Toro 30644, Groundsmaster 4110, 30643, 30604, groundsmaster 4100 Operator's Manual

FormNo.3386-542RevA

Groundsmaster

4110Rotary

Mower

ModelNo.30644—SerialNo.315000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3386-542*A

ThisproductcomplieswithallrelevantEuropeandirectives;

g028455

fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisincorporatedwith themuferassembly.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

Important:Thisengineisequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

Introduction

Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawnsinparks,sportselds,andon commercialgrounds.Itisnotdesignedforcuttingbrush, mowinggrassandothergrowthalongsidehighways,orfor agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................6

SoundPowerLevel..................................................6

SoundPressureLevel...............................................7

VibrationLevel......................................................7

EngineEmissionCertication...................................7

SafetyandInstructionalDecals.................................8

Setup...........................................................................15

1GreasingtheMachine...........................................15

2ReplacingtheWarningDecal.................................15

ProductOverview.........................................................16

Controls...............................................................16

CabControls......................................................18

Specications........................................................23

Attachments/Accessories........................................23

Operation....................................................................24

BeforeOperating...................................................24

AdjustingtheMirrors..............................................32

AimingtheHeadlights............................................32

StartingandStoppingtheEngine..............................32

SmartPower..........................................................33

ReversingFanOperation.........................................33

AutoIdle...............................................................33

CruiseControl.......................................................33

EngineSpeedSwitch...............................................33

MowSpeed............................................................33

TransportSpeed.....................................................33

CheckingtheInterlockSwitches...............................34

UsingtheRolloverProtectionSystem(ROPS)............34

PushingorTowingtheMachine................................35

JackingPoints........................................................35

TieDowns............................................................35

OperatingCharacteristics........................................35

OperatingTips......................................................36

Maintenance.................................................................37

RecommendedMaintenanceSchedule(s)......................37

ServiceIntervalChart.............................................38

Lubrication...............................................................39

GreasingtheBearingsandBushings..........................39

EngineMaintenance..................................................41

AirCleanerMaintenance.........................................41

ServicingtheEngineOilandFilter............................42

ServicingtheDieselParticulateFilter(DPF)...............43

ServicingtheDieselOxidationCatalyst

(DOC)..............................................................43

FuelSystemMaintenance...........................................43

ServicingtheFuelSystem........................................43

ServicingtheWaterSeparator..................................43

ServicingtheEngineFuelFilter................................44

ElectricalSystemMaintenance....................................45

BatteryCare...........................................................45

Fuses....................................................................46

DriveSystemMaintenance.........................................47

AdjustingtheTractionPedalAngle...........................47

ChangingthePlanetaryGearDriveOil......................47

ChangingtheRearAxleLubricant.............................48

CheckingtheRearWheelToe-In..............................48

ChangingtheFrontTires.........................................48

CoolingSystemMaintenance......................................49

ServicingtheEngineCoolingSystem........................49

BrakeMaintenance....................................................49

AdjustingtheServiceBrakes....................................49

BeltMaintenance......................................................50

ServicingtheAlternatorBelt....................................50

ServicingtheCompressorBelt.................................50

Re-tensioningtheBladeDriveBelts..........................51

ReplacingtheBladeDriveBelt.................................51

HydraulicSystemMaintenance....................................52

ChangingtheHydraulicFluid...................................52

ReplacingtheHydraulicFilters.................................52

CheckingtheHydraulicLinesandHoses....................53

AdjustingtheCounterbalancePressure......................53

MowerMaintenance...................................................54

Pivoting(Tilting)theFrontCuttingUnit

Upright.............................................................54

PivotingtheFrontCuttingUnitDown.......................54

AdjustingtheCuttingUnitPitch...............................54

ServicingtheCastorArmBushings...........................55

ServicingtheCastorWheelsandBearings..................55

ReplacingtheCuttingUnitHingeCovers...................56

BladeMaintenance.....................................................57

CheckingforaBentBlade........................................57

RemovingandInstallingtheCutterBlade(s)...............57

InspectingandSharpeningtheCutterBlade(s)............57

CorrectingCuttingUnitMismatch............................58

CabMaintenance.......................................................59

CleaningtheCabAirFilters.....................................59

CleaningtheAirConditioningCoil...........................60

Storage........................................................................61

PreparingforSeasonalStorage.................................61

Safety

ThismachinehasbeendesignedinaccordancewithEN ISO5395:2013andANSIB71.4-2012.

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethemower.Localregulationsmay restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtohimselforherself,other people,orproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain

professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstructionshould emphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthebrake.The mainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,long

trousers,hardhat,safetyglasses,andhearingprotection. Longhair,looseclothingorjewelrymaygettangled inmovingparts.Donotoperatetheequipmentwhen barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby themachine.

•Warning–fuelishighlyammable.Takethefollowing

precautions:

–Storefuelincontainersspecicallydesignedforthis

purpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Neverremove

thecapofthefueltankoraddfuelwhiletheengineis runningorwhentheengineishot.

–Iffuelisspilled,donotattempttostarttheengine

butmovethemachineawayfromtheareaofspillage andavoidcreatinganysourceofignitionuntilfuel vaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe

blades,bladebolts,andcuttingassemblyarenotworn ordamaged.Replacewornordamagedbladesandbolts insetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingoneblade

cancauseotherbladestorotate.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.

•Checkthatoperatorspresencecontrols,safetyswitches,

andshieldsareattachedandfunctioningproperly.Donot operateunlesstheyarefunctioningproperly.

Operation

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutchesandengagetheparkingbrake.Only starttheenginefromtheoperator'sposition.Alwaysuse theseatbeltandROPStogether.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst overturning:

–Donotstoporstartsuddenlywhengoingupor

downhill.

–Themachinespeedshouldbekeptlowonslopesand

duringtightturns.

–Stayalertforhumpsandhollowsandotherhidden

hazards.

–Nevermowacrossthefaceoftheslope,unlessthe

machineisdesignedforthatpurpose.

•Stayalertforholesintheterrainandotherhiddenhazards.

•Usecarewhenusingheavyequipment.

–Donotturnsharply.Usecarewhenreversing.

–Usecounterweight(s)orwheelweightswhen

suggestedintheOperator'sManual.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.Besureall interlocksareattached,adjustedproperly ,andfunctioning properly.

•Beforeleavingtheoperatorsposition:

–Stoponlevelground.

–Disengagethepowertake-off.

–Settheparkingbrake.

–Stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,and

removetheignitionkey:

–beforeclearingblockages;

–beforechecking,cleaning,orworkingonthemachine;

–afterstrikingaforeignobject.Inspectthemachine

fordamageandmakerepairsbeforerestartingand operatingtheequipment.Torqueallthespindlepulley nutsto176to203N-m(130to150ft.-lbs.);

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustment.

•Reducethethrottletolowidlebeforestoppingengine.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindbeforebackinguptobesureofaclearpath.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Theoperatorshallturnonashingwarninglights,if

provided,whenevertravelingonapublicroad,except wheresuchuseisprohibitedbylaw .

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure

anddonotstorenearame.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartment,cuttingunits, drives,andfuelstorageareafreeofgrass,leaves,or excessivegrease.Cleanupoilorfuelspillage.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmachines,takecareasrotatingoneblade

cancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleftunattended,

lowerthecuttingunitsunlessapositivemechanicallock isprovided.

•Disengagedrives,lowerthecuttingunits,movetraction

pedaltoNeutral,setparkingbrake,stopengineand removekey.Waitforallmovementtostopbefore adjusting,cleaningorrepairing.

•Parkmachineonlevelground.Neverallowuntrained

personneltoservicemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectbatterybeforemakinganyrepairs.Disconnect

thenegativeterminalrstandthepositivelast.Reconnect positiverstandnegativelast.

•Usecarewhencheckingblades.Wrapthebladesor

weargloves,andusecautionwhenservicingthem.Only replaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugchargerbeforeconnecting ordisconnectingfrombattery.W earprotectiveclothing anduseinsulatedtools.

•Makesureallhydrauliclineconnectorsaretightandall

hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinholeleaksor

nozzlesthatejecthydraulicuidunderhighpressure. Usepaperorcardboard,notyourhands,tosearchfor leaks.Hydraulicuidescapingunderpressurecanhave sufcientforcetopenetratetheskinandcauseserious injury.Ifuidisinjectedintotheskinitmustbesurgically removedwithinafewhoursbyadoctorfamiliarwiththis formofinjuryorgangrenemayresult.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCEN,ISO,orANSIstandards.

Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.

•Thismachineisnotdesignedorequippedforon-road

useandisa“slow-movingvehicle”.Ifyoumustcross ortravelonapublicroad,youshouldbeawareofand complywithlocalregulations,suchasrequiredlights, slowmovingvehiclesigns,andreectors.

•Donotmowneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheelgoes overtheedgeofaclifforditch,orifanedgecavesin.

Useofthisproductforpurposesotherthanitsintendeduse couldprovedangeroustouserandbystanders.

WARNING

Engineexhaustcontainscarbonmonoxide,which isanodorless,deadlypoisonthatcankillyou.

Donotrunengineindoorsorinanenclosedarea.

Operation

•BeforeoperatingamachinewithROPS(rollover

protectionsystem),becertainthattheseatbeltsare attachedandtheseatislatchedtopreventtheseatfrom pivotingforward.

•Knowhowtostopthemachineandenginequickly.

•Donotoperatethemachinewhilewearingtennisshoes

orsneakers.

•Wearingsubstantialsafetyshoesandlongpantsis

advisableandrequiredbysomelocalordinancesand insuranceregulations.

•Keephands,feet,andclothingawayfrommovingparts

andthemowerdischargeareaandundersideofthe mowerwhiletheengineisrunning.

•Fillfueltankuntillevelis25mm(1inch)belowthe

bottomofthellerneck.Donotoverll.

•Checkthesafetyinterlockswitchesdailyforproper

operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.

•Donotmowinreverseunlessabsolutelynecessary.

•Reducespeedwhenmakingsharpturns.

•Avoidstartingorstoppingonaslope.Iftireslosetraction,

disengagethebladesandproceedslowlystraightdown theslope.Avoidraisingthesidecuttingunitsonaslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andgraduallydownhill,ifpossible.

•WhenoperatingamachinewithaROPS,alwaysusea

seatbelt.

•Becertainthattheseatbeltcanbereleasedquicklyifthe

machineisdrivenorrollsintoapondorwater.

•Watchfortrafcwhennearorcrossingroads.Always

yieldtheright-of-way.

•Donotmowonwetgrass.Reducedtractioncouldcause

sliding.

•Useextracarewithotherattachments.Thesecanchange

thestabilityofthemachine.

•Turnoffthebladeswhennotmowing.

MaintenanceandStorage

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting tomaintain,adjust,orservice.

•Neverstorethemachineorfuelcontainerinsidewhere

thereisanopename,suchasnearawaterheateror furnace.

•Keepnutsandboltstight,especiallythebladeattachment

bolts.Keepequipmentingoodcondition.

•Iftheenginemustberunningtoperformamaintenance

adjustment,keephands,feet,clothing,andanypartsof thebodyawayfromthecuttingunits,attachments,and anymovingparts.Keepeveryoneaway.

•Checkbrakeoperationfrequently.Adjustandserviceas

required.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Theenginemustbeshutoffbeforecheckingtheoilor

addingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceisdesired,

contactanAuthorizedToroDistributor.

•Tomakesureofoptimumperformanceandcontinued

safetycerticationofthemachine,useonlygenuineToro replacementpartsandaccessories.Replacementparts andaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty.

SoundPowerLevel

Thisunithasaguaranteedsoundpowerlevelof105dBA, whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

SoundPressureLevel

Thisunithasasoundpressurelevelattheoperator’searof94 dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=.92m/s

Measuredvibrationlevelforlefthand=1m/s

UncertaintyValue(K)=0.5m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinISO11094.

WholeBody

Measuredvibrationlevel=0.34m/s

UncertaintyValue(K)=0.17m/s

Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinISO11094.

EngineEmissionCertication

TheengineinthismachineisEPATier4Finalandstage3b compliant.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93-7818

1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

106-4250

1.Heightofcut

1.Heightofcutadjustment

1.Lowheightofcut adjustment

100-5622

100-5623

2.Highheightofcut

106-4251

1.Heightofcut

adjustment

104-3579

1.Lowheightofcut adjustment

2.Highheightofcut adjustment

117–2754

1.Warning—readtheOperator'sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.

4.Warning—wearhearingprotection.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;slowmachinebeforeturning,donotturnathighspeeds

8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

117–2766

(Afxoverpartno.117–2754forCE*)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator'sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Warning—weartheseatbeltwhenseatedintheoperator'sposition.

4.Warning—wearhearingprotection.

5.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

6.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

7.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;donotoperatemachineonslopesgreaterthan15degrees.

8.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

1.ReadtheOperator'sManual.

2.Donotusestartingaids.

93-7275

120–4159

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

100-6578

1.Entanglementhazard,belt—donotoperatethemachine withtheshieldsorguardsremoved;alwayskeeptheshields andguardsinplace;stayawayfrommovingparts.

1.Off

2.Lights9.Tractiondrive

3.On

4.Lightswitchlocation

5.Fast

6.Variablespeedadjustment13.Lowercenterdeck

7.Slow

8.High

10.Low

11.Powertake-off(PTO)

12.Lowerleftdeck

14.Lowerrightdeck

121–3887

1.ReadtheOperator’sManual.

1.Engine—stop3.Engine—start

2.Engine—preheat

58-6520

1.Grease

121–3884

117–2718

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

106-6755

117–2787

(Cabmodels)

1.Headlights,15Afuse

2.Heater,15Afuse5.Domelight,15Afuse

3.Airconditioning,30Afuse

4.Windshieldwipers,15A fuse

119–0124

(Cabmodels)

1.Warning—whenthecabwindowsareopenwearhearing protection.

2.Closetherearwindowbeforeattemptingtoopenthehood.

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe machine.

2.Cutting/dismembermenthazardofhand,mower blade—stayawayfrommovingparts,keepallguardsand shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay awayfrommovingparts,keepallguardsandshieldsin place.

120–4129

1.Warning—readthe Operator’sManual.

2.Thereisnorollover protectionwhentheroll barisdown.

3.Thereisrolloverprotection whentherollbarisup.

120–8947

4.Iftherollbarisraised, weartheseatbelt.

5.Iftherollbarislowered, donotweartheseatbelt.

6.Driveslowlywhenturning.

1.Beacon

2.Hazardlight4.Rightturnsignal

3.Leftturnsignal

127–3700

1.Raisetheleftdeck

2.Raisecenterdeck5.Unlocktheenginespeed

3.Raisetherightdeck

4.Locktheenginespeed

1.ReadtheOperator’s Manual.

2.Toengagetheparking brake—1)Lockthepedals together;2)Pushdownon thebrake;3)Pulloutthe parkingbrakeknob.

120–4130

3.Parkingbrake

4.Todisengagetheparking brake,pushdownonthe brakepedal.

121–1599

1.ReadtheOperator’sManualforinformationonfuses.

1.ReadtheOperator’s Manualforinformationon startingtheengine—1)Set toneutral;2)Engagethe brake;3)Settheengine speedtoslow;4)Turnthe ignitionkeytopreheat;

5)Turntheignitionkeyto enginestart.

2.ReadtheOperator’s Manualforinformation onstoppingthe engine—1)Setthe enginespeedtoslow;

2)Disengagethedeck;

3)Locktheparkingbrake;

4)Wait5minutes;5)Turn theignitionkeytoengine stop;6)Removethekey fromtheignition.

3.ReadtheOperator’s Manual.

114–0846

4.Pulltheknoboutto engagethePTO.

5.Pushtheknobinto disengagethePTO.

6.RaisethedeckstogotoH range.

1.Warning—1)Disengage thePTO;2)Raisethedeck

2.Donotplaceyourfoot here.

3.Directionpedal

1.Steeringwheeltiltlever

114–0849

4.Forwarddirection

5.Reversedirection

114–0845

2.Horn

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

BatterySymbols

6.Keepbystandersasafe distancefromthebattery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard.

1.ReadtheOperator’sManual.

GRO UNDSMASTER 4110, MODEL 30 643 & 30644

QUICK REFE RENCE AID

SPE CIFICATIONS /CHANGE INTERVALS

SEE OPERATOR’S MANUAL FOR INITIAL CHANGES.

ENGINE OIL

HYDRAULIC FLUID

HYDRAULIC BREATHER

PRIMARY AIR FILTER

SAFETY AIR FILTER

FUEL SYSTEM

ENGINE COOLANT

> 32 F

< 32 F

FLUID TYPE

15W-40, C I-430643

30644

30643

30644

15W-40, C J-4

ISO VG 46/68

50% WATER

50% ETHYL GLYCOL

NO. 2 DIESEL

NO. 1 DIESEL

CAPACITY

6 QUARTS

7.75 G ALLONS

14.5 QUARTS

21 GALLONS

80 OUNCES

CHANGE INTERVAL

250 HOURS

800 HOURS

800 HRS /YRLY

DRAIN & FLUSH

EVERY 2 YRS.

800 HOURS

DRAIN/FLUSH

800 HOURS

250 HOURS

800 HOURS

SEE S ERVICE

INDICATOR

SEE O PERATOR'S

MANUAL

400 HOURS /

YEARLY

FILTER

PART NO.

125-70 25

75-131 0

94-262 1

115-97 93

108-38 14

108-38 16

110-90 49

125-29 15

125-87 52

FLUID FILTER

REAR AXLE

PLANETARY DRIVE

85W-140

22 OUNCES

BREATHER

110-48 12

1. ENGINE OIL LE VEL

2. HYDRAULIC F LUID LEVEL

3. ENGINE CO OLANT LEVEL

4. FUEL - DIES EL ONLY

5. FUEL/WATER SEP ARATOR

6. FAN BELT TENSION

7. RADIATOR S CREE N

8. AIR C LEANER

9. BRAKE F UNCTION

10. INTERLO CK SYS TEM

11.

TIRE PR ESSUR E - 25 PS I/1.70 BAR

12. GREAS E P OINTS (4) SEE OPE RATOR'S MANUAL FOR 50 HR INTERVAL GR EASE POINTS .

CHEC K/SER VICE (DAILY)

130-6 048

B C

1111

130-6042(UnderCab)

1.ReadtheOperator’sManual.

130-6048

120–0250

(Cabmodels)

1.Slowmovingvehicle

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Nopartsrequired

WarningDecal1

MediaandAdditionalParts

Description

Operator'sManual

EngineOperator'sManual

PartsCatalog

OperatorTrainingMaterials

Declarationofconformity

Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.

Qty.

–

Reviewbeforeoperatingmachine

Usetoreferenceengineinformation

Usetoreferencepartnumbers

Reviewbeforeoperatingmachine

Greasethemachine.

Usedonlyonmachinesrequiring EuropeanCEcompliance.

Use

GreasingtheMachine

NoPartsRequired

Procedure

Beforethemachineisoperated,itmustbegreasedtoensure properlubricatingcharacteristics;refertoGreasingthe BearingsandBushingsinLubrication.Failuretoproperly greasethemachinewillresultinprematurefailureofcritical parts.

ReplacingtheWarningDecal

Partsneededforthisprocedure:

1WarningDecal

Procedure

OnmachinesrequiringEuropeanCEcompliance,replace thewarningdecal,partno.117–2754withthewarningdecal partno.117–2766.

ProductOverview

g020756

g028453

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

TiltSteeringLever

Pressthelever(Figure3)downtotiltthesteeringwheel tothedesiredposition.Thenreleasethelevertolockthe adjustment.

ParkingBrakeLatch

CAUTION

Thismachineproducessoundlevelsinexcessof85 dBAattheoperatorsearandcancausehearingloss throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

TractionPedal

Tostop,reduceyourfootpressureonthetractionpedaland allowittoreturntothecenterposition(Figure3).

Aknobontheleftsideoftheconsoleactuatestheparking brakelock(Figure3).Toengagetheparkingbrake,connect thepedalswiththelockinglatch,pushdownonbothpedals, andpulltheparkingbrakelatchout.Toreleasetheparking brake,pressbothpedalsuntiltheparkingbrakelatchretracts.

HazardLightSwitch

Pressthehazardlightswitch(Figure3)toactivatethehazard lights.

TurnSignalSwitch

Presstheleftsideoftheturnsignalswitch(Figure3)to activatetheleftturnsignalandtherightsideoftheswitchto activatetherightturnsignal.Thecenterpositionisoff.

KeySwitch

Thekeyswitch(Figure4)hasthreepositions:Off, On/Preheat,andStart.

Figure3

1.Brakepedals6.Hazardlightswitch

2.Pedallockinglatch7.Turnsignalswitch

3.Parkingbrakelatch

4.Spaceforoptional accessory

5.Beaconswitch(optional)

8.Hornbutton(optional)

9.Tractionpedal

10.Tiltsteeringlever

1.Liftswitches

2.PTOswitch

3.Keyswitch

4.InfoCenter

Figure4

5.Hi-Lospeedcontrol

6.Enginespeedswitch

7.Lightswitch(optional)

BrakePedals

Twofootpedals(Figure3)operateindividualwheelbrakes forturningassistance,parking,andtoaidinobtainingbetter sidehilltraction.Alatchconnectsthepedalsforparking brakeoperationandtransport.

PedalLockingLatch

Thepedallockinglatch(Figure3)connectsthepedals togethertoengagetheparkingbrake.

EngineSpeedSwitch

Theenginespeedswitch(Figure4)hastwomodestochange theenginespeed.Bymomentarilytappingtheswitch,the enginespeedcanbeincreasedordecreasedin100rpm increments.Byholdingtheswitchdowntheenginewill automaticallymovetoHighorLowidle,dependingonwhich oftheswitchisdepressed.

PTOSwitch

g028454

SeatAdjustments

ThePTOswitch(Figure4)hastwopositions:Out(start) andIn(stop).PullthePTObuttonouttoengagethecutting unitblades.Pushinthebuttontodisengagethecuttingunit blades.

Hi-LoSpeedControl

Theswitch(Figure4)allowsthespeedrangetoincreasefor transportofthemachine.Cuttingdeckswillnotoperate inhighrange.ToswitchbetweentheHighandLorange, thedecksmustberaised,PTOdisengaged,cruisecontrol disengaged,tractionpedalinneutralpositionandthemachine mustbemovingataslowspeed.

LiftSwitches

Theliftswitches(Figure4)raiseandlowerthecutting units.Presstheswitchesforwardtolowerthecuttingunits andbackwardtoraisethecuttingunits.Whenstartingthe machine,withthecuttingunitsinthedownposition,pressthe liftswitchdowntoallowthecuttingunitstooatandmow .

Note:ThedeckswillnotlowerwhileintheHIspeedrange andtheywillnotraiseorloweriftheoperatorisoutofthe seatwhentheengineisrunning.Also,thedeckswilllower withthekeyintheOnpositionandtheoperatorintheseat.

ForeandAftAdjustingLever

Pulloutonthelevertoslidetheseatforeoraft(Figure6).

SeatArmRestAdjustingKnob

Rotatetheknobtoadjusttheseatarmrestangle(Figure6).

SeatBackAdjustingLever

Movethelevertoadjusttheseatbackangle(Figure6).

Weightgauge

Indicateswhentheseatisadjustedtotheweightofthe operator(Figure6).Heightadjustmentismadebypositioning thesuspensionwithintherangeofthegreenregion.

CruiseControlSwitch

Thecruisecontrolswitch(Figure5)setsthespeedofthe machine.Pressingtherearoftheswitchturnsoffthecruise control,themiddlepositionoftheswitchenablesthecruise controlfunctionandthefrontoftheswitchsetsthedesired groundspeed.

Note:Pressingeitherbrakepedalormovingthetraction pedalintothereverseposition,foronesecond,willalso disengagethecruisecontrol.

PowerPoint

Thepowerpoint(Figure5)isusedtopoweroptionalelectrical accessories.

Figure6

1.Weightgauge

2.Weightadjustinglever5.Armrestadjustingknob

3.ForeandAftadjusting lever

WeightAdjustingLever

4.Seatbackadjustinglever

(notshown-locatedunder armrest)

Adjustforoperatorweight(Figure6).Pullupontheleverto increasetheairpressureandpushdowntodecreasetheair pressure.Theproperadjustmentisattainedwhentheweight gaugeisinthegreenregion.

1.Powerpoint

Figure5

2.Cruisecontrolswitch

CabControls

g028431

Figure7

1.Airrecirculationcontrol6.Lightsswitch

2.Fancontrol7.Turnsignalswitch

3.Temperaturecontrol8.Flashersswitch

4.Windshieldwiperswitch9.Airconditioningswitch

5.Poweroutlet

AirConditioningSwitch

Usethisswitchtoturntheairconditioningonoroff(Figure

7).

WindShieldLatch

Liftuponlatchestoopenthewindshield(Figure8).Press inonlatchtolockwindshieldinopenposition.Pulloutand downonlatchtocloseandsecurewindshield.

Figure8

AirRecirculationControl

Setsthecabtoeitherrecirculatetheairinthecabinortodraw airintothecabinfromoutside(Figure7).

•Setittorecirculatetheairwhenusingtheair-conditioning.

•Setittodrawairinwhenusingtheheaterorfan.

FanControl

Rotatethefancontrolknobtoregulatethespeedofthefan (Figure7).

TemperatureControl

Rotatethetemperaturecontrolknobtoregulatetheair temperatureinthecab(Figure7).

WindShieldWiperSwitch

Usethisswitchtoturnthewindshieldwipersonoroff (Figure7).

PowerOutlet

Usethis15amp,12VDCpoweroutlettopowercompatible devices(Figure7).

1.Windshieldlatch

RearWindowLatch

Liftuponlatchestoopentherearwindow .Pressinonlatch tolockwindowinopenposition.Pulloutanddownonlatch tocloseandsecurewindow(Figure8).

Important:Therearwindowmustbeclosedbefore openingthehoodordamagemayoccur.

UsingtheInfoCenterLCDDisplay

TheInfoCenterLCDdisplayshowsinformationaboutyour machinesuchastheoperatingstatus,variousdiagnostics andotherinformationaboutthemachine(Figure9)There isasplashscreenandmaininformationscreenofthe InfoCenter.Youcanswitchbetweenthesplashscreenand maininformationscreen,atanytime,bypressinganyof theInfoCenterbuttonsandthenselectingtheappropriate directionalarrow .

LightsSwitch

Usethisswitchtoturntheheadlightsandtaillightonor off(Figure7).

FlashersSwitch

Usethisswitchtoturntheashers(hazardlights)onoroff (Figure7).

g020650

TORO

InfoCenterIconDescription

Figure9

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

•LeftButton,MenuAccess/BackButton—pressthis

buttontoaccesstheInfoCentermenus.Youcanuseitto backoutofanymenuyouarecurrentlyusing.

•MiddleButton—usethisbuttontoscrolldownmenus.

•RightButton—usethisbuttontoopenamenuwherea

rightarrowindicatesadditionalcontent.

•Beeper—activatedwhenloweringthedecksorfor

advisoriesandfaults.

SERVICEDUE

Indicateswhenscheduledservice shouldbeperformed

Enginerp,/status—indicatesthe engineRPM

Hourmeter

Infoicon

Setsthemaximumtractionspeed

Fast

Slow

FanReversal—indicateswhenthe fanisreversed

Fuellevel

Stationaryregenerationrequired

Note:Thepurposeofeachbuttonmaychangedepending

Airintakeheaterisactive

onwhatisrequiredatthetime.Eachbuttonwillbelabeled withanicondisplayingitscurrentfunction.

Raiseleftdeck

Raisecenterdeck

Raiserightdeck

Operatormustsitinseat

ParkingBrakeIndicator—indicates whentheparkingbrakeisOn

IdentiestherangeasHigh

Neutral

IdentiestherangeasLow

CoolantTemperature-indicatesthe enginecoolanttemperatureineither °Cor°F

Temperature(hot)

TractionorTractionPedal

InfoCenterIconDescription(cont'd.)

Deniedornotallowed

EngineStart

PTO-indicatesthePTOisOn

Stoporshutdown

Engine

Keyswitch

Indicateswhenthecuttingunitsare beinglowered

Indicateswhenthecuttingunitsare beingraised

PINpasscode

HydraulicOilT emperature-indicates thehydraulicoiltemperature

CANbus

Symbolsareoften combinedtoform sentences.Some examplesareshown below

UsingtheMenus

Operatorshouldchangetoindicated state

Operatorshouldputmachinein neutral

Enginestartdenied

Engineshutdown

Enginecoolanttoohot

Hydraulicoiltoohot

Sitdownorsetparkingbrake

ToaccesstheInfoCentermenusystem,pressthemenuaccess

InfoCenter

buttonwhileatthemainscreen.Thiswillbringyoutothe mainmenu.Refertothefollowingtablesforasynopsisof

Badorfailed

Center

Right

Left

Bulb

OutputofTECcontrollerorcontrol wireinharness

High:overallowedrange

Low:underallowedrange

Outofrange

Switch

theoptionsavailablefromthemenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontains

alistoftherecentmachine faults.RefertotheService ManualoryourAuthorized ToroDistributorformore informationontheFaults menuandtheinformation containedthere.

ServiceTheServicemenucontains

informationonthemachine suchashoursofuseandother similarnumbers.

DiagnosticsTheDiagnosticsmenu

displaysthestateofeach machineswitch,sensorand controloutput.Y oucanuse thistotroubleshootcertain issuesasitwillquicklytellyou whichmachinecontrolsareon andwhichareoff.

Operatormustreleaseswitch

+ 44 hidden pages

Toro 30644, Groundsmaster 4110, 30643, 30604, groundsmaster 4100 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SafeOperatingPractices

ToroMowerSafety

SoundPowerLevel

SoundPressureLevel

VibrationLevel

GreasingtheMachine

ReplacingtheWarningDecal

CabControls