Toro Groundsmaster 7210 Series, 30487TC, 30487TE, 30495, 30495TC Operator's Manual

Page 1
FormNo.3428-854RevA
Groundsmaster
®
7210Series
TractionUnit
ModelNo.30487TC—SerialNo.403440001andUp ModelNo.30487TE—SerialNo.400000000andUp ModelNo.30495—SerialNo.403440001andUp ModelNo.30495TC—SerialNo.403440001andUp
*3428-854*A
Page 2
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparate product-specicDeclarationofConformity(DOC) sheet.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
g241316
Figure1
1.Modelandserialnumberlocation
Introduction
Thismachineisaride-on,rotary-bladelawnmower intendedtobeusedbyprofessional,hiredoperators incommercialapplications.Itisprimarilydesigned forcuttinggrassonwell-maintainedlawnsinparks, sportselds,andoncommercialgrounds.Itisnot designedforcuttingbrush,mowinggrassandother growthalongsidehighways,orforagriculturaluses. Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safety-alertsymbol
Contactusatwww.Toro.com.
2
g000502
PrintedintheUSA
AllRightsReserved
Page 3
Thismanualalsouses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
3
Page 4
Contents
Safety.......................................................................5
GeneralSafety...................................................5
SafetyandInstructionalDecals..........................5
Setup......................................................................12
1RaisingtheRollBar.......................................12
2InstallingtheCuttingUnit...............................12
3AdjustingtheLeft,FrontCaster
Wheel............................................................12
4CheckingtheTirePressure............................13
5InstallingWeights(forCE
Compliance)..................................................14
6CheckingtheFluidLevels..............................15
7InstallingtheDecal(CEMachines
Only).............................................................15
ProductOverview...................................................15
Controls...........................................................15
Specications..................................................18
Attachments/Accessories.................................19
BeforeOperation.................................................19
BeforeOperationSafety...................................19
AddingFuel......................................................20
CheckingtheEngine-OilLevel..........................21
CheckingtheCoolingSystem...........................21
CheckingtheHydraulicSystem........................21
AdjustingtheRollBar.......................................21
UsingtheSafety-InterlockSystem....................22
PositioningtheSeat..........................................23
ChangingtheSeatSuspension.........................24
UnlatchingtheSeat..........................................24
DuringOperation.................................................24
DuringOperationSafety...................................24
OperatingtheParkingBrake.............................26
StartingtheEngine...........................................26
DrivingtheMachine..........................................27
ShuttingOfftheEngine.....................................28
OperatingtheMower........................................28
AdjustingtheHeightofCut...............................29
OperatingTips.................................................29
AfterOperation....................................................30
GeneralSafety.................................................30
PushingtheMachine........................................30
HaulingtheMachine.........................................31
LoadingtheMachine........................................32
Maintenance...........................................................33
MaintenanceSafety..........................................33
RecommendedMaintenanceSchedule(s)...........33
DailyMaintenanceChecklist.............................35
Lubrication..........................................................36
GreasingtheBearingsandBushings................36
ServicingtheCutting-UnitGearbox
Lubricant.......................................................36
EngineMaintenance...........................................37
EngineSafety...................................................37
CheckingtheAirCleaner..................................37
ServicingtheAirCleaner..................................38
ServicingtheEngine-Oil...................................38
FuelSystemMaintenance...................................40
ServicingtheWaterSeparator.........................40
DrainingtheFuelT ank......................................40
InspectingtheFuelLinesand
Connections..................................................41
BleedingtheFuelSystem.................................41
BleedingAirfromtheInjectors..........................41
ElectricalSystemMaintenance...........................42
ElectricalSystemSafety...................................42
ServicingtheBattery.........................................42
StoringtheBattery............................................42
CheckingtheFuses..........................................42
DriveSystemMaintenance..................................43
CheckingtheTirePressure...............................43
ReplacingtheCasterWheelsand
Bearings........................................................44
CoolingSystemMaintenance..............................44
CoolingSystemSafety.....................................44
CheckingtheCoolingSystem..........................44
CleaningtheRadiator.......................................45
BrakeMaintenance.............................................45
AdjustingtheParking-BrakeInterlock
Switch...........................................................45
BeltMaintenance................................................46
CheckingtheAlternator-BeltT ension................46
ControlsSystemMaintenance.............................47
AdjustingtheControl-LeverNeutral-Interlock
Switch...........................................................47
AdjustingtheControl-LeverNeutral
Return...........................................................47
AdjustingtheTractionDriveforNeutral.............48
AdjustingtheMaximumGroundSpeed.............50
AdjustingtheTracking......................................51
HydraulicSystemMaintenance...........................52
HydraulicSystemSafety...................................52
HydraulicFluidCapacity...................................52
HydraulicFluidSpecication.............................52
CheckingtheHydraulicSystem........................52
ChangingtheHydraulicFluidAnd
Filter..............................................................53
Cleaning..............................................................53
CleaningUndertheCuttingUnit........................53
WasteDisposal.................................................53
Storage...................................................................54
StorageSafety..................................................54
PreparingtheMachineforStorage...................54
PreparingtheEngine........................................54
4
Page 5
Safety
Thismachinehasbeendesignedinaccordancewith CENstandardANSIB71.4-2017andISOEN5395 whenyouinstalltheproperCEKitsandcompletethe setupprocedures.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand functioningproperlyonthemachine.
Keepyourhandsandfeetawayfromrotating
parts.Keepclearofthedischargeopening.
Keepbystandersandchildrenoutoftheoperating
area.Neverallowchildrentooperatethemachine.
GeneralSafety
Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
Shutofftheengine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave theoperator’sposition,Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury , complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
decaloemmarkt
,which
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
BatterySymbols
Someorallofthesesymbolsareonyourbattery.
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's Manual.
fromthebattery .
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
decalbatterysymbols
5
Page 6
93-6696
1.Storedenergyhazard—readtheOperator'sManual.
decal93-6696
decal106-6755
106-6755
93-6697
1.ReadtheOperator's Manual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
2.AddSAE80w-90(API GL-5)oilevery50hours.
1.Enginecoolantunder pressure.
decal93-6697
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
decal106-9206
106-9206
1.Wheeltorquespecications
decal106-6754
2.ReadtheOperator'sManual.
1.Inputs5.Inseat
2.Notactive
3.Hightemperatureshutdown
6.Powertakeoff(PTO)10.Powertakeoff(PTO)
7.Parkingbrakeoff11.Start
4.Hightemperaturewarning8.Neutral
decal106-9290
106-9290
9.Outputs13.Start
14.Power
12.Energizetorun(ETR)
6
Page 7
decal107-1866
107-1866
Note:Thismachinecomplieswiththeindustrystandard
stabilitytestinthestaticlateralandlongitudinaltestswiththe maximumrecommendedslopeindicatedonthedecal.Reviewthe instructionsforoperatingthemachineonslopesintheOperator’s Manualaswellastheconditionsinwhichyouwouldoperatethe machinetodeterminewhetheryoucanoperatethemachineinthe conditionsonthatdayandatthatsite.Changesintheterraincan resultinachangeinslopeoperationforthemachine.Ifpossible, keepthecuttingunitsloweredtothegroundwhileoperatingthe machineonslopes.Raisingthecuttingunitswhileoperatingon slopescancausethemachinetobecomeunstable.
1.Sliding/lossofcontrolhazard;tippinghazard,drop-offs—do notturnathighspeeds;turnatlowspeeds;donotuseon slopesnearopenwater;donotuseonslopesgreaterthan 15°;stayawayfromdrop-offs.
2.Warning—iftherollbarislowered,donotweartheseatbelt; iftherollbarisraised,weartheseatbelt.
3.Warning—donotusedualrampswhenloadingontoa trailer;use1rampwideenoughforthemachine;usea rampwithaslopelessthan15°.
decal107-3069
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.T oavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
7
Page 8
110-9796
1.ReadtheOperator'sManualforinformationonfuses.
decal110-9796
110-8253
1.PTO–Off4.Continuous-variable
2.PTO—On5.Slow
3.Fast
110-8254
1.Engine–Stop3.Engine—Start
2.Engine—Run
decal110-8253
decal133-5618
133-5618
setting
decal110-8254
8
Page 9
decal110-8252
110-8252
1.ReadtheOperator'sManual.
3.Hydraulicoil5.Enginecoolant
2.Parkingbrake4.Fuel6.Engineoil
110-9781
1.Warning—readtheOperator'sManual.
2.Poisonhazard;causticliquid/chemicalburnhazard—keepchildrenawayfromthebattery.
3.Warning—donottouchthehotsurface.
4.Cutting/dismembermenthazard,fan;entanglementhazard,belt—stayawayfrommovingparts.
5.Hydraulicuidunderpressurehazard;highpressuresprayhazard;highpressureuidhazard,injectionintothebody—wear handandskinprotection.
decal110-9781
9
Page 10
120-9195
Note:Thismachinecomplieswiththeindustrystandardstabilitytestinthestaticlateralandlongitudinaltestswiththemaximum
recommendedslopeindicatedonthedecal.ReviewtheinstructionsforoperatingthemachineonslopesintheOperator’sManualas wellastheconditionsinwhichyouwouldoperatethemachinetodeterminewhetheryoucanoperatethemachineintheconditions onthatdayandatthatsite.Changesintheterraincanresultinachangeinslopeoperationforthemachine.Ifpossible,keepthe cuttingunitsloweredtothegroundwhileoperatingthemachineonslopes.Raisingthecuttingunitswhileoperatingonslopescan causethemachinetobecomeunstable.
decal120-9195
1.Warning—readtheOperator’sManual;donotoperatethe machineunlessyouaretrained.
2.Cutting/dismembermenthazard,mowerblade—keep bystandersaway;donotcarrypassengersonthemachine.
3.Sliding/lossofcontrolhazard;tippinghazard,drop-offs—do notmowneardrop-offs;keepawayfromdrop-offs;donotturn athighspeeds;turnatlowspeeds.
4.Tippinghazard—weartheseatbeltwhenarollbarisinplace; donotweartheseatbeltwhentherollbarislowered.
5.Thrownobjecthazard—keepbystandersaway;lowerthe deectorbeforeusingthemachine.
6.Warning—engagetheparkingbrake,shutofftheengine,and removethekeybeforeleavingthemachine.
7.Cutting/dismembermenthazardofhandsorfeet,mower blade—removethekeyandreadtheOperator’sManual beforeperformingmaintenance;stayawayfrommovingparts; keepallguardsandshieldsinplace.
8.Warning—wearhearingprotection.
9.Disengage
10.Engage
11.Parkingbrake
12.Starttheengine—Cleangrassanddebrisfromthemower beltandpulleys,disengagethePTO,setthedriveinneutral, engagetheparkingbrake,turnthekeytopoweronthe mower,andturnthekeyfullytostarttheengine.
13.ReadtheOperator’sManual.
120-9196
1.Forward
3.Slow
2.Fast4.Neutral6.T owvalvelocation;torque
5.Reverse
thetowvalvesto5.65to
7.91N∙m(50to70in-lb).
10
decal120-9196
7.ReadtheOperator's Manualformore informationonthehydraulic uid.
Page 11
decal127-6519
127-6519
1.Transportposition
2.Heightofcut
11
Page 12
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2 3 4 5
6
7
MediaandAdditionalParts
Description
Operator'sManual
Nopartsrequired
CuttingunitInstallationInstructions
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Production-yeardecal1
Qty.
1
Reviewitbeforeoperatingthemachine.
Qty.
1Installthecuttingunit.
RaisetheROPS.
Adjusttheleft,frontcasterwheel.
Checkthetirepressure.
Installweights.
Checkthehydraulicuid,engineoil, andcoolantlevels.
Installthedecal(CEMachinesOnly).
Use
Use
Engineowner'smanual1
Ignitionkeys2
1
RaisingtheRollBar
NoPartsRequired
Procedure
Raisetherollbar;refertoAdjustingtheRollBar(page
21).
Useittoreferenceengineinformation.
Starttheengine.
2
InstallingtheCuttingUnit
Partsneededforthisprocedure:
1
CuttingunitInstallationInstructions
Procedure
InstallthecuttingunitusingtheInstallationInstructions forthatcuttingunit.
12
Page 13
3
AdjustingtheLeft,Front CasterWheel
NoPartsRequired
Procedure
Adjusttheleft,frontcasterwheeltotheoutside positionfor72-inchcuttingunitsandtotheinside positionfor60-inchand62-inchcuttingunits.
4
CheckingtheTirePressure
NoPartsRequired
Procedure
Checkthetirepressure;refertoCheckingtheTire
Pressure(page43).
Important:Maintainpressureinalltiresto
ensureagoodquality-of-cutandpropermachine performance.Donotunderinatethetires.
13
Page 14
5
InstallingWeights(forCECompliance)
NoPartsRequired
Procedure
Machineswith183cm(72inch)decksinstalledandnootherattachmentsdonotneedaddedweighttomeet CEstandards.However,youmayneedtopurchaseandinstalladditionalweightdependingonthemowerdeck size/typeandtheattachmentsthatyouinstallonthemachine.Thefollowingtableliststhevariousattachment congurationsandtheadditionalfrontweightneededforeachmodel:
AttachmentConguration
Groundsmaster7200/7210 TractionUnitwithnoAdded Attachments
Groundsmaster7200/7210 TractionUnitandHardCanopy
Groundsmaster7200/7210 TractionUnit,HardCanopy, andRoadLightKit
Groundsmaster7200/7210 TractionUnit,HardCanopy, RoadLightKit,andJackStand
Groundsmaster7200/7210 TractionUnit,HardCanopy, andJackStand
Groundsmaster7200/7210 TractionUnit,RoadLightKit, andJackStand
Groundsmaster7200/7210 TractionUnitandRoadLight Kit
Groundsmaster7200/7210 TractionUnitandJackStand
WeightRequiredwitha
157.5cm(62inch)Base Deck(30457)
10kg(22lb)0kg(0lb)0kg(0lb)
34kg(75lb)9.5kg(21lb)15kg(33lb)
32.2kg(71lb)28.5kg(63lb)10kg(22lb)
18kg(40lb)17kg(37lb)10kg(22lb)
14kg(31lb)10kg(22lb)10kg(22lb)
0kg(0lb)0kg(0lb)0kg(0lb)
11.3kg(25lb)0kg(0lb)0kg(0lb)
0kg(0lb)0kg(0lb)0kg(0lb)
WeightRequiredwitha
183cm(72inch)Base
Deck(30353)
WeightRequiredwitha183
cm(72inch)Side-discharge
(30481)
ContactyourauthorizedT orodistributortoobtaintheappropriatekitsandweightsforyourmachine.
14
Page 15
6
CheckingtheFluidLevels
NoPartsRequired
Procedure
1.Checkthehydraulic-uidlevelbeforestarting theengine,refertoCheckingtheHydraulic
System(page52).
2.Checktheengine-oillevelbeforestartingthe engine,refertoCheckingtheEngine-OilLevel
(page38).
3.Checkthecoolingsystembeforestartingthe engine;refertoCheckingtheCoolingSystem
(page44).
ProductOverview
Figure4
1.Parking-brakelever4.Motion-controllever
2.Fuelcap(bothsides)5.Seat
3.Rollbar
6.Seatbelt
g020877
7
InstallingtheDecal(CE MachinesOnly)
Partsneededforthisprocedure:
1Production-yeardecal
Procedure
OnmachinesrequiringCEcompliance,installthe production-yeardecalincludedinthelooseparts (Figure3).
1.Ignitionswitch
2.Engine-coolant-temperature warninglight
3.Glow-pluglight
4.Power-takeoff(PTO) switch
Controls
g004492
Figure5
5.Oil-pressurewarninglight
6.Charge-indicatorlight
7.Throttlelever
8.Hourmeter
Figure3
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethemachine(Figure4and
Figure5).
g278244
15
Page 16
Motion-ControlLevers
Glow-Plug-IndicatorLight(Orange
Themotion-controlleverscontroltheforwardand rearwardmotionsaswellastheturningofthe machine.RefertoDrivingtheMachine(page27).
Parking-BrakeLever
Wheneveryoushutofftheengine,engagetheparking braketopreventaccidentalmovementofthemachine. Toengagetheparkingbrake,pulltheparking-brake leverrearwardandup(Figure6).Toreleasethe parkingbrake,pushtheparking-brakeleverforward anddown.
Figure6
1.Parking-brakelever
Light)
Theglow-plug-indicatorlight(Figure5)turnsonwhen youturntheignitionswitchtotheONposition.It remainsonfor6seconds.Whenthelightturnsoff, youcanstarttheengine.
HourMeter
Thehourmeterrecordsthenumberofhoursthat youoperatethemachinewiththekeyswitchinthe RUNposition.Usethesetimesforschedulingregular maintenance.
Engine-Coolant-Temperature WarningLight
Thislightilluminatesandthecuttingbladesstopif theengine-coolanttemperatureishigh.Ifyoudonot stopthemachineandthecoolanttemperaturerises another11°C(20°F),theengineshutsoff.
Important:Ifthemowerdeckshutsdownand
thetemperaturewarninglightison,pushthe PTOknobdown,drivetoasafe,atarea,move thethrottlelevertotheSLOWposition,move themotion-controlleversintotheNEUTRAL-LOCK position,andengagetheparkingbrake.Idlethe
g020866
engineforseveralminuteswhileitcoolstoasafe level.Shutofftheengineandcheckthecooling system;refertoCheckingtheCoolingSystem
(page44).
IgnitionSwitch
Theignitionswitchhas3positions:OFF,ON/PREHEAT, andST ART.
ThrottleLever
Thethrottlelevercontrolsthespeedoftheengine, thespeedoftheblades,and,inconjunctionwith motion-controllevers,thegroundspeedofthe machine.Movingthethrottleleverforwardtowardthe FASTpositionincreasestheenginespeed.Moving itrearwardtowardtheSLOWpositiondecreasesthe enginespeed.Alwaysrunthemachinewiththe throttleintheFASTpositionwhencuttinggrass.
Power-Takeoff(PTO)Switch
Thepower-takeoff(PTO)switchstartsandstopsthe mowerblades.
ChargeIndicator
Thechargeindicatorilluminatesifelectricalcharging systemisoperatingaboveorbelowthenormal operatingrange(Figure5).Checkand/orrepairthe electricalchargingsystem.
Oil-PressureWarningLight
Theoil-pressurewarninglightglowsiftheengine-oil pressuredropsbelowasafelevel(Figure5).Ifthe oilpressureislow,shutofftheengineanddetermine thecause.Repairtheengine-oilsystembeforeyou starttheengineagain.
16
Page 17
FuelGauge
Thefuelgauge(Figure7)indicatesthequantityoffuel remaininginthefueltanks.
Figure7
1.Fuelgauge
g004637
17
Page 18
Specications
Figure8
DescriptionFigure8
Heightwithrollbarup
Heightwithrollbardown
Overalllength
Overallwidth
Wheelbase
Wheeltread(tirecentertocenter)rear
reference
C183cm(72inches)
D
F
B
E
A
18
g242892
DimensionorWeight
125cm(49inches)
246cm(97inches)
145cm(57inches)
145cm(57-1/4inches)
114cm(45inches)
Page 19
Groundclearance15cm(6inches)
Weight,with72-inchSide-DischargeCuttingunit(30354or30481)934kg(2,060lb)
Weight,with60-inchSide-DischargeCuttingunit(30456)900kg(1,985lb)
Weight,with72-inchBaseCuttingunit(30353)876kg(1,932lb)
Weight,with62-inchBaseCuttingunit(30457)855kg(1,884lb)
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedTorodistributororgoto www.T oro.comforalistofallapprovedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe dangerous,andsuchusecouldvoidtheproductwarranty .
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Shutofftheengine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave theoperator’sposition,Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Knowhowtostopthemachineandshutoffthe
enginequickly.
Replacewornordamagedbladesandboltsinsets topreservebalance.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
FuelSafety
Useextremecareinhandlingfuel.Itisammable
anditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.
Checkthatoperator-presencecontrols,safety
switches,andguardsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Beforemowing,alwaysinspectthemachineto
ensurethattheblades,bladebolts,andcutting assembliesareingoodworkingcondition.
19
Page 20
AddingFuel
Important:Thepetroleumdieselportionmust
beultra-lowsulfur.
FuelSpecication
Neverusekeroseneorgasolineinsteadofdiesel
fuel.
Nevermixkeroseneorusedengineoilwiththe
dieselfuel.
Neverkeepfuelincontainerswithzincplatingon
theinside.
Donotusefueladditives.
PetroleumDiesel
Cetanerating:40orhigher
Sulfurcontent:Lowsulfur(<500ppm)orultra-low
sulfur(<15ppm)
FuelTable
Dieselfuelspecication
ASTMD975
No.1-DS15
No.2-DS15
EN590EuropeanUnion
ISO8217DMX
JISK2204GradeNo.2
KSM-2610
Location
USA
International
Japan
Korea
Observethefollowingprecautions:
Biodieselblendsmaydamagepaintedsurfaces.
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmayoccurforatimeafteryou
converttobiodieselblends.
Formoreinformationonbiodiesel,contactyour
authorizedT orodistributor.
FuelTankCapacity
43.5L(11.5USgallons)
FillingtheFuelTank
Important:Thefueltanksareconnected,butthe
fueldoesnottransferquicklyfromonetanktothe other.Itisimportantwhenllingthatyoupark onalevelsurface.Ifyouparkonahill,youmay inadvertentlyoverllthetanks.
Important:Donotoverllthefueltanks.
Important:Donotopenthefueltankswhen
parkedonahill.Thefuelcouldspillout.
Useonlyclean,freshdieselfuelorbiodieselfuels.
Purchasefuelinquantitiesthatcanbeusedwithin
180daystoensurefuelfreshness.
Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwinter-grade fuel(No.1-DorNo.1-D/2-Dblend)belowthat temperature.
Note:Useofwinter-gradefuelatlowertemperatures
provideslowerashpointandcoldowcharacteristics whicheasesstartingandreducesfuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.
UsingBiodiesel
Thismachinecanalsouseabiodiesel-blendedfuelof uptoB20(20%biodiesel,80%petrodiesel).
Sulfurcontent:Ultra-lowsulfur(<15ppm)
Biodieselfuelspecication:ASTMD6751or
EN14214
Blendedfuelspecication:ASTMD975,EN590, orJISK2204
g031802
Figure9
Note:Ifpossible,llthefueltanksaftereachuse.
Thisminimizesbuildupofcondensationinsidethe fueltank.
20
Page 21
CheckingtheEngine-Oil Level
Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto
CheckingtheEngine-OilLevel(page38).
CheckingtheCooling System
Beforeyoustarttheengineandusethemachine, checkthecoolingsystem;refertoCheckingthe
CoolingSystem(page21).
CheckingtheHydraulic
Important:Alwaysusetheseatbeltwhenthe
rollbarisintheraisedandlockedposition.Do notusetheseatbeltwhentherollbarisinthe loweredposition.
LoweringtheRollBar
LowertherollbarasshowninFigure11.
Note:Pushthebarforwardtorelievepressureon
thepins.
System
Beforeyoustarttheengineandusethemachine, checkthehydraulicsystem;refertoCheckingthe
HydraulicSystem(page52).
AdjustingtheRollBar
WARNING
Toavoidinjuryordeathfromrollover,keep therollbarintheraisedlockedpositionand usetheseatbelt.
Ensurethattheseatissecuredwiththeseat latch.
WARNING
Thereisnorolloverprotectionwhentheroll barisinthedownposition.
Donotoperatethemachineonuneven groundoronahillsidewiththerollbarin thedownposition.
g031636
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbar isinthedownposition.
Driveslowlyandcarefully .
Raisetherollbarassoonasclearance permits.
Checkcarefullyforoverheadclearances (i.e.,branches,doorways,electricalwires) beforedrivingunderanyobjectsanddo notcontactthem.
g031635
Figure10
Note:Securetherollbarsothatitdoesnotdamage
thehood.
21
Page 22
RaisingtheRollBar
RaisetherollbarasshowninFigure10.
UsingtheSafety-Interlock System
CAUTION
Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal
g031624
injury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
Understandingthe Safety-InterlockSystem
Thesafety-interlocksystempreventstheenginefrom startingunless:
Youaresittingontheseatortheparkingbrake
isengaged.
Thepowertakeoff(PTO)isdisengaged.
Themotion-controlleversareintheNEUTRAL-LOCK
position.
Theenginetemperatureisbelowthemaximum
operatingtemperature.
Figure11
Important:Alwaysusetheseatbeltwhenthe
rollbarisintheraisedandlockedposition.Do notusetheseatbeltwhentherollbarisinthe loweredposition.
Thesafety-interlocksystemalsoshutsoffthe enginewhenyoumovethetractioncontrolsfrom theNEUTRAL-LOCKpositionwiththeparkingbrake engaged.IfyourisefromtheseatwhenthePTO isengaged,thereisa1-seconddelayandthenthe engineshutsoff.
g031631
TestingtheSafety-Interlock System
ServiceInterval:Beforeeachuseordaily
Testthesafety-interlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorized ServiceDealerrepairthesafetysystemimmediately .
1.Sitontheseat,engagetheparkingbrake,and movethePTOtotheONposition.Trystarting theengine;theengineshouldnotcrank.
2.Sitontheseat,engagetheparkingbrake, andmovethePTOtotheOFFposition. Moveeithermotion-controlleveroutofthe NEUTRAL-LOCKposition.Trystartingtheengine; theengineshouldnotcrank.Repeatforother motion-controllever.
3.Sitontheseat,engagetheparkingbrake,move thePTOswitchtotheOFFposition,andmove themotion-controlleverstotheNEUTRAL-LOCK
22
Page 23
position.Starttheengine.Whiletheengineis running,releasetheparkingbrake,engagethe PTO,andriseslightlyfromtheseat;theengine shouldshutoffwithin2seconds.
4.Withoutanoperatorontheseat,engagethe parkingbrake,movethePTOswitchtotheOFF position,andmovethemotion-controlleversto theNEUTRAL-LOCKposition.Starttheengine. Whiletheengineisrunning,centereithermotion control;theengineshouldshutoffwithin2 seconds.Repeatfortheothermotion-control lever.
5.Withoutanoperatorontheseat,disengagethe parkingbrake,movethePTOswitchtotheOFF position,andmovethemotion-controllevers totheNEUTRAL-LOCKposition.Trystartingthe engine;theengineshouldnotcrank.
UsingtheSCMtoDiagnose SystemProblems
Themachineisequippedwithastandardcontrol module(SCM)monitoringsystemthattracksthe functionofvariouskeysystems.TheSCMislocated undertherightcontrolpanel.Accessitthroughthe sidepanelcover(Figure12).Toopenthesidepanel cover,releasethe2latchesandpulloutonit.
g004927
Figure13
1.Hightemperatureshutdown—theenginetemperaturehas exceededsafelevelsandtheenginehasbeenshutdown. Checkthecoolingsystem.
2.Hightemperaturewarning—theenginetemperatureis approachingunsafelevelsandthecuttingunithasbeen shutdown.Checkthecoolingsystem.
3.Operatorisintheseat.
4.ThePTOison.
5.Theparkingbrakeisnotengaged.
6.Controlsareinneutral.
7.TheSCMisreceivingpowerandisoperational.
PositioningtheSeat
Figure12
1.Sidepanelcover
2.Latches
OnthefaceoftheSCMare11LEDsthatilluminate toindicatevarioussystemconditions.Youcanuse7 oftheselightsforsystemdiagnosis.RefertoFigure
13foradescriptionofwhateachlightmeans.For
detailsonusingtherestoftheSCMfunctions,referto theServiceManual,availablethroughyourauthorized Torodistributor.
Theseatmovesforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.
Toadjust,movetheleversidewaystounlocktheseat (Figure14).
g004495
Figure14
g008962
23
Page 24
ChangingtheSeat Suspension
DuringOperation
Theseatisadjustabletoprovideasmoothand comfortableride.Positiontheseatwhereyouare mostcomfortable.
Toadjustit,turntheknobinfronteitherdirectionto providethebestcomfort(Figure15).
Figure15
1.Seat-suspensionknob
UnlatchingtheSeat
Toaccessthehydraulicandothersystemsunderthe seat,unlatchtheseatandswingitforward.
1.Usetheseatpositionadjustmentlevertoslide theseatallthewayforward.
2.Pulltheseatlatchforwardandliftuptounlatch theseat(Figure16).
DuringOperationSafety
GeneralSafety
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
Wearappropriateclothing,includingeye
protection;longpants;substantial,slip-resistant footwear;andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty
g019768
damagemayoccur.
Beforeyoustarttheengine,ensurethatalldrives
areinneutral,theparkingbrakeisengaged,and youareintheoperatingposition.
Donotcarrypassengersonthemachineandkeep
bystandersandchildrenoutoftheoperatingarea.
Operatethemachineonlyingoodvisibilitytoavoid
holesorhiddenhazards.
Avoidmowingonwetgrass.Reducedtraction
couldcausethemachinetoslide.
Keepyourhandsandfeetawayfromrotating
parts.Keepclearofthedischargeopening.
Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
1.Seatlatch
Figure16
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscureyour vision.
Stopthebladeswheneveryouarenotmowing.
Stopthemachine,removethekey,andwaitfor
allmovingpartstostopbeforeinspectingthe attachmentafterstrikinganobjectorifthereis anabnormalvibrationinthemachine.Makeall necessaryrepairsbeforeresumingoperation.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalkswiththe machine.Alwaysyieldtheright-of-way.
g020871
Disengagethedrivetothecuttingunit,shut
offtheengine,removethekey,andwaitforall movingpartstostopbeforeadjustingtheheightof cut(unlessyoucanadjustitfromtheoperating position).
24
Page 25
Operatetheengineonlyinwell-ventilatedareas.
Exhaustgasescontaincarbonmonoxide,which islethalifinhaled.
Neverleavearunningmachineunattended.
Beforeyouleavetheoperator’sposition,dothe
following:
–Parkthemachineonalevelsurface.
–Disengagethepowertakeoffandlowerthe
attachments.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey(if
equipped).
–Waitforallmovementtostop.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.
Donotusethemachineasatowingvehicle.
Useaccessories,attachments,andreplacement
partsapprovedbyT oroonly .
RolloverProtectionSystem (ROPS)Safety
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Y ouareresponsibleforsafeslope operation.Operatingthemachineonanyslope requiresextracaution.
Evaluatethesiteconditionstodetermineifthe
slopeissafeformachineoperation,including surveyingthesite.Alwaysusecommonsense andgoodjudgmentwhenperformingthissurvey .
Reviewtheslopeinstructionslistedbelowfor
operatingthemachineonslopesandtodetermine whetheryoucanoperatethemachineinthe conditionsonthatdayandatthatsite.Changes intheterraincanresultinachangeinslope operationforthemachine.
Avoidstarting,stopping,orturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction.Maketurnsslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steering,orstabilityisinquestion.
Removeormarkobstructionssuchasditches,
holes,ruts,bumps,rocks,orotherhiddenhazards. Tallgrasscanhideobstructions.Uneventerrain couldoverturnthemachine.
DonotremoveanyoftheROPScomponentsfrom
themachine.
Ensurethattheseatbeltisattachedandthatyou
canreleaseitquicklyinanemergency.
Checkcarefullyforoverheadobstructionsanddo
notcontactthem.
KeeptheROPSinsafeoperatingconditionby
thoroughlyinspectingitperiodicallyfordamage andkeepingallthemountingfastenerstight.
ReplacedamagedROPScomponents.Donot
repairoralterthem.
Alwaysusetheseatbeltwiththerollbarinthe
raisedposition.
TheROPSisanintegralsafetydevice.Keepa
foldingrollbarintheraisedandlockedposition, andusetheseatbeltwhenoperatingthemachine withtherollbarintheraisedposition.
Lowerafoldingrollbartemporarilyonlywhen
necessary.Donotweartheseatbeltwhenthe rollbarisfoldeddown.
Beawarethatthereisnorolloverprotectionwhen
afoldedrollbarisinthedownposition.
Beawarethatoperatingthemachineonwet
grass,acrossslopes,ordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.
Useextremecautionwhenoperatingthemachine
neardrop-offs,ditches,embankments,water hazards,orotherhazards.Themachinecould suddenlyrolloverifawheelgoesovertheedge ortheedgecavesin.Establishasafetyarea betweenthemachineandanyhazard.
Identifyhazardsatthebaseoftheslope.
Iftherearehazards,mowtheslopewitha pedestrian-controlledmachine.
Ifpossible,keepthecuttingunit(s)loweredtothe
groundwhileoperatingonslopes.Raisingthe cuttingunit(s)whileoperatingonslopescancause themachinetobecomeunstable.
Useextremecautionwithgrass-collectionsystems
orotherattachments.Thesecanchangethe stabilityofthemachineandcausealossofcontrol.
Checktheareathatyouwillbemowingandnever
folddownafoldingrollbarinareaswherethere areslopes,drop-offs,orwater.
25
Page 26
OperatingtheParking
StartingtheEngine
Brake
Alwaysengagetheparkingbrakewhenyoustopthe machineorleaveitunattended.
EngagingtheParkingBrake
WARNING
Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.
Donotparkthemachineonslopesunlessthe wheelsarechockedorblocked.
Note:Theglowpluglightilluminatesfor6seconds
whenyouturntheignitionkeytotheRUNposition. TurntheignitiontotheST ARTpositionafterthelight goesout.
Important:Usestartingcyclesofnomorethan
15secondsperminutetoavoidoverheatingthe startermotor.
Important:Operatethemachinewiththethrottle
leverintheSLOWpositioninboththeforward andreversedirectionsfor1to2minutesafter changingtheengineoil,overhaulingeitherthe engine,transmission,orwheelmotor,andwhen youstarttheengineforthersttime.Operatethe liftleverandPTOlevertoensurethattheyoperate properly.Shuttheengineoff,checkuidlevels, andcheckforoilleaks,looseparts,andanyother noticeablemalfunctions.
Figure17
ReleasingtheParkingBrake
Figure18
g027914
g027915
g191137
Figure19
Note:LeavethethrottlemidwaybetweentheSLOW
andFASTpositionsuntiltheengineandhydraulic systemwarmup.
26
Page 27
DrivingtheMachine
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFASTpositionforbest performance.AlwaysoperateintheFASTthrottle positionwhenrunningpoweredattachments.
CAUTION
Themachinecanturnveryrapidly.Youmay losecontrolofitandcausepersonalinjuryor damagethemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking sharpturns.
1.Releasetheparkingbrake.
Note:Theengineshutsoffifyoumovethe
motion-controlleversoutoftheNEUTRAL-LOCK positionwiththeparkingbrakeengaged.
2.Movetheleverstothecenter,unlockedposition.
3.Drivethemachineasfollows:
Tomovestraightforward,slowlypushthe
motion-controlleversforward(Figure20).
Tomovestraightrearward,slowlypullthe
motion-controlleversrearward(Figure20).
Toturn,slowthemachinebypullingbackon
bothleversandthenpushforwardonthe leverontheoppositesidefromwhichyou wanttoturn(Figure20).
Tostop,pullthemotion-controlleverstothe
NEUTRALposition.
Note:Thefartheryoumovethemotion-control
leversineitherdirection,thefasterthemachine movesinthatdirection.
Figure20
1.Motion-control lever—NEUTRAL-LOCK position
2.Center,unlockedposition5.Frontofthemachine
3.Forward
4.Backward
g004532
27
Page 28
ShuttingOfftheEngine
OperatingtheMower
CAUTION
Childrenorbystandersmaybeinjuredifthey attempttomoveoroperatethetractorwhile itisunattended.
Alwaysremovetheignitionkeyandengage theparkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
UsingtheDeck-LiftSwitch
Thedeck-liftswitchraisesandlowersthecuttingunit (Figure22).Theenginemustberunningforyouto usethislever.
Figure21
g244208
g020873
Figure22
1.Deck-liftswitch
Tolowerthecuttingunit,pushthedeck-liftswitch
down(Figure22).
Important:Whenyoulowerthecuttingunit,
itsetsinaoat/idleposition.
Toraisethemoverdeck,pushthedeck-liftswitch
up(Figure22).
Important:Donotcontinuetoholdtheswitch
upordownafterthemowerhasfullyraisedor lowered.Doingsodamagesthehydraulicsystem.
28
Page 29
EngagingthePowerTakeoff(PTO)
Thepower-takeoff(PTO)switchstartsandstopsthe mowerbladesandsomepoweredattachments.
Note:Iftheengineiscold,allowtheenginetowarm
up5to10minutesbeforeengagingthePTO.
Figure23
DisengagingthePTO
locatedinthesecondrow.Thisdoesnotadd 6mm(1/4inch)tothe15.8cm(6inch)position.
g243799
Figure24
AdjustingtheHeightofCut
Youcanadjusttheheightofcutfrom2.5to15.8cm (1to6inches)in6mm(1/4inch)incrementsby relocatingthestoppinintodifferentholelocations.
1.Withtheenginerunning,pushthedeck-lift switchupuntilthecuttingunitisfullyraisedand releasetheswitchimmediately(Figure22).
2.Rotatethestoppinuntiltherollpininitlinesup withtheslotsintheholesintheheight-of-cut bracketandremoveit(Figure25).
3.Selectaholeintheheight-of-cutbracket correspondingtotheheightofcutdesired,insert thepin,androtateitdowntolockitinplace (Figure25).
Note:Thereare4rowsofholepositions
(Figure25).Thetoprowgivesyoutheheightof cutlistedabovethepin.Thesecondrowdown givesyoutheheightlistedplus6mm(1/4inch). Thethirdrowdowngivesyoutheheightlisted plus12mm(1/2inch).Thebottomrowgivesyou theheightlistedplus18mm(3/4inch).Forthe
15.8cm(6inch)position,thereisonly1hole,
g020870
Figure25
1.Stoppin2.Height-of-cutstop
g009174
4.Adjusttheanti-scalprollersandskidsas required.
OperatingTips
FastThrottleSetting/Ground Speed
Tomaintainenoughpowerforthemachineanddeck whilemowing,operatetheengineattheFASTthrottle positionandadjustyourgroundspeedforconditions. Decreasethegroundspeedastheloadonthecutting bladesincrease;increasethegroundspeedasthe loadonthebladesdecrease.
AlternatingtheMowingDirection
Alternateyourmowingdirectiontoavoidmaking rutsintheturf,whichcanappearovertime.This alsohelpstodisperseclippings,whichenhances decompositionandfertilization.
CuttingSpeed
Toimprovecutquality,useaslowergroundspeed incertainconditions.
29
Page 30
AvoidingaLowCut
Ifthemachinecuttingwidthiswiderthanthemachine thatyoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.
SelecttheProperHeight-of-Cut SettingtoSuitConditions
AfterOperation
GeneralSafety
Shutofftheengine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave theoperator’sposition,Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Removeapproximately25mm(1inch)orno morethan1/3ofthegrassbladewhencutting.In exceptionallylushanddensegrass,youmayneed toslowdowntheforwardspeedand/orraisethe height-of-cuttothenexthighersetting.
Important:Ifyouarecuttingmorethan1/3ofthe
grassblade,oraremowinginsparselonggrass ordryconditions,usetheatsailofthebladesto reduceair-bornechaff,debris,andstrainonthe deck-drivecomponents.
CuttingLongGrass
Ifyouallowthegrasstogrowslightlylongerthan normal,orifthegrasscontainsahighdegreeof moisture,raisethecuttingheighttoahighersetting andcutthegrassatthissetting.Thencutthegrass againusingthelower,normalsetting.
KeepingtheMowerClean
Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildup insidethemower,cuttingqualityeventuallybecomes unsatisfactory.
Toreducetheriskofrehazard,keeptheengine, mufer,batterycompartment,parkingbrake,cutting units,andfuelstoragecompartmentfreeofgrass, leaves,orexcessivegrease.Cleanupanyspilledoil orfuel.
Cleangrassanddebrisfromthecuttingunits,
mufers,andenginecompartmenttohelpprevent res.Cleanupoilorfuelspills.
Ifthecuttingunitsareinthetransportposition,use
thepositivemechanicallock(ifavailable)before youleavethemachineunattended.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Removethekeyandshutoffthefuel(ifequipped)
beforestoringorhaulingthemachine.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
Maintainandcleantheseatbelt(s)asnecessary
PushingtheMachine
Inanemergency ,youcanmovethemachineavery shortdistancebyactuatingthebypassvalvesinthe hydraulicpumpandpushingthemachine.
Important:Alwayspushthemachinebyhand
andneveralongdistance.Nevertowthemachine, becausedamagetothehydraulicsystemmay occur.
Important:Thebypassvalvesmustbeopen
wheneveryoupushortowthemachine.Close thevalvesonceyouhavepushedortowedthe machinetothedesiredlocation.
MaintainingtheBlades
Maintainsharpbladesthroughoutthecutting
season.Sharpbladescreateacleancutwithout tearingorshreddingthegrassblades.Tearing andshreddingcausesgrasstoturnbrownatthe edges,whichslowsgrowthandincreasesthe chanceofdisease.
Checkthebladesdailyforsharpnessandfor
anywearordamage.Sharpenthebladesas necessary.
Ifabladeisdamagedorworn,replaceit
immediatelywithagenuineT ororeplacement blade.RefertothecuttingunitOperator’sManual forinstructionstoreplacetheblade.
1.Lifttheseat;refertoUnlatchingtheSeat(page
24)
2.Locatethebypassvalves(Figure26)androtate eachbypassvalvecounterclockwise1turn.
Note:Thisallowshydraulicuidtobypassthe
pump,enablingthewheelstoturn.
Important:Donotrotatethebypassvalves
morethan1turn.Thispreventsvalvesfrom comingoutofthebodyandcausinguidto runout.
30
Page 31
Figure26
HaulingtheMachine
Useaheavy-dutytrailerortrucktohaulthemachine. Ensurethatthetrailerortruckhasallthenecessary brakes,lighting,andmarkingasrequiredbylaw. Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyou,yourfamily, pets,orbystandersavoidinjury .
WARNING
Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.
Donotdrivethemachineonapublicstreet
g004644
orroadway.
1.Rightbypassvalve
3.Ensurethattheparkingbrakeisdisengagedand pushthemachinetothedesiredlocation.
4.Closethevalvesbyrotatingeachvalve1 clockwiseturn(Figure26).
2.Leftbypassvalve
Note:Donotovertightenthevalves.
5.Torquethevalvestoapproximately8N∙m(71 in-lb).
Important:Ensurethatthebypassvalves
areclosedbeforeyoustarttheengine. Runningtheenginewithopenbypassvalves causesthetransmissiontooverheat.
1.Ifyouareusingatrailer,connectittothetowing vehicle,andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Loadthemachineontothetrailerortruck;refer toLoadingtheMachine(page32).
4.Shutofftheengine,removethekey,engagethe parkingbrake,andclosethefuelvalve.
5.Usethetie-downloopsonthemachineto securelyfastenittothetrailerortruckwith straps,chains,cable,orropes(Figure27).
1.Tractionunittie-downloops
31
g191318
Figure27
Page 32
LoadingtheMachine
Useextremecautionwhenloadingorunloading machinesontoatraileroratruck.Useafull-width rampthatiswiderthanthemachineforthisprocedure. Drivethemachineuprampsinreverseanddriveit downrampsinaforwarddirection(Figure28).
Figure28
g027995
1.Drivethemachineupthe rampinreverse.
2.Drivethemachineforward downtheramp.
Important:Donotusenarrowindividualramps
foreachsideofthemachine.
WARNING
Loadingthemachineontoatrailerortruck increasesthepossibilityoftipoverandcould causeseriousinjuryordeath.
Useextremecautionwhenoperatinga machineonaramp.
Whenloadingorunloadingthemachine, usetheseatbeltandensurethattheroll barisintheraisedposition.Ensurethat therollbarcanclearthetopofanenclosed trailer.
Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.
1.Full-widthrampinstowed position
2.Sideviewoffull-width rampinloadingposition
3.Notgreaterthan15°
g027996
Figure29
4.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground
5.“H”indicatestheheightof thetrailerortruckbedto theground.
6.Trailer
Donotexceeda15°anglebetweenthe rampandtheground,orbetweentheramp andthetrailerortruck.
Ensurethattheramplengthisatleast4 timesaslongastheheightofthetraileror truckbedtotheground.Thisensuresthat therampangledoesnotexceed15°onat ground.
Drivethemachineuprampsinreverseand driveitdownrampsinaforwarddirection.
Whiledrivingthemachineonaramp,avoid suddenaccelerationordeceleration,as thiscouldcausealossofcontrolora tipoversituation.
32
Page 33
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
MaintenanceSafety
Beforeyouleavetheoperator’sposition,dothe
following:
–Parkthemachineonalevelsurface. –Disengagethepowertakeoffandlowerthe
attachments. –Engagetheparkingbrake. –Shutofftheengineandremovethekey(if
equipped). –Waitforallmovementtostop.
Allowmachinecomponentstocoolbefore
performingmaintenance.
Ifthecuttingunitsareinthetransportposition,use
thepositivemechanicallock(ifequipped)before youleavethemachineunattended.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Ifpossible,donotperformmaintenancewhilethe
engineisrunning.Keepawayfrommovingparts.
Supportthemachinewithjackstandswhenever
youworkunderthemachine.
Carefullyreleasepressurefromcomponentswith
storedenergy.
Keepallpartsofthemachineingoodworking
conditionandallhardwaretightened,especially blade-attachmenthardware.
Replaceallwornordamageddecals.
Toensuresafe,optimalperformanceofthe
machine,useonlygenuineTororeplacement parts.Replacementpartsmadebyother manufacturerscouldbedangerous,andsuchuse couldvoidtheproductwarranty.
Aftertherst10hours
Aftertherst50hours
Aftertherst200hours
Beforeeachuseordaily
Every50hours
Every100hours
Every150hours
Every200hours
•Torquetheframe-mountingbolts.
•Torquethewheellugnuts.
•Changethecutting-unitgearboxlubricant.
•Changetheengineoilandlter.
•Changethehydraulicuidandlter.
•Testthesafety-interlocksystem.
•Checktheengineoillevel.
•Checktheenginecoolantlevel.
•Cleantheradiatorwithcompressedair(moreoftenindirtyanddustyconditions).
•Checkthehydraulicuidlevel.
•Cleanthecuttingunitandmachine.
•Cleanthemachine.
•Cleanandmaintaintheseatbelt.
•Greasethebearingandbushinggreasettings(moreoftenindirtyordusty conditionsandaftereverywashing).
•Checkbatterycableconnections.
•Checkthetirepressure.
•Checkthealternator-belttension.
•Checkthelubricantinthecutting-unitgearbox.
•Changetheengineoilandlter.
•Inspectthecooling-systemhosesandseals.Replacethemifcrackedortorn.
•Torquethewheellugnuts.
33
Page 34
MaintenanceService
Every400hours
Every800hours
Interval
MaintenanceProcedure
•Changethecutting-unitgearboxlubricant.
•Servicetheair-cleanerlter.—servicethelteralsowhentheair-cleanerindicator showsred;servicetheair-cleanerltermorefrequentlyinextremelydustyordirty conditions.
•Servicetheaircleaner.
•Replacethefuel-ltercanisterforthewaterseparator.
•Drainwaterorothercontaminantsfromthewaterseparator.
•Inspectthefuellinesandconnections.
•Drainandcleanthefueltank.
•Changethehydraulicuidandlter.
•Inspecttheengine-valveclearance.Refertoyourengineowner’smanual.
Every1,500hours
Beforestorage
Every2years
•Replacemovinghoses.
•Drainandcleanthefueltank.
•Flushandreplacethecooling-systemuid.
Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.
Note:Downloadafreecopyoftheelectricalorhydraulicschematicbyvisitingwww.T oro.comandsearching
foryourmachinefromtheManualslinkonthehomepage.
Important:Thefastenersonthecoversofthismachinearedesignedtoremainonthecoverafter
removal.Loosenallthefastenersoneachcoverafewturnssothatthecoverisloosebutstillattached, thengobackandloosenthemuntilthecovercomesfree.Thispreventsyoufromaccidentallystripping theboltsfreeoftheretainers.
34
Page 35
DailyMaintenanceChecklist
Duplicatethispageforroutineuse.
Checkthesafety-interlock operation.
Checkthegrassdeector inthedownposition(if applicable).
Checktheparking-brake operation.
Checkthefuellevel.
Checkthehydraulicuid level.
Checktheengine-oillevel.
Checkthecooling-system uidlevel.
Checkthedrainwater/fuel separator.
Checktheair-lterrestriction indicator.
Checktheradiatorand screenfordebris
Checkforunusualengine noises.
Checkforunusualoperating noises.
Checkthehydraulichoses fordamage
Checkforuidleaks.
Checkthetirepressure.
Checktheinstrument operation.
Checktheconditionofthe blades.
Lubricateallgreasettings.
Cleanthemachine
Touchupdamagedpaint.
1.Iftheindicatorshowsred
1
2
3
Fortheweekof: MaintenanceCheckItem
Mon.Tues.Wed.Thurs.Fri.
Sat.Sun.
2.Checkglowplugandinjectornozzlesifyounoticehardstarting,excesssmoke,orroughrunning.
3.Immediatelyaftereverywashing,regardlessoftheintervallisted.
Notationforareasofconcern
Inspectionperformedby:
ItemDate
35
Information
Page 36
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
Lubrication
GreasingtheBearingsand Bushings
ServiceInterval:Every50hours(moreoftenindirty
ordustyconditionsandafterevery washing).
Themachinehasgreasettingsthatyoumust lubricateregularlywithNo.2lithiumgrease.Lubricate moreoftenindirtyordustyconditionsbecausedirt cangetintothebearingsandbushingsandcause acceleratedwear.
1.Wipethegreasettingscleansothatforeign mattercannotbeforcedintothebearingor bushing.
2.Pumpgreaseintothettings.
3.Wipeoffexcessgrease.
Note:Improperwash-downprocedurescan
negativelyaffectbearinglife.Donotwashdown themachinewhenitisstillhotandavoiddirecting high-pressureorhigh-volumesprayatthebearings orseals.
3.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.
4.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
5.Liftthefootrest,exposingthetopofthecutting unit.
6.Removethedipstick/llplugfromthetopofthe gearboxandmakesurethatthelubricantis betweenthemarksonthedipstick(Figure30).
ServicingtheCutting-Unit GearboxLubricant
ThegearboxisdesignedtooperatewithSAE EP90Wgearlube.Althoughthegearboxcomes fromthefactorywithlubricant,checkthelevelofthe lubricantinthecuttingunitbeforeoperatingitandas recommendedintheDailyMaintenanceChecklist
(page35).
CheckingtheCutting-Unit GearboxLubricant
ServiceInterval:Every150hours
1.Positionthemachineandcuttingunitonalevel surface.
2.Lowerthecuttingunittothe2.5cm(1inch) heightofcut.
g004502
Figure30
1.Fillpluganddipstick
7.Ifthelubricantlevelislow,addenoughlubricant untilthelevelisbetweenthemarksonthe dipstick.
Important:Donotoverllthegearbox;
overllingthegearboxmaydamageit.
36
Page 37
ChangingtheCutting-Unit GearboxLubricant
EngineMaintenance
ServiceInterval:Aftertherst50hours
Every400hours
1.Positionthemachineandcuttingunitonalevel surface.
2.Lowerthecuttingunittothe2.5cm(1inch) heightofcut.
3.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.
4.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
5.Liftthefootrest,exposingthetopofthecutting unit.
6.Removethedipstick/llplugfromthetopofthe gearbox(Figure30).
7.Placeafunnelanddrainpanunderthedrain pluglocatedunderthefrontofthegearboxand removetheplug,drainingthelubricantintothe pan.
EngineSafety
Shutofftheengineandremovethekeybefore
checkingtheoiloraddingoiltothecrankcase.
Donotchangethegovernorspeedoroverspeed
theengine.
CheckingtheAirCleaner
ServiceInterval:Every400hours—servicethelter
alsowhentheair-cleanerindicator showsred;servicetheair-cleaner ltermorefrequentlyinextremely dustyordirtyconditions.
1.Checktheair-cleanerbodyfordamage,which couldpossiblycauseanairleak.Replacea damagedair-cleanerbody.
2.Checktheair-intakesystemforleaks,damage, orloosehoseclamps.
3.Servicetheair-cleanerlter(Figure31).
Important:Donotover-servicetheairlter.
8.Replacethedrainplug.
9.Addenoughlubricant,approximately283ml(12 oz),untilthelevelisbetweenthemarksonthe dipstick.
Important:Donotoverllthegearbox;
overllingthegearboxmaydamageit.
Figure31
1.Air-cleanercover5.Air-cleanerindicator
2.Gasket
3.Filter7.Rubberoutletvalve
4.Air-cleanerbody
6.Air-cleanerlatch
g243914
4.Ensurethatthecoverisseatedcorrectlyand sealswiththeair-cleanerbody.
37
Page 38
ServicingtheAirCleaner
ServiceInterval:Every400hours
Note:Ifthefoamgasketinthecoverisdamaged,
replaceit.
ServicingtheEngine-Oil
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Important:Avoidusinghigh-pressureair,which
couldforcedirtthroughthelterintotheintake tract.
Important:Donotcleantheusedltertoavoid
damagetotheltermedia.
Important:Donotuseadamagedlter.
Important:Donotapplypressuretotheexible
centerofthelter.
Theengineisshippedwithoilinthecrankcase; however,checktheoillevelbeforeandafteryourst starttheengine.Checktheoillevelbeforeoperating themachineeachdayoreachtimeyouusethe machine.
Thecrankcasecapacityisapproximately3.8 L(4quarts)withthelter.Usehigh-qualityengineoil thatmeetsthefollowingspecications:
APIClassicationLevelRequired:CH-4,CI-4or
higher.
Preferredoil:SAE15W-40(above0°F(-17°C)
Alternateoil:SAE10W-30or5W-30(all
temperatures)
Note:T oroPremiumEngineoilisavailablefromyour
distributorineither15W-40or10W-30viscosity.See thepartscatalogforpartnumbers.
1.Parkthemachineonalevelsurface,lowerthe cuttingunit,movethethrottlelevertotheSLOW position,shutofftheengine,andremovethekey fromtheignitionswitch.
2.Openthehood.
Figure32
3.Removethedipstick,wipeitclean,installthe dipstickintothetube,andpullitoutagain.
4.Checktheengine-oillevel.
Iftheoilisbetweenthemarksonthedipstick (FofFigure33),theengineoilisatasufcient level.Iftheoilisbelowthelowermarkonthe dipstick(BofFigure33),addmoreoiluntilthe oillevelisbetweenthemarksonthedipstick.
g243913
38
Page 39
Figure33
g029301
ChangingtheEngineOilAndFilter
ServiceInterval:Aftertherst50hours
Every150hours
Ifpossible,runtheenginejustbeforechangingthe oilbecausewarmoilowsbetterandcarriesmore contaminantsthancoldoil.
1.Positionthemachineonalevelsurface.
2.Openthehood.
3.Changetheoil(Figure34).
g027477
Figure35
5.Fillthecrankcasewithoil;refertoCheckingthe
Engine-OilLevel(page38).
Figure34
4.Replacetheoillter(Figure35).
g031623
39
Page 40
FuelSystem
ServicingtheWater
Maintenance
DANGER
Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.
Useafunnelandllthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.
Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelistothe bottomofthellerneck.
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.
Storefuelinaclean,safety-approved containerandkeepthecapinplace.
Separator
ServiceInterval:Every400hours
Every400hours
Figure36
DrainingtheFuelTank
ServiceInterval:Every800hours—Drainandclean
thefueltank.
Beforestorage—Drainandcleanthefueltank.
Inadditiontothelistedserviceinterval,drainandclean thetankifthefuelsystembecomescontaminatedorif youarestoringthemachineforanextendedperiod. Usecleanfueltoushoutthetank.
40
g031412
Page 41
InspectingtheFuelLines andConnections
ServiceInterval:Every400hours/Yearly(whichever
comesrst)
Inspectthefuellinesfordeterioration,damage,or looseconnections.
BleedingtheFuelSystem
1.Parkthemachineonalevelsurface.Ensure thatthefueltankisatleasthalffull.
2.Unlatchandraisethehood.
3.Placearagundertheair-bleedscrewonthe fuel-injectionpumpandopenit(Figure37).
enginedoesnotstart,airmaybetrapped betweeninjectionpumpandinjectors;referto
BleedingAirfromtheInjectors(page41).
BleedingAirfromthe Injectors
Note:Usethisprocedureonlyifyoupurgedthe
fuelsystemthroughnormalprimingproceduresand theenginedoesnotstart;refertoBleedingtheFuel
System(page41).
1.Placearagunderthepipeconnectioncoming fromtheinjectionpumptotheNo.1injector nozzleasillustratedinFigure38.
Figure37
1.Fuel-injection-pumpbleedscrew
4.TurntheignitionkeytotheONposition.
Note:Theelectricfuelpumpbeginsoperation,
therebyforcingairoutattheair-bleedscrew.
CAUTION
Theenginemaystartduringthis procedure.Movingfansandbeltsina runningenginecanseverelyinjureyou orbystanders.
Keephands,ngers,loose clothing/jewelry,andhairaway fromtheenginefanandbeltduringthis procedure.
5.LeavethekeyintheONpositionuntilasolid streamoffuelowsoutaroundthescrew.
6.TightenthescrewandturnthekeytotheOFF position.
g007881
Figure38
g007882
1.PipeconnectionfromtheinjectionpumptotheNo.1 injectornozzle
2.MovethethrottletotheFASTposition.
3.TurntheignitionkeytotheSTARTpositionand
watchthefuelowaroundtheconnector.
CAUTION
Theenginemaystartduringthis procedure.Movingfansandbeltsina runningenginecanseverelyinjureyou orbystanders.
Keephands,ngers,loose clothing/jewelry,andhairaway fromtheenginefanandbeltduringthis procedure.
4.Tightenthepipeconnectorsecurelywhenit
attainsasolidow.
5.TurnthekeytotheOFFposition.
6.Repeatthisprocedurefortheremainingnozzles.
Note:Normally,theengineshouldstartafter
youbleedthefuelsystem.However,ifthe
41
Page 42
ElectricalSystem Maintenance
ElectricalSystemSafety
Disconnectthebatterybeforerepairingthe
machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.
Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.
ServicingtheBattery
ServiceInterval:Every50hours
Keepthetopofthebatteryclean.Ifyoustore themachineinalocationwheretemperaturesare extremelyhigh,thebatterywillrundownmorerapidly thanifthemachineisstoredinalocationwherethe temperatureiscool.
Keepthetopofthebatterycleanbywashingit periodicallywithabrushdippedinammoniaor bicarbonateofsodasolution.Flushthetopsurface withwateraftercleaningit.Donotremovethellcaps whilecleaningthebattery.
Thebatterycablesmustbetightontheterminalsto providegoodelectricalcontact.
Ifcorrosionoccursattheterminals,disconnectthe cables,negative(-)cablerst,andscrapetheclamps andterminalsseparately.Connectthecables,positive (+)cablerst,andcoattheterminalswithpetroleum jelly.
WARNING
WARNING
Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.
StoringtheBattery
Ifyouarestoringthemachinemorethan30days, removethebatteryandchargeitfully .Eitherstore itonashelforonthemachine.Donotconnect thecablesifyoustoreitonthemachine.Storethe batteryinacoolenvironmenttopreventthebattery fromdischargingrapidly .T opreventthebatteryfrom freezing,makesureitisfullycharged.Thespecic gravityofafullychargedbatteryis1.265to1.299.
CheckingtheFuses
Thefusesarelocatedunderthecontrolpanel.Access themthroughthesidepanelcover(Figure39).T o openthesidepanelcover,releasethe2latchesand pulloutonit.
Ifthemachinestopsorhasotherelectricalsystem issues,checkthefuses.Graspeachfuseinturnand removethem1atatime,checkingifanyareblown.
Important:Ifyouneedtoreplaceafuse,always
usethesametypeandamperage-ratedfuseas theoneyouarereplacing,otherwiseyoucould damagetheelectricalsystem.Refertothedecal nexttothefusesforadiagramofeachfuseand itsamperage(Figure40).
Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery , donotallowthebatteryterminalstotouch anymetalpartsofthemachine.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.
Note:Ifafuseblowsfrequently,youmayhavea
shortintheelectricalsystemandshouldhaveit servicedbyaqualiedservicetechnician.
42
Page 43
Figure39
DriveSystem Maintenance
CheckingtheTirePressure
ServiceInterval:Every50hours
Checkthepressureafterevery50operatinghoursor monthly,whicheveroccursrst(Figure41).
Maintaintheairpressureinthefrontandreartires. Thecorrectairpressureis124kPa(15psi)inthe reartiresand103kPa(25psi)inthecasterwheels. Uneventirepressurecancauseanunevencut. Checkthetireswhentheyarecoldtogetthemost accuratepressurereading.
g004495
1.Sidepanelcover
2.Latch
g001055
Figure41
decal110-9796nc
Figure40
43
Page 44
ReplacingtheCaster
CoolingSystem
WheelsandBearings
1.Obtainanewcaster-wheelassembly,cone bearings,andbearingsealsfromyour AuthorizedT oroDistributor.
2.Removethelocknutfromthebolt(Figure42).
Figure42
1.Locknut
2.Bearingspacer
3.Outerbearingseal
4.Conebearing
5.Innerbearingseal
6.Spacer
7.Casterwheel
8.Axlebolt
9.Casterfork
Maintenance
CoolingSystemSafety
Swallowingenginecoolantcancausepoisoning;
keepoutofreachfromchildrenandpets.
Dischargeofhot,pressurizedcoolantortouching
ahotradiatorandsurroundingpartscancause severeburns.
Alwaysallowtheenginetocoolatleast15
minutesbeforeremovingtheradiatorcap.
Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
Donotoperatethemachinewithoutthecovers
inplace.
Keepyourngers,handsandclothingclearof
rotatingfananddrivebelt.
CheckingtheCooling
g004760
System
ServiceInterval:Beforeeachuseordaily
Thecoolingsystemislledwitha50/50solutionof waterandpermanentethyleneglycolantifreeze.The capacityofthecoolingsystemis7.5L(6USqt).
1.Checkthelevelofthecoolantintheexpansion tank(Figure43).
3.Graspthecasterwheelandslidetheboltout oftheforkorpivotarm.
4.Discardtheoldcasterwheelandbearings.
5.Assemblethecasterwheelbypushingthecone bearingsandseals,packedwithgrease,intothe wheelhub,positionedasshowninFigure42.
6.Slidethespacerintothewheelhubthrough thebearings,captivatingthespacerinsidethe wheelhubwith2bearingspacers.
Important:Ensurethattheseallipsarenot
foldedinward.
7.Installthecaster-wheelassemblybetweenthe castorforkandsecureitinplacewiththebolt andlocknut.
8.Tightenthelocknutuntilthewheelnolonger spinsfreely,thenbackitoffjustuntilthewheel spinsfreely .
9.Attachagreaseguntothegreasettingonthe casterwheelandllitwithNo.2lithiumgrease.
Note:Thecoolantlevelshouldbebetweenthe
marksonthesideofthetank.
g004649
Figure43
1.Expansiontank
44
Page 45
2.Ifcoolantlevelislow,removetheexpansion-tank capandreplenishthesystem.
BrakeMaintenance
Important:Donotoverll.
3.Installtheexpansion-tankcap.
CleaningtheRadiator
ServiceInterval:Beforeeachuseordaily
Every1,500hours—Replacemovinghoses.
Every200hours—Inspectthecooling-system hosesandseals.Replacethemifcrackedor torn.
Every2years—Flushandreplacethe cooling-systemuid.
Cleantheradiatortopreventtheenginefrom overheating.
Note:Ifthecuttingunitorengineshutsoffdueto
overheating,checktheradiatorforexcessivebuildup ofdebris.
Cleantheradiatorasfollows:
1.Openthehood.
Adjustingthe Parking-BrakeInterlock Switch
1.Stopthemachine,movethemotion-control leverstotheNEUTRAL-LOCKposition,engagethe parkingbrake,andremovetheignitionkey.
2.Removetheboltssecuringthefrontpaneland removethepanel(Figure44).
2.Workingfromthefansideoftheradiator,blow outdebriswithlowpressure(345kPaor50psi), compressedair.Repeatfromthefrontofthe radiatorandtheotherfanside.
Important:Donotusewater.
3.Afteryouthoroughlycleantheradiator,cleanout debristhatmayhavecollectedinthechannelat theradiatorbase.
4.Closethehood.
g020875
Figure44
1.Bolt
2.Controlpanel
3.Loosenthe2jamnutssecuringtheparking-brake interlockswitchtothemountingbracket.
45
1.Brake-shaftsensor
2.4mm(5/32inch)
g031811
Figure45
3.Jamnut
4.Parking-brakeinterlock switch
Page 46
4.Movetheswitchupordownonthebracketuntil thedistancebetweenthebrake-shaftsensor andtheswitchplungeris4mm(5/32inch)as showninFigure45.
Note:Makesurethatthebrake-shaftsensor
doesnotcontacttheswitchplunger.
BeltMaintenance
Checkingthe Alternator-BeltTension
5.Securetheswitchjamnuts.
6.Testtheadjustmentasfollows:
A.Ensurethattheparkingbrakeisengaged
andyouarenotsittingontheseat,then starttheengine.
B.Movethecontrolleversoutofthe
NEUTRAL-LOCKposition.
Note:Theengineshouldshutoff.Ifnot,
checktheadjustmentthatyoumadetothe switch.
7.Installthefrontpanel.
ServiceInterval:Every100hours
1.Apply44N(10lb)offorcetothealternatorbelt, midwaybetweenthepulleys.
2.Ifthedeectionisnot10mm(3/8inch),loosen thealternatormountingbolts(Figure46).
g008932
Figure46
1.Mountingbolt2.Alternator
3.Increaseordecreasethealternator-belttension.
4.Tightenthemountingbolts.
5.Checkthedeectionofthebeltagaintoensure thatthetensioniscorrect.
46
Page 47
ControlsSystem Maintenance
AdjustingtheControl-Lever Neutral-InterlockSwitch
1.Stopthemachine,movethemotion-control leverstotheNEUTRAL-LOCKposition,engagethe parkingbrake,andremovetheignitionkey.
2.Removetheboltssecuringthefrontpaneland removethepanel(Figure47).
Figure48
1.Controllever3.Screw
2.Neutral-interlockswitch
4.Holdingthecontrolleveragainsttheframe, movetheswitchtowardtheleveruntilthe distancebetweentheleverandswitchbodyis
0.4to1mm(0.015to0.045inch)asshownin
Figure48.
4.0.4to1mm(0.015to
0.045inch)
g004763
Figure47
1.Bolt
2.Controlpanel
3.Loosenthe2screwssecuringtheinterlock switch(Figure48).
g020875
5.Securetheswitch.
6.Repeatsteps3to5fortheotherlever.
7.Installthefrontpanel.
AdjustingtheControl-Lever NeutralReturn
Ifthemotion-controlleversdonotalignwiththe neutralslotswhenreleasedfromtheREVERSE position,adjustmentisrequired.Adjusteachlever, spring,androdseparately.
1.DisengagethePTO,movethecontrolleverto theNEUTRAL-LOCKposition,andengagethe parkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removetheboltssecuringthefrontpaneland removethepanel(Figure49).
47
Page 48
1.Bolt
2.Controlpanel
Figure49
g020875
Figure51
1.NEUTRALposition2.NEUTRAL-LOCKposition
g004918
4.MovethecontrollevertotheNEUTRALposition
butnotlocked(Figure51).
5.Pulltheleverbackuntiltheclevispin(onan armabovethepivotshaft)contactstheendof theslot(justbeginningtoputpressureonthe spring)asshowninFigure50.
Figure50
1.Clevispin
2.Slot
3.Jamnut
4.Adjustmentbolt
5.Y oke
7.Ifadjustmentisneeded,loosenthenutandjam nutagainsttheyoke(Figure50).
8.Applyingslightrearwardpressureonthe motion-controllever,turntheheadofthe adjustmentboltintheappropriatedirectionuntil thecontrolleveriscenteredintheNEUTRAL-LOCK position(Figure50).
Note:Rearwardpressureontheleverkeeps
thepinattheendoftheslotandallowthe adjustmentbolttomovethelevertothe appropriateposition.
9.Tightenthenutandjamnut(Figure50).
10.Repeatsteps4through9fortheothercontrol lever.
11.Installthefrontpanel.
g004651
AdjustingtheTraction DriveforNeutral
Makethisadjustmentwiththedrivewheelsturning.
6.Checkwherethecontrolleverisrelativetonotch intheconsole(Figure51).
Note:Thecontrollevershouldbecentered,
allowinglevertopivotoutwardtothe NEUTRAL-LOCKposition.
DANGER
Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseaserious injury.
Usejackstandswhensupportingthe machine.
Donotusehydraulicjacks.
48
Page 49
WARNING
Theenginemustberunningtoperformthis adjustment.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.
Keephands,feet,face,clothing,andother bodypartsawayfromrotatingparts,mufer, andotherhotsurfaces.
1.Raisetheframeontostablejackstandssothat thedrivewheelscanrotatefreely.
2.Slidetheseatforward,unlatchit,andswingitup andforward.
3.Disconnecttheelectricalconnectorfromthe seatsafetyswitch.
4.Temporarilyinstallajumperwireacrossthe terminalsinthewireharnessconnector.
5.Starttheengine,ensurethatthethrottleleveris midwaybetweentheFASTandSLOWpositions, andreleasetheparkingbrake.
Note:Themotion-controlleversmustbein
theNEUTRAL-LOCKpositionwhileyoumakeany adjustments.
g004488
Figure52
6.Adjustthepumprodlengthononesideby rotatingthehexshaft,intheappropriate direction,untilthecorrespondingwheelisstillor slightlycreepinginreverse(Figure52).
1.Rightpumprod5.Jamnut
2.Leftpumprod6.Hexshaft
3.Balljoint7.Balljoint
4.Bolt
7.Movethemotion-controlleverforwardand reverse,thenbacktoneutral.
Note:Thewheelmuststopturningorslightly
creepinreverse.
8.MovethethrottlelevertotheFASTposition.
Note:Makesurethatthewheelremains
stoppedorslightlycreepsinreverse;adjustit ifnecessary .
9.Repeatsteps6through8fortheothersideof themachine.
10.Tightenthejamnutsattheballjoints(Figure50).
11.MovethethrottlelevertotheSLOWpositionand shutofftheengine.
12.Removethejumperwirefromthewireharness connectorandplugtheconnectorintotheseat switch.
49
Page 50
WARNING
Theelectricalsystemdoesnotperform propersafetyshutoffwiththejumper wireinstalled.
Removethejumperwirefromthe wireharnessconnectorandplugthe connectorintotheseatswitchwhen youcompleteadjustment.
Neveroperatethemachinewiththe jumperinstalledandtheseatswitch bypassed.
13.Lowertheseatintoposition.
14.Removethejackstands.
AdjustingtheMaximum GroundSpeed
1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Removetheboltssecuringthefrontpaneland removethepanel(Figure53).
Figure54
1.Stopbolt
2.Controllever4.1.5mm(0.060inch)
5.Threadthestopboltallthewayin(awayfrom thecontrollever).
6.Pushthecontrolleverallthewayforwarduntilit stopsandholditthere.
7.Threadthestopboltout(towardthecontrol lever)untilthereisagapof1.5mm(0.060 inch)betweentheheadofthestopboltandthe controllever.
3.Jamnut
Note:Ifyouwanttoreducethemaximum
machinespeed,backeachstopboltoutan equalamounttowardthecontrolleveruntilyou reachthedesiredmaximumspeed.Youmay needtotestyouradjustmentseveraltimes.
8.Tightenthejamnuttosecurethestopboltin place.
g004766
Figure53
1.Bolt
2.Controlpanel
4.Loosenthejamnutonthestopboltforacontrol lever(Figure54).
9.Repeatsteps4through8fortheothercontrol lever.
10.Installthefrontpanel.
11.Ensurethatthemachinedrivesstraightand doesnotturnwhenbothcontrolleversare pushedallthewayforward.
Note:Ifthemachineturns,thestopboltsare
g020875
50
notevenlysetandyouneedtoadjustthem further.
Page 51
AdjustingtheTracking
1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Loosentheboltssecuringthecontrollevers (Figure55).
Figure55
1.Controllever
2.Control-leverpost
3.Bolts
4.Havesomeonepushthecontrol-leverposts(not thecontrollevers)allthewayforwardintothe maximum-speedpositionandholdthemthere.
5.Adjustthecontrolleverssothattheylineupand tightenthebolts,securingtheleverstotheposts (Figure56).
g004919
g001656
Figure56
51
Page 52
HydraulicSystem
Checkthelevelofthehydraulicuidbeforeyourst starttheengineanddailythereafter.
Maintenance
HydraulicSystemSafety
Seekimmediatemedicalattentionifuidisinjected
intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.
Ensurethatallhydraulic-uidhosesandlinesare
ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.
Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic uid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic system.
HydraulicFluidCapacity
Thereservoirisapproximately4.7liters(5quarts).
1.Positionthemachineonalevelsurface.
2.Movethemotion-controlleverstothe NEUTRAL-LOCKpositionandstarttheengine.
Note:Runtheengineatthelowestpossible
rpmtopurgethesystemofair.
Important:DonotengagethePTO.
3.Raisethedecktoextendtheliftcylinders,shut offtheengine,andremovethekey.
4.Raisetheseattoaccessthehydraulicuidtank.
5.Removethehydraulicllcapfromthellerneck (Figure57).
HydraulicFluid Specication
Thereservoirislledatthefactorywith high-qualitytractortransmission/hydraulicuid.The recommendedreplacementuidisasfollows:
ToroPremiumTransmission/HydraulicTractor Fluid(Availablein19L(5gallon)pailsor208L(55
gallon)drums.SeethePartsCatalogoryourT oro Distributorforpartnumbers).
Alternateuids:IftheT orouidisnotavailable, Mobil®424hydraulicuidmaybeused.
Note:T orowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions.
Manyhydraulicuidsarealmostcolorless,making itdifculttospotleaks.Areddyeadditiveforthe hydraulicsystemoilisavailablein20ml(2/3oz) bottles.Onebottleissufcientfor15to22L(4to6 USgallons)ofhydraulicuid.OrderPartNo.44-2500 fromyourauthorizedTorodistributor.
g004494
Figure57
1.Dipstick2.Fillcap
6.Removethedipstickandwipeitwithacleanrag (Figure57).
7.Placethedipstickintothellerneck;then removeitandcheckthelevelofuid(Figure57).
Note:Ifthelevelisnotwithinthenotchedarea
ofthedipstick,addenoughhigh-qualityhydraulic uidtoraisetheleveltowithinthenotchedarea.
Important:Donotoverll.
8.Replacethedipstickandthreadthellcap nger-tightontothellerneck.
CheckingtheHydraulic System
ServiceInterval:Beforeeachuseordaily
9.Checkallhosesandttingsforleaks.
52
Page 53
ChangingtheHydraulic FluidAndFilter
Cleaning
ServiceInterval:Aftertherst200hours
Every800hours
1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Placealargepanunderthehydraulicreservoir andtransmissioncaseandremovetheplugs, drainingallofthehydraulicuid(Figure58).
CleaningUndertheCutting Unit
ServiceInterval:Beforeeachuseordaily
1.DisengagethePTO,movethemotion-control leverstotheNEUTRAL-LOCKposition,and engagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Raisethecuttingunittothetransportposition.
4.Raisethefrontofthemachineusingjackstands.
5.Thoroughlycleantheundersideofthecutting unitwithwater.
WasteDisposal
Engineoil,batteries,hydraulicuid,andengine coolantarepollutants.Disposeoftheseaccordingto yourstateandlocalregulations.
Figure58
1.Hydraulic-reservoirdrain plug
2.Filter
4.Cleantheareaaroundthehydraulicuidlter
andremovethelter(Figure58).
5.Immediatelyinstallanewhydraulicuidlter.
6.Installthehydraulic-reservoirand
transmission-casedrainplugs.
7.Fillthereservoirtotheproperlevel
(approximately5.7Lor6USqt);referto
CheckingtheHydraulicSystem(page52).
8.Starttheengineandcheckforoilleaks.Allow
theenginetorunforabout5minutes,thenshut itoff.
9.After2minutes,checkthelevelofthehydraulic
uid;refertoCheckingtheHydraulicSystem
(page52).
3.Transmission-casedrain plug
g004652
53
Page 54
Storage
StorageSafety
Shutofftheengine,removethekey(ifequipped),
andwaitforallmovementtostopbeforeyouleave theoperator’sposition.Allowthemachinetocool beforeadjusting,servicing,cleaning,orstoringit.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
PreparingtheMachinefor Storage
Important:Donotusebrackishorreclaimed
watertocleanthemachine.
1.Removethekeyfromtheignitionswitchand storeitinamemorableplace.
2.Thoroughlycleanthemachine,deck,and engine,payingspecialattentiontotheseareas:
Radiatorandradiatorscreen
Underneaththedeck
Underthedeckbeltcovers
Counterbalancesprings
PTO-shaftassembly
Allgreasettingsandpivotpoints
Insidethecontrolbox
Beneaththeseatplateandtopofthe
transmission
3.Checkandadjustfrontandreartirepressure; refertoCheckingtheTirePressure(page43).
4.Remove,sharpen,andbalancethemower blades.Installthebladesandtorquetheblade fastenersto115to149N∙m(85to110ft-lb).
5.Checkallfastenersforloosenessandtighten themasnecessary.T orquethe6boltssecuring themowerdeckframetothetractionunit(Figure
59)to359N∙m(265ft-lb).
g004905
Figure59
Rightsidenotshown.
1.Bolts
6.Greaseoroilallgreasettings,pivotpoints,and transmission-bypass-valvepins.Wipeoffany excesslubricant.
7.Lightlysandandusetouchuppaintonpainted areasthatarescratched,chippedorrusted. Repairanydentsinthemetalbody .
8.Servicethebatteryandcablesasfollows:
A.Removethebatteryterminalsfromthe
batteryposts.
B.Cleanthebattery,terminals,andpostswith
awirebrushandbakingsodasolution.
C.Coatthecableterminalsandbatteryposts
withGrafo112Xskin-overgrease(T oroPart No.505-47)orpetroleumjellytoprevent corrosion.
D.Slowlyrechargethebatteryfor24hours
every60daystopreventleadsulfationof thebattery .
PreparingtheEngine
1.Draintheengineoilfromtheoilpanandinstall thedrainplug.
2.Changetheengineoilandlter;referto
ChangingtheEngineOilAndFilter(page39).
3.Filltheenginewiththedesignatedquantityof engineoil;refertoCheckingtheEngine-Oil
Level(page38).
4.Starttheengineandrunitatidlespeedfor2 minutes.
5.Drainthefuelfromthefueltank,fuellines, pump,lter,andseparator.Flushthefueltank withcleandieselfuelandconnectallfuellines.
54
Page 55
6.Thoroughlycleanandservicetheair-cleaner assembly.
7.Sealtheair-cleanerinletandtheexhaustoutlet withweatherproofmaskingtape.
8.Checktheoil-llercapandfuel-tankcapto ensurethattheyaresecurelyinplace.
55
Page 56
Notes:
Page 57
Notes:
Page 58
EEA/UKPrivacyNotice
Toro’sUseofYourPersonalInformation
TheT oroCompany(“T oro”)respectsyourprivacy .Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty , processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.T oromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.
RetentionofyourPersonalInformation
Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.
Toro’sCommitmenttoSecurity
YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.
AccessandCorrection
Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichT orohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.
374-0282RevC
Page 59
CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly .ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesT oroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Page 60
TheToroWarranty
Two-Y earor1,500HoursLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship for2yearsor1,500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
Astheproductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Repairsforproductissues causedbyfailuretoperformrequiredmaintenanceandadjustmentsarenot coveredunderthiswarranty.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partsconsumedthroughusethatarenotdefective.Examplesofparts
whichareconsumed,orusedup,duringnormalProductoperation include,butarenotlimitedto,brakepadsandlinings,clutchlinings, blades,reels,rollersandbearings(sealedorgreasable),bedknives, sparkplugs,castorwheelsandbearings,tires,lters,belts,andcertain sprayercomponentssuchasdiaphragms,nozzles,andcheckvalves.
Failurescausedbyoutsideinuence,including,butnotlimitedto,
weather,storagepractices,contamination,useofunapprovedfuels, coolants,lubricants,additives,fertilizers,water ,orchemicals.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear,anddeterioration.Normal
“wearandtear”includes,butisnotlimitedto,damagetoseatsdueto wearorabrasion,wornpaintedsurfaces,scratcheddecalsorwindows.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumber ofkilowatt-hourstheycandeliverduringtheirlifetime.Operating, recharging,andmaintenancetechniquescanextendorreducetotal batterylife.Asthebatteriesinthisproductareconsumed,theamount ofusefulworkbetweenchargingintervalswillslowlydecreaseuntilthe batteryiscompletelywornout.Replacementofwornoutbatteries, duetonormalconsumption,istheresponsibilityoftheproductowner. Note:(Lithium-Ionbatteryonly):Pro-ratedafter2years.Refertothe batterywarrantyforadditionalinformation.
LifetimeCrankshaftWarranty(ProStripe02657Model
Only)
TheProstripewhichisttedwithagenuineT oroFrictionDiscand Crank-SafeBladeBrakeClutch(integratedBladeBrakeClutch(BBC)+ FrictionDiscassembly)asoriginalequipmentandusedbytheoriginal purchaserinaccordancewithrecommendedoperatingandmaintenance procedures,arecoveredbyaLifetimeWarrantyagainstenginecrankshaft bending.Machinesttedwithfrictionwashers,BladeBrakeClutch(BBC) unitsandothersuchdevicesarenotcoveredbytheLifetimeCrankshaft Warranty.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
NoteRegardingEmissionsWarranty
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentation.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contactyourAuthorizedToroServiceCenter .
374-0253RevF
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