Toro 30499 Parts Catalogue

Form Number 3356-900 Rev B

Commercial Walk-Behind Mower

Floating Deck T-Bar Hydro
with 52in TURBO FORCE Cutting Unit

Model No. 30499 - 270000001 and up.

®

Parts Catalog

Ordering Replacement Parts

To order replacement parts, please supply the part
number, the quantity, and the description of each part
desired.

Understanding Reference Numbers

Each Identified part in an illustration has a reference
number. The reference number for a part also
appears in the parts list, along with other information
about the part.

This catalog uses two special reference number
formats, one to indicate parts in a service assembly
and another to indicate the quantity of a given part in
an illustration.

Service Assembly Reference Numbers

Parts in service assemblies have reference numbers
in the form a:b. The a represents the reference
number of the entire service assembly and the b
represents a sequential number unique to each part
within the service assembly.

© The Toro Company - 2007

Register your product at www.Toro.com

All Rights Reserved

For example, a wheel assembly might be identified
by reference number 6, the tire by 6:1, the valve by
6:2, and the wheel by 6:3. When you order the
assembly identified by reference number 6, you
receive all parts identified by reference numbers 6:1,
6:2, and 6:3. However, you may also order any part
individually. Reference numbers of this type appear
in illustrations and in part lists.

Reference Numbers Indicating Quantity

In an illustration, if a reference number indicates
more than one part, the reference number has the
form nX y. The n represents the quantity of the part,
the X is the multiplication symbol, and the y
represents the reference number.

For example, in an illustration, the reference number
2X 37 means that two of the parts identified by
reference number 37 are indicated.

Contents

Description Page

. . . . . . 3Engine and Clutch Assembl y

Fuel System, Hydraulic Pump and Filter
Assembly

Hydraulic Pump Assembly No. 114-3400 and
114-3401

. . . . . . 4

. . . . . . 5

. . . . . . 6Pump Drive and Wheel Assembly

. . . . . . 7Hydraulic Wheel Motor Assembly No. 104-1171

. . . . . . 8Lower Control Assembly

. . . . . . 9Hydraulic Hose Assembly

. . . . . . 10Upper Control Assembly

. . . . . . 11Control Panel Assembly

. . . . . . 12Battery Assembly

. . . . . . 13Parking Brake Assembly

. . . . . . 14Power-Take-Off Idler Assembly

. . . . . . 15Carrier Frame As s embly

. . . . . . 16Deck Drive and Baffle Assembly

. . . . . . 17Deck Assembly No. 112-7083

. . . . . . 18Spindle Assembly No. 110-0728

. . . . . . 19Spindle Assembly No. 110-0730

. . . . . . 20Lever Assembly No. 107-1664

. . . . . . 21Deck Assembly

. . . . . . 22Deflector Assembly No. 110-0758

Description Page

Cylinder and Crankcase Assembly Kawasaki
FH580V-DS28

Piston and Crankshaft Assembly Kawasaki
FH580V-DS28

Valve and Camshaft Assembly Kawasaki
FH580V-DS28

Lubrication Equipment Assembly Kawasaki
FH580V-DS28

Cooling Equipment Assembly Kawasaki
FH580V-DS28

Electric Equipment Assembly Kawasaki
FH580V-DS28

Control Equipment Assembly Kawasaki
FH580V-DS28

Air Filter and Muffler Assembly Kawasaki
FH580V-DS28

Fuel Tank and Valve Assembly Kawasaki
FH580V-DS28

. . . . . . 23

. . . . . . 24

. . . . . . 25

. . . . . . 26

. . . . . . 27

. . . . . . 28

. . . . . . 29

. . . . . . 30Carburetor Assembly Kawasaki FH580V-DS28

. . . . . . 31

. . . . . . 32

. . . . . . 33Starter Assembly Kawasaki FH580V-DS28

. . . . . . 34Label Assembly Kawasaki FH580V-DS28

. . . . . . 35Attachments and Accessories List

Part Description Abbreviations

Part descriptions in this catalog may include the following abbreviations.

AR. . . . . . . . . . . . . . .as required

ASM. . . . . . . . . . . . . assembly

BBC. . . . . . . . . . . . . blade brake clutch

CARR. . . . . . . . . . . . carriage

DEG. . . . . . . . . . . . . degrees

EXT. . . . . . . . . . . . . .external

FH. . . . . . . . . . . . . . . flat head

GA. . . . . . . . . . . . . . gauge

HD. . . . . . . . . . . . . . heavy-duty

HF. . . . . . . . . . . . . . . hex flange

HH. . . . . . . . . . . . . . hex head

HHF. . . . . . . . . . . . . hex head flange

HHFTF. . . . . . . . . . . hex head flange thread forming

HJ. . . . . . . . . . . . . . . hex jam

HLH. . . . . . . . . . . . . hex lag head

HOC. . . . . . . . . . . . . height-of-cut

HSBH. . . . . . . . . . . . hex socket button head

HSFH. . . . . . . . . . . . hex socket flat head

HSH. . . . . . . . . . . . . hex socket head

HWH. . . . . . . . . . . . . hex washer head

HWHTF. . . . . . . . . . .hex washer head thread

forming

HYD. . . . . . . . . . . . . hydraulic

LH. . . . . . . . . . . . . . . left hand

NI. . . . . . . . . . . . . . . nylon insert

NPTF. . . . . . . . . . . . national pipe thread fine

PFH. . . . . . . . . . . . . phillips flat head

PPH. . . . . . . . . . . . . phillips pan head

PPHTF. . . . . . . . . . . phillips pan head thread

PRH. . . . . . . . . . . . . phillips round head

PTH. . . . . . . . . . . . . phillips truss head

PTO. . . . . . . . . . . . . power-take-off

RH. . . . . . . . . . . . . . right hand

ROPS. . . . . . . . . . . . roll-over protection system

SFH. . . . . . . . . . . . . slotted fillister head

SHH. . . . . . . . . . . . . slotted hex head

SHWH. . . . . . . . . . . . slotted hex washer head

SPH. . . . . . . . . . . . . slotted pan head

SQH. . . . . . . . . . . . . square head

SRH. . . . . . . . . . . . . slotted round head

STD. . . . . . . . . . . . . standard

TAP. . . . . . . . . . . . . . self tapping

TTH. . . . . . . . . . . . . . torx truss head

forming

Footnotes

n

Not illustrated

p

Obtain from your local Kawasaki dealer

o

Not serviced separately

2

3356-900 Rev B

Engine and Clutch Assembly

Ref Part No. Qty. Description

Screw-HWH1

32144-4
3220-2
114-3418
1-513075
112-7069
32128-20
1-613235
104-6373
1-633630
1-633543-03
1-633545
322-11
1-603610
322-7
3212-9
107-4136
105-2635
44-5940
608006
3256-23
94-5847-01
92-6877
103-1966
106-0699

2

Nut-Jam2

2

Harness-Wire3

1

Switch-Solenoid4

1

Grommet5

1

Nut-HF6

6

Washer7

4

Tube-Retainer8

1

Grommet-Brake9

2

Strap-Clutch, Brake10

1

Spacer11

2

Screw-HH12

1

Washer-Spring13

2

Screw-HH14

4

Screw-HH15

1

Washer16

1

Clutch / Brake17

1

Pulley18

1

Key-Square19

1

Washer-Flat20

5

Cover-Pulley21

1

Valve-Drain, Oil24

1

Adapter25

1

Decal-Warning26

1

Ref Part No. Qty. Description

p

322-9
2412-87
3255-8
112-9707
32149-2
56-6360
2412-72
12-3270
3253-4
2412-134
3290-378
103-1964

1

Engine-Kawasaki, FH580V Ds2827
Screw-HH28

1

Clamp-Cable29

1

Washer-Lock30

1

Cable-Battery, Pos31

1

Nut-Keps32

1

Filter-Fuel33

1

Clip-Closed, Insulated34

1

Screw35

2

Washer-Lock37

2

R-Clamp42

1

Tie-Cable43

3

Hose-Drain, Oil99

1

3

3356-900 Rev B

3

Fuel System, Hydraulic Pump and Filter Assembly

Ref Part No. Qty. Description

Gas Cap ASM1

88-3980
88-4010
106-0730
103-2605
321-4
103-1947

o

103-1948
103-1949
1-523552
353-374
237-42
32128-33
3256-23
104-8121
1-633349
3296-47
32128-42
353-384
237-42
114-3400
340-101
237-30
237-79

4

1

Gasket-Cap, Gas1:3

1

Fuel Tank ASM2

1

Fitting-Fuel, Bulkhead2:2

1

Screw-HH3

2

HYD Reservoir ASM4

1

Reservoir-HYD4:1

1

Cap-Reservoir, HYD4:1:1

1

Gasket-Cap4:1:2

1

Decal-Tank, HYD4:2

1

Elbow-90 DEG5

4

O-Ring5:1

1

Nut-HF6

2

Washer-Flat7

4

Stud-Threaded8

2

Spring-Tank, Fuel9

2

Nut-Lock, NI10

2

Nut-HF11

4

Fitting-Straight12

3

O-Ring12:1

1

Pump-HYD, Left13

1

Fitting-HYD, 45 DEG14

4

O-Ring14:1

1

O-Ring14:2

1

Ref Part No. Qty. Description

4

324-5
353-212
237-42
1-633750
1-633752
104-7836
2412-98
110-4894
1-603770
322-4
3253-4
107-0588
112-7069
3253-3
321-3
114-3401

Screw-HH15
Fitting-HYD, 45 DEG16

1

O-Ring16:1

1

Filter-Oil, HYD17

1

Filter-HYD, Winter17

1

Head-Filter18

1

Clamp19

4

Hose-Fuel20

1

Valve-Fuel21

1

Screw-HH22

2

Washer-Lock23

2

Hose-Fuel24

1

Grommet25

1

Washer-Lock26

2

Screw-HH27

2

Pump-HYD, Right28

1

A1

3356-900 Rev B

Hydraulic Pump Assembly No. 114-3400 and 114-3401

Ref Part No. Qty. Description

Housing Kit1

114-0278
106-8752
106-8753
106-8754
106-8755
106-8756
104-2122
106-8757
104-2111
106-8759
103-2664
104-5311
104-5310
104-5308
104-5309
103-2666
94-1936
94-1937
105-6185
94-1907
94-6922
104-2112
94-1910
98-3252

1

End Cap Kit (W/Poppets)2

1

Pin-Headless, Straight3

2

Bolt-HF4

4

O-Ring5

1

Charge Pump Kit6

1

Gerotor ASM7

1

O-Ring8

1

Capscrew10

2

Bypass Valve Kit15

1

Input Shaft Kit18

1

Bearing-Ball19

1

Seal-Lip20

1

Spacer21

1

Ring-Retaining22

1

Cylinder Block Kit25

1

Spring-Block29

1

Washer-Block, Thrust30

1

Plate-Valve31

1

Swashplate-Variable32

1

Bearing-Thrust34

1

Trunnion ASM37

1

Guide-Slot38

1

Valve-Check (W/Poppet)42

2

Ref Part No. Qty. Description

1

106-8760
106-8761
106-8762
106-8763
114-0277

n

105-6184

Charge Relief Valve Kit44
Trunnion Seal / Retainer Kit49

1

Plug-HSH56

1

Plug-HSH66

1

Return Kit98

1

Seal Kit99

1

5

3356-900 Rev B

4

Pump Drive and Wheel Assembly

Ref Part No. Qty. Description

Nut-Lock1

3296-6
98-0776
95-2814
114-0222-01
95-1526
104-1171
340-6
237-30
237-80
3257-8
95-1529
105-0800
10-6830
104-1198
104-6320
104-1199
232-27
85-7310
242-50
325-12
3234-32
105-5648
3234-22
68-9950

6

1

Decal-Caution2

1

Decal-Shut Off, Fuel3

1

Frame ASM4

1

Shield-Trailing5

1

Motor-Wheel6

2

Fitting-HYD, Straight7

4

O-Ring7:1

1

O-Ring7:2

1

Key-Woodruff8

2

Rod-Shield9

1

Wheel Hub / Stud ASM10

2

Stud-Type, Drive10:2

4

Wheel And Tire ASM11

2

Tire11:1

1

Wheel11:2

1

Stem-Valve11:3

1

Nut-Motor, Wheel12

2

Nut-Lug13

8

Screw-HH14

8

Screw-HHF15

4

Pulley-Pump16

2

Screw-HHF17

2

Spring-Traction18

1

Ref Part No. Qty. Description

1

110-5049
27-6230
3296-39
86-4770
93-1622
323-9
3241-5
1-807272
9202204
32128-49
108-6657-01
32128-23

Belt-V19
Bolt-Wheel20

1

Nut-Lock, NI21

1

Idler Lever ASM22

1

Pulley-Idler23

1

Screw-HH24

1

Screw-Set25

4

Key26

2

Washer27

1

Nut-HHF28

8

Plate-Frame29

2

Nut-HF30

6

A2

3356-900 Rev B

Hydraulic Wheel Motor Assembly No. 104-1171

Ref Part No. Qty. Description

Seal Kit1

1-000119

o
o

o

o

o

o

3257-8
85-7310
106-5549
106-8764

1

Ring-Back Up1:1 1
Seal-Commutator1:2

1

Seal-Shaft (Viton)1:3

1

Washer-Back Up, Steel1:4

1

Ring-Seal (Viton)1:5

5

Seal-Dirt And Water1:7

1

Key-Woodruff2

1

Nut-Motor, Wheel3

1

Bolt-Special4

6

Shaft-Coupling5

1

7

3356-900 Rev B

5

Lower Control Assembly

Ref Part No. Qty. Description

Bracket-Adapter, Pump1

114-0227
322-4
3296-29
3296-2
114-0282
3217-5
105-0023
32105-13

2

Screw-HH2

4

Nut-Lock, NI3

4

Nut-Lock4

4

Screw-HH5

2

Nut-Hex6

2

Switch-Proximity9

2

Screw-SHH10

4

8

6

3356-900 Rev B

Hydraulic Hose Assembly

Ref Part No. Qty. Description

HYD Hose ASM1

112-9704
114-3430
105-5697
105-5699
114-3434

2

HYD Hose ASM2

2

HYD Hose ASM3

1

HYD Hose ASM4

1

HYD Hose ASM5

1

9

3356-900 Rev B

7

Upper Control Assembly

Ref Part No. Qty. Description

Handle ASM1

114-3435
114-3425
3234-42
32123-43
3229-1
3234-4
114-0235
114-0272
114-0260
114-0234
103-9928
3296-42
114-0268
114-0239
114-0238
3296-47
114-0241
114-0249
1-513152
1-633181
32105-13
3256-22
114-3424
114-3423

10

1

Decal-Warning1:2

1

Screw-HHF2

6

Nut-HF3

6

Screw-CARR4

2

Screw-HHF5

4

Bracket-Support6

1

Control Lever ASM7

1

Shaft-Pivot8

2

Motion Control ASM9

1

Bearing10

6

Nut-Lock, NI11

3

Cam-Lever, Handle Stop13

1

Screw-HSH14

1

Lever ASM15

1

Nut-Lock, NI16

1

Grip-Lever17

2

Spring-Extension18

1

Switch-Closed, Normally19

1

Plate-Tapped20

1

Screw-SHH21

2

Washer-Flat22

1

Decal-Control23

1

Decal-Panel, Control24

1

8

3356-900 Rev B

Ref Part No. Qty. Description

Rod-Control, Upper1

114-0275
114-0276
114-0279
110-4994
104-7050
104-8143
114-0270-03
2412-120
95-1504
32103-3
98-7249
3290-360
88-9830
3254-5
218-461
32104-76
3256-23
3290-307
32105-8
3296-2
63-8360
104-7048
110-4995
3290-378

2

Rod-Control, Lower2

2

Switch-PTO3

1

Cable-Throttle4

1

Housing-Manual5

1

Hourmeter6

1

Cover-Panel, Control7

1

R-Clamp8

2

Turnbuckle9

2

Nut-Wing10

2

Relay11

2

Screw-HH12

4

Key Switch AS M13

1

Washer-Tooth13:1

1

Nut-HH13:2

1

Screw14

6

Washer-Flat15

4

Pin-Hair16

4

Screw-SHH17

2

Nut-Lock18

6

Key-Ignition19

1

Cap-Housing20

1

Cable-Choke21

1

Tie-Cable22

4

Control Panel Assembly

Ref Part No. Qty. Description

114-0281

2

Nut-Wing, LH23

11