Checkaircleanerbodyfordamagewhichcould
possiblycauseanairleak.Replaceadamagedair
cleanerbody .

•Servicetheaircleanerlterswhenaircleaner
indicator(Figure43)showsredorevery400
hours(morefrequentlyinextremedustyordirty
conditions).Donotoverserviceairlter.

Figure41

Figure42

Figure43

1.Aircleanerindicator

ServicingAirCleaner

1.Pulllatchoutwardandrotateaircleanercover
counter–clockwise(Figure44).

Figure44

1.Aircleanerlatch3.Dirtejectionport

2.Aircleanercover

37

2.Removethecoverfromtheaircleanerbody.Before
removingthelter,uselowpressureair(40psi,
cleananddry)tohelpremovelargeaccumulations
ofdebrispackedbetweenoutsideofprimarylter
andthecanister.Avoidusinghighpressureairwhich
couldforcedirtthroughthelterintotheintake
tract.Thiscleaningprocesspreventsdebrisfrom
migratingintotheintakewhentheprimarylteris
removed.

3.Removeandreplacetheprimarylter(Figure45).
Cleaningoftheusedelementisnotrecommended
duetothepossibilityofdamagetotheltermedia.
Inspectthenewlterforshippingdamage,checking
thesealingendofthelterandthebody.Donotuse
adamagedelement.Insertthenewlterbyapplying
pressuretotheouterrimoftheelementtoseatitin
thecanister.Donotapplypressuretotheexible
centerofthelter.

4.Cleanthedirtejectionportlocatedintheremovable
cover(Figure44).Removetherubberoutletvalve
fromthecover,cleanthecavityandreplacethe
outletvalve.

5.Installthecoverorientingtherubberoutletvalvein
adownwardposition–betweenapproximately5:00
to7:00whenviewedfromtheend.

hourandradiatorcheckedeveryhourinextremelydusty
anddirtyconditions.

Note:Thissituationmaybeparticularlyprevalentifthe
reardischargecuttingunitisbeingused.Thefrontof
theradiatorcanbecleanedthoroughlybyblowingwith
compressedairfromthefansideoftheradiator.Make
suretocleanoutanydebristhatsettlestothebottom
ofthescreen.Thescreeninfrontofradiatorcanbe
removed—bylooseningwingnutsattopofscreen—to
makecleaningeasier.

ChangingEngineOilAndFilter

ServiceInterval:Aftertherst50hours

Every100hours

Checkoillevelaftereachday’soperationoreachtime
machineisused.Changeoilandlterinitiallyafter
rst50hoursofoperation;changeoilandlterafter
every100hoursofoperationthereafter.Ifpossible,run
enginejustbeforechangingoilbecausewarmoilows
betterandcarriesmorecontaminantsthancoldoil.

1.Positionmachineonalevelsurface.

2.Openthehood.Setdrainpanundertheoilpanand
inlinewithdrainplug(Figure46).

Figure45

1.Primarylter

6.Resetindicator(Figure43)ifshowingred.

CleaningtheRadiatorand
Screen

Thescreenandfrontoftheradiatormustbekeptclean
topreventtheenginefromoverheating.Normally,check
thescreenandfrontofradiatordailyand,ifnecessary,
cleananydebrisofftheseparts.However,itwillbe
necessarytocheckandtocleanthescreeneachquarter

Figure46

1.Drainplug

3.Cleanareaarounddrainplug.

4.Removeoildrainplugandallowoiltoowinto
drainpan.

5.Removeandreplaceoillter(Figure47).

38

Figure47

1.Oillter

6.Afteroilisdrained,reinstalldrainplugandwipeup
anyoilthatisspilled.

7.Fillcrankcasewithoil;refertoCheckCrankcaseOil.

BleedingAirFromInjectors

Note:Thisprocedureshouldbeusedonlyiffuel

systemhasbeenpurgedofairthroughnormalpriming
proceduresandenginewillnotstart;refertoBleeding
FuelSystem.

1.LoosenthepipeconnectiontotheNo.1injector
nozzleandholderassemblyatinjectionpump
(Figure48).

FuelSystem
Maintenance

Note:RefertoFillFuelTankWithDieselFuelfor
properfuelrecommendations.

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.A
reorexplosionfromfuelcanburnyouand
othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,
inanopenarea,whentheengineisoffand
iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1inch
(25mm)belowthebottomofthellerneck.
Thisemptyspaceinthetankallowsthefuel
toexpand.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

Figure48

1.No.1injectornozzle

2.MovethrottletoFASTposition.

3.TurnkeyinkeyswitchtoSTARTpositionand
watchfuelowaroundconnector.TurnkeytoOFF
positionwhensolidowisobserved.

4.Tightenpipeconnectorsecurely

5.Repeatstepsonremainingnozzles.

•Storefuelinaclean,safety-approved
containerandkeepthecapinplace.

FuelTank

ServiceInterval:Every1,000hours

Drainandcleanfueltankevery1000hoursoperationor
every2years,whichevercomesrst.Also,drainand
cleantankiffuelsystembecomescontaminatedorif
machineistobestoredforanextendedperiod.Use
cleandieselfueltoushoutthetank.

FuelLinesandConnections

ServiceInterval:Every400hours

Checklinesandconnectionsevery400hoursoryearly,
whichevercomesrst.Inspectfordeterioration,damage
orlooseconnections.

ServicingtheWaterSeparator

ServiceInterval:Every400hours

Drainwaterorothercontaminantsfromwaterseparator
(Figure49)daily.Replaceltercanisterafterevery400
hoursofoperation.

1.Placeacleancontainerunderthefuellter.

39

2.Loosenthedrainplugonthebottomofthelter
canister.

Figure49

1.Waterseparatorltercanister

ElectricalSystem
Maintenance

Fuses

Thefuseblockislocatedbelowcontrolpanel.

3.Cleantheareawheretheltercanistermounts.

4.Removetheltercanisterandcleanthemounting
surface.

5.Lubricatethegasketontheltercanisterwithclean
oil.

6.Installtheltercanisterbyhanduntilthegasket
contactsmountingsurface,thenrotateitan
additional1/2turn.

7.Tightenthedrainplugonthebottomofthelter
canister.

Figure50

1.Fuseblock2.Accessoryconnector

ServicingtheBattery

ServiceInterval:Every50hours

Batteryposts,terminals,andrelatedaccessories
containleadandleadcompounds,chemicals
knowntotheStateofCaliforniatocausecancer
andreproductiveharm.

handling .

Important:Beforeweldingonthemachine,
disconnectgroundcablefromthebatterytoprevent
damagetotheelectricalsystem.

Note:Checkbatteryconditionandelectrolytelevel
weeklyorafterevery50hoursofoperation.Keep
terminalsandentirebatterycasecleanbecauseadirty
batterywilldischargeslowly.Tocleanthebattery,wash
theentirecasewithsolutionofbakingsodaandwater.
Rinsewithclearwater.Coatthebatterypostsandcable
connectorswithGrafo112X(skin-over)grease(Toro
PartNo.505-47)orpetroleumjellytopreventcorrosion.

W ash hands after

40

DriveSystem
Maintenance

AdjustingRearWheelToe–in
(Models30626&30630only)

ServiceInterval:Every200hours

Therearwheelsshouldnottoe–inortoe–outwhen
theyareadjustedcorrectly.Tochecktherearwheel
toe–in,measurethecenter–to–centerdistanceatwheel
hubheight,infrontandinbackofthereartires.Ifthe
wheelstoe–inortoe–out,anadjustmentisrequired.

1.Rotatethesteeringwheelsorearwheelsarestraight
ahead.

2.LoosenthejamnutsonbothtierodsAdjustbothtie
rodsuntilcenter-to-centerdistanceatfrontandback
ofrearwheelsisthesame(Figure51).

3.Whenrearwheelsareadjustedcorrectly,tightenjam
nutsagainsttierods.

Figure51

1.Steeringplate

Figure52

1.Steeringstop(Rightside
shown)

2..090inchclearance

AdjustingtheRearWheel
Bearings(Models30626&
30630only)

ServiceInterval:Every400hours

1.Jackuprearofmachineuntilwheelisoffshopoor.
Usejackstandsorblockthemachinetopreventit
fromaccidentallyfalling.

2.Removedustcapfromendofwheelspindle.Also
removecotterpinsecuringretainer(Figure53).

AdjustingSteeringStops
(Models30627&30631only)

Therearaxlesteeringstopshelppreventovertravelof
thesteeringcylinderincaseofimpactonrearwheels.
Thestopsshouldbeadjustedsothereis.090inch
clearancebetweentheboltheadandtheknuckleonthe
axlewhenthesteeringwheeliscompletelyturnedleft
orright.

Threadtheboltsinoroutuntilthe.090inchclearanceis
attained(Figure52).

Figure53

1.Dustcup4.Jamnut

2.Cotterpin

3.Nutretainer

3.Tightenthejamnut(Figure53)toapproximately
75–100in–lbsusingahandwrench.

4.Turnthewheelhubtoseatthebearings.

5.Loosenthejamnutuntilitisawayfromthe
atwasherandthewheelhubhasendplay.

41

5.Flatwasher

6.Tightenthejamnutto15–20in–lbswhilerotating
thewheelhub.

7.Placethenutretaineroverthejamnut.Ifthecotter
pinholeisnotalignedwiththeretainerslot,remove
theretainernutandreorientateuntilalignment
occurs.

8.Insertcotterpin.Thewheelhubmustnothaveany
freeplay .

9.Installdustcaponendofwheelspindle.

10.Removejackstandsandlowermachinetoshopoor.

Figure55

1.Mountingbolt(4)

ChangingRearAxleLubricant
(Models30627&30631only)

ServiceInterval:Every400hours

Afterevery400hoursofoperation,theoilintherear
axlemustbechanged.

1.Positionmachineonalevelsurface.

2.Cleanareaaroundthedrainplugs(Figure54).

Figure54

1.Drainplugs

ChangingBidirectionalClutch
Lubricant(Models30627&
30631only)

ServiceInterval:Every400hours

Afterevery400hoursofoperation,theoilinthe
bidirectionalclutchmustbechanged.

1.Positionthemachineonalevelsurface.

2.Cleanareaaroundcheckplugonbidirectionalclutch.

3.Rotateclutchsocheckplugispositioneddownward
(Figure56).

3.Removeplugallowingoiltodrainintodrainpans.

4.Afteroilisdrained,applythreadlocking

compoundondrainplugthreadsandreinstall
inaxle.

5.Fillaxlewithlubricant;refertoCheckRearAxle.

CheckingSteeringCylinder
BoltTorque(Models30627&
30631only)

Checkthesteeringcylindermountingbolttorqueevery
200hoursofoperation.

1.Positionthemachineonalevelsurface.

2.Checkthetorqueonthesteeringcylindermounting
bolts.Torqueshouldbe48–60ft-lb.(65-81N-m).

Figure56

1.Bidirectionalclutch

4.Removecheckplugallowingalllubricanttoow
intodrainpan.

5.Rotateclutchsocheckplugispositionedat4
O’clock.

6.AddMobilFluid424untillubricantlevelisupto
holeinclutch.Clutchshouldbeapproximately1/3
full.

7.Installcheckplug.

Note:Donotuseengineoil(i.e.10W30)in
bidirectionalclutch.Anti–wearandextremepressure
additiveswillcauseundesirableclutchperformance.

42

2.Checkplug

CoolingSystem
Maintenance

CleaningRadiatorAndScreen

ServiceInterval:BeforeeachuseordailyMore

frequentlyinextremelydustyand
dirtyconditions

Every100hours

Topreventtheenginefromoverheating,thescreenand
radiatormustbekeptclean.Normally,checkthescreen
andradiatordailyand,ifnecessary,cleananydebrisoff
theseparts.However,itwillbenecessarytocheckand
cleanthescreenandradiatorfrequentlyinextremely
dustyanddirtyconditions.

Note:Ifengineshutsoffduetooverheating,rstcheck
theradiatorandscreenforexcessivebuildupofdebris.

Tothoroughlycleantheradiator:

1.Removethescreen.

2.Workingfromthefansideoftheradiator,either
spraytheradiatorwithawaterhoseorblowwith
compressedair.

3.Aftertheradiatoristhoroughlycleaned,cleanout
debristhatmayhavecollectedinthechannelatthe
radiatorbase.

4.Cleanandinstallthescreen.

Figure57

1.Draincock

Whenllingtheradiator,levelofcoolantmustbeabove
thecoreand1inch(25mm)belowbottomofller
neck.DONOTOVERFILL.Alwaysinstallradiatorcap
(Figure58)securely .

Note:Inspectthehosesafterevery100hoursof
operation.

ChangingCoolantInCooling
System

ServiceInterval:Every1,000hours

Capacityofcoolingsystemisapproximately6quarts
(5.7L).Thecoolingsystemmustbelledwitha
50/50solutionofwaterandpermanentethyleneglycol
anti-freeze.Afterevery1000hoursofoperationortwo
years,drainthecoolantfromtheradiatorbyopeningthe
draincock(Figure57).Aftercoolantisdrained,ush
theentiresystemandrellitwitha50/50solutionof
waterandanti-freeze.

Figure58

1.Radiatorcap

Levelofcoolantinexpansiontank(Figure59)shouldbe
betweenthemarksonsideoftank.

Figure59

1.Expansiontank

43

BrakeMaintenance

G005742

1

AdjustingtheBrakes

Adjusttheservicebrakeswhenthereismorethan1inch
(25mm)of“freetravel”oftheturnpedals,orwhenthe
brakesdonotworkeffectively.Freetravelisthedistance
thebrakepedalmovesbeforebrakingresistanceisfelt.

Thebrakesshouldonlyneedadjustingafterconsiderable
use.Theseperiodicadjustmentscanbeperformed
wherethebrakecablesconnecttothebrakepedal
mount.Whenthecablesarenolongeradjustable,
thestarnutontheinsideofthebrakedrummustbe
adjustedtomovethebrakeshoesoutward.However,
thebrakecablesmustbeadjustedagaintocompensate
forthisadjustment.

bottomandcenteredoverstarnutthatadjustsbrake
shoes(Figure61).

1.Toreducefreetravelofturnpedals—tightenthe
brakes—loosenfrontnutonthreadedendofbrake
cable(Figure60).Thentightenrearnuttomove
cablebackwarduntilturnpedalshave1/2to1inch
(13to25mm)offreetravel.Tightenfrontnutafter
brakesareadjustedcorrectly.

Figure60

1.Jamnuts

Figure61

1.Slot

6.Usingabrakeadjustingtoolorscrewdriver,
rotatestarnut(Figure61)downuntilbrakedrum
(Figure62)locksbecauseofoutwardpressureof
brakeshoes(Figure62).

2.Whenadjustmentofbrakecablecannotgetfree
travelwithin1/2to1inch(13to25mm),thestarnut
insidethebrakedrummustbeadjusted.However,
beforeadjustingthestarnut,loosenbrakecablenuts
topreventunnecessarystrainonthecables.

3.Loosenvewheelnutsholdingwheelandtire
assemblyonwheelstuds.

4.Jackupmachineuntilfrontwheelisofftheshop
oor.Usejackstandsorblockthemachineto
preventitfromfallingaccidentally .

5.Removewheelnutsandslidewheelandtireassembly
offstuds.Rotatebrakedrumuntiladjustingslotisat

Figure62

1.Starnut

2.Brakeshoes

7.Loosenstarnutabout12to15notchesoruntilbrake
drumrotatesfreely.

8.Installwheelandtireassemblyonstudswithve
wheelnuts.Tightennutsto45-55ft–lb(61-75N-m).

9.Removejackstandsorblockingandlowermachine
totheshopoor.

10.Adjustthebrakecablesusingstep1.

44

BeltMaintenance

ServicingtheEngineBelts

ServiceInterval:Aftertherst10hours

Every100hours

Checktensionofallbeltsinitiallyaftertherstdayof
operationandevery100hoursthereafter.

AlternatorBelt

1.Unlatchandopenhood.

2.Propertensionwillallow3/8inch(10mm)
deectionwhenaforceof10lbs.isappliedonthe
belt(Figure63)midwaybetweenthepulleys.

Figure64

1.Fanbeltguard

3.Beltshoulddeect1/4inch(6mm)midwaybetween
thepulleyswith5lb.force(22n)(Figure65).If
deectionisincorrect,proceedtostep4.Ifcorrect,
proceedtostep5.

Figure63

1.Alternator2.Mountingbolt

3.deectionisnot3/8inch(10mm),loosenalternator
mountingbolts.Increaseordecreasealternatorbelt
tensionandtightenbolts.Checkdeectionofbelt
againtoassuretensioniscorrect.

CoolingFanBelt

1.Unlatchandopenhood.

2.Removecapscrews(5)securingfanbeltguardand
removeguard(Figure64).

Figure65

1.1/4inch(6mm)deection
here

2.AdjustableIdlerpulley
locknut

4.Loosenlocknutsecuringadjustableidlerpulley
(Figure65).Pushidlerpulleyagainstbeltuntil
properdeectionisachievedandtightenidlerpulley
locknut(Figure65).

5.Installfanbeltguardandsecurewithcapscrews
(Figure64).Closeandlatchhood.

Toreplacebelt:

1.Followproceduresinstep1and2above.

2.Loosenlocknutsecuringadjustableidlerpulley,slide
pulleyawayfrombelt,andremovebeltfrompulleys
(Figure65).

3.Installnewbeltandadjustforpropertension.Push
idlerpulleyagainstbeltuntilbeltdeects1/4inch(6
mm)with5lb.force(22N⋅m)midwaybetweentop

45

pulleyandstationaryidlepulley .Tightenidlerpulley
locknuttosecureadjustments(Figure65).

4.Installfanbeltguardandsecurewithcapscrews
(Figure64).Closeandlatchhood.

ControlsSystem
Maintenance

Note:Checkfanbelttensionafterrstday’ s
operation.Readjusttension,ifnecessary.Followregular
maintenancecheckprocedurethereafter.

AdjustingPTODriveBelt
Tension

ServiceInterval:Aftertherst10hours

Aftertherst50hours

Every100hours

Important:CheckPTObelttensioninitiallyafter
rst10hoursand50hoursofoperationandafter
every100hoursofoperationthereafter.

Ifbeltbeginstoslipbecauseithasstretchedorbecause
ofwornlinkageadjustasfollows:

1.Unlatchandremoveinstrumentcover.

2.MovePTOcontrollevertoONposition.

3.MeasurelengthofPTOspringbetweenat–washers
(Figure66).Thereshouldbeaspringlengthof
3-3/16inches(81mm).

AdjustingThrottle

Adjustthrottlecable(Figure67)sogovernorleveron
enginecontactslowandhighspeedsetboltsbefore
throttlelevercontactsslotincontrolpanel.

Figure67

1.Throttlecable

AdjustingTractionControl

Figure66

1.3-3/16inches(81mm)

2.PTOactuatingarm

4.Toadjust,holdheadofadjustingscrewwithwrench
(underPTOactuatingarm)andturnlocknut
(Figure66).

5.MovePTOlevertoOFFpositionandinstall
instrumentcover.

3.Locknut

Rod

1.Checktractiondriveneutralpositiontoassurefront
wheelsdonotcreep;refertoAdjustingTraction
DriveforNeutral.

2.Loosenlocknutsandadjusttractionpedalstop
screw(Figure68)toalengthof3.00inches.

Figure68

1.Tractionpedal

2.Stopscrew

46

3.Rotatepumplevertofullforwardspeedlocation.

4.Adjustcontrolrodend(Figure69)untilthereisa
.12”gapbetweentopoftractionpedalstopscrew
andpedal.Tightenlocknuts.

Figure70

1.Switchadjustingscrew

2.Jamnut

3.Ballbearing7.Pumpplate

4.Leafsprings

5.Pumplever

6.Capscrews

Figure69

1.Controlrod

2.Frictionwheel

AdjustingTractionPedal
FrictionWheel

1.Loosentwonutssecuringtractionpedalshafton
rightsideofpedal(Figure69).

2.Rotateshafttorelocatewornsurfaceoffriction
wheelawayfromundersideoftractionpedal.

3.Tightennutstosecureshaftandwheelinposition.

AdjustingtheTractionDrive
forNeutral

1.Parkvehicleonalevelsurfaceandturnengine
off.Applytheparkingbrake,tipseatforward,and
actuatepumplever(Figure70)toensureassembly
isproperlyseatedandoperatingfreely.Correctany
discrepancy.

2.Blockrightfronttireandbothreartiressovehicle
cannotrollforwardorbackward.

3.Jackupframesoleftfrontwheelisofftheshop
oor.Useajackstandtosupporttheframe.On
fourwheeldrivemachines,makesurethatatleast
onerearwheelisofftheground.

4.Startengineandallowittoidlefor5minutestoheat
oilintransmissiontooperatingtemperature.

5.Releaseparkingbrake;thencheckleftfrontwheel
thatisoffshopoor.Wheelmustnotberotating.
Ifwheelisrotating,proceedtostep6foran
adjustment.Ifwheelisnotrotating,proceedtostep

8.VerifytheadjustmentwiththrottleinSLOWand
FASTposition.

6.Becausethewheelisrotating,thepumpplatemust
beadjusted.Butbeforeadjustingthepumpplate,
movethrottletoSLOW .Ifwheelisrotatingforward,
loosencapscrews,andlightlytapbottomofpump
platecounterclockwise(Figure70).Bycontrast,tap
pumpplateclockwiseifwheelisrotatingbackward
(Figure70).Whenwheelstopsrotating,tighten
capscrewsholdingpumpplateagainstsideof
transmission.Verifytheadjustmentwiththrottlein
SLOWandFASTposition.

7.Shouldfrontwheelcontinuetorotate,checkfor
thefollowing:

•Ballbearingislooseorwornout(Figure70).

•Plungeroninterlockswitchissticking.

•Looseormissingfasteners.

•Wornboltsecuringpumplevertotransmission.

•Pumpleverlooseoncontrolshaft.(Correctby
applyingLoctite680toshaft.)

47

•Weakordamagedleafsprings(Figure70).
Replace.

•Internaltransmissioncomponentmalfunction.
ContactyourlocalTorodistributorforassistance.

8.Shutengineoff.

9.Adjusttractioncontrolrod;refertoAdjustingthe
TractionControlRod.

AdjustingtheTraction

6.Connectacontinuitytesterorohmmetertoswitch
connector.WithPTOleverintheONpositionthe
switchcircuitshouldnothaveanycontinuity.If
thereiscontinuity ,recheckswitchinstallation.If
thereisnocontinuity,proceedtonextstep.

7.MovePTOlevertotheOFFposition.When
PTOleverisinitsnormal,releasedposition,the
PTOswitchshouldhavecontinuity.Ifthereisno
continuity,recheckswitchinstallation.Ifthereisno
continuity,proceedtonextstep.

InterlockSwitch

1.Adjusttransmissionforneutral;refertoAdjusting
theTractionDriveforNeutral.

2.Actuatethepumplever(Figure70)toensureall
partsareoperatingfreelyandseatedproperly.

3.Loosenjamnut.Rotateswitchadjustingscrew
(Figure70)untilthereisagapbetweenheadofscrew
andswitchbutton.

4.Rotateadjustingscrewuntilitcontactstheswitch
button.Continuetorotatethescrewuntilthecircuit
iscompleted(switch“clicks”).Aftertheswitch
clicks,rotatetheadjustingscrewanadditional1/2
turn.Tightenjamnut.

ReplacingthePTOSwitch

1.Removeinstrumentcoveranddisconnectnegative
batterycablefrombattery.

2.MovePTOleverforwardtoONposition.

3.RemovebootfrombuttonendofPTOswitch
(Figure71).Retainbootforreinstallation.Separate
switchwireconnectors.

8.Pushswitchconnectorstogether.

9.Connectbatterycableandinstallinstrumentcover.

AdjustingtheParkingBrake
InterlockSwitch

1.Gapbetweenparkingbrakeshaftpivotpaddleand
bottomofinterlockswitch(Figure72)shouldbe
approximately1/16”(Paddlemustnotcontact
switch).

Figure72

1.Parkingbrakeinterlock
switch

2.Parkingbrakeshaftpivot
paddle

3.Wireharnessconnector

Figure71

4.Removefrontjamnutsecuringswitchtomounting
bracketandremoveswitch.

5.InstallnewPTOswitchtomountingbracket.Adjust
switchsoitisdepressed1/2inch(13mm)when
PTOleverismovedtoOFFposition.Tightenjam
nutsto75in-lb.Installboottoswitch.

Important:Switchthreadswillbedamagedif
jamnutsareovertightened.

2.Toadjustgap,loosenswitchmountingscrews,adjust
gapandtightenscrews.

3.Disconnectswitchpigtailconnectorfromwire
harness.

4.Pulluponparkingbrakeleveranddepressbrake
pedaltolockpedalintorstclickonlatch.

5.Connectacontinuitytesterorohmmetertoswitch
harnessconnector.Withparkingbrakeengaged,the
switchcircuitshouldnothavecontinuity.Ifthereis
continuity,recheckswitchorswitchinstallation.

48

AdjustingtheTiltSteering
Control

Ifsteeringwheeltiltcontrollevermustbeadjusted,
proceedasfollows:

1.Removeknobfromparkingbrakeandselftapping
screwsfromsteeringcolumncover.Slidecoverup
steeringshafttoexposepivotbracket(Figure73).

2.Loosensmallnut,rotatepivotbracketuntilittightens
largenutbelow(Figure73).Retightensmallnut.

3.Reinstallsteeringcolumncoverandparkingbrake
knob.

HydraulicSystem
Maintenance

ReplacingtheHydraulicFluid
Filter

ServiceInterval:Aftertherst10hours

Every200hours

Thehydraulicuidlterkeepsthehydraulicsystem
relativelyfreeofcontaminantsandmustbeserviced
atregularintervals.Initially,changelterafterrst

tenhoursofengineoperation,andthereafter,after
every200hoursofoperationoryearly,whichever
comesrst.UseTorooillter,PartNo.23-9740,as

areplacement.

1.Cleanareawherehydraulicuidltermounts.
Removelterfrombase(Figure74)andcleanlter
mountingsurface.

Figure73

1.Pivotplate3.Largenut

2.Smallnut

Figure74

1.Hydraulicoillter

2.Lubricateltergasketwithpropertypeofhydraulic
uid.Thenlllterusingthesamehydraulicuid.

3.Installlterbyhanduntilgasketcontactsmounting
head.Thenrotateanadditional1/2turn.

4.Startengineandcheckforhydraulicuidleaks.
Allowenginetorunforabouttwominutessoanyair
inthesystemispurged(removed).

5.Shutengineoffandchecklevelofhydraulicsystem;
refertoCheckingtheHydraulicSystemOil.

49

ChangingtheHydraulic
SystemFluid

ServiceInterval:Every1,000hours

Thehydraulicsystemuidmustbechangedafterevery
1000hoursofnormaloperationoreverytwoyears,
whichevercomesrst.

Therecommendedreplacementuidis:

ToroPremiumTransmission/HydraulicTractor
Fluid

(Availablein5gallonpailsor55gallondrums.Seeparts
catalogorTorodistributorforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,other
petroleum–basedUniversalTractorHydraulicFluids
(UTHF)maybeusedprovideditsspecicationsfall
withinthelistedrangeforallthefollowingmaterial
propertiesanditmeetsindustrystandards.Wedonot
recommendtheuseofsyntheticuid.Consultwithyour
lubricantdistributortoidentifyasatisfactoryproduct
Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehind
theirrecommendation.

MaterialProperties:

Viscosity,ASTMD445cSt@40C55to62

ViscosityIndexASTMD2270

PourPoint,ASTMD97

cSt@100C9.1to9.8

140–152

–35Fto–46F

4.Removedrainplugfromttingbetweenaxlehousing
andoillterandallowuidtoowintodrainpan
(Figure75).

Figure75

1.Drainplug

5.Installnewlter;refertosteps1–2inReplacing
HydraulicOilFilter,forproperprocedures.

6.Installdrainpluginttingbetweenaxlehousingand
lter(Figure75).

7.Removedipstickfromaxlellertube(Figure76)and
llaxletoproperlevelwithcorrecttypeofhydraulic
uid;refertotableabove.

8.Startandruntheengineatidlespeedforabouttwo
minutesandturnthesteeringwheellocktolockto
purgeairtrappedinthesystem.Shuttheengineoff.

IndustrySpecications:

APIGL–4,AGCOPoweruid821XL,FordNewHolland
FNHA–2–C–201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB–101/BM.

Note:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditivefor
thehydraulicsystemoilisavailablein2/3oz.(20ml)
bottles.Onebottleissufcientfor4–6gal(15–221)
ofhydraulicoil.Orderpartno.44–2500fromyour
authorizedTorodistributor.

1.Startengine,parkmachineonalevelsurface,lower
implementtotheshopoor,settheparkingbrake,
andshutengineoff.Blockthetworearwheels.

2.Jackupbothsidesoffrontaxleandsupportitwith
jackstands.

3.Cleanareaaroundhydraulicuidlterandremove
lter.

9.Leavemachinesetfortwoadditionalminutes,
thenremovedipstickandcheckuidlevelinaxle
(Figure76).Iflevelislow,adduiduntillevel
matchesgrooveindipstick(Figure76).Iflevelistoo
high,removedrainplug(Figure75)anddrainuid
untillevelmatchesgrooveindipstick.

50

Storage

TractionUnit

1.Thoroughlycleanthetractionunit,cuttingunitand
theengine,payingspecialattentiontotheseareas:

•radiatorscreen

•underneaththecuttingunit

•underthecuttingunitbeltcovers

•counterbalancesprings

•P .T.O.ShaftAssembly

•allgreasettingsandpivotpoints

2.Checkthetirepressure.Inatealltractionunittires
to21psi(145kPa).

Figure76

1.Dipstick

2.Groove

3.Remove,sharpen,andbalancethecuttingunit’s
blades.Reinstallthebladesandtorquetheblade
fastenerstospecications.

4.Checkallfastenersforlooseness;tightenas
necessary.

5.Greaseoroilallgreasettingsandpivotpoints.
Wipeupanyexcesslubricant.

6.EnsurethattheP .T.O .beltremainsinthedisengaged
positionsothattheP .T .O.beltdoesnottakea“set.”

7.Lightlysandandusetouch-uppaintonpaintedareas
thatarescratched,chipped,orrusted.Repairany
dentsinthemetalbody .

8.Servicethebatteryandcablesasfollows:
A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswitha

wirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo.
505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryevery60daysfor24

hourstopreventleadsulfationofthebattery.

Engine

1.Draintheengineoilfromtheoilpanandreplace
thedrainplug.

2.Removeanddiscardtheoillter.Installanewoil
lter.

3.Removellcapandadd4quarts(3.8l)ofoiluntil
levelreachesFULLmarkondipstick.DONOT
OVERFILL.

4.Starttheengineandrunatidlespeedfor
approximatelytwominutes.

5.Stoptheengine.

51

6.Thoroughlydrainallfuelfromthefueltank,lines,
fuelpumplter,andthefuellter/waterseparator
assembly.

7.Flushthefueltankwithfresh,cleandieselfuel.

8.Secureallfuelsystemttings.

9.Thoroughlycleanandservicetheaircleaner
assembly.

10.Sealtheaircleanerinletandtheexhaustoutletwith
weatherprooftape.

11.Checkanti-freezeprotectionandaddasneededfor
expectedminimumtemperatureinyourarea.

52

Schematics

HydraulicSchematic(Rev.A)

53

ElectricalSchematic(Rev.A)

54

Notes:

55

Toro General Commercial Products Warranty

A Two-Year Limited Warranty

Conditions and Products Covered

The Toro Company and its affi liate, Toro Warranty Company,
pursuant to an agreement between them, jointly warrant your Toro
Commercial Product (“Product”) to be free from defects in materi­als or workmanship for two years or 1500 operational hours*,
whichever occurs fi rst. This warranty is applicable to all products
with the exception of Aerators (refer to separate warranty state­ments for these products). Where a warrantable condition exists,
we will repair the Product at no cost to you including diagnosis,
labor, parts, and transportation. This warranty begins on the date
the Product is delivered to the original retail purchaser.

* Product equipped with hour meter

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Dis­tributor or Authorized Commercial Products Dealer from whom
you purchased the Product as soon as you believe a warrantable
condition exists. If you need help locating a Commercial Products
Distributor or Authorized Dealer, or if you have questions regard­ing your warranty rights or responsibilities, you may contact us at:

Toro Commercial Products Service Department
Toro Warranty Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
952-888-8801
E-mail: [e-mail]

Owner Responsibilities

As the Product owner, you are responsible for required main­tenance and adjustments stated in your Operator’s Manual.
Failure to perform required maintenance and adjustments can be
grounds for disallowing a warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the
warranty period are defects in materials or workmanship. This
warranty does not cover the following:

Product failures which result from the use of non-Toro

•
replacement parts, or from installation and use of add-on,
or modifi ed non-Toro branded accessories and products. A
separate warranty may be provided by the manufacturer of
these items.
Product failures which result from failure to perform recom-

•
mended maintenance and/or adjustments. Failure to properly
maintain your Toro product per the Recommended Mainte­nance listed in the Operator’s Manual can result in claims for
warranty being denied.
Product failures which result from operating the Product in an

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abusive, negligent or reckless manner.
Parts subject to consumption through use unless found to be

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defective. Examples of parts which are consumed, or used
up, during normal Product operation include, but are not lim­ited to, brakes pads and linings, clutch linings, blades, reels,
bed knives, tines, spark plugs, castor wheels, tires, fi lters,
belts, and certain sprayer components such as diaphragms,
nozzles, and check valves, etc.
Failures caused by outside infl uence. Items considered to be

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outside infl uence include, but are not limited to, weather, stor-
age practices, contamination, use of unapproved coolants,

Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer)
to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or
have diffi culty obtaining guarantee information, contact the Toro importer.

lubricants, additives, fertilizers, water, or chemicals, etc.
Normal noise, vibration, wear and tear, and deterioration.

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Normal “wear and tear” includes, but is not limited to, dam-

•
age to seats due to wear or abrasion, worn painted surfaces,
scratched decals or windows, etc.

Parts

Parts scheduled for replacement as required maintenance are war­ranted for the period of time up to the scheduled replacement time
for that part. Parts replaced under this warranty are covered for the
duration of the original product warranty and become the property
of Toro. Toro will make the fi nal decision whether to repair any ex-
isting part or assembly or replace it. Toro may use remanufactured
parts for warranty repairs.

Note Regarding Deep Cycle Battery Warranty:

Deep cycle batteries have a specifi ed total number of kilowatt-
hours they can deliver during their lifetime. Operating, recharging,
and maintenance techniques can extend or reduce total battery
life. As the batteries in this product are consumed, the amount
of useful work between charging intervals will slowly decrease
until the battery is completely worn out. Replacement of worn out
batteries, due to normal consumption, is the responsibility of the
product owner. Battery replacement may be required during the
normal product warranty period at owner’s expense.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication cleaning and polishing, replacement of
fi lters, coolant, and completing Recommended Maintenance are
some of the normal services Toro products require that are at the
owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole
remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is
liable for indirect, incidental or consequential damages in
connection with the use of the Toro Products covered by this
warranty, including any cost or expense of providing sub­stitute equipment or service during reasonable periods of
malfunction or non-use pending completion of repairs under
this warranty. Except for the Emissions warranty referenced
below, if applicable, there is no other express warranty. All
implied warranties of merchantability and fi tness for use are
limited to the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential
damages, or limitations on how long an implied warranty lasts, so
the above exclusions and limitations may not apply to you. This
warranty gives you specifi c legal rights, and you may also have
other rights which vary from state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered
by a separate warranty meeting requirements established by the
U.S. Environmental Protection Agency (EPA) and/or the California
Air Resources Board (CARB). The hour limitations set forth above
do not apply to the Emissions Control System Warranty. Refer to
the Engine Emission Control Warranty Statement printed in your
Operator’s Manual or contained in the engine manufacturer’s
documentation for details.

Part No. 374-0031 Rev. D