Toro 30363TE, 30461, 30462, 30464, 30464TC Operator's Manual

FormNo.3358-640RevB

Groundsmaster

®

7200and7210

Mower

ModelNo.30360—SerialNo.280000001andUp

ModelNo.30360TE—SerialNo.280000001andUp

ModelNo.30363—SerialNo.280000001andUp

ModelNo.30363TC—SerialNo.280000001andUp

ModelNo.30363TE—SerialNo.280000001andUp

ModelNo.30461—SerialNo.280000001andUp

ModelNo.30462—SerialNo.280000001andUp

ModelNo.30464—SerialNo.280000001andUp

ModelNo.30465—SerialNo.280000001andUp

ModelNo.30464TC—SerialNo.280000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrestor,contactyour
AuthorizedServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .T oro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

©2008—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contactusatwww.T oro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................5

SoundPressureLevel...........................................6

SoundPowerLevel...............................................6

VibrationLevel.....................................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................14

1InstallingtheLeftRearTire(Model30464TC

and30363TCOnly)........................................14

2ActivatingandChargingtheBattery(Model

30464TCand30363TCOnly).........................14

3AdjustingtheROPS.........................................16

4CheckingtheTirePressure...............................16

5InstallingW eights(ForCECompliance)...........17

6CheckingFluidLevels......................................17

7ReadingtheManualsandViewingthe

TrainingMaterials...........................................17

ProductOverview......................................................18

Controls.............................................................18

Specications.....................................................20

Attachments/Accessories...................................20

Operation...................................................................21

AddingFuel.......................................................21

FillingtheFuelTank...........................................22

CheckingtheEngineOilLevel............................22

CheckingtheCoolingSystem..............................22

CheckingtheHydraulicSystem...........................22

UsingtheRolloverProtectionSystem

(ROPS)..........................................................22

ThinkSafetyFirst...............................................23

OperatingtheParkingBrake...............................24

StartingandStoppingtheEngine........................25

DrivingtheMachine...........................................26

StoppingtheMachine.........................................26

OperatingtheMower.........................................27

AdjustingtheHeight-of-Cut...............................28

AdjustingtheSkids.............................................28

AdjustingtheRearAnti-ScalpRollers..................29

AdjustingtheRollers..........................................29

TheSafetyInterlockSystem................................31

PositioningtheSeat............................................32

UnlatchingtheSeat.............................................33

PushingtheMachinebyHand.............................33

LoadingMachines..............................................34

TransportingMachines.......................................35

OperatingTips...................................................35

Maintenance...............................................................37

RecommendedMaintenanceSchedule(s)................37

DailyMaintenanceChecklist...............................38

Lubrication.............................................................39

GreasingtheBearingsandBushings....................39

ServicingtheMowerDeckGearBox

Lubricant.......................................................41

EngineMaintenance...............................................43

AirCleanerMaintenance....................................43

ServicingtheEngineOil.....................................43

FuelSystemMaintenance.......................................45

ServicingtheW aterSeparator.............................45

CleaningtheFuelTank.......................................45

FuelLinesandConnections................................45

BleedingtheFuelSystem....................................45

BleedingAirFromtheInjectors..........................46

ElectricalSystemMaintenance................................47

ServicingtheBattery...........................................47

StoringtheBattery..............................................47

CheckingtheFuses.............................................47

DriveSystemMaintenance.....................................48

CheckingtheTirePressure.................................48

ReplacingtheCastorWheelsand

Bearings.........................................................48

CoolingSystemMaintenance..................................49

CheckingtheCoolingSystem.............................49

CleaningtheRadiator.........................................50

BrakeMaintenance.................................................51

AdjustingtheParkingBrakeInterlock

Switch............................................................51

BeltMaintenance....................................................52

CheckingtheAlternatorBelt..............................52

ReplacingtheBladeDriveBelts..........................52

ControlsSystemMaintenance.................................53

AdjustingtheControlLeverNeutralInterlock

Switch............................................................53

AdjustingtheControlLeverNeutral

Return............................................................53

AdjustingtheTractionDriveforNeutral.............54

AdjustingtheMaximumGroundSpeed..............55

AdjustingtheTracking........................................56

HydraulicSystemMaintenance...............................57

CheckingtheHydraulicSystem...........................57

ChangingtheHydraulicOilAndFilter................58

MowerDeckMaintenance......................................59

ServicingtheCuttingBlades...............................59

CorrectingMowerDeckMismatch.....................61

AdjustingtheMowerDeckPitch.........................62

ReplacingtheGrassDeector.............................62

Cleaning.................................................................63

CleaningUndertheMower.................................63

WasteDisposal...................................................63

Storage.......................................................................64

Machine.............................................................64

Engine...............................................................64

Schematics.................................................................65

3

Safety

Machineswithmodelnumbers30360TE,30461,30462,
30363TC,30363TE,30464,30465,or30464TCmeet
orexceedCENstandardEN836:1997andANSI
B71.4-2004specicationsineffectatthetimeof
production.Machineswithmodelnumbers30360and
30363meetorexceedANSIB71.4–2004specications
ineffectatthetimeofproduction

Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
alwayspayattentiontothesafetyalertsymbol,which
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard
EN836:1997andANSIB71.4-2004.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

Training

•ReadtheOperator’sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstousethelawnmower.Local
regulationscanrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
controllevers.Themainreasonsforlossof
controlare:

◊insufcientwheelgrip,especiallyonwet

grass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrectloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

•Warning—fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.

Operation

•Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutchesandshiftintoneutral.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:

4

–donotstoporstartsuddenlywhenonaslope;

•Replacewornordamagedpartsforsafety .

–useslowspeedsonslopesandduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.

•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.

•Beforeleavingtheoperator’sposition:

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,and
removetheignitionkey:

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthelawn

mower;

–afterstrikingaforeignobject.Inspectthelawn

mowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting
ornotinuse.

•Stoptheengineanddisengagedrivetoattachment
beforerefuelling.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartmentandfuel
storageareafreeofgrass,leaves,orexcessivegrease.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmowers,takecareasmanually
rotatingonebladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleft
unattended,lowerthemowerdeck.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichis
anodorless,deadlypoisonthatcankillyou.Donot
runengineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.

•Thismachineisnotdesignedorequippedfor
on-roaduseandisa“slow-movingvehicle.”Ifyou
mustcrossortravelonapublicroad,youshould
beawareofandcomplywithlocalregulations,such
asrequiredlights,slowmovingvehiclesigns,and
reectors.

•Batterygasescanexplode.Keepcigarettes,sparks
andamesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.

•UseonlyToroapprovedattachments.Warrantymay
bevoidedifusedwithunapprovedattachments.

SlopeOperation

•Donotmowneardrop-offs,ditches,steepbanks
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death,
ordrowning.

•Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

5

•Removeormarkobstaclessuchasrocks,treelimbs,
etc.fromthemowingarea.Tallgrasscanhide
obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.

•Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.

SoundPressureLevel

Note:Thedatacontainedinthissectiononlypertains

tounitsmarkedwiththeCElogo().

ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof90dBA,based
onmeasurementsofidenticalmachinesperEN11201.

SoundPowerLevel

Note:Thedatacontainedinthissectiononlypertains

tounitsmarkedwiththeCElogo().

Thisunithasaguaranteedsoundpowerlevelof105
dBA,basedonmeasurementsofidenticalmachinesper
EN11094.

VibrationLevel

•Useextremecarewithattachments.Thesecan
changethestabilityofthemachineandcauseloss
ofcontrol.

UsingtheRolloverProtectionSystem
(ROPS)

•Keeptherollbarintheraisedandlockedposition
andusetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquickly
intheeventofanemergency.

•Beawarethereisnorolloverprotectionwhenthe
rollbarisdown.

•Checktheareatobemowedandneverfoldthe
ROPSinareaswherethereareslopes,dropoffsor
water.

•Lowertherollbaronlywhenabsolutelynecessary.

Donotweartheseatbeltwiththerollbarfolded
down.

•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.

Hand-Arm

Thisunitdoesnotexceedahand/armvibrationlevelof

2.5m/s
perEN1033.

2

,basedonmeasurementsofidenticalmachines

WholeBody

Thisunitdoesnotexceedawholebodyvibration
levelof0.5m/s
machinesperEN1032.

2

,basedonmeasurementsofidentical

6

SlopeChart7SafetyandInstructional
Decals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

112-1461

1.Beltrouting

2.Thrownobjecthazard—donotoperatethemowerwiththe
deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

1.Warning—readtheOperator’sManualandreceivetraining.

2.Crushing/dismembermenthazardofbystanders—donot
carrypassengers,keepbystandersasafedistancefromthe
machine.

3.Warning—donotusedrugsoralcohol.

4.Warning—wearhearingprotection.11.Disengage

5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,
stayasafedistancefromdrop-offs,slowmachinebefore
turning,donotturnathighspeeds,wearaseatbeltwhen
aROPSisinplace,donotwearaseatbeltwhenROPSis
lowered.

6.Tostarttheengine:clearanydebrisfrommowerbelt,
disengagethePTO,movethemotioncontrolleverstothe
neutralposition,engagetheparkingbrake,turntheignitionto
Runandwaitfortheglowpluglighttoturnoff,turntheignition
keytoStart.

7.ReadtheOperator’sManual.

110-9772

8.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkeybeforeleavingthemachine.

9.Cuttinghazardofhandorfoot—removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance,keepawayfrommovingparts.

10.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine;keepalldeectorsandshieldsinplace.

12.Engage

13.Parkingbrake

8

110-8253

1.PTO–Off4.Continuousvariable
setting

2.PTO—On5.Slow

3.Fast

110-8254

1.Engine–Stop3.Engine—Start

2.Engine—Run

110-9796

1.ReadtheOperator’sManualforinformationonfuses.

110-8252

1.ReadtheOperator’sManual.

2.Parkingbrake4.Fuel6.Engineoil

3.Hydraulicoil5.Enginecoolant

9

1.Forward

2.Fast4.Neutral6.Backward

3.Slow

110-9774

5.Reverse7.Towvalvelocation;torque
thetowvalvesto6.78±

1.13N⋅m(60±10in-lbs).

8.ReadtheOperator’s
Manualformore
informationonthehydraulic
oil.

93-7818

1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto1 15-149N•m(85-110ft-lb).

93-6696

1.Storedenergyhazard—readtheOperator’sManual.

93-6687

1.Donotstephere.

100-6578

1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeepthe
shieldsandguardsinplace;stayawayfrommovingparts.

106-6753

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

1.ReadtheOperator’s
Manual.

93-6697

2.Checktheoilevery50
hours.AddSAE80w-90
(APIGL-5)oilifneeded.

10

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator’sManual.

106-9206

1.Wheeltorquespecications

2.ReadtheOperator’sManual.

3.Warning—donottouch
thehotsurface.

4.Warning—readthe

Operator’sManual.

107-3069

1.Warning—thereisnorolloverprotectionwhentherollbaris
down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator’sManual;driveslowlyandcarefully.

1.Removetheignitionkeyandreadthe
Operator’sManualbeforeservicingor
performingmaintenance.

107-2916

SideDischargeModelsOnly

2.Thrownobjecthazard—donotoperate
themowerwiththedeectorupor
removed,keepthedeectorinplace;
keepbystandersasafedistancefrom
themachine.

11

3.Cutting/dismembermenthazardof
handorfoot,mowerblade—stayaway
frommovingparts.

106-9290

1.Inputs5.Inseat

2.(notactiveonthismachine)6.PowerTake-off(PTO)10.PowerT ake-off(PTO)

3.Hightemperatureshutdown

7.ParkingbrakeOff11.Start

4.Hightemperaturewarning8.Neutral

9.Outputs13.Start

12.EnergizetoRun(ETR)

110-9781

1.Warning—readtheOperator’sManual.

2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.

3.Warning—donottouchthehotsurface.

4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.

5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear
protectivehandprotectionwhenhandlinghydraulicsystemcomponents.

14.Power

106-6754

CEMarkedModelsOnly(WiththeCEKitInstalled)

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

112-1689

CEMarkedModelsOnly(WiththeCEKitInstalled)

*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance

totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative

maximumslopeanglesindicatedforoperationofthismachineareprescribedby

andrequiredbythisstandard.

1.Tippinghazard—donotoperateonslopesgreaterthan14
degrees.

12

107-1866

1.Slidingandlossofcontrolhazardandtippinghazard,
drop-offs—donotoperatethemachineneardrop-offs,
slopesgreaterthan15degrees,orwater;keepasafe
distancefromdrop-offs;donotturnsharplywhiletraveling
fast,instead,slowdownandturngradually;iftherollbar
israised,weartheseatbelt;iftherollbarislowered,do
notweartheseatbelt.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3
4
5

6

7

Tire1

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

Operator’sManual
EngineOperator’sManual
PartsCatalog
OperatorTrainingMaterial
Pre-deliveryInspectionSheet
Enginewarranty1
CEcerticate

Qty.

Use

Installtheleftreartire(model30464TC
and30363TConly).

–

–

–

–

–

1
1
1
1
1

1

Activateandchargethebattery(model
30464TCand30363TConly).

AdjusttheROPS.

Checkthetirepressure.

Installweights.

Checkthehydraulicuid,engineoil,
andcoolantlevels.

Readthemanualsandviewthe
trainingmaterialsbeforeoperatingthe
machine.Usetheremainingpartsfor
theinstallationofattachments.

1

InstallingtheLeftRearTire
(Model30464TCand30363TC
Only)

Partsneededforthisprocedure:

1Tire

Procedure

1.Supporttheleftrearofthemachinewithjackstands.

2.Removethelugnutsfromthetiremountingstuds.

3.Pullthecrateandbracketoffofthewheelhub.

4.Installthereartireontothehubandsecureitusing
thelugnutspreviouslyremoved.

5.Torquethelugnutsto75to80ft-lb(102to108
N⋅m).

2

ActivatingandChargingthe
Battery(Model30464TCand
30363TCOnly)

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265SpecicGravity)toll
batteryinitially.

1.Removethebatteryfromthemachine.

Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Youcouldspillit,
causingcorrosion.

2.Cleanthetopofthebatteryandremovethevent
caps(Figure3).

14

Figure3

1.Ventcaps

3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout1/4inch(6mm)ofuid
(Figure4).

Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

Figure4

1.Electrolyte

4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.Rellasnecessary
tobringtheelectrolytetowithinabout1/4inch(6
mm)ofthebottomofthellwell(Figure4).

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

•Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthetractor.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
tractor.

7.Installthebatteryintothemachineandsecureit.

Important:Thebatterymustnotbeableto
moveorwigglewhenpushed.

8.First,installthepositivecable(red)tothepositive
(+)terminalandthenthenegativecable(black)to
thenegative(-)terminalofthebattery.Slidethe
rubberbootoverthepositiveterminaltopreventa
possibleshortfromoccurring.

Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.

5.Connecta3to4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.250orhigherandthe
temperatureisatleast60°F.(16°C)withallcells
gasingfreely.

6.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.

15

Connectingcablestothewrongpostcould
damagetheelectricalsystemandresultin
personalinjury.

4

CheckingtheTirePressure

Note:Ensurethatthebatterycablesarerouted

awayfromanysharpedgesormovingparts.

3

AdjustingtheROPS

NoPartsRequired

Procedure

1.Removethehairpincotterpinsandremovethetwo
pinsfromtherollbar(Figure5).

NoPartsRequired

Procedure

Thetiresareoverinatedforshipping.Therefore,
releasesomeoftheairtoreducethepressure.The
correctairpressureis15psi(103kPa)inthereartires
and25psi(172kPa)inthecasterwheels.

Figure5

RightSideShown

1.Rollbar3.Hairpincotterpin

2.Pin

2.Raisetherollbartotheuprightpositionandinstall
thetwopinsandsecurethemwiththehairpincotter
pins(Figure5).

Note:Ifyoumustlowertherollbar,pushthebar
forwardtorelievepressureonthepins,removethe
pins,lowerthebarslowly,andsecureitwiththepins
sothatitdoesnotdamagethehood.

16

5

InstallingWeights(ForCECompliance)

NoPartsRequired

Procedure

Machineswith72inchdecksinstalledandnootherattachments,donotneedaddedweighttomeetCEstandards.
However,youmayneedtopurchaseandinstalladditionalweightdependingonmowerdecksize/typeandthe
attachmentsyouinstallonthemachine.Thefollowingtableliststhevariousattachmentcongurationsandthe
additionalfrontweightneededforeachmodel:

AttachmentConguration

Groundsmaster7200/7210
TractionUnitwithnoAdded
Attachments

Groundsmaster7200/7210
TractionUnitandHardCanopy

Groundsmaster7200/7210
TractionUnit,HardCanopy,and
RoadLightKit

Groundsmaster7200/7210
TractionUnit,HardCanopy,
RoadLightKit,andJackStand

Groundsmaster7200/7210
TractionUnit,HardCanopy,and
JackStand

Groundsmaster7200/7210
TractionUnit,RoadLightKit,
andJackStand

Groundsmaster7200/7210
TractionUnitandRoadLightKit

Groundsmaster7200/7210
TractionUnitandJackStand

WeightRequiredwitha62

inch(157.5cm)Guardian

Mower

22lb(10kg)0lb(0kg)0lb(0kg)

75lb(34kg)21lb(9.5kg)33lb(15kg)

71lb(32.2kg)63lb(28.5kg)22lb(10kg)

40lb(18kg)37lb(17kg)22lb(10kg)

31lb(14kg)22lb(10kg)22lb(10kg)

0lb(0kg)0lb(0kg)0lb(0kg)

25lb(11.3kg)0lb(0kg)0lb(0kg)

0lb(0kg)0lb(0kg)0lb(0kg)

WeightRequiredwitha72

inch(183cm)Guardian

Mower

inch(183cm)Side-discharge

WeightRequiredwitha72

Mower

ContactyourAuthorizedToroDistributortoobtaintheappropriatekitsandweightsforyourmachine.

2.Checktheengineoillevelbeforeandafterstarting
theengine,refertoCheckingtheEngineOilLevel

6

in,page.

3.Checkthecoolingsystembeforestartingtheengine;

CheckingFluidLevels

refertoCheckingtheCoolingSystemin,page

NoPartsRequired

Procedure

1.Checkthehydraulicuidlevelbeforestartingthe
engine,refertoCheckingtheHydraulicFluidLevel
in,page.

17

7

ReadingtheManualsand
ViewingtheTrainingMaterials

Partsneededforthisprocedure:

1

Operator’sManual

1

EngineOperator’sManual

1

PartsCatalog

1

OperatorTrainingMaterial

1

Pre-deliveryInspectionSheet

1Enginewarranty

1

CEcerticate

Procedure

1.Readthemanuals.

ProductOverview

Figure6

1.Motioncontrollever

2.Seat6.Fuelcap(bothsides)

3.Seatbelt

4.Parkingbrakelever

5.Mowerdeckliftlever

7.Rollbar

8.Footoperatedmowerlift
pedal

2.Viewtheoperatortrainingmaterials.

1.Ignitionswitch

2.Enginecoolant
temperaturewarning
light

3.Glowpluglight

4.Powertakeoff(PTO)
Switch

Controls

Figure7

5.Oilpressurewarninglight

6.Chargeindicatorlight

7.Throttlelever

8.Hourmeter

Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure6andFigure7).

MotionControlLevers

Themotioncontrolleverscontroltheforwardand
rearwardmotionsaswellastheturningofthemachine.
RefertoDrivingForwardorBackwardin,page.

18

ParkingBrakeLever

Whenevertheengineisshutoff,engagetheparking
braketopreventaccidentalmovementofthemachine.
Toengagetheparkingbrake,pulltheparkingbrakelever
rearwardandup(Figure8).Toreleasetheparkingbrake,
pushtheparkingbrakeleverforwardanddown.

Figure9

1.Footoperateddeckliftlever

IgnitionSwitch

Figure8

1.Parkingbrakelever

Donotparkthetractionunitonaslope.

2.Mowerdeckliftlever

HandOperatedDeckLiftLever

Thedeckliftlever(Figure8)activatesthehydraulic
circuitthatraisesandlowersthemowerdeck.Pullback
onthelevertoraisethemowerdeckandpushforward
onittolowerit.

FootOperatedDeckLiftPedal

Thedeckliftpedal(Figure9)raisesandlowersthe
mowerdeck.Theenginemustberunningforyoutouse
thispedal.Pressdownonthetopoftheliftpedalto
raisethemowerdeckandonthebottomoftheliftpedal
tolowerthemowerdeck.

Theignitionswitchhasthreepositions:Off,
On/Preheat,andStart.

ThrottleLever

Thethrottlelevercontrolsthespeedoftheengine.
MovingthethrottleleverforwardtowardtheFast
positionincreasestheenginespeed.Movingitrearward
towardtheSlowpositiondecreasestheenginespeed.
Thethrottlecontrolsthespeedofthebladesand,in
conjunctionwithmotioncontrollevers,controlsground
speedofthemachine.Alwaysrunthemachinewiththe
throttleintheFastpositionwhencuttinggrass.

PowerTakeOff(PTO)Switch

Thepowertakeoff(PTO)switchstartsandstopsthe
mowerblades.

HourMeter

Thehourmeterrecordsthenumberofhourstheengine
hasoperated.Itoperateswhenthekeyswitchisinthe
Runposition.Usethesetimesforschedulingregular
maintenance.

GlowPlugLight(OrangeLight)

Theglowplugindicatorlightturnsonwhentheignition
switchisturnedtotheOnposition.Itremainslitfor6
seconds.Whenthelightturnsoff,theengineisready
tobestarted.

19

EngineCoolantTemperatureWarning
Light

Thislightglowsandthecuttingbladesstopiftheengine
coolanttemperatureishigh.Ifthemachineisnot
stoppedandthecoolanttemperaturerisesanother20°
F,theenginewillstop.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Length

Width(RearWheels)57inches(144.8cm)

97inches(246.4cm)

Important:Ifthemowerdeckshutsdownandthe
temperaturewarninglightison,pushPTOknob
down,drivetoasafeatarea,movethethrottle
levertotheSlowposition,movethemotioncontrol
leversintotheneutrallockedposition,andengage
theparkingbrake.Allowtheenginetoidlefor
severalminuteswhileitcoolstoasafelevel.Stop
theengineandcheckthecoolingsystem;referto
CheckingtheCoolingSystemin,page.

ChargeIndicator

Illuminateswhenthesystemchargingcircuit
malfunctions.

OilPressureWarningLight

Theoilpressurewarninglightglowswhentheoil
pressureinenginedropsbelowasafelevel.Iflowoil
pressureeveroccurs,stoptheengineanddeterminethe
cause.Repairthedamagebeforestartingtheengine
again.

Height(RollBarUp)72inches(182.9cm)

Height(RollBarDown)48inches(121.9cm)

Weight,Model30360,
30360TE,30363,30363TE,
30363TC

Weight,Model30461and
30464

Weight,Model30462and
30465

2230lb(101 1kg)

2206lb(1000kg)

2151lb(975kg)

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.

FuelGauge

Thefuelgauge(Figure10)indicatesthequantityoffuel
remaininginthefueltanks.

Figure10

1.Fuelgauge

20

Operation

petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:

Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.

Wearhearingprotectionwhenoperatingthis
machine.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.

Fueltankcapacity:11.5USgallons(43.5l)

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.

Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.

•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel
blends.

•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblended.

•Contactyourdistributorifyouwishformore
informationonbiodiesel.

Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.

•Neverllthefueltankinsideanenclosed
trailer.

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The

•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.

21