Toro 30506 Operator's Manual

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Page 1

62inBlowerKit

Groundsmaster

ModelNo.30506—SerialNo.315000001andUp

200/3280-D/3320SeriesSideDischargeMowers

FormNo.3391-800RevA

Operator'sManual

Safety

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,pleaseseetheDeclarationofIncorporation(DOI) atthebackofthispublication.

Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbols,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomply withtheinstructionmayresultinpersonalinjuryor death.

BeforeOperating

•Readandunderstandthecontentsofthismanualbefore

startingandoperatingthemachine.Becomefamiliarwith allcontrolsandknowhowtostopquickly.

•Neverallowchildrentooperatethemachine.Donot

allowadultstooperatethemachinewithoutproper instruction.Onlytrainedoperators,skilledinslope operationandwhohavereadthismanualshouldoperate thismachine.

•Neveroperatemachinewhenundertheinuenceof

drugsoralcohol.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbycutterblades.Keepallbystandersaway fromtheoperatingarea.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydevice,ordecalisdefectiveordamaged,repairor replaceitbeforeoperatingmachine.Also,tightenany loosenuts,bolts,andscrewstoinsuremachineisinsafe operatingcondition.

•Donotwearloosettingclothingbecauseitcouldget

caughtinmovingparts.Alwayswearlongpantsand substantial,slip-resistantfootwear.W earingsafetyglasses, safetyshoes,andahelmetisadvisableandrequiredby somelocalordinancesandinsuranceregulations.

•Besureinterlockswitchesareadjustedcorrectlysothe

enginecannotbestartedunlessthetractionpedalis inreleased-neutralposition-andPTOswitchisinthe disengageposition.

•Fillfueltankbeforestartingtheengine.Avoidspillingany

fuel.Sincefuelisammable,handleitcarefully .

–Useanapprovedfuelcontainer.

–Donotllfueltankwhenengineishotorrunning.

–Donotsmokewhilehandlingfuel.

–Fillfueltankoutdoorsanduptoabout25mm(1

inch)fromthetopofthetank,notthellerneck.

–Wipeupanyspilledfuel.

WhileOperating

•Sitontheseatwhenstartingtheengineandoperating

themachine.

•Alwaysmakesureseatpivotretainingpinisinstalled.

•Beforestartingtheengine:

–Engageparkingbrake.

–MakesuretractionpedalisinneutralandPTOisin

disengageposition.

–Afterengineisstarted,releaseparkingbrakeandkeep

footofftractionpedal.Machinemustnotmove.If movementisevident,theneutralreturnmechanism isadjustedincorrectly.Shutengineoffandadjust untilmachinedoesnotmovewhentractionpedalis released.

•Donotruntheengineinaconnedareawithout

adequateventilation.Exhaustfumesarehazardousand couldpossiblybedeadly .

•Maximumseatingcapacityisoneperson.Therefore,

nevercarrypassengers.

•Checkcarefullyforoverheadclearancesbeforedriving

underanyobjects.

•Thegrassdeectororcompleteblowerassemblymust

alwaysbeinstalledoncuttingunit.

•Operatormustbeskilledandtrainedinhowtodriveon

hillsides.Failuretousecautiononslopesorhillsmay

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved

*3391-800*A

Page 2

causelossofcontrolandvehicletotiporroll,possibly resultinginpersonalinjuryordeath.

•Traverseslopescarefully.Donotstartorstopsuddenly

whentraversingslopesorwhentravelinguphillor downhill.

•Ifenginestallsormachinelosesheadwayandcannot

makeittothetopofaslope,donotturnmachinearound. Alwaysbackslowlystraightdowntheslope.

•Usingthemachinedemandstheoperator'scomplete

attention.Topreventlossofcontrol:

–Operateonlyindaylightorwhenthereisgood

articiallight.

–Driveslowly .

–Avoidsuddenstartsandstops.

–Lookbehindmachinebeforebackingup.

–Watchforholesorotherhiddenhazards.

–Donotdriveclosetoasandtrap,ditch,creek,or

hazard.

–Reducespeedwhenmakingsharpturnsandwhen

turningonahillside.

–Thecuttingdeckmustbeloweredwhengoingdown

slopesforsteeringcontrol.

•Thegrassdeectormustalwaysbeinstalledandinlowest

positiononthecuttingunitwhenblowerassemblyis removed.Thisproductisdesignedtodriveobjectsinto thegroundwheretheyloseenergyquicklyingrassyareas. However,don'ttakeaninjuryrisk!Whenapersonor petappearsunexpectedlyinornearthemowingarea, stopmowing.Carelessoperation,combinedwithterrain angles,ricochets,orimproperlypositionedguards,can leadtothrownobjectinjuries.Donotresumemowing untilareaiscleared.

•Neverraisethecuttingunitwhilethebladesorother

partsarerotating.

•Ifcuttingbladesstrikeasolidobjectorthemachine

vibratesabnormally,disengagePTO,movethrottleto

SLOW,setparkingbrake,andshutengineoff.Remove

keyfromswitchtopreventpossibilityofaccidental starting.Checkcuttingunit,blowerassemblyandtraction unitfordamageanddefectiveparts.Repairanydamage beforerestartingtheengineandoperatingthecutting unit.Assurecuttingunitbladesareingoodconditionand bladeboltsaretightenedtopropertorquespecications (SeeCuttingDeckOperator'sManual).

•Ifthecuttingunitdischargeareaorblowerassembly

everplugs,disengagePTOandshutengineoffbefore removingtheobstruction.

•Tostopmachine,removefootfromthetractionpedal.

Graduallyreversingthetractionpedalcanprovide additionalbraking.

•Donottouchengine,mufer,oritadjacentshroudwhile

engineisrunningorsoonafterithasstopped.These areascouldbehotenoughtocauseaburn.

•Lowerthecuttingunittothegroundandremovekey

fromswitchwhenevermachineisleftunattended.

•Beforegettingoftheseat:

–Movetractionpedaltoneutralpositionandremove

footfrompedal.

–SettheparkingbrakeanddisengagethePTO .

–Shuttheengineoffandremovekeyfromignition

switch.Waitforallmovementtostopbeforegetting offtheseat.

Maintenance

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring themachine.

•Ifmajorrepairsareeverneededorassistanceisdesired,

contactanAuthorizedToroDistributor.

•Toreducepotentialrehazard,keeptheenginefreeof

excessivegrease,grass,leaves,andaccumulationsofdirt.

•Makesuremachineisinsafeoperatingconditionby

keepingnuts,bolts,andscrewstight.Checkallcutting unitblademountingboltsfrequentlytoassuretheyare tightenedtopropertorquespecications(SeetheCutting DeckOperator'sManual).

•Makesureallhydrauliclineconnectorsaretight,andall

hydraulichosesandlinesareingoodconditionbefore applyingpressuretothesystem.

•Keepbodyandhandsawayfrompinholeleaksornozzles

thatejecthydraulicuidunderhighpressure.Usepaper orcardboard,nothands,tosearchforleaks.Hydraulic uidescapingunderpressurecanhavesufcientforceto penetrateskinandcauseseriousinjury.Ifuidisejected intotheskin,itmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththisformofinjuryor gangrenemayresult.

•Beforedisconnectingorperforminganyworkonthe

hydraulicsystem,allpressureinsystemmustberelieved bystoppingengineandloweringimplementtothe ground.

•Iftheenginemustberunningtoperformmaintenance

oranadjustment,keepclearofPTOshaft,cuttingunit blades,andothermovingparts.

•Atthetimeofmanufacture,themachineconformedto

safetystandardsineffectforridingmowers.Toensure optimumperformanceandcontinuedsafetycertication ofthemachine,usegenuineTOROreplacementparts andaccessories.Replacementpartsandaccessoriesmade byothermanufacturersmayresultinnon-conformance withthesafetystandards,andthewarrantymaybevoided.

Page 3

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93–7301

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

106-6753

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.

1.Warning-readtheOperator'sManual.

2.Thrownobjecthazard-stayawayfrommovingparts;keep allguardsandshieldsinplace.

107-2926

1.Cutting/dismembermenthazard,impeller—stayawayfrom movingparts.

2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

3 4

Nopartsrequired

Doublepulley1 Pulleynut1 Nutcover1

Blade3Installthenewblades.

Pivotbrackets2

Qty.

–

Removethecuttingunitfromtraction unit.

Installthenewspindlepulley .

Removeandmodifythegrassdeector.

Use

Page 4

ProcedureDescription

Blowerassemblywithmounting brackets

Capscrew,5/16x1inch Locknut,5/16 Carriagebolt,3/8inchx3/4inch Flangenut,3/8inch Frontdeector Reardeector Rearshelf Leftshelf Rightshelf Capscrew,5/16x5/8inch Locknut,5/16inch Capscrew,3/8x1inch Lockwasher,3/8inch Capscrew,1/4x1inch Capscrew,1/4x3/4inch Locknut,1/4inch Deectorstop Capscrew,1/4x3/4inch Locknut,1/4inch Idlerarmassembly1 Pivotscrew1 Bushing1 Washer2 Locknut,3/8inch Spring Threadedrod1 Flangenut,5/16inch Springbracket Capscrew,1/4x1inch Locknut,1/4inch

Qty.

Use

3 4 4 3 1 1 1 1 1 6 6 4 4 3 3 6 1 2 2

1 1

2 1 2 2

Installtheblowermountingbrackets.

Installthedeckdeectors.

Mountthenewdeectorstop.

Mounttheidlerassembly.

11 12

13 14 15 16

Belt1Mounttheblower.

Bumper1 Capscrew,5/16x3inch Locknut,5/16inch Trimmolding1 Deckcover1 Beltguard1 Pulleyguard1

Counterbalancespring

Nopartsrequired

Decal,danger1Installthenewdecal.

Chuteassembly

4 4

1Installthenewcounterbalancespring.

–

1Mounttheblowerhousingchute.

Installbumper

Installthenewdeckcover.

Installthenewsafetyguards.

Installthecuttingunittothetractionunit.

Page 5

MediaandAdditionalParts

Description

Installationinstructions1

Partscatalog1

Certicateofcompliance

RemovingtheCuttingUnit fromtheTractionUnit

NoPartsRequired

Procedure

1.Positionthemachineonalevelsurface,raisethe cuttingunit,engagetheparkingbrake,ensurethatthe tractionpedalisintheneutralpositionandthePTO leverintheOffposition,stoptheengine,andremove thekeyfromtheswitch.

Qty.

Use

Readbeforeinstallation

Usetoreferencepartnumbers

CEcertication

1.Lockpin

2.Bracket

Figure1

3.Springtensionassembly

CAUTION

Thecounterbalancespringisintensionwhen thedeckisinthelowerposition(200series tractionunitsonly).

Alwaysraisethedeckbeforeadjustingor removingthespring.

2.On200seriestractionunitsonly,disconnectthe counterbalancefromthetractionunit,removethelock pinsfromthebrackets,separatethespringtension assembliesfromthebrackets,andlaythemdownon thedeck.Looselysecurethelockpinstothebrackets topreventlosingthem(Figure1).

3.Lowerthecuttingunitandremovethe4boltsandnuts securingliftarmbracketstocastorarms(Figure2).

Figure2

1.Liftarmbracket

4.Starttheengineandraisethetractionunitliftarms.

5.Stoptheengineandslidethecuttingunitawayfromthe tractionunit,separatingthemaleandfemalesections ofPTOshaft(Figure3).

2.Rightcastorarm

Page 6

Figure3

1.PTOshaft

CAUTION

IftheengineisstartedandthePTOshaftis allowedtorotate,seriousinjurycouldresult.

DonotstarttheengineandengagethePTO leverwhenthePTOshaftisnotconnectedto thegearboxonthecuttingunit.

Figure4

1.Idlerplate3.Idleradjustingnut

2.Nut(2)

3.Removethebeltfromtherightspindlepulley(Figure

4).

4.Removethesixcarriageboltsandangenutssecuring thespindlehousingassemblytothecuttingunit(Figure

5).Slidethespindlehousingassemblyoutofthe

bottomofthecuttingunit.

5.Removethenutandwasherretainingthepulleyonthe spindleshaft.Removethepulleyfromtheshaft.

6.Slidethenewdoublespindlepulleyontothespindle shaft.Donotinstallthepulleynutatthistime.

InstallingtheNewSpindle Pulley

Partsneededforthisprocedure:

1Doublepulley

1Pulleynut

1Nutcover

Procedure

1.Unhookthelatchessecuringtherightcovertothetop ofthecuttingunit.Removethecoverfromthecutting unit.

2.Loosenthe2nutssecuringtheidlerplatesothetension oftheidlerpulleyagainstthebeltisreleased(Figure4).

7.Slidethepulleyendofspindlehousingassembly throughtheholeinthecuttingunit,andloopthe beltaroundthepulleyandidler.Mountthespindle assemblyinplacewith6carriageboltsandangenuts.

Figure5

1.Carriagebolts

2.Doublespindlepulley

8.Installtheoriginalwasherandnewpulleynutontothe spindleshaftandtightenitto100ft-lb(135.5N-m). Installthenutcover.

3.Pulleynut

9.Adjust(tighten)theidleradjustingnutto35to40ft-lb (48to54N-m)toachievetheproperbelttension. Tightentheidlerplatenuts.

Page 7

G010555

InstallingtheNewBlades

Partsneededforthisprocedure:

3Blade

Procedure

1.Grasptheendofbladeusingathicklypaddedglove. Removethebladebolt,anti-scalpcup,andbladefrom thespindleshaft(Figure6).

2.Removethecarriageboltsandangenutssecuringthe pivotbracketstothehousing(Figure7).Removethe pivotbrackets.Retainthefastenersforfutureuse.

3.Removethe2carriagebolts,atwashers,andlocknuts securingthereinforcementplatetotheundersideof thehousingandthestiffenerplatetothetopofthe housing(Figure7).

Figure7

Figure6

1.Bladebolt2.Anti-scalpcup

2.Insequence,installanewblade(sailfacingtowardthe cuttingunit)andanti-scalpcup.Securethepartsin placewiththebladebolt.Tightenthebladeboltto85 to110ft-lb(115to149N-m).

3.Repeatthisprocedureonallblades.

RemovingandModifyingthe GrassDeector

Partsneededforthisprocedure:

2Pivotbrackets

1.Grassdeector3.Reinforcementplate

2.Pivotbrackets

4.Usingthebolts,locknuts,andspringspreviously removed,installthenewpivotbracketstothedeector mounts(Figure8).Donotovertightenthenuts becausethebracketsmustbeallowedtopivot.Save thisassemblyforsidedischargeoperation.

1.Grassdeector

4.Stiffenerplate

Figure8

2.Pivotbrackets

Procedure

1.Removethebolts,locknuts,andspringssecuringthe deectormountstothepivotbrackets(Figure7). Removethedeector.

Page 8

InstallingtheBlowerMounting Brackets

Partsneededforthisprocedure:

3.Positionthenewreinforcementplateunderthedeck aligningthemountingholeswiththeholespreviously usedformountingthegrassdeector(Figure9).

4.Mountthefrontandrearbracketsandreinforcement platetothedeckwith2previouslyremovedcarriage bolts(3/8-16x7/8inch)andangenutseach(Figure

9).Theboltheadsmustbeontopofthedeck.

5.Removethe2knobssecuringtheblowertothe mountingbrackets.Removetheblower.

1Blowerassemblywithmountingbrackets

Capscrew,5/16x1inch

Locknut,5/16

Carriagebolt,3/8inchx3/4inch

Flangenut,3/8inch

Procedure

1.Removethefastenerssecuringtherighthanddeck coverspringlatchtotherightsideofthecuttingdeck (Figure9).Removeandretainthelatchforfutureuse withtherighthandcover.

2.Positiontheblowerandmountingbracketsonthe deck,aligningthemountingholeswiththeholes previouslyusedformountingthegrassdeector.

Figure9isshownwiththeblowerremovedfromthe

brackets.Makesurethereisnogapbetweentheblower andcuttingdeck.

6.Usingeachbracketasatemplate,markthelocationand drill2additional11/32inchdiameterholes.(2holes fortherearbracketand1forthefrontbracket.Usethe reinforcementplateforatemplatetodrilloneofthe 11/32inchdiameterholesfortherearbracket.

Note:Usecautionwhendrillingtheholessothatthe castorarmisnotdamaged.

7.Securethebracketsandreinforcementplatetothedeck withbolts(5/16-18x3/4inch)andlocknuts(Figure

9).Theboltheadsmustbeontopofthedeck.

8.Mounttheblowerbracetotherearmountingbracket with2bolts(3/8-16x1inch)andlocknuts(Figure9) andtothecastorarmwithabolt(3/8-16x1inch).

9.Whenmountingtheliftarmbracketstothecastor arms,mountothersideoftheblowerbracetothelift armbracketandtherightcastorarmwiththeboltand nutpreviouslyremoved.

Figure9

1.Springlatch4.Reinforcementplate

2.Rearmountingbracket5.Blowerbrace

3.Frontmountingbracket

Figure10

1.Liftarmbracket

2.Rightcastorarm

Page 9

InstallingtheDeckDeectors

Partsneededforthisprocedure:

Frontdeector

Reardeector

Rearshelf

Leftshelf

Rightshelf

Capscrew,5/16x5/8inch

Locknut,5/16inch

Capscrew,3/8x1inch

Lockwasher,3/8inch

Capscrew,1/4x1inch

Capscrew,1/4x3/4inch

Locknut,1/4inch

Figure12

1.Frontdeector4.Leftshelf

2.Reardeector5.Rightshelf

3.Rearshelf

Procedure

1.Insertthefrontdeectorintothedeck,aligningthe endofthedeectorwiththeedgeofthedischarge opening(Figure11andFigure12).

Figure11

1.Frontdeector

2.Usingthedeectorasatemplate,markanddrillthree 11/32inchdiameterholesthroughfrontandtopof deck.

Figure13

1.Reardeector

5.Usingthedeectorasatemplate,markanddrillthree 11/32inchdiameterholesthroughthedeck.

6.Securethedeectortothedeckwith3bolts(5/16-18x 5/8inch)andlocknuts(5/16-18inch).

7.Beforemountingtheleftandrightshelvestothedeck, youmustgrindtheweldsoffofthebottomedgeofthe deck.Paintthedeckaftergrinding.

8.Usingtheexistingholes,mounttherearshelftothe deckwith4bolts(3/8-16x1inch)andlockwashers (3/8inch)(Figure14).

3.Securethe2frontmountingtabsofdeectortothe deckwithbolts(5/16-18x5/8inch)andlocknuts (5/16-18inch).

4.Securethefrontrightcornerofthefrontmounting bracketandthetoptabofthedeectortothedeck withabolt(5/16-18x1inch)andlocknut.

Page 10

Figure14

1.Rearshelf

9.Aligntheleftshelfwiththeleftendoftherearshelf andtheedgeofthedeck(Figure12andFigure14).

10.Securetheleftshelftothedeckwith2bolts(1/4-20x1 inch),1bolt(1/4-20x3/4inch),and3locknuts(Figure

15).Positiontheboltheadstotheinsideofthedeck.

Figure15

Figure16

1.Rightshelf

12.Securetherightshelftothedeckwith1bolt(1/4-20 x1inch),2bolts(1/4-20x3/4inch),and3locknuts. Positiontheboltheadstotheinsideofthedeck.

MountingtheNewDeector Stop

Partsneededforthisprocedure:

Deectorstop

Capscrew,1/4x3/4inch

Locknut,1/4inch

1.Leftshelf

11.Aligntherightshelfwiththerightendoftherearshelf andtheedgeofthedeck(Figure12andFigure16). Usingtheleftshelfasatemplate,locate,mark,anddrill three9/32inchdiameterholesinthedeck.

Procedure

1.Usingthenewdeectorstopasatemplate,setitonthe originalatdeectorstop(Figure17).Ensurethatthe newdeectorstopisushatthebottom,contacting thesideofthedeck,andparallelwiththeoutsideedge ofthedeectorsupport.

Page 11

Figure17

1.Newdeectorstop

2.Markanddrillholes

3.Boltsandlocknuts

2.Locate,markanddrilltwo9/32inchdiameterholes throughtheolddeectorsupport.

3.Mountthenewdeectorsupporttotheolddeector stopwith2bolts(1/4-20x3/4inch)andlocknuts (1/4-20inch),asshowninFigure17.

MountingtheIdlerAssembly

Partsneededforthisprocedure:

1Idlerarmassembly

1Pivotscrew

1Bushing

2Washer

Locknut,3/8inch

Spring

1Threadedrod

Flangenut,5/16inch

Springbracket

Capscrew,1/4x1inch

Locknut,1/4inch

Figure18

1.6-13/16inches2.9-1/8inches

2.UsingthedimensionsshowninFigure19,locate,mark, anddrilla13/16inchdiameterholeandtwo13/32 inchdiameterholesintherightbridgebar.

Figure19

1.5inches

2.1-1/16inches(2)5.13/16inchdiameter

3.1inch

4.13/32inchdiameter(2)

3.Threadaangenut(5/16-18inch)approximately2 inches(5cm)ontothethreadedrod(Figure20).

Procedure

1.UsingthedimensionsshowninFigure18,locate,mark, anddrilla13/32inchdiameterholeinthedeck.The dimensionsshownarefromtherightfrontcornerof thedeckandfromtheedgeofthedischargeopening. Theblowerbracketsareremovedforclarity.

Figure20

1.Idlerpulleyarm3.Threadedrod

2.Springbracket4.Spring

Page 12

4.Inserttheendofthethreadedrodthroughthelarge holeinthespringbracketandlooselysecureitwith anotherangenut(5/16-18inch)(Figure20).Donot tightentheangenuts.

5.Inserttheotherendofthethreadedrodthroughthe holeinthebridgebarandsecurethespringbracketto thebridgewith2boltsandlocknuts(Figure20).

6.Hooktheshortloopofthespringintotheholeinthe threadedrodandthelongloopintheholeintheidler arm(Figure20).

7.Mounttheidlerpulleyarmtothedeckwiththe followingparts,inthisorder:apivotscrew(3/8-16 inch),athrustwasher(1/2inch),theidlerarm,athrust washer(3/8inch),thedeck,andalocknut(3/8-16 inch)(Figure20).(Donottightentheangenutson thethreadedrodatthistime.Adjustthespringtension aftertheblowerassemblyandbelthavebeeninstalled.)

Figure21

MountingtheBlower

Partsneededforthisprocedure:

1Belt

Procedure

1.Routethebeltaroundthesmalldeckspindlepulley.

2.Slidetheblowerontothemountingbracketalignment studs(Figure21)whileroutingthebeltaroundthe blowerpulley.

Note:Iftheblowerdoesnoteasilyslideontothe mountingbrackets,loosenthealignmentboltsslightly .

3.Securetheblowertothebracketswith2knobs.

4.Adjustthespringlengthto4-7/8inches(12.4cm)for properbelttensionbyadjustingtheangenutsonthe threadedrod.

InstalltheBumper

Partsneededforthisprocedure:

1Bumper

Capscrew,5/16x3inch

Locknut,5/16inch

Procedure

1.UsingdimensionsshowninFigure22,locate,markand drilla11/32inchdiameterholethroughbothwallsof therightfrontcastorarmbracket.

Page 13

Figure22

g029097

1.2-1/2inches2.3/8inch

2.Securethetopmountingholeofthefrontmounting plateofthebumpertothecastorarmbracketwitha bolt(5/16-18x3inch)andlocknut(Figure23).

InstallingtheNewDeckCover

Partsneededforthisprocedure:

1Trimmolding

1Deckcover

Procedure

1.Insertatrimmoldingontotherightbridgebar,sothe sideofthespringbracketis10cm(4inches)tothefar edgeofthetrimmolding(Figure24).

Figure23

1.Bumper

3.Usingbothmountingplatesofthebumperas templates,locate,mark,anddrill3additional11/32 inchdiameterholesthroughbothwallsofthefrontand rearcastorarmbrackets.

Figure24

1.Trimmolding3.Bolt

2.Cover

2.Hooktherearofthedeckcover(Figure24)ontothe rearchannelpinwhilealigningthecovermounting boltwiththeholeintherightcastorarm.Thecover istorestonthetrimmolding.Adjustthemoldingas required.

3.Securethecovertotherightcastorarmwiththebolt.

InstallingtheNewSafety Guards

Partsneededforthisprocedure:

1Beltguard

1Pulleyguard

Procedure

1.Installthebeltguardontothemachine(Figure25).

Note:Useexistinghardwareonthemachineby removingitandusingittoinstalltheguard.

Page 14

g029097

Figure25

g029099

1.Beltguard3.Bolt

2.Nut

InstallingtheNew CounterbalanceSpring (200seriestractionunitsonly)

Partsneededforthisprocedure:

Counterbalancespring

Procedure

Tocompensatefortheadditionalweightoftheblower assembly,theoriginallightcounterbalancespringattheright sideofthemachine,mustbereplacedwiththeheavierspring included(Figure27).

2.Installthepulleyguardontothemachine(Figure26).

Figure26

1.Pulleyguard3.Bolt

2.Nut

Note:Useexistinghardwareonthemachineby removingitandusingittoinstalltheguard.

1.Removethehairpincotterandclevispinandslidethe springassemblyoutoftheretainingbracket.

2.Screwthespringoffofthetopandbottommounting brackets.

3.Screwthenewheavyspringontobothmounting brackets.Ensurethatthespringiscompletelythreaded throughallholesanditcontactstheatsideofthe bracket.

Figure27

1.Hairpincotter

2.Clevispin

3.Topbracket

4.Spring

5.Bottombracket

4.Installthespringassemblyintotheretainingbracket withaclevispinandhairpincotter.

Page 15

InstallingtheCuttingUnitto theTractionUnit

NoPartsRequired

Procedure

1.Engagetheparkingbrake,ensurethatthetractionpedal isinneutralandthePTOleverisintheOffposition. Starttheengineandraisetheliftarms.Stoptheengine.

2.Positionthecuttingunitinfrontofthetractionunit aligningthegearcaseinputshaftwiththePTOshaft andinstalltheshaft.

3.Carefullylowertheliftarmswhilealigningtheliftarm bracketswiththecastorarms.AlignPTOshafthole withgearcaseinputshaftholeandinstallrollpin.

4.Securetheliftarmbracketsandthesideoftheblower bracetothecastorarmswith4boltsandnuts.

5.Starttheengineandraisethecuttingunit.Secure thecounterbalancespringstothecuttingunitwith shoulderboltsandlocknuts.

MountingtheBlowerHousing Chute

Partsneededforthisprocedure:

Chuteassembly

Procedure

Important:WhenthechuteintheBlowerKitisused

witha15cubicfootHopperKit,youmustcutoffa sectionofthechutetoensurepropertbetweenthe blowerandthehopper.Ifusedwithanotherkit,proceed tostep3.

1.UsingthedimensionsshowninFigure28,useatape measureandmarkthechute.

Note:Forconvenience,somechutesmayhavealight scribemarkwherethechutemustbecutoff.

InstallingtheNewDecal

Partsneededforthisprocedure:

1Decal,danger

Procedure

InstalltheDangerDecal(PartNumber66-1340or93-7824 forCE)onthefrontedgeofthedeck,insidetherightcastor arm.

Figure28

1.61.2cm(24.12inches)2.70.5cm(27.75inches)

2.Drawlinesaroundallsidesofthechuteandcutoff withasaw .

3.Setthedecktothedesiredheight-of-cutsetting.

4.Slidethechuteoverthebloweropeningandontothe mountingstuds(Figure29).

Page 16

Figure29

1.Chute2.Chutebrackets

5.Lowerthehopperhoodandalignthechutewith thehoodsnout.Securethechuteinpositionwith4 locknuts(5/16inch)andchutebrackets.Positionthe wideendofbracketstotherear.

Operation

OperatingCharacteristics

(Whenusedwitha9cu.ft.or15cu.ft.HopperKit)

baggerstrikingastationaryobject.Stayfarenough awayfromobstructionstoavoidcollisions.Trimwith theleftsideofthecuttingunitonly.

CAUTION

Usecaretoavoidcollisionbetweenthehopper andanystationaryobjects.Alwaystrimwith theleftsideofthecuttingunit.

4.Whileoperating,checkfrequentlyforexcessive clippingsleftontheturforuncutgrass.Ifthose conditionsoccur,theblowerorcuttingunitmaybe plugged.Stoptheunit,disengagethePTO,setthe brake,andstoptheengine.Checkforobstructionsin thechute,blowerorcuttingunit.Clearanyobstruction usingastickorsimilartool.Checktheblowerbelt tension.Ifitisslipping,readjustthetension.

5.Cutgrassoften,especiallywhenitgrowsrapidly .If shorterturfisdesired,cutthegrassagain.Overlapthe swathstoproduceanevencuttingpattern.

Important:Whentransportingtheunit,tiedown thegrasscollectorhoodorbackitontothetruck ortrailertoavoidwindthrowingthehoodopen anddamagingit.

CAUTION

Whenthegrasscollectorisremoved,neveroperate withoutthedeectorinplace.

Forbestperformance,regulatethetractionpedaltokeep theenginerpmhighandsomewhatconstant.Agoodrule tofollowis:decreasegroundspeedastheloadonthe cuttingbladeincreases;andincreasegroundspeedasthe loadonthebladedecreases.Thisallowstheengine,working withthetransmission,tosensethepropergroundspeed whilemaintaininghighbladetipspeednecessaryforgood quality-of-cut,vacuumingaction,andtothrowgrassinto hopper.Ifblowerspeeddropstoolow ,pluggingmayresult. RefertotheCuttingUnitandTractionUnitOperator'sManual foroperationofeach.

DANGER

Neverplacehandsorfeetinthechute,blower,or cuttingunit.

1.Thisgrasscollectorisdesignedforuseinwetordry conditions.Donotcollectextremelylonggrassasthe hopperwilllltooquickly.

2.Whenbaggingwet,heavygrass,someclippingsmay notbethrowncompletelythroughthechute.The holeinthebottomofthechuteallowstheseclippings todropoutwithoutpluggingthechute.Whenthis happens,reducethegroundspeed.

3.Thebumperwhichprotectstheblowerhousingdoes notextendfarenoughtoeliminatethechanceofthe

RemovingtheBlower

1.Stoptheengineanddisengagetheidler.Securetheidler tothefrontcastorarmbracketwiththeretaininghook.

2.Removethebeltcoverandliftthebeltoffofthe spindlepulley.Installthecover.

3.Removethe2knobssecuringtheblowertothe mountingbracketsandremovetheblower,belt,and chute.

4.Reversetheproceduretoinstalltheblowerassembly.

UsingtheGrassDeector

Atsometimeyoumaywishtooperatethecuttingdeck withouttheblower.Sinceanewpivotshouldhavealready beeninstalledonthegrassdeector,youcanquicklymount thedeectortotheblowermountingbrackets.

1.Removethebumperfromthedeck.

2.Slidetheslotsatbottomofthedeectorpivotbracket ontotheboltsatsideofthedeckbrackets(Figure30).

Page 17

Figure30

1.Grassdeector

2.Pivotbracket4.Knob

3.Securethedeectorinplacewiththe2knobs.

3.Deckbracket

Maintenance

•Checktheblowergearboximpellerfortightnessevery50

hours.T orquetheimpellershaftboltto25to25.8N-m (220to230in-lb).

•Cleangrassclippingsfromthehood,chute,blower,and

cuttingunitaftereachuse.Washtheundersideofthe cuttingunitdailywithhose.Anexcessivebuildupof clippingswillimpairthecollectionsystemperformance.

•Checkthebelttensionandwearevery50hours.Toadjust

thebelttension,loosentheidlermountingscrews,engage theidlerlever,andpushtheidlerpulleyrmlyintothe blowerbelt.Tightenthemountingscrews.

•Theblowergearboxshouldneedlittlemaintenance.

Checkforleakageevery50hours.Ifleakageshould occur,replacethesealsandrellitwith2oz.ofhigh qualitymolydisuldegrease.Repackthebearingswith thisgreasebeforeassembling.

•RefertoCuttingUnitandTractionUnitOperator'sManuals

fortheservicerequirementsofeach.

•Keeptheunitclean.Ensurethattheengineisfreeof

dirtandchaff.Makesureallfastenersaretight.Check thedeectors,bafes,andshieldsforwearandreplace asneeded.

Page 18

DeclarationofIncorporation

ModelNo.

30506315000001andUp

SerialNo.

ProductDescriptionInvoiceDescription

62inBlowerKit,

Groundsmaster 200/3280-D/3320Series SideDischargeMowers

GM20062"BLOWERKIT

GeneralDescription

62inBlowerKit

Directive

2006/42/EC,

2000/14/EC

RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.

Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.

ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedT oromodelsasindicatedonthe associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin conformitywithallrelevantDirectives.

Certied:EUT echnicalContact:

PeterT etteroo ToroEuropeNV B-2260Oevel-Westerloo Belgium

DavidKlisTel.003214562960 Sr.EngineeringManager 811 1LyndaleAve.South Bloomington,MN55420,USA September29,2014

Fax003214581911

Page 19

InternationalDistributorList

Distributor:

AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation

CascoSalesCompany

CeresS.A.CostaRica

CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland

EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU

G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden

HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449

JeanHeybroekb.v.Netherlands3130639461 1VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076

PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060

Japan81726325861

Turkey902163365993Riversa

Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138

94112746100

442890813121

5024423277

30109350054

862087651338 4635100000

4387

Country:

MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic

Mountelda.s.Slovakia

MunditolS.A.

NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden

Perfetto PratoverdeSRL.

Prochaska&Cie RTCohen2004Ltd.

LelyTurfcare SolvertS.A.S.

SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited

ValtechMorocco21253766

Japan81332522285

Argentina54114821

Russia749541 16120 Ecuador59342396970 Finland35898700733

Poland48618208416 Italy390499128

Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177

India911292299901

Phone Number:

5712364079

420255704 220 420255704 220

9999

128

34952837500

00 35722434131

3636

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayToroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer .

374-0269RevH

Page 20

ToroGeneralCommercialProductWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner .

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.Toromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevC