Toro 30363N, 30465N, 30468N, Groundsmaster 7210, 30464N Operator's Manual

...
FormNo.3383-154RevA
Groundsmaster
®
7210Traction Unitwith72in,62in,and60in Mowers
ModelNo.30363N—SerialNo.314000001andUp ModelNo.30464N—SerialNo.314000001andUp ModelNo.30465N—SerialNo.314000001andUp ModelNo.30468N—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3383-154*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawnsinparks,sportselds,andon commercialgrounds.Itisnotdesignedforcuttingbrush, mowinggrassandothergrowthalongsidehighways,orfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
YoumaycontactT orodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1identiesthelocationofthe
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
ToroRidingMowerSafety........................................5
SlopeIndicator.......................................................7
SafetyandInstructionalDecals.................................8
Setup...........................................................................14
1AdjustingtheROPS.............................................14
2CheckingtheTirePressure....................................14
3CheckingFluidLevels...........................................15
4ReadingtheManualsandViewingtheTraining
Materials............................................................15
ProductOverview.........................................................15
Controls...............................................................16
Specications........................................................17
Attachments/Accessories........................................17
Operation....................................................................18
AddingFuel...........................................................18
FillingtheFuelTank...............................................19
CheckingtheEngineOilLevel.................................19
CheckingtheCoolingSystem...................................19
CheckingtheHydraulicSystem................................19
UsingtheRolloverProtectionSystem(ROPS)............19
ThinkSafetyFirst...................................................20
OperatingtheParkingBrake....................................21
StartingandStoppingtheEngine..............................21
DrivingtheMachine...............................................22
StoppingtheMachine.............................................23
OperatingtheMower..............................................23
AdjustingtheHeight-of-Cut....................................24
AdjustingtheSkid(s)...............................................25
AdjustingtheRearAnti-ScalpRollers........................25
AdjustingtheRollers...............................................26
TheSafetyInterlockSystem.....................................27
PositioningtheSeat................................................28
UnlatchingtheSeat.................................................29
PushingtheMachinebyHand..................................29
LoadingMachines..................................................30
TransportingMachines............................................31
OperatingTips......................................................31
Maintenance.................................................................33
RecommendedMaintenanceSchedule(s)......................33
DailyMaintenanceChecklist....................................34
PremaintenanceProcedures........................................35
Lubrication...............................................................35
GreasingtheBearingsandBushings..........................35
ServicingtheMowerDeckGearBox
Lubricant...........................................................37
EngineMaintenance..................................................38
AirCleanerMaintenance........................................38
ServicingtheEngineOil..........................................39
FuelSystemMaintenance...........................................40
ServicingtheWaterSeparator..................................40
CleaningtheFuelTank............................................41
FuelLinesandConnections.....................................41
BleedingtheFuelSystem.........................................41
BleedingAirFromtheInjectors................................41
ElectricalSystemMaintenance....................................42
ServicingtheBattery...............................................42
StoringtheBattery..................................................43
CheckingtheFuses.................................................43
DriveSystemMaintenance.........................................44
CheckingtheTirePressure......................................44
ReplacingtheCastorWheelsandBearings..................44
CoolingSystemMaintenance......................................45
CheckingtheCoolingSystem..................................45
CleaningtheRadiator..............................................45
BrakeMaintenance....................................................46
AdjustingtheParkingBrakeInterlockSwitch..............46
BeltMaintenance......................................................47
CheckingtheAlternatorBelt...................................47
ReplacingtheBladeDriveBelts................................47
ControlsSystemMaintenance.....................................48
AdjustingtheControlLeverNeutralInterlock
Switch...............................................................48
AdjustingtheControlLeverNeutralReturn...............48
AdjustingtheTractionDriveforNeutral....................49
AdjustingtheMaximumGroundSpeed.....................50
AdjustingtheTracking............................................51
HydraulicSystemMaintenance....................................52
CheckingtheHydraulicSystem................................52
ChangingtheHydraulicOilandFilter........................52
MowerDeckMaintenance...........................................53
ServicingtheCuttingBlades.....................................53
CorrectingMowerDeckMismatch...........................56
AdjustingtheMowerDeckPitch..............................56
ReplacingtheGrassDeector..................................57
Cleaning...................................................................58
CleaningUndertheMower......................................58
WasteDisposal.......................................................58
Storage........................................................................58
Machine................................................................58
Engine..................................................................59
3
Safety
ThisMachinemeetsorexceedsANSIB71.4–2012 specicationsineffectatthetimeofproduction
Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentiontothe safetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theinstructionmayresultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN standardEN836:1997andANSIB71.4-2012.
Thisproductiscapableofamputatinghandsandfeetand throwingobjects.Alwaysfollowallsafetyinstructionsto avoidseriousinjuryordeath.
Training
ReadtheOperator'sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,and theproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulationscan restricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessionaland
practicalinstruction.Suchinstructionshouldemphasize:
theneedforcareandconcentrationwhenworking
withride-onmachines;
controlofaride-onmachineslidingonaslopewill
notberegainedbytheapplicationofthecontrol levers.Themainreasonsforlossofcontrolare:
insufcientwheelgrip,especiallyonwetgrass;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrectloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallobjectswhichmaybethrownby themachine.
Replacefaultysilencers/mufers.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged. Replacewornordamagedbladesandboltsinsetsto preservebalance.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwherethereis
anopename,spark,orpilotlightsuchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandrefuelit
ontheground.Ifthisisnotpossible,thenrefuelsuch equipmentwithaportablecontainer,ratherthanfroma fueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete. Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllfueltank.Replacefuelcapandtighten
securely.
Operation
Bealert,slowdownandusecautionwhenmakingturns.
Lookbehindandtothesidebeforechangingdirections.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageallblade
attachmentclutchesandshiftintoneutral.
Rememberthereisnosuchthingasasafeslope.Travel
ongrassslopesrequiresparticularcare.Toguardagainst overturning:
donotstoporstartsuddenlywhenonaslope;
useslowspeedsonslopesandduringtightturns;
4
stayalertforhumpsandhollowsandotherhidden
hazards;
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesfromrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirectdischargeof
materialtowardbystandersnorallowanyonenearthe machinewhileinoperation.
Neveroperatethemachinewithdamagedguards,shields,
orwithoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatingtheengineatexcessivespeedmay increasethehazardofpersonalinjury.
Beforeleavingtheoperator'sposition:
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,and
removetheignitionkey:
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthelawn
mower;
afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbeforerestarting andoperatingtheequipment;
ifthemachinestartstovibrateabnormally(check
immediately).
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
Disengagedrivetoattachmentswhentransportingornot
inuse.
Stoptheengineanddisengagedrivetoattachmentbefore
refuelling.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
KeeptheROPSinsafeoperatingconditionby
periodicallythoroughlyinspectingfordamageand keepingallmountingfastenerstight.
ReplaceadamagedROPS.Donotrepairorrevise.
DonotremovetheROPS.
AnyalterationstoaROPSmustbeapprovedbythe
manufacturer.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetankinsidea
buildingwherefumesmayreachanopenameorspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuelstorage areafreeofgrass,leaves,orexcessivegrease.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,dothisoutdoors.
Onmulti-bladedmowers,takecareasmanuallyrotating
onebladecancauseotherbladestorotate.
Whenmachineistobeparked,storedorleftunattended,
lowerthemowerdeck.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usefullwidthrampsforloadingmachineintotraileror
truck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.

ToroRidingMowerSafety

RolloverProtectionSystem(ROPS)­UseandMaintenance
TheROPSisanintegralandeffectivesafetydevice.Keep
afoldingROPSintheraisedandlockedpositionanduse theseatbeltwhenoperatingthemachine.
LowerafoldingROPStemporarilyonlywhenabsolutely
necessary.Donotweartheseatbeltwhenfoldeddown.
Beawarethereisnorolloverprotectionwhenafolded
ROPSisinthedownposition.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Checktheareatobemowedandneverfolddowna
foldingROPSinareaswherethereareslopes,dropoffs orwater.
ThefollowinglistcontainssafetyinformationspecictoToro productsorothersafetyinformationthatyoumustknowthat isnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichisan
odorless,deadlypoisonthatcankillyou.Donotrun engineindoorsorinanenclosedarea.
Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerandany movingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowtocoolbeforeattempting tomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
5
Thismachineisnotdesignedorequippedforon-road
useandisa“slow-movingvehicle.”Ifyoumustcross ortravelonapublicroad,youshouldbeawareofand complywithlocalregulations,suchasrequiredlights, slowmovingvehiclesigns,andreectors.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfrombattery.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
UseonlyToroapprovedattachments.Warrantymaybe
voidedifusedwithunapprovedattachments.
SlopeOperation
Donotmowneardrop-offs,ditches,steepbanksor
water.Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,death,ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcauseslidingand lossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmernear
drop-offs,ditches,steepbanksorwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,etc.
fromthemowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocks,dips,andrisesthatchange
theoperatingangle,asroughterraincouldoverturnthe machine.
Avoidsuddenstartswhenmowinguphillbecausethe
mowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoingdownhill.
Weighttransfertothefrontwheelsmaycausedrive wheelstoslipandcauselossofbrakingandsteering.
Alwaysavoidsuddenstartingorstoppingonaslope.
Iftireslosetraction,disengagethebladesandproceed slowlyofftheslope.
Followthemanufacturer'srecommendationsforwheel
weightsorcounterweightstoimprovestability.
Useextremecarewithattachments.Thesecanchangethe
stabilityofthemachineandcauselossofcontrol.
Lowertherollbaronlywhenabsolutelynecessary.Do
notweartheseatbeltwiththerollbarfoldeddown.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
UsingtheRolloverProtectionSystem (ROPS)
Keeptherollbarintheraisedandlockedpositionand
usetheseatbeltwhenoperatingthemachine.
Becertainthattheseatbeltcanbereleasedquicklyin
theeventofanemergency.
Beawarethereisnorolloverprotectionwhentheroll
barisdown.
ChecktheareatobemowedandneverfoldtheROPSin
areaswherethereareslopes,dropoffsorwater.
6
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
107-2908
1.Thrownobjecthazard—keepbystandersasafedistance
112-1461
1.Beltrouting
fromthemachine.
2.Thrownobjecthazard—donotoperatethemowerwiththe deectoruporremoved,keepthedeectorinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
1.Warning—readtheOperator'sManualbeforeoperatingand donotoperatethismachineunlessyouaretrained.
2.Crushing/dismembermenthazardofbystanders—donot carrypassengers,keepbystandersasafedistancefromthe machine.
3.Warning—donotusedrugsoralcohol.
4.Warning—wearhearingprotection.11.Disengage
5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs, stayasafedistancefromdrop-offs,slowmachinebefore turning,donotturnathighspeeds,wearaseatbeltwhen aROPSisinplace,donotwearaseatbeltwhenROPSis lowered.
6.Tostarttheengine:clearanydebrisfromtheattachment, disengagethePTO,movethemotioncontrolleverstothe neutralposition,engagetheparkingbrake,turntheignitionto Runandwaitfortheglowpluglighttoturnoff,turntheignition keytoStart.
7.ReadtheOperator'sManual.
110-9772
8.Warning—engagetheparkingbrake,stoptheengineand removetheignitionkeybeforeleavingthemachine.
9.Cuttinghazardofhandorfoot—removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance,keepawayfrommovingparts.
10.Thrownobjecthazard—keepbystandersasafedistancefrom themachine;keepalldeectorsandshieldsinplace.
12.Engage
13.Parkingbrake
8
110-8254
1.Engine–Stop3.Engine—Start
2.Engine—Run
110-8253
1.PTO–Off4.Continuousvariable setting
2.PTO—On5.Slow
3.Fast
110-9796
1.ReadtheOperator'sManualforinformationonfuses.
110-8252
1.ReadtheOperator'sManual.
2.Parkingbrake4.Fuel6.Engineoil
3.Hydraulicoil5.Enginecoolant
9
110-9774
1.Forward
2.Fast4.Neutral6.Backward
3.Slow
93-7818
1.Warning—readtheOperator'sManualforinstructionson
torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
5.Reverse7.Towvalvelocation;torque thetowvalvesto6.78±
1.13Nm(60±10in-lbs).
8.ReadtheOperator's Manualformore informationonthehydraulic oil.
117–4979
1.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
93-6687
1.Donotstephere.
93-6697
1.ReadtheOperator's Manual.
2.AddSAE80w-90(API GL-5)oilevery50hours.
120-6604
1.Thrownobjecthazard—keepbystandersawayfromthe machine.
2.Cutting/dismembermenthazardofhand,mower blade—stayawayfrommovingparts,keepallguardsand shieldsinplace.
3.Cutting/dismembermenthazardoffoot,mowerblade—stay awayfrommovingparts,keepallguardsandshieldsin place.
10
107-2916
1.Removetheignitionkeyandreadthe Operator'sManualbeforeservicingor performingmaintenance.
1.Inputs5.Inseat
2.Notactive
3.Hightemperatureshutdown
4.Hightemperaturewarning8.Neutral
6.PowerTake-off(PTO)10.PowerTakeOff(PTO)
7.ParkingbrakeOff11.Start
2.Thrownobjecthazard—donotoperate themowerwiththedeectorupor removed,keepthedeectorinplace; keepbystandersasafedistancefrom themachine.
106-9290
9.Outputs13.Start
12.EnergizetoRun(ETR)
3.Cutting/dismembermenthazardof handorfoot,mowerblade—stayaway frommovingparts.
14.Power
110-9781
1.Warning—readtheOperator'sManual.
2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.
3.Warning—donottouchthehotsurface.
4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.
5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear protectivehandprotectionwhenhandlinghydraulicsystemcomponents.
11
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
107-1866
1.Tippinghazardandslidingorlossofcontrolhazard, drop-offs—donotturnsharplywhiletravelingfast,instead, slowdownandturngradually ,donotoperatethemachine neardrop-offs,slopesgreaterthan15degrees,orwater; keepasafedistancefromdrop-offs.
2.Warning—iftherollbarislowered,donotweartheseat belt,iftherollbarisraised,weartheseatbelt.
3.Warning—donotusesplitramps,useafullrampswhen transportingmachine,onlyuserampswithinclinesless than15degrees.
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator'sManual.
106-6755
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
106-9206
1.Wheeltorquespecications
2.ReadtheOperator'sManual.
107-3069
1.Warning–thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator'sManual;driveslowlyandcarefully.
12
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
13
Setup
G004634
1
2
3
4
5
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4
Nopartsrequired
Nopartsrequired
Nopartsrequired
Operator'sManual EngineOperator'sManual PartsCatalog OperatorTrainingMaterial Enginewarranty1
1

AdjustingtheROPS

NoPartsRequired
Procedure
1.Removethehairpincotterpinsandremovethetwo pinsfromtherollbar(Figure4).
Qty.
1 1 1 1
Note:Ifyoumustlowertherollbar,pushthebar forwardtorelievepressureonthepins,removethe pins,lowerthebarslowly,andsecureitwiththepinsso thatitdoesnotdamagethehood.
AdjusttheROPS.
Checkthetirepressure.
Checkthehydraulicuid,engineoil, andcoolantlevels.
Readthemanualsandviewthe trainingmaterialsbeforeoperatingthe machine.Usetheremainingpartsfor theinstallationofattachments.
Use
WARNING
Toavoidinjuryordeathfromrollover:keepthe rollbarintheraisedlockedpositionandusethe seatbelt.
Ensurethattherearpartoftheseatissecuredwith theseatlatch.
WARNING
Thereisnorolloverprotectionwhentherollbaris inthedownposition.
Lowertherollbaronlywhenabsolutely necessary.
Donotweartheseatbeltwhentherollbaris inthedownposition.
Driveslowlyandcarefully.
Figure4
RightSideShown
1.Rollbar3.Hairpincotterpin
2.Pin
2.Raisetherollbartotheuprightpositionandinstall thetwopinsandsecurethemwiththehairpincotter pins(Figure4).
Raisetherollbarassoonasclearancepermits.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.
Important:Lowertherollbaronlywhenabsolutely necessary.
14
2
CheckingtheTirePressure
NoPartsRequired
Procedure
Thetiresareoverinatedforshipping.Therefore,release someoftheairtoreducethepressure.Thecorrectair pressureis103kPa(15psi)inthereartiresand172kPa(25 psi)inthecasterwheels.
ProductOverview
Figure5
3

CheckingFluidLevels

NoPartsRequired
Procedure
1.Checkthehydraulicuidlevelbeforestartingthe engine,refertoCheckingtheHydraulicFluidLevel.
2.Checktheengineoillevelbeforeandafterstartingthe engine,refertoCheckingtheEngineOilLevel.
3.Checkthecoolingsystembeforestartingtheengine; refertoCheckingtheCoolingSystem.
4

ReadingtheManualsand ViewingtheTrainingMaterials

Partsneededforthisprocedure:
1
Operator'sManual
1
EngineOperator'sManual
1
PartsCatalog
1
OperatorTrainingMaterial
1Enginewarranty
1.Motioncontrollever
2.Seat6.Fuelcap(bothsides)
3.Seatbelt
4.Parkingbrakelever
1.Ignitionswitch
2.Enginecoolant temperaturewarning light
3.Glowpluglight
4.Powertakeoff(PTO) Switch
5.Mowerdeckliftlever
7.Rollbar
8.Footoperatedmowerlift pedal
Figure6
5.Oilpressurewarninglight
6.Chargeindicatorlight
7.Throttlelever
8.Hourmeter
Procedure
1.Readthemanuals.
2.Viewtheoperatortrainingmaterials.
15
Controls
Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure5andFigure6).
MotionControlLevers
Themotioncontrolleverscontroltheforwardandrearward motionsaswellastheturningofthemachine.Referto DrivingForwardorBackward.
ParkingBrakeLever
Whenevertheengineisshutoff,engagetheparkingbraketo preventaccidentalmovementofthemachine.Toengagethe parkingbrake,pulltheparkingbrakeleverrearwardandup (
Figure7).Toreleasetheparkingbrake,pushtheparking
brakeleverforwardanddown.
Figure8
1.Footoperateddeckliftlever
IgnitionSwitch
Theignitionswitchhasthreepositions:Off,On/Preheat, andStart.
Figure7
1.Parkingbrakelever
2.Mowerdeckliftlever
CAUTION
Donotparkthetractionunitonaslope.
HandOperatedDeckLiftLever
Thedeckliftlever(Figure7)activatesthehydrauliccircuit thatraisesandlowersthemowerdeck.Pullbackonthelever toraisethemowerdeckandpushforwardonittolowerit.
FootOperatedDeckLiftPedal
ThrottleLever
Thethrottlelevercontrolsthespeedoftheengine.Moving thethrottleleverforwardtowardtheFastpositionincreases theenginespeed.MovingitrearwardtowardtheSlow positiondecreasestheenginespeed.Thethrottlecontrolsthe speedofthebladesand,inconjunctionwithmotioncontrol levers,controlsgroundspeedofthemachine.Alwaysrunthe machinewiththethrottleintheFastpositionwhencutting grass.
PowerTakeOff(PTO)Switch
Thepowertakeoff(PTO)switchstartsandstopsthemower blades.
HourMeter
Thehourmeterrecordsthenumberofhourstheengine hasoperated.ItoperateswhenthekeyswitchisintheRun position.Usethesetimesforschedulingregularmaintenance.
GlowPlugLight(OrangeLight)
Thedeckliftpedal(Figure8)raisesandlowersthemower deck.Theenginemustberunningforyoutousethispedal. Pressdownonthetopoftheliftpedaltoraisethemower deckandonthebottomoftheliftpedaltolowerthemower deck.
Theglowplugindicatorlightturnsonwhentheignition switchisturnedtotheOnposition.Itremainslitfor6 seconds.Whenthelightturnsoff,theengineisreadytobe started.
16
EngineCoolantTemperatureWarning Light
Thislightglowsandthecuttingbladesstopiftheengine coolanttemperatureishigh.Ifthemachineisnotstopped andthecoolanttemperaturerisesanother20°F,theengine willstop.
Important:Ifthemowerdeckshutsdownandthe temperaturewarninglightison,pushPTOknobdown, drivetoasafeatarea,movethethrottlelevertothe Slowposition,movethemotioncontrolleversintothe neutrallockedposition,andengagetheparkingbrake. Allowtheenginetoidleforseveralminuteswhileitcools toasafelevel.Stoptheengineandcheckthecooling system;refertoCheckingtheCoolingSystem.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Length
Width(RearWheels)144.8cm(57inches)
Height(RollBarUp)182.9cm(72inches)
Height(RollBarDown)121.9cm(48inches)
Weight,Model30363N
Weight,Model30464N
Weight,Model30465N
Weight,Model30468N
246.4cm(97inches)
1011kg(2230lb)
1000kg(2206lb)
975kg(2151lb)
971kg(2140lb)
ChargeIndicator
Illuminateswhenthesystemchargingcircuitmalfunctions.
OilPressureWarningLight
Theoilpressurewarninglightglowswhentheoilpressure inenginedropsbelowasafelevel.Iflowoilpressureever occurs,stoptheengineanddeterminethecause.Repairthe damagebeforestartingtheengineagain.
FuelGauge
Thefuelgauge(Figure9)indicatesthequantityoffuel remaininginthefueltanks.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
1.Fuelgauge
Figure9
17
Operation
UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
CAUTION
Thismachineproducessoundlevelsinexcessof85 dBAattheoperatorsearandcancausehearingloss throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.
Fueltankcapacity:43.5liters(11.5USgallons)
Usesummergradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwintergrade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwintergrade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce fuellterplugging.
Useofsummergradefuelabove-7°C(20°F)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towintergradefuel.
Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.
WARNING
Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultralowsulfur.Observethe followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblended.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel.
DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.
Donotoperatewithoutentireexhaustsystemin placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.
Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipmentwithits wheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromafueldispenser nozzle.
Ifafueldispensernozzlemustbeused,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
18
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