Toro 30363TE, 30461, 30462, 30464, 30464TC Operator's Manual

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Page 1

FormNo.3358-640RevB

Groundsmaster

7200and7210

Mower

ModelNo.30360—SerialNo.280000001andUp

ModelNo.30360TE—SerialNo.280000001andUp

ModelNo.30363—SerialNo.280000001andUp

ModelNo.30363TC—SerialNo.280000001andUp

ModelNo.30363TE—SerialNo.280000001andUp

ModelNo.30461—SerialNo.280000001andUp

ModelNo.30462—SerialNo.280000001andUp

ModelNo.30464—SerialNo.280000001andUp

ModelNo.30465—SerialNo.280000001andUp

ModelNo.30464TC—SerialNo.280000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Page 2

Warning

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrestor,contactyour AuthorizedServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA ForestryService.

Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered, orgrass-coveredlandwithoutasparkarrester mufermaintainedinworkingorder,ortheengine constricted,equipped,andmaintainedforthe preventionofre.Otherstatesorfederalareasmay havesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.

Figure2

1.Safetyalertsymbol

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Thismanualalsouses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.T oro.com.

PrintedintheUSA.

AllRightsReserved

Page 3

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroRidingMowerSafety....................................5

SoundPressureLevel...........................................6

SoundPowerLevel...............................................6

VibrationLevel.....................................................6

SlopeChart..........................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................14

1InstallingtheLeftRearTire(Model30464TC

and30363TCOnly)........................................14

2ActivatingandChargingtheBattery(Model

30464TCand30363TCOnly).........................14

3AdjustingtheROPS.........................................16

4CheckingtheTirePressure...............................16

5InstallingW eights(ForCECompliance)...........17

6CheckingFluidLevels......................................17

7ReadingtheManualsandViewingthe

TrainingMaterials...........................................17

ProductOverview......................................................18

Controls.............................................................18

Specications.....................................................20

Attachments/Accessories...................................20

Operation...................................................................21

AddingFuel.......................................................21

FillingtheFuelTank...........................................22

CheckingtheEngineOilLevel............................22

CheckingtheCoolingSystem..............................22

CheckingtheHydraulicSystem...........................22

UsingtheRolloverProtectionSystem

(ROPS)..........................................................22

ThinkSafetyFirst...............................................23

OperatingtheParkingBrake...............................24

StartingandStoppingtheEngine........................25

DrivingtheMachine...........................................26

StoppingtheMachine.........................................26

OperatingtheMower.........................................27

AdjustingtheHeight-of-Cut...............................28

AdjustingtheSkids.............................................28

AdjustingtheRearAnti-ScalpRollers..................29

AdjustingtheRollers..........................................29

TheSafetyInterlockSystem................................31

PositioningtheSeat............................................32

UnlatchingtheSeat.............................................33

PushingtheMachinebyHand.............................33

LoadingMachines..............................................34

TransportingMachines.......................................35

OperatingTips...................................................35

Maintenance...............................................................37

RecommendedMaintenanceSchedule(s)................37

DailyMaintenanceChecklist...............................38

Lubrication.............................................................39

GreasingtheBearingsandBushings....................39

ServicingtheMowerDeckGearBox

Lubricant.......................................................41

EngineMaintenance...............................................43

AirCleanerMaintenance....................................43

ServicingtheEngineOil.....................................43

FuelSystemMaintenance.......................................45

ServicingtheW aterSeparator.............................45

CleaningtheFuelTank.......................................45

FuelLinesandConnections................................45

BleedingtheFuelSystem....................................45

BleedingAirFromtheInjectors..........................46

ElectricalSystemMaintenance................................47

ServicingtheBattery...........................................47

StoringtheBattery..............................................47

CheckingtheFuses.............................................47

DriveSystemMaintenance.....................................48

CheckingtheTirePressure.................................48

ReplacingtheCastorWheelsand

Bearings.........................................................48

CoolingSystemMaintenance..................................49

CheckingtheCoolingSystem.............................49

CleaningtheRadiator.........................................50

BrakeMaintenance.................................................51

AdjustingtheParkingBrakeInterlock

Switch............................................................51

BeltMaintenance....................................................52

CheckingtheAlternatorBelt..............................52

ReplacingtheBladeDriveBelts..........................52

ControlsSystemMaintenance.................................53

AdjustingtheControlLeverNeutralInterlock

Switch............................................................53

AdjustingtheControlLeverNeutral

Return............................................................53

AdjustingtheTractionDriveforNeutral.............54

AdjustingtheMaximumGroundSpeed..............55

AdjustingtheTracking........................................56

HydraulicSystemMaintenance...............................57

CheckingtheHydraulicSystem...........................57

ChangingtheHydraulicOilAndFilter................58

MowerDeckMaintenance......................................59

ServicingtheCuttingBlades...............................59

CorrectingMowerDeckMismatch.....................61

AdjustingtheMowerDeckPitch.........................62

ReplacingtheGrassDeector.............................62

Cleaning.................................................................63

CleaningUndertheMower.................................63

WasteDisposal...................................................63

Storage.......................................................................64

Machine.............................................................64

Engine...............................................................64

Schematics.................................................................65

Page 4

Safety

Machineswithmodelnumbers30360TE,30461,30462, 30363TC,30363TE,30464,30465,or30464TCmeet orexceedCENstandardEN836:1997andANSI B71.4-2004specicationsineffectatthetimeof production.Machineswithmodelnumbers30360and 30363meetorexceedANSIB71.4–2004specications ineffectatthetimeofproduction

Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructionsand alwayspayattentiontothesafetyalertsymbol,which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard EN836:1997andANSIB71.4-2004.

Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.

Training

•ReadtheOperator’sManualandothertrainingmaterial carefully.Befamiliarwiththecontrols,safetysigns, andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwith theseinstructionstousethelawnmower.Local regulationscanrestricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets arenearby .

•Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessional andpracticalinstruction.Suchinstructionshould emphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe controllevers.Themainreasonsforlossof controlare:

◊insufcientwheelgrip,especiallyonwet

grass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrectloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand longtrousers.Donotoperatetheequipmentwhen barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.

•Warning—fuelishighlyammable.

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refueling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe blades,bladeboltsandcutterassemblyarenotworn ordamaged.Replacewornordamagedbladesand boltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone bladecancauseotherbladestorotate.

Operation

•Bealert,slowdownandusecautionwhenmaking turns.Lookbehindandtothesidebeforechanging directions.

•Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall bladeattachmentclutchesandshiftintoneutral.

•Rememberthereisnosuchthingasasafeslope. Travelongrassslopesrequiresparticularcare.To guardagainstoverturning:

Page 5

–donotstoporstartsuddenlywhenonaslope;

•Replacewornordamagedpartsforsafety .

–useslowspeedsonslopesandduringtightturns;

–stayalertforhumpsandhollowsandother

hiddenhazards;

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossing surfacesotherthangrass.

•Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatingtheengineat excessivespeedmayincreasethehazardofpersonal injury.

•Beforeleavingtheoperator’sposition:

–disengagethepowertake-offandlowerthe

attachments;

–changeintoneutralandsettheparkingbrake;

–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,and removetheignitionkey:

–beforeclearingblockagesoruncloggingchute;

–beforechecking,cleaningorworkingonthelawn

mower;

–afterstrikingaforeignobject.Inspectthelawn

mowerfordamageandmakerepairsbefore restartingandoperatingtheequipment;

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting ornotinuse.

•Stoptheengineanddisengagedrivetoattachment beforerefuelling.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.

•Allowtheenginetocoolbeforestoringinany enclosure.

•Toreducetherehazard,keeptheengine, silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessivegrease.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmowers,takecareasmanually rotatingonebladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleft unattended,lowerthemowerdeck.

ToroRidingMowerSafety

Thefollowinglistcontainssafetyinformationspecicto Toroproductsorothersafetyinformationthatyoumust knowthatisnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichis anodorless,deadlypoisonthatcankillyou.Donot runengineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom attachmentdischargearea,undersideofmowerand anymovingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhich maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid contactwithskin,eyesandclothing.Protectyour face,eyes,andclothingwhenworkingwithabattery.

•Thismachineisnotdesignedorequippedfor on-roaduseandisa“slow-movingvehicle.”Ifyou mustcrossortravelonapublicroad,youshould beawareofandcomplywithlocalregulations,such asrequiredlights,slowmovingvehiclesigns,and reectors.

•Batterygasescanexplode.Keepcigarettes,sparks andamesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensure thatoriginalstandardsaremaintained.

•UseonlyToroapprovedattachments.Warrantymay bevoidedifusedwithunapprovedattachments.

SlopeOperation

•Donotmowneardrop-offs,ditches,steepbanks orwater.Wheelsdroppingoveredgescancause rollovers,whichmayresultinseriousinjury,death, ordrowning.

•Donotmowslopeswhengrassiswet.Slippery conditionsreducetractionandcouldcausesliding andlossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmer neardrop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

Page 6

•Removeormarkobstaclessuchasrocks,treelimbs, etc.fromthemowingarea.Tallgrasscanhide obstacles.

•Watchforditches,holes,rocks,dips,andrisesthat changetheoperatingangle,asroughterraincould overturnthemachine.

•Avoidsuddenstartswhenmowinguphillbecause themowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoing downhill.Weighttransfertothefrontwheelsmay causedrivewheelstoslipandcauselossofbraking andsteering.

•Alwaysavoidsuddenstartingorstoppingona slope.Iftireslosetraction,disengagethebladesand proceedslowlyofftheslope.

•Followthemanufacturer’srecommendationsfor wheelweightsorcounterweightstoimprovestability.

SoundPressureLevel

Note:Thedatacontainedinthissectiononlypertains

tounitsmarkedwiththeCElogo().

ThisunithasanequivalentcontinuousA-weighted soundpressurelevelattheoperatorearof90dBA,based onmeasurementsofidenticalmachinesperEN11201.

SoundPowerLevel

Note:Thedatacontainedinthissectiononlypertains

tounitsmarkedwiththeCElogo().

Thisunithasaguaranteedsoundpowerlevelof105 dBA,basedonmeasurementsofidenticalmachinesper EN11094.

VibrationLevel

•Useextremecarewithattachments.Thesecan changethestabilityofthemachineandcauseloss ofcontrol.

UsingtheRolloverProtectionSystem (ROPS)

•Keeptherollbarintheraisedandlockedposition andusetheseatbeltwhenoperatingthemachine.

•Becertainthattheseatbeltcanbereleasedquickly intheeventofanemergency.

•Beawarethereisnorolloverprotectionwhenthe rollbarisdown.

•Checktheareatobemowedandneverfoldthe ROPSinareaswherethereareslopes,dropoffsor water.

•Lowertherollbaronlywhenabsolutelynecessary.

Donotweartheseatbeltwiththerollbarfolded down.

•Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)beforedriving underanyobjectsanddonotcontactthem.

Hand-Arm

Thisunitdoesnotexceedahand/armvibrationlevelof

2.5m/s perEN1033.

,basedonmeasurementsofidenticalmachines

WholeBody

Thisunitdoesnotexceedawholebodyvibration levelof0.5m/s machinesperEN1032.

,basedonmeasurementsofidentical

Page 7

SlopeChart7SafetyandInstructional Decals

Page 8

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

112-1461

1.Beltrouting

2.Thrownobjecthazard—donotoperatethemowerwiththe deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.

1.Warning—readtheOperator’sManualandreceivetraining.

2.Crushing/dismembermenthazardofbystanders—donot carrypassengers,keepbystandersasafedistancefromthe machine.

3.Warning—donotusedrugsoralcohol.

4.Warning—wearhearingprotection.11.Disengage

5.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs, stayasafedistancefromdrop-offs,slowmachinebefore turning,donotturnathighspeeds,wearaseatbeltwhen aROPSisinplace,donotwearaseatbeltwhenROPSis lowered.

6.Tostarttheengine:clearanydebrisfrommowerbelt, disengagethePTO,movethemotioncontrolleverstothe neutralposition,engagetheparkingbrake,turntheignitionto Runandwaitfortheglowpluglighttoturnoff,turntheignition keytoStart.

7.ReadtheOperator’sManual.

110-9772

8.Warning—engagetheparkingbrake,stoptheengineand removetheignitionkeybeforeleavingthemachine.

9.Cuttinghazardofhandorfoot—removetheignitionkey andreadtheinstructionsbeforeservicingorperforming maintenance,keepawayfrommovingparts.

10.Thrownobjecthazard—keepbystandersasafedistancefrom themachine;keepalldeectorsandshieldsinplace.

12.Engage

13.Parkingbrake

Page 9

110-8253

1.PTO–Off4.Continuousvariable setting

2.PTO—On5.Slow

3.Fast

110-8254

1.Engine–Stop3.Engine—Start

2.Engine—Run

110-9796

1.ReadtheOperator’sManualforinformationonfuses.

110-8252

1.ReadtheOperator’sManual.

2.Parkingbrake4.Fuel6.Engineoil

3.Hydraulicoil5.Enginecoolant

Page 10

1.Forward

2.Fast4.Neutral6.Backward

3.Slow

110-9774

5.Reverse7.Towvalvelocation;torque thetowvalvesto6.78±

1.13N⋅m(60±10in-lbs).

8.ReadtheOperator’s Manualformore informationonthehydraulic oil.

93-7818

1.Warning—readtheOperator’sManualforinstructionson torquingthebladebolt/nutto1 15-149N•m(85-110ft-lb).

93-6696

1.Storedenergyhazard—readtheOperator’sManual.

93-6687

1.Donotstephere.

100-6578

1.Entanglementhazard,belt—donotoperatethemachine withtheshieldsorguardsremoved;alwayskeepthe shieldsandguardsinplace;stayawayfrommovingparts.

106-6753

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.

1.ReadtheOperator’s Manual.

93-6697

2.Checktheoilevery50 hours.AddSAE80w-90 (APIGL-5)oilifneeded.

Page 11

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator’sManual.

106-9206

1.Wheeltorquespecications

2.ReadtheOperator’sManual.

3.Warning—donottouch thehotsurface.

4.Warning—readthe

Operator’sManual.

107-3069

1.Warning—thereisnorolloverprotectionwhentherollbaris down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator’sManual;driveslowlyandcarefully.

1.Removetheignitionkeyandreadthe Operator’sManualbeforeservicingor performingmaintenance.

107-2916

SideDischargeModelsOnly

2.Thrownobjecthazard—donotoperate themowerwiththedeectorupor removed,keepthedeectorinplace; keepbystandersasafedistancefrom themachine.

3.Cutting/dismembermenthazardof handorfoot,mowerblade—stayaway frommovingparts.

Page 12

106-9290

1.Inputs5.Inseat

2.(notactiveonthismachine)6.PowerTake-off(PTO)10.PowerT ake-off(PTO)

3.Hightemperatureshutdown

7.ParkingbrakeOff11.Start

4.Hightemperaturewarning8.Neutral

9.Outputs13.Start

12.EnergizetoRun(ETR)

110-9781

1.Warning—readtheOperator’sManual.

2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.

3.Warning—donottouchthehotsurface.

4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.

5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear protectivehandprotectionwhenhandlinghydraulicsystemcomponents.

14.Power

106-6754

CEMarkedModelsOnly(WiththeCEKitInstalled)

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.

112-1689

CEMarkedModelsOnly(WiththeCEKitInstalled)

*Thissafetydecalincludesaslopewarningrequiredonthemachineforcompliance

totheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservative

maximumslopeanglesindicatedforoperationofthismachineareprescribedby

andrequiredbythisstandard.

1.Tippinghazard—donotoperateonslopesgreaterthan14 degrees.

Page 13

107-1866

1.Slidingandlossofcontrolhazardandtippinghazard, drop-offs—donotoperatethemachineneardrop-offs, slopesgreaterthan15degrees,orwater;keepasafe distancefromdrop-offs;donotturnsharplywhiletraveling fast,instead,slowdownandturngradually;iftherollbar israised,weartheseatbelt;iftherollbarislowered,do notweartheseatbelt.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard.

Page 14

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

3 4 5

Tire1

Nopartsrequired

Operator’sManual EngineOperator’sManual PartsCatalog OperatorTrainingMaterial Pre-deliveryInspectionSheet Enginewarranty1 CEcerticate

Qty.

Use

Installtheleftreartire(model30464TC and30363TConly).

–

1 1 1 1 1

Activateandchargethebattery(model 30464TCand30363TConly).

AdjusttheROPS.

Checkthetirepressure.

Installweights.

Checkthehydraulicuid,engineoil, andcoolantlevels.

Readthemanualsandviewthe trainingmaterialsbeforeoperatingthe machine.Usetheremainingpartsfor theinstallationofattachments.

InstallingtheLeftRearTire (Model30464TCand30363TC Only)

Partsneededforthisprocedure:

1Tire

Procedure

1.Supporttheleftrearofthemachinewithjackstands.

2.Removethelugnutsfromthetiremountingstuds.

3.Pullthecrateandbracketoffofthewheelhub.

4.Installthereartireontothehubandsecureitusing thelugnutspreviouslyremoved.

5.Torquethelugnutsto75to80ft-lb(102to108 N⋅m).

ActivatingandChargingthe Battery(Model30464TCand 30363TCOnly)

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265SpecicGravity)toll batteryinitially.

1.Removethebatteryfromthemachine.

Important:Donotaddelectrolytewhilethe batteryisinthemachine.Youcouldspillit, causingcorrosion.

2.Cleanthetopofthebatteryandremovethevent caps(Figure3).

Page 15

Figure3

1.Ventcaps

3.Carefullylleachcellwithelectrolyteuntiltheplates arecoveredwithabout1/4inch(6mm)ofuid (Figure4).

Note:Afterthebatteryhasbeenactivated,add onlydistilledwatertoreplacenormalloss,although maintenance-freebatteriesshouldnotrequirewater undernormaloperatingconditions.

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Batteryterminalsormetaltoolscouldshort againstmetaltractorcomponentscausing sparks.Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

Figure4

1.Electrolyte

4.Allowapproximately20to30minutesforthe electrolytetosoakintotheplates.Rellasnecessary tobringtheelectrolytetowithinabout1/4inch(6 mm)ofthebottomofthellwell(Figure4).

Chargingthebatteryproducesgassesthatcan explode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.

•Whenremovingorinstallingthebattery,do notallowthebatteryterminalstotouchany metalpartsofthetractor.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe tractor.

7.Installthebatteryintothemachineandsecureit.

Important:Thebatterymustnotbeableto moveorwigglewhenpushed.

8.First,installthepositivecable(red)tothepositive (+)terminalandthenthenegativecable(black)to thenegative(-)terminalofthebattery.Slidethe rubberbootoverthepositiveterminaltopreventa possibleshortfromoccurring.

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.

5.Connecta3to4ampbatterychargertothebattery posts.Chargethebatteryatarateof3to4amps untilthespecicgravityis1.250orhigherandthe temperatureisatleast60°F.(16°C)withallcells gasingfreely.

6.Whenthebatteryischarged,disconnectthecharger fromtheelectricaloutletandbatteryposts.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.

Page 16

Connectingcablestothewrongpostcould damagetheelectricalsystemandresultin personalinjury.

CheckingtheTirePressure

Note:Ensurethatthebatterycablesarerouted

awayfromanysharpedgesormovingparts.

AdjustingtheROPS

NoPartsRequired

Procedure

1.Removethehairpincotterpinsandremovethetwo pinsfromtherollbar(Figure5).

NoPartsRequired

Procedure

Thetiresareoverinatedforshipping.Therefore, releasesomeoftheairtoreducethepressure.The correctairpressureis15psi(103kPa)inthereartires and25psi(172kPa)inthecasterwheels.

Figure5

RightSideShown

1.Rollbar3.Hairpincotterpin

2.Pin

2.Raisetherollbartotheuprightpositionandinstall thetwopinsandsecurethemwiththehairpincotter pins(Figure5).

Note:Ifyoumustlowertherollbar,pushthebar forwardtorelievepressureonthepins,removethe pins,lowerthebarslowly,andsecureitwiththepins sothatitdoesnotdamagethehood.

Page 17

InstallingWeights(ForCECompliance)

NoPartsRequired

Procedure

Machineswith72inchdecksinstalledandnootherattachments,donotneedaddedweighttomeetCEstandards. However,youmayneedtopurchaseandinstalladditionalweightdependingonmowerdecksize/typeandthe attachmentsyouinstallonthemachine.Thefollowingtableliststhevariousattachmentcongurationsandthe additionalfrontweightneededforeachmodel:

AttachmentConguration

Groundsmaster7200/7210 TractionUnitwithnoAdded Attachments

Groundsmaster7200/7210 TractionUnitandHardCanopy

Groundsmaster7200/7210 TractionUnit,HardCanopy,and RoadLightKit

Groundsmaster7200/7210 TractionUnit,HardCanopy, RoadLightKit,andJackStand

Groundsmaster7200/7210 TractionUnit,HardCanopy,and JackStand

Groundsmaster7200/7210 TractionUnit,RoadLightKit, andJackStand

Groundsmaster7200/7210 TractionUnitandRoadLightKit

Groundsmaster7200/7210 TractionUnitandJackStand

WeightRequiredwitha62

inch(157.5cm)Guardian

Mower

22lb(10kg)0lb(0kg)0lb(0kg)

75lb(34kg)21lb(9.5kg)33lb(15kg)

71lb(32.2kg)63lb(28.5kg)22lb(10kg)

40lb(18kg)37lb(17kg)22lb(10kg)

31lb(14kg)22lb(10kg)22lb(10kg)

0lb(0kg)0lb(0kg)0lb(0kg)

25lb(11.3kg)0lb(0kg)0lb(0kg)

0lb(0kg)0lb(0kg)0lb(0kg)

WeightRequiredwitha72

inch(183cm)Guardian

Mower

inch(183cm)Side-discharge

WeightRequiredwitha72

Mower

ContactyourAuthorizedToroDistributortoobtaintheappropriatekitsandweightsforyourmachine.

2.Checktheengineoillevelbeforeandafterstarting theengine,refertoCheckingtheEngineOilLevel

in,page.

3.Checkthecoolingsystembeforestartingtheengine;

CheckingFluidLevels

refertoCheckingtheCoolingSystemin,page

NoPartsRequired

Procedure

1.Checkthehydraulicuidlevelbeforestartingthe engine,refertoCheckingtheHydraulicFluidLevel in,page.

Page 18

ReadingtheManualsand ViewingtheTrainingMaterials

Partsneededforthisprocedure:

Operator’sManual

EngineOperator’sManual

PartsCatalog

OperatorTrainingMaterial

Pre-deliveryInspectionSheet

1Enginewarranty

CEcerticate

Procedure

1.Readthemanuals.

ProductOverview

Figure6

1.Motioncontrollever

2.Seat6.Fuelcap(bothsides)

3.Seatbelt

4.Parkingbrakelever

5.Mowerdeckliftlever

7.Rollbar

8.Footoperatedmowerlift pedal

2.Viewtheoperatortrainingmaterials.

1.Ignitionswitch

2.Enginecoolant temperaturewarning light

3.Glowpluglight

4.Powertakeoff(PTO) Switch

Controls

Figure7

5.Oilpressurewarninglight

6.Chargeindicatorlight

7.Throttlelever

8.Hourmeter

Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine(Figure6andFigure7).

MotionControlLevers

Themotioncontrolleverscontroltheforwardand rearwardmotionsaswellastheturningofthemachine. RefertoDrivingForwardorBackwardin,page.

Page 19

ParkingBrakeLever

Whenevertheengineisshutoff,engagetheparking braketopreventaccidentalmovementofthemachine. Toengagetheparkingbrake,pulltheparkingbrakelever rearwardandup(Figure8).Toreleasetheparkingbrake, pushtheparkingbrakeleverforwardanddown.

Figure9

1.Footoperateddeckliftlever

IgnitionSwitch

Figure8

1.Parkingbrakelever

Donotparkthetractionunitonaslope.

2.Mowerdeckliftlever

HandOperatedDeckLiftLever

Thedeckliftlever(Figure8)activatesthehydraulic circuitthatraisesandlowersthemowerdeck.Pullback onthelevertoraisethemowerdeckandpushforward onittolowerit.

FootOperatedDeckLiftPedal

Thedeckliftpedal(Figure9)raisesandlowersthe mowerdeck.Theenginemustberunningforyoutouse thispedal.Pressdownonthetopoftheliftpedalto raisethemowerdeckandonthebottomoftheliftpedal tolowerthemowerdeck.

Theignitionswitchhasthreepositions:Off, On/Preheat,andStart.

ThrottleLever

Thethrottlelevercontrolsthespeedoftheengine. MovingthethrottleleverforwardtowardtheFast positionincreasestheenginespeed.Movingitrearward towardtheSlowpositiondecreasestheenginespeed. Thethrottlecontrolsthespeedofthebladesand,in conjunctionwithmotioncontrollevers,controlsground speedofthemachine.Alwaysrunthemachinewiththe throttleintheFastpositionwhencuttinggrass.

PowerTakeOff(PTO)Switch

Thepowertakeoff(PTO)switchstartsandstopsthe mowerblades.

HourMeter

Thehourmeterrecordsthenumberofhourstheengine hasoperated.Itoperateswhenthekeyswitchisinthe Runposition.Usethesetimesforschedulingregular maintenance.

GlowPlugLight(OrangeLight)

Theglowplugindicatorlightturnsonwhentheignition switchisturnedtotheOnposition.Itremainslitfor6 seconds.Whenthelightturnsoff,theengineisready tobestarted.

Page 20

EngineCoolantTemperatureWarning Light

Thislightglowsandthecuttingbladesstopiftheengine coolanttemperatureishigh.Ifthemachineisnot stoppedandthecoolanttemperaturerisesanother20° F,theenginewillstop.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Length

Width(RearWheels)57inches(144.8cm)

97inches(246.4cm)

Important:Ifthemowerdeckshutsdownandthe temperaturewarninglightison,pushPTOknob down,drivetoasafeatarea,movethethrottle levertotheSlowposition,movethemotioncontrol leversintotheneutrallockedposition,andengage theparkingbrake.Allowtheenginetoidlefor severalminuteswhileitcoolstoasafelevel.Stop theengineandcheckthecoolingsystem;referto CheckingtheCoolingSystemin,page.

ChargeIndicator

Illuminateswhenthesystemchargingcircuit malfunctions.

OilPressureWarningLight

Theoilpressurewarninglightglowswhentheoil pressureinenginedropsbelowasafelevel.Iflowoil pressureeveroccurs,stoptheengineanddeterminethe cause.Repairthedamagebeforestartingtheengine again.

Height(RollBarUp)72inches(182.9cm)

Height(RollBarDown)48inches(121.9cm)

Weight,Model30360, 30360TE,30363,30363TE, 30363TC

Weight,Model30461and 30464

Weight,Model30462and 30465

2230lb(101 1kg)

2206lb(1000kg)

2151lb(975kg)

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.Toro.comforalistofallapprovedattachments andaccessories.

FuelGauge

Thefuelgauge(Figure10)indicatesthequantityoffuel remaininginthefueltanks.

Figure10

1.Fuelgauge

Page 21

Operation

petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.

Thismachineproducessoundlevelsinexcess of85dBAattheoperatorsearandcancause hearinglossthroughextendedperiodsof exposure.

Wearhearingprotectionwhenoperatingthis machine.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatcanbeusedwithin180daysto ensurefuelfreshness.

Fueltankcapacity:11.5USgallons(43.5l)

Usesummergradedieselfuel(No.2-D)attemperatures above20°F(-7°C)andwintergrade(No.1-Dor No.1-D/2-Dblend)belowthattemperature.Useof wintergradefuelatlowertemperaturesprovideslower ashpointandcoldowcharacteristicswhichwillease startingandreducefuellterplugging.

Useofsummergradefuelabove20°F(-7°C)will contributetowardlongerfuelpumplifeandincreased powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

•Thebiodieselportionofthefuelmustmeet specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel blends.

•UseB5(biodieselcontentof5%)orlesserblends incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter convertingtobiodieselblended.

•Contactyourdistributorifyouwishformore informationonbiodiesel.

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.

•Neverllthefueltankinsideanenclosed trailer.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeep itoutofthereachofchildren.Neverbuy morethana30-daysupplyoffuel.

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The

•Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

Page 22

Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipment withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfromafuel dispensernozzle.

•Ifafueldispensernozzlemustbeused,keep thenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntil fuelingiscomplete.

FillingtheFuelTank

Figure11

1.Bottomofthellerneck

5.Installthefueltankcapssecurely.Wipeupanyfuel thatmayhavespilled.

Note:Ifpossible,llthefueltanksaftereachuse. Thiswillminimizepossiblebuildupofcondensation insidethefueltank.

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelin,page

CheckingtheCoolingSystem

Beforeyoustarttheengineandusethemachine,check thecoolingsystem;refertoCheckingtheCooling Systemin,page

1.Parkthemachineonalevelsurface.

Important:Thefueltanksareconnected,but thefueldoesnottransferquicklyfromonetank totheother.Itisimportantwhenllingthat youparkonalevelsurface.Ifyouparkonahill, youmayinadvertentlyoverllthetanks.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundeachfueltankcapandremovethecap.

Important:Donotopenthefueltankswhen parkedonahill.Thefuelcouldspillout.

4.Addfueltobothfueltanks,untiltheleveliseven withthebottomofthellerneck(Figure11).Do

notoverllthefueltanks.

CheckingtheHydraulic System

Beforeyoustarttheengineandusethemachine,check thehydraulicsystem;refertoCheckingtheHydraulic Systemin,page

UsingtheRolloverProtection System(ROPS)

Toavoidinjuryordeathfromrollover:keepthe rollbarintheraisedlockedpositionanduse theseatbelt.

Ensurethattherearpartoftheseatissecured withtheseatlatch.

Page 23

Thereisnorolloverprotectionwhentherollbar isinthedownposition.

•Lowertherollbaronlywhenabsolutely necessary.

•Donotweartheseatbeltwhentherollbaris inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearance permits.

•Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before drivingunderanyobjectsanddonotcontact them.

Important:Lowertherollbaronlywhen absolutelynecessary.

1.Tolowertherollbar,removethehairpincotters, pushtherollbarforwardagainstthesprings,and removethetwopins(Figure12).

Figure13

3.Installthetwopinsandsecurethemwiththehairpin cotterpins(Figure12).

Important:Ensurethattherearpartofthe seatissecuredwiththeseatlatch.

4.Toraisetherollbar,removethehairpincotterpins andremovethetwopins(Figure12).

5.Raisetherollbartotheuprightpositionandinstall thetwopinsandsecurethemwiththehairpincotter pins(Figure12).

Important:Alwaysusetheseatbeltwhentheroll barisintheraisedandlockedposition.Donot usetheseatbeltwhentherollbarisinthelowered position.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthe safetysection.Knowingthisinformationcouldhelp youorbystandersavoidinjury.

Figure12

1.Rollbar3.Pin

2.Raisedposition4.Hairpincotter

2.Lowertherollbartothedownposition(Figure13).

Page 24

Operatingonwetgrassorsteepslopescan causeslidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers, whichmayresultinseriousinjury,deathor drowning.

Thereisnorolloverprotectionwhentheroll barisdown.

Alwayskeeptherollbarintheraisedandlocked positionandusetheseatbelt.

Thismachineproducessoundlevelsinexcess of85dBAattheoperatorsearandcancause hearinglossthroughextendedperiodsof exposure.

Wearhearingprotectionwhenoperatingthis machine.

Theuseofprotectiveequipmentforeyes,ears,feetand headisrecommended.

Readandfollowtherolloverprotection instructionsandwarnings.

Toavoidlossofcontrolandpossibilityof rollover:

•Donotoperateneardrop-offsornearwater.

•Reducespeedanduseextremecautionon slopes.

•Avoidsuddenturnsorrapidspeedchanges.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.

SettingtheParkingBrake

1.Movethemotioncontrollevers(Figure19)outto theneutrallockedposition.

2.Pullupandbackontheparkingbrakelevertoset theparkingbrake(Figure15).Theparkingbrake levershouldstayrmlyintheengagedposition.

1.SafeZone

2.Usewalkbehindmower and/orhandtrimmernear drop-offsandwater.

Figure14

3.Water

Figure15

Theparkingbrakemaynotholdthemachine parkedonaslopeandcouldcausepersonal injuryorpropertydamage.

Donotparkonslopesunlessthewheelsare chockedorblocked

Page 25

ReleasingtheParkingBrake

Pushforwardanddownontheparkingbrakeleverto releasetheparkingbrake(Figure15).

5.MovethethrottlelevermidwaybetweentheFast andSlowpositions(Figure17).

6.TurntheignitionkeyclockwisetotheRunposition (Figure18).

Theglowpluglightwillturnonfor6seconds.

Figure18

1.Ignitionswitch

2.Off4.Start

3.Run/glowpug

Figure16

StartingandStoppingthe Engine

StartingtheEngine

1.Raisetherollbarupandlockitintoplace,sitonthe seat,andfastentheseatbelt.

2.Ensurethatthemotioncontrolsareintheneutral lockedposition.

3.Settheparkingbrake;refertoSettingtheParking Brake.

4.MovethePTO(powertakeoff)switchtotheoff position(Figure17).

7.Aftertheglowplugindicatorlightgoesout,turn thekeytotheStartposition.Whentheengines startsreleasethekey.

Important:Usestartingcyclesofnomorethan 15secondsperminutetoavoidoverheatingthe startermotor.

Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthe fuelsystemhasbeencompletelydrained.

8.LeavethethrottlemidwaybetweentheSlowand Fastpositionsuntiltheengineandhydraulicsystem warmup.

Important:Whenengineisstartedforthe rsttime,orafteranengineoilchange,oran overhauloftheengine,transmission,orwheel motor,operatethemachinewiththethrottle leverintheSlowpositioninboththeforward andreversedirectionsforonetotwominutes. AlsooperatetheliftleverandPTOleverto ensureproperoperationofallparts.Thenshut theengineoffandcheckuidlevels,checkfor oilleaks,looseparts,andanyothernoticeable malfunctions.

1.Ignitionswitch

2.Throttlecontrol

Figure17

Shuttheengineoffandwaitforallmoving partstostopbeforecheckingforoilleaks,loose parts,orothermalfunctions.

3.Glowpluglight

4.Powertakeoffswitch (PTO)

Page 26

StoppingtheEngine

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedposition,settheparkingbrake, andmovethethrottlelevertotheSlowposition.

2.Lettheengineidlefor60seconds.

3.TurntheignitionkeytotheOffposition(Figure18). Waitforallmovingpartstostopbeforeleavingthe operatingposition.

•TogoStraightbackward,slowlypullthemotion controlleversrearward(Figure19).

•Toturn,slowthemachinebypullingbackon bothleversandthenpushforwardonthelever ontheoppositesidefromwhichyouwantto turn(Figure19).

•Tostop,pullthemotioncontrolleverstothe neutralposition.

4.Removethekeybeforetransportingorstoring machine.

Important:Makesuretoremovethekeyasthe fuelpumporaccessoriesmayrunandcause thebatterytolosecharge.

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethetractorwhileit isunattended.

Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

DrivingtheMachine

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Place thethrottlecontrolintheFastpositionforbest performance.AlwaysoperateintheFastthrottle positionwhenmowing.

Note:Thefartheryoumovethetractioncontrol leversineitherdirection,thefasterthemachinewill moveinthatdirection.

Themachinecanturnveryrapidly.Youmay losecontrolofitandcausepersonalinjuryor damagetomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

1.Releasetheparkingbrake;refertoReleasingthe ParkingBrakein,page.

Note:Theenginewillkillifthetractioncontrol leversaremovedwiththeparkingbrakeengaged.

2.Movetheleverstothecenter,unlockedposition.

3.Drivethemachineasfollows:

•Togostraightforward,slowlypushthemotion controlleversforward(Figure19).

Figure19

1.Motioncontrol lever-neutrallocked position

2.Centerunlockposition

3.Forward

4.Backward

StoppingtheMachine

Tostopthemachine,movethetractioncontrollevers toneutralandtothelockedposition,disengagethe powertakeoff(PTO),movethethrottletotheSlow position,andstoptheengine.

Settheparkingbrakewhenyouleavethemachine;refer toSettingtheParkingBrakein,page.Rememberto removethekeyfromtheignitionswitch.

Page 27

Childrenorbystandersmaybeinjuredifthey attempttomoveoroperatethetractorwhileit isunattended.

Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

OperatingtheMower

RaisingandLoweringtheMowerwith theDeckLiftLever

Thedeckliftleverraisesandlowersthemowerdeck (Figure20).Theenginemustberunningforyouto usethislever.

RaisingandLoweringtheMowerwith theDeckLiftPedal

Thefootoperatedliftpedalraisesandlowersthe mowerdeck(Figure21).Theenginemustberunning foryoutousethispedal.

Figure21

1.Footoperateddeckliftpedal

Figure20

1.Deckliftlever

•Tolowerthemowerdeck,pushtheleverforward.

•Toraisethemoverdeck,pulltheleverrearward.

Important:Donotcontinuetoholdthelever backorforwardafterthemowerhasfullyraised orlowered.Doingsowilldamagethehydraulic system.

Note:Tolockthemowerdeckinaraisedposition, raisethedeckpastthe6inch(15cm)position,remove theheightofcutstoppin(refertoAdjustingthe Height-of-Cut),andplacethepininthe6inch(15cm) height-of-cutposition(Figure23).

•Pressdownonthetopofliftpedaltoraisethe mowerdeck.

•Pressdownonthebottomofliftpedaltolowerthe mowerdeck.

Important:Donotcontinuetoholdthepedal downafterthemowerdeckhasbeenfullyraised orlowered.Doingsowilldamagethehydraulic system.

EngagingthePowerTakeOff(PTO)

Thepowertakeoff(PTO)switchstartsandstopsthe mowerbladesandsomepoweredattachments.

1.Iftheengineiscold,allowtheenginetowarmup5 to10minutesbeforeengagingthePTO.

2.Whileseatedintheseat,releasethepressureonthe tractioncontrolleversandplacetheminneutral.

3.PulluponthePTOswitchtoengageit(Figure22).

Page 28

Figure22

1.PTOswitch

DisengagingthePTO

Todisengage,pushthePTOswitchtotheoffposition.

AdjustingtheHeight-of-Cut

Theheight-of-cutisadjustedfrom1to6inches (2.5to15.8cm)in1/4inch(6mm)incrementsby relocatingthestoppinintodifferentholelocations.

1.Withtheenginerunning,pullbackonthedeck liftleveruntilthemowerdeckisfullyraisedand releasetheleverimmediately(Figure23).

2.Toadjust,rotatethestoppinuntiltherollpin initlinesupwiththeslotsintheholesinthe height-of-cutbracketandremoveit(Figure23).

Figure23

1.Deckliftlever3.Heightofcutstop

2.Stoppin

4.Adjusttheanti-scalprollersandskidsasrequired.

3.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesired,insert thepin,androtateitdowntolockitinplace (Figure23).

Note:Therearefourrowsofholepositions (Figure23).Thetoprowgivesyoutheheightofcut listedabovethepin.Thesecondrowdowngives youtheheightlistedplus1/4inch(6mm).The thirdrowdowngivesyoutheheightlistedplus1/2 inch(12mm).Thebottomrowgivesyoutheheight listedplus3/4inch(18mm).Forthe6inch(15.8 cm)positionthereisonlyonehole,locatedinthe secondrow .Thisdoesnotadd1/4inch(6mm)to the6inch(15.8cm)position.

AdjustingtheSkids

Mounttheskidsinthelowerpositionwhenoperating inheightofcutshigherthan2-1/2inches(64mm)and inthehigherpositionwhenoperatinginheightofcuts lowerthan2-1/2inches(64mm).

Note:OnGuardian worn,youcanswitchtheskidtotheoppositesidesof themower,ippingthemover.Thiswillallowyouto usetheskidslongerbeforereplacingthem.

1.DisengagethePTO,movethemotioncontrol leverstotheneutrallockedposition,andsetthe parkingbrake.

2.MovethethrottlelevertotheSlowposition,stop theengine,removethekey ,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Loosenthescrewatthefrontofeachskid(2skids onGuardiandecksand1skidonside-discharge decks).

mowers,whentheskidsbecome

Page 29

Figure24

1.Screw3.Skid

2.Flange-headbolt4.Nut

4.Removetheange-headboltsandnutsfromeach skid.

5.Moveeachskidtothedesiredpositionandsecure themwiththeange-headboltsandnuts.

Note:Onlyusethetoporcentersetsofholesto adjusttheskids.Thebottomholesareusedwhen switchingsidesonaGuardianmowerdeck,atwhich timetheybecomethetopholesontheotherside ofthemower.

6.Torquethescrewatthefrontofeachskidto80to 100in-lb(9to11N⋅m).

AdjustingtheRearAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,adjustthe heightoftherearanti-scalprollers.

1.DisengagethePTO,movethemotioncontrol leverstotheneutrallockedposition,andsetthe parkingbrake.

Figure25

1.Flangenut

2.Bushing5.Bolt

3.Anti-scalproller

4.Spacer

4.Selectaholesotheanti-scalprollerispositioned tothenearestcorrespondingheight-of-cutdesired (Figure26).

Figure26

1.1-1/2inches(38mm)3.2-1/2inches(63mm)

2.2inches(51mm)4.3inches(76mm)and higher

2.MovethethrottlelevertotheSlowposition,stop theengine,removethekey ,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Afteradjustingtheheight-of-cut,adjusttherollers byremovingtheangenut,bushing,spacer,and bolt(Figure25).

5.Installtheangenutbushing,spacer,andbolt. Torqueto40-45ft-lb(54-61N⋅m)(Figure25).

AdjustingtheRollers

Mounttherollersinthelowerpositionwhenoperating inheightofcutshigherthan2-1/2inches(64mm)and inthehigherpositionwhenoperatinginheightofcuts lowerthan2-1/2inches(64mm).

1.DisengagethePTO,movethemotioncontrol leverstotheneutrallockedpositionandsetthe parkingbrake.

Page 30

2.MovethethrottlelevertotheSlowposition,stop theengine,removethekey ,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Raisethefrontofthemachineandsupportiton jackstands.

4.Removethefastenerssecuringeachrolleronyour mowerdeckandmovetherollersupordownas desired;refertoFigure27throughFigure31as applicableforyourmower.

Figure29

GuardianMowerDecksOnly

1.Bolt3.Nut

2.Frontunder-deckroller4.Bracket

Figure27

AllMowerDecks

1.Frontroller

Figure28

GuardianMowerDecksOnly

1.Bolt4.Nut

2.Rearunder-deckroller5.Bracket

3.Spacer

2.Rollershaft

Figure30

Side-dischargeMowerDecksOnly

1.Bolt4.Nut

2.Chute-sideroller

3.Spacer

5.Bracket

Page 31

IfyourisefromtheseatwhenthePTOisengaged thereisa1seconddelayandthentheenginestops.

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethe machineeachtime.Ifthesafetysystemdoesnot operateasdescribedbelow,haveanAuthorizedService Dealerrepairthesafetysystemimmediately .

1.Sittingontheseat,engagetheparkingbrakeand movethePTOtoon.Trystartingtheengine;the engineshouldnotcrank.

Figure31

Side-dischargeMowerDecksOnly

1.Bolt

2.Rollershaft

3.Under-deckroller(2)

4.Bracket

5.Installthefastenersasillustrated.

TheSafetyInterlockSystem

Ifthesafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

UnderstandingtheSafetyInterlock System

Thesafetyinterlocksystemisdesignedtopreventthe enginefromstartingunless:

•Youaresittingontheseatortheparkingbrakeis engaged.

•Thepowertakeoff(PTO)isdisengaged.

•Themotioncontrolleversareintheneutrallocked position

•Theenginetemperatureisbelowthemaximum operatingtemperature.

2.Sittingontheseat,engagetheparkingbrakeand movethePTOtooff.Moveeithermotioncontrol lever(outofneutrallockedposition).Trystarting theengine;theengineshouldnotcrank.Repeatfor othercontrollever.

3.Sittingontheseat,engagetheparkingbrake,move thePTOswitchtooffandmovethemotioncontrol leverstotheneutrallockedposition.Nowstartthe engine.Whiletheengineisrunning,releasethe parkingbrake,engagethePTOandriseslightly fromtheseat;theengineshouldstopwithin2 seconds.

4.Withoutanoperatorontheseat,engagetheparking brake,movethePTOswitchtooffandmovethe motioncontrolleverstotheneutrallockedposition. Nowstarttheengine.Whiletheengineisrunning, centereithermotioncontrol;theengineshould stopwithin2seconds.Repeatfortheothermotion control.

5.Withoutanoperatorontheseat,disengagethe parkingbrake,movethePTOswitchtooff,and movethemotioncontrolleverstotheneutral lockedposition.Trystartingtheengine;theengine shouldnotcrank.

UsingtheSCMtoDiagnoseSystem Problems

Themachineisequippedwithastandardcontrol module(SCM)monitoringsystemthattracksthe functionofvariouskeysystems.TheSCMislocated undertherightcontrolpanel.Accessitthroughthe sidepanelcover(Figure32).T oopenthesidepanel cover,releasethe2latchesandpulloutonit.

Thesafetyinterlocksystemalsoisdesignedtostopthe enginewhenthetractioncontrolsaremovedfromthe neutrallockedpositionwiththeparkingbrakeengaged.

Page 32

Figure32

1.Sidepanelcover

2.Latches

OnthefaceoftheSCMare11LEDsthatilluminate toindicatevarioussystemconditions.Sevenofthese lightscanbeusedbytheoperatorforsystemdiagnosis. RefertoFigure33foradescriptionofwhateach lightmeans.FordetailsonusingtherestoftheSCM functions,refertotheServiceManual,availablethrough yourAuthorizedToroDistributor.

PositioningtheSeat

ChangingtheSeatPosition

Theseatcanmoveforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachine andaremostcomfortable.

1.Toadjust,movetheleversidewaystounlockthe seat(Figure34).

Figure34

1.Backrestknob3.Lumbarsupport adjustmentknob

2.Seatsuspensionknob4.Seatpositionadjustment lever

Figure33

1.Hightemperatureshutdown—theenginetemperaturehas exceededsafelevelsandtheenginehasbeenshutdown. Checkthecoolingsystem.

2.Hightemperaturewarning—theenginetemperatureis approachingunsafelevelsandthemowerdeckhasbeen shutdown.Checkthecoolingsystem.

3.Operatorisintheseat

4.ThePTOisOn

5.Theparkingbrakeisnotengaged

6.ControlsareinNeutral

7.TheSCMisreceivingpowerandisoperational

2.Slidetheseattothedesiredpositionandrelease levertolockinposition.

3.Verifythattheseathaslockedintoplaceby attemptingtomoveitbackandforth.

ChangingtheSeatSuspension

Theseatcanbeadjustedtoprovideasmoothand comfortableride.Positiontheseatwhereyouaremost comfortable.

Withoutsittingontheseat,turntheknobinfronteither directiontoprovidethebestcomfort(Figure34).

Page 33

Figure35

1.Seatsuspensionknob2.Operatorweightsetting

ChangingtheBackPosition

Thebackoftheseatcanbeadjustedtoprovidea comfortableride.Positionthebackoftheseatwhereit ismostcomfortable.

Toadjustit,turntheknob,undertheright-sidearm rest,ineitherdirectiontoprovidethebestcomfort (Figure34).

ChangingtheLumbarSupport

Thebackoftheseatcanbeadjustedtoprovidea customizedlumbarsupportforyourlowerback.

Figure36

1.Seatlatch

PushingtheMachinebyHand

Ifthemachinebreaks,runsoutoffuel,etc.youmay needtopushit.T odoso,yourstneedtoopenthe hydraulicby-passvalves.

Toadjustit,turntheknob,undertheleft-sidearm rest,ineitherdirectiontoprovidethebestcomfort (Figure34).

UnlatchingtheSeat

Toaccessthehydraulicandothersystemsunderthe seat,youneedtounlatchtheseatandswingitforward.

1.Usetheseatpositionadjustmentlevertoslidethe seatallthewayforward.

2.Pushoneoftheseatlatches,locatedbehindandto thesidesoftheseat,rearwardtounlatchtheseat andpullforwardonthetopoftheseat(Figure36).

Important:Alwayspushthemachinebyhand. Nevertowthemachinebecausehydraulicdamage mayoccur.

PushingtheMachine

1.Disengagethepowertakeoff(PTO)andturn theignitionkeytooff.Movetheleverstothe neutrallockedpositionandapplytheparkingbrake. Removethekey.

2.Lifttheseat.

3.Rotateeachby-passvalvecounterclockwise1turn (Figure37).

Thisallowshydraulicuidtoby-passthepump enablingthewheelstoturn.

Important:Donotrotatetheby-passvalves morethan1turn.Thispreventsvalvesfrom comingoutofthebodyandcausinguidto runout.

Page 34

Figure37

1.Rightby-passvalve

2.Leftby-passvalve

4.Disengagetheparkingbrakebeforepushing.

ChangingtoMachineOperation

Rotateeachby-passvalveclockwise1turnandhand tightenthem(torqueofapproximately71in-lb(8 N⋅m))(Figure37).

Note:Donotovertightentheby-passvalves.

Themachinewillnotdriveunlessby-passvalvesare turnedin.

slope.Thiswillminimizetherampangle.Thetraileror truckshouldbeaslevelaspossible.

Important:Donotattempttoturntheunitwhile ontheramp;youmaylosecontrolanddriveoff theside.

Avoidsuddenaccelerationwhendrivinguparampand suddendecelerationwhenbackingdownaramp.Both maneuverscancausetheunittotipbackward.

Loadingaunitontoatrailerortruckincreases thepossibilityofbackwardtip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatingaunit onaramp.

•Useonlyasingle,fullwidthramp;Donot useindividualrampsforeachsideofthe unit.

•Ifindividualrampsmustbeused,use enoughrampstocreateanunbrokenramp surfacewiderthantheunit.

•Donotexceeda15degreeanglebetween rampandgroundorbetweenrampand trailerortruck.

•Avoidsuddenaccelerationwhiledrivingunit uparamptoavoidtippingbackward.

•Avoidsuddendecelerationwhilebacking unitdownaramptoavoidtippingbackward.

LoadingMachines

Useextremecautionwhenloadingunitsontrailersor trucks.Onefullwidthrampthatiswideenoughto extendbeyondthereartiresisrecommendedinsteadof individualrampsforeachsideoftheunit(Figure38). Thelowerrearsectionofthetractorframeextends backbetweentherearwheelsandservesasastopfor tippingbackward.Havingafullwidthrampprovides asurfacefortheframememberstocontactifthe unitstartstotipbackward.Ifitisnotpossibletouse onefullwidthramp,useenoughindividualrampsto simulateafullwidthcontinuousramp.

Therampshouldbelongenoughsothattheangles donotexceed15degrees(Figure38).Asteeperangle maycausemowercomponentstogetcaughtastheunit movesfromramptotrailerortruck.Steeperangles mayalsocausetheunittotipbackward.Ifloadingon ornearaslope,positionthetrailerortrucksoitison thedownsideoftheslopeandtherampextendsupthe

Page 35

Figure38

1.Trailer3.Notgreaterthan 15degrees

2.Fullwidthramp4.Fullwidthramp—sideview

TransportingMachines

1.Fronttie-down(leftside shown)

OperatingTips

Figure39

2.Reartie-downs

Drivingonthestreetorroadwaywithoutturn signals,lights,reectivemarkings,oraslow movingvehicleemblemisdangerousandcan leadtoaccidentscausingpersonalinjury.

Donotdrivemachineonapublicstreetor roadwaywithoutsigns,lights,and/ormarkings requiredbylocalregulations.

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall necessarylightingandmarkingasrequiredbylaw . Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyouorbystanders avoidinjury.

Totransportthemachine:

•Ensurethatyourvehicle,hitch,safetychains,and trailerareadequatefortheloadyouarepullingand thattheymeetalllocaltrafcregulationsforyour area.

•Lockthebrakeandblockthewheels.

•Securelyfastenthemachinetothetrailerortruck withstraps,chains,cable,orropesasrequiredby localtrafcregulationsinyourarea(Figure39).

FastThrottleSetting/GroundSpeed

Tomaintainenoughpowerforthemachineanddeck whilemowing,operatetheengineatthefastthrottle positionandadjustyourgroundspeedforconditions. Agoodruletofollowis:decreasegroundspeedas theloadonthecuttingbladesincreases;andincrease groundspeedasloadonthebladesdecreases.

MowingDirection

Alternatemowingdirectiontoavoidmakingrutsinthe turfovertime.Thisalsohelpsdisperseclippingswhich enhancesdecompositionandfertilization.

CuttingSpeed

Toimprovecutquality,useaslowergroundspeedin certainconditions.

AvoidCuttingTooLow

Ifthecuttingwidthofthemoweriswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.

Page 36

SelecttheProperHeight-of-CutSetting toSuitConditions

Removeapproximately1inch(25mm)ornomorethan 1/3ofthegrassbladewhencutting.Inexceptionally lushanddensegrass,youmayhavetoslowdownthe forwardspeedand/orraisetheheight-of-cuttothe nexthighersetting.

Important:Ifcuttingmorethat1/3ofthegrass bladeoff,orinsparselonggrassordryconditions, theuseofatsailbladesisrecommendedto reduceair-bornechaff,debris,anddeckdrive componentstrain.

LongGrass

Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raise thecuttingheighthigherthanusualandcutthegrassat thissetting.Thencutthegrassagainusingthelower, normalsetting.

KeeptheMowerClean

Cleanclippingsanddirtfromtheundersideofthe moweraftereachuse.Ifgrassanddirtbuildupinside themower,cuttingqualitywilleventuallybecome unsatisfactory.

Toreducetheriskofrehazard,keeptheengine, mufer,batterycompartment,parkingbrake,cutting units,andfuelstoragecompartmentfreeofgrass, leaves,orexcessivegrease.Cleanupanyspilledoilor fuel.

BladeMaintenance

Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checktheblades dailyforsharpness,andforanywearordamage. Sharpenthebladesasnecessary.Ifabladeisdamaged orworn,replaceitimmediatelywithagenuineToro replacementblade.RefertoServicingtheCutting Bladesin,pageformoreinformationoridentifying bladeproblemsandsharpeningtheblades.

Page 37

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst10hours

Aftertherst50hours

Aftertherst200hours

Beforeeachuseordaily

Every50hours

Every150hours

Every200hours

MaintenanceProcedure

•Checkthealternatorbelttension.

•T orquetheframemountingbolts.

•T orquewheellugnuts.

•Changethemowerdeckgearboxlubricant

•Changetheengineoilandlter.

•Changethehydraulicoilandlter.

•T estthesafetysystem.

•Checktheengineoillevel.

•Checktheenginecoolantlevel.

•Cleantheradiatorwithcompressedair(donotusewater)

•Checkthehydraulicuidlevel.

•Checkthemowerblades.

•Cleanthemowerdeck.

•Greasethebearingandbushinggreasettings.

•Checkbatterycableconnections.

•Checkthetirepressure.

•Checktheconditionofthebladedrivebeltsonthemowerdeck.

•Checkthelubricantinthemowerdeckgearbox.

•Changetheengineoilandlter.

•Inspectcoolingsystemhosesandseals.Replacethemifcrackedortorn.

•Checkthealternatorbelttension.

•T orquewheellugnuts.

•Changethemowerdeckgearboxlubricant

Every400hours

Every800hours

Every1,500hours

Every2years

Important:Refertoyour

•Servicetheaircleaner.

•Replacethefuelltercanister.

•Checkthefuellinesandconnections.

•Changethehydraulicoilandlter.

•Inspectenginevalveclearance.RefertoyourEngineOperator’sManual.

•Replacemovinghoses

•Drainandcleanthefueltank.

•Flushandreplacecoolingsystemuid.

Engine Operator’ s Man ual

foradditionalmaintenanceprocedures.Adetailed

ServiceManualisalsoavailableforpurchasefromyourAuthorizedT oroDistributor.

Page 38

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

CheckSafetyInterlock Operation

CheckGrassDeectorin DownPosition(ifapplicable)

CheckParkingBrake Operation

CheckFuelLevel

CheckHydraulicOilLevel

CheckEngineOilLevel

CheckCoolingSystemFluid Level

CheckDrainWater/Fuel Separator

CheckAirFilterRestriction Indicator

CheckRadiator&Screenfor Debris

CheckUnusualEngine Noises

CheckUnusualOperating Noises

CheckHydraulicHosesfor Damage

CheckFluidLeaks

CheckTirePressure

CheckInstrumentOperation

CheckConditionofBlades

LubricateAllGreaseFittings

Touch-upDamagedPaint

1.Checkglowplugandinjectornozzles,ifhardstarting,excesssmokeorroughrunningisnoted.

Sat.Sun.

2.Immediatelyaftereverywashing,regardlessoftheintervallisted.

3.Ifindicatorshowsred

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

Page 39

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Figure40

ServiceIntervalChart

Lubrication

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours

Themachinehasgreasettingsthatmustbelubricated regularlywithNo.2GeneralPurposeLithiumBase Grease.Ifthemachineisoperatedundernormal conditions,lubricateallbearingsandbushingsafter every50hoursofoperation.Bearingsandbushings mustbelubricateddailywhenoperatingconditionsare extremelydustyanddirty.Dustyanddirtyoperating conditionscouldcausedirttogetintothebearings andbushings,resultinginacceleratedwear.Lubricate thegreasettingsimmediatelyaftereverywashing, regardlessofintervalspecied.

1.Wipethegreasettingscleansoforeignmatter cannotbeforcedintothebearingorbushing.

2.Pumpgreaseintothettings.

Important:Thettingsontheaxlesofthecaster wheelsarenotillustrated.Ensurethatyougrease thesettingsaswell.

3.Wipeoffexcessgrease.

Figure41andFigure42illustratethelocationsofthe greasettings.

Page 40

Figure41

Page 41

Figure42

Note:Bearinglifecanbenegativelyaffectedby

improperwashdownprocedures.Donotwashdownthe unitwhenitisstillhotandavoiddirectinghigh-pressure orhighvolumesprayatthebearingsorseals.

ServicingtheMowerDeck GearBoxLubricant

ThegearboxisdesignedtooperatewithSAE80-90gear lube.Althoughthegearboxisshippedwithlubricant fromthefactory,checkthelevelbeforeoperatingthe cuttingunitforthersttimeandevery150operating hoursthereafter.Changethelubricantinthegearbox every400operatinghours.

CheckingtheMowerDeckGearBox Lubricant

ServiceInterval:Every150hours

1.Positionthemachineandcuttingunitonalevel surface.

2.Lowerthemowerdecktothe1inch(2.5cm) height-of-cut.

3.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

4.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

Page 42

5.Liftthefootrest,exposingthetopofthemower deck.

6.Removethedipstick/llplugfromthetopofthe gearbox(Figure43)andmakesurethatthelubricant isbetweenthemarksonthedipstick.

Figure43

1.Fillpluganddipstick

8.Replacethedrainplug.

9.Addenoughlubricant,approximately12oz.(283 ml),untilthelevelisbetweenthemarksonthe dipstick.

Note:Donotoverllorthegearboxmaybe damaged.

7.Ifthelubricantlevelislow,addenoughlubricant untilthelevelisbetweenthemarksonthedipstick.

Note:Donotoverllorthegearboxmaybe damaged.

ChangingtheMowerDeckGearBox Lubricant

ServiceInterval:Aftertherst50hours

Every400hours

1.Positionthemachineandcuttingunitonalevel surface.

2.Lowerthemowerdecktothe1inch(2.5cm) height-of-cut.

3.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

4.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

5.Liftthefootrest,exposingthetopofthemower deck.

6.Removethedipstick/llplugfromthetopofthe gearbox(Figure43).

7.Placeafunnelanddrainpanunderthedrainplug locatedunderthefrontofthegearboxandremove theplug,drainingthelubricantintothepan.

Page 43

EngineMaintenance

G004501

123456

AirCleanerMaintenance

Important:Avoidusinghighpressureairwhich

couldforcedirtthroughthelterintotheintake tract.

4.Removeandreplacetheprimarylter(Figure44).

•Checktheaircleanerbodyfordamagewhichcould possiblycauseanairleak.Replaceadamagedair cleanerbody.Checkthewholecleanairintake systemforleaks,damage,orloosehoseclamps.

•Servicetheaircleanerlterwhentheaircleaner indicator(Figure44)showsredorevery400 hours(morefrequentlyinextremelydustyordirty conditions).Donotoverservicetheairlter.

Figure44

1.Aircleanercover5.Aircleanerindicator

2.Gasket

3.Filter7.Rubberoutletvalve

4.Aircleanerbody

6.Aircleanerlatch

Important:Donotcleantheusedelementto avoiddamagetotheltermedia.

5.Inspectthenewlterforshippingdamage,checking thesealingendofthelterandthebody.

Important:Donotuseadamagedelement.

6.Ensurethatthefoamgasketisinplaceinthecover andthatitisnottornordamaged(Figure44).If itisdamaged,replaceit.

7.Insertthenewlterbyapplyingpressuretotheouter rimoftheelementtoseatitinthecanister.

Important:Donotapplypressuretotheexible centerofthelter.

8.Cleanthedirtejectionportlocatedintheremovable cover,asfollows:

A.Removetherubberoutletvalvefromthecover

(Figure44).

B.Cleanthecavity.

C.Replacetheoutletvalve.

9.Installthecoverorientingtherubberoutletvalvein adownwardposition—betweenapproximately5:00 to7:00whenviewedfromtheend.

10.Resettheindicator(Figure44)ifshowingred.

ServicingtheEngineOil

•Besurethecoverisseatedcorrectlyandsealswith theaircleanerbody.

ServicingtheAirCleaner

ServiceInterval:Every400hours

1.Pullthelatchoutwardandrotatetheaircleaner covercounter-clockwise(Figure44).

2.Removethecoverfromtheaircleanerbody (Figure44).

3.Beforeremovingthelter,uselowpressure air(40psi,cleananddry)tohelpremovelarge accumulationsofdebrispackedbetweenoutsideof primarylterandthecanister.

Thiscleaningprocesspreventsdebrisfrommigrating intotheintakewhentheprimarylterisremoved.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;however, theoillevelmustbecheckedbeforeandafterthe engineisrststarted.Checkoillevelbeforeeachday’ s operationoreachtimemachineisused.

Thecrankcasecapacityisapproximately4qt.(3.8l) withthelter.Usehigh-qualityengineoilthatmeets thefollowingspecications:

•APIClassicationLevelRequired:CH-4,CI-4or higher.

•Preferredoil:SAE15W-40(above0°F(-17°C)

•Alternateoil:SAE10W -30or5W-30(all temperatures)

Note:ToroPremiumEngineoilisavailablefromyour distributorineither15W-40or10W-30viscosity .Seethe partscatalogforpartnumbers.

Page 44

1.Parkthemachineonalevelsurface,lowerthe mowerdeck,movethethrottlelevertotheSlow position,stoptheengine,andremovethekeyfrom theignitionswitch.Openthehood.

2.Removethedipstick(Figure45),wipeitclean,and installthedipstick.Removethedipstickandcheck theoillevel.

TheoillevelshouldbeuptotheFullmarkonthe dipstick.

Figure46

1.Oillter

2.Drainplug

4.Cleantheareaaroundthedrainplug.

5.Removethedrainplugandallowtheoiltoowinto drainpan.

6.Removeandreplacetheoillter(Figure46).

Figure45

1.Dipstick

2.Oilll

3.IftheoillevelisbelowtheFullmark,removethell cap(Figure45)andaddoiluntilthelevelreachesthe Fullmarkonthedipstick.

Important:Donotoverll.

Note:Useacleanfunneltopreventspills.

4.Installtheoilllcapandclosethehood.

ChangingtheEngineOilAndFilter

ServiceInterval:Aftertherst50hours

Every150hours

Changetheoilandlterinitiallyafterrst50hours ofoperationandthenevery150hoursofoperation thereafter.Ifpossible,runtheenginejustbefore changingtheoilbecausewarmoilowsbetterand carriesmorecontaminantsthancoldoil.

7.Aftertheoilisdrained,installthedrainplugand wipeupanyoilthatisspilled.

8.Fillthecrankcasewithoil;refertoCheckingthe EngineOilLevel.

1.Positionthemachineonalevelsurface.

2.Openthehood.

3.Setadrainpanundertheoilpanandinlinewith thedrainplug(Figure46).

Page 45

FuelSystem Maintenance

Note:RefertoAddingFuelforproperfuel recommendations.

Undercertainconditions,dieselfuelandfuel vaporsarehighlyammableandexplosive.A reorexplosionfromfuelcanburnyouand othersandcancausepropertydamage.

•Useafunnelandllthefueltankoutdoors, inanopenarea,whentheengineisoffand iscold.Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add fueltothefueltankuntilthelevelistothe bottomofthellerneck.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwherefuel fumesmaybeignitedbyaspark.

4.Removetheltercanisterandcleanthemounting surface.

5.Lubricatethegasketontheltercanisterwithclean oil.

6.Installtheltercanisterbyhanduntilthegasket contactsmountingsurface,thenrotateitan additional1/2turn.

7.Tightenthedrainplugonthebottomofthelter canister.

CleaningtheFuelTank

ServiceInterval:Every2years

Drainandcleanfueltankevery2years.Also,remove andcleanthein-linestrainersafterdrainingthetank. Usecleandieselfueltoushoutthetank.

Important:Drainandcleanthetankifthefuel systembecomescontaminatedorifthemachineis tobestoredforanextendedperiod.

FuelLinesandConnections

•Storefuelinaclean,safety-approved containerandkeepthecapinplace.

ServicingtheWaterSeparator

ServiceInterval:Every400hours

Drainwaterorothercontaminantsfromwaterseparator (Figure47)daily.Replaceltercanisterafterevery400 hoursofoperation.

1.Placeacleancontainerunderthefuellter.

2.Loosenthedrainplugonthebottomofthelter canister.

ServiceInterval:Every400hours

Checkthefuellinesandconnectionsevery400hours oryearly,whichevercomesrst.Inspectthemfor deterioration,damage,chafng,orlooseconnections.

BleedingtheFuelSystem

1.Parkthemachineonalevelsurface.Ensurethatthe fueltankisatleasthalffull.

2.Unlatchandraisethehood.

3.Placearagundertheairbleedscrewonthefuel injectionpumpandopenit(Figure48).

Figure47

1.Waterseparatorltercanister

3.Cleantheareawheretheltercanistermounts.

Figure48

1.Fuelinjectionpumpbleedscrew

4.TurnthekeyintheignitionswitchtotheOn position.

Page 46

Theelectricfuelpumpwillbeginoperation,thereby forcingairoutaroundtheairbleedscrew.

Theenginemaystartduringthisprocedure. Movingfansandbeltsinarunningenginecan severelyinjureyouorbystanders.

Keephands,ngers,looseclothing/jewelry, andhairawayfromtheenginefanandbelt duringthisprocedure.

5.LeavethekeyintheOnpositionuntilasolidstream offuelowsoutaroundthescrew .

6.TightenthescrewandturnkeytotheOffposition.

Note:Normally,theengineshouldstartafterabove bleedingproceduresarefollowed.However,if enginedoesnotstart,airmaybetrappedbetween injectionpumpandinjectors;refertoBleedingAir FromtheInjectors.

Theenginemaystartduringthisprocedure. Movingfansandbeltsinarunningenginecan severelyinjureyouorbystanders.

Keephands,ngers,looseclothing/jewelry, andhairawayfromtheenginefanandbelt duringthisprocedure.

4.Tightenthepipeconnectorsecurelywhenitattains asolidow .

5.TurnthekeytotheOffposition.

6.Repeatthisprocedurefortheremainingnozzles.

BleedingAirFromtheInjectors

Note:Thisprocedureshouldbeusedonlyifthefuel

systemhasbeenpurgedofairthroughnormalpriming proceduresandenginewillnotstart;refertoBleeding theFuelSystem.

1.Placearagunderthepipeconnectioncomingfrom theinjectionpumptotheNo.1injectornozzleas illustratedinFigure49.

Figure49

1.PipeconnectionfromtheinjectionpumptotheNo.1 injectornozzle

2.MovethethrottletotheFastposition.

3.TurntheignitionkeytheStartpositionandwatch thefuelowaroundtheconnector.

Page 47

ElectricalSystem Maintenance

Important:Wheneverworkingwiththeelectrical system,alwaysdisconnectthebatterycables, negative(-)cablerst,topreventpossiblewiring damagefromshort-outs.

ServicingtheBattery

ServiceInterval:Every50hours

Warning

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling .

Keepthetopofthebatteryclean.Ifyoustorethe machineinalocationwheretemperaturesareextremely high,thebatterywillrundownmorerapidlythanif themachineisstoredinalocationwheretemperatures arecool.

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponentscausing sparks.Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,do notallowthebatteryterminalstotouchany metalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.

Keepthetopofthebatterycleanbywashingit periodicallywithabrushdippedinammoniaor bicarbonateofsodasolution.Flushthetopsurfacewith wateraftercleaningit.Donotremovethellcapswhile cleaningthebattery.

Thebatterycablesmustbetightontheterminalsto providegoodelectricalcontact.

Ifcorrosionoccursattheterminals,disconnectthe cables,negative(-)cablerst,andscrapetheclampsand terminalsseparately.Reconnectthecables,positive(+) cablerst,andcoattheterminalswithpetroleumjelly .

StoringtheBattery

Ifthemachinewillbestoredmorethan30days,remove thebatteryandchargeitfully.Eitherstoreitonashelf oronthemachine.Leavethecablesdisconnectedifit isstoredonthemachine.Storethebatteryinacool atmospheretoavoidquickdeteriorationofthechargein thebattery.Topreventthebatteryfromfreezing,make sureitisfullycharged.Thespecicgravityofafully chargedbatteryis1.265-1.299.

CheckingtheFuses

Thefusesarelocatedunderthecontrolpanel.Access themthroughthesidepanelcover(Figure50).Toopen thesidepanelcover,releasethe2latchesandpullout onit.

Ifthemachinestopsorhasotherelectricalsystemissues, checkthefuses.Graspeachfuseinturnandremove themoneatatime,checkingtoseeifanyareblown.If youneedtoreplaceafuse,alwaysusethesametype

andamperageratedfuseastheoneyouarereplacing, otherwiseyoucoulddamagetheelectricalsystem

Page 48

(refertothedecalnexttothefuses(Figure51)fora diagramofeachfuseanditsamperage).

Note:Ifafuseblowsfrequently,youprobablyhavea shortintheelectricalsystemandshouldhaveitserviced byaqualiedservicetechnician.

DriveSystem Maintenance

CheckingtheTirePressure

ServiceInterval:Every50hours

Checkthepressureafterevery50operatinghoursor monthly,whicheveroccursrst(Figure52).

Maintaintheairpressureinthefrontandreartires.The correctairpressureis15psi(103kPa)inthereartires and25psi(172kPa)inthecasterwheels.Uneventire pressurecancauseunevencut.Checkthetireswhen theyarecoldtogetthemostaccuratepressurereading.

1.Sidepanelcover

Figure50

Figure51

2.Latches

Figure52

ReplacingtheCastorWheels andBearings

1.Obtainanewcasterwheelassembly ,conebearings, andbearingsealsforyourAuthorizedToro Distributor.

2.Removethelocknutfromtheboltholdingthecastor wheelassemblybetweenthecastorfork(Figure53).

Page 49

Figure53

1.Nut

2.Bearingspacer

3.Outerbearingseal

4.Conebearing9.Casterfork

5.Innerbearingseal

6.Spacer

7.Casterwheel

8.Axlebolt

3.Graspthecastorwheelandslidetheboltoutofthe forkorpivotarm.

4.Discardtheoldcasterwheelandbearings.

5.Assemblethecastorwheelbypushingthecone bearingsandseals,packedwithgrease,intothewheel hub,positionedasshowninFigure53.

6.Slidethespacerintothewheelhubthroughthe bearings,captivatingthespacerinsidethewheelhub with2bearingspacers.

CoolingSystem Maintenance

Dischargeofhotpressurizedcoolantor touchinghotradiatorandsurroundingparts cancausesevereburns.

•Donotremovetheradiatorcapwhenthe engineishot.Alwaysallowtheengineto coolatleast15minutesoruntiltheradiator capiscoolenoughtotouchwithoutburning yourhandbeforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts thatarehot.

Therotatingfananddrivebeltcancause personalinjury.

•Donotoperatethemachinewithoutthe coversinplace.

•Keepngers,handsandclothingclearof rotatingfananddrivebelt.

•Shutofftheengineandremovetheignition keybeforeperformingmaintenance.

Important:Ensurethattheseallipsarenot foldedin.

7.Installthecastorwheelassemblybetweenthecastor forkandsecureitinplacewiththeboltandlocknut.

8.Tightenthenutuntilthewheelnolongerspinsfreely, thenbackitoffjustuntilthewheelspinsfreely.

9.Attachagreaseguntothegreasettingonthecaster wheelandllitwithNo.2GeneralPurposeLithium BaseGrease.

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

Thecoolingsystemislledwitha50/50solutionof waterandpermanentethyleneglycolantifreeze.Check thelevelofthecoolantintheexpansiontankatthe beginningofeachdaybeforestartingtheengine.The capacityofthecoolingsystemis6quarts(7.5l).

Page 50

1.Checkthelevelofthecoolantintheexpansiontank (Figure54).Thecoolantlevelshouldbebetweenthe marksonthesideofthetank.

Figure54

1.Expansiontank

3.Aftertheradiatoristhoroughlycleaned,cleanout debristhatmayhavecollectedinthechannelatthe radiatorbase.

4.Closethehood.

2.Ifcoolantlevelislow ,removetheexpansiontank capandreplenishthesystem.Donotoverll.

3.Installtheexpansiontankcap.

CleaningtheRadiator

ServiceInterval:Beforeeachuseordaily

Every1,500hours

Every200hours

Every2years

Topreventtheenginefromoverheating,theradiator mustbekeptclean.Normally,checktheradiatordaily and,ifnecessary,cleananydebrisofftheseparts. However,itwillbenecessarytocheckandclean theradiatorfrequentlyinextremelydustyanddirty conditions.

Note:Ifthemowerdeckorengineshutsoffdue tooverheating,rstchecktheradiatorforexcessive buildupofdebris.

Cleantheradiatorasfollows:

1.Openthehood.

2.Workingfromthefansideoftheradiator,blowout debriswithlowpressure(50psi)compressedair(do notusewater).Repeatthestepfromthefrontof theradiatorandagainfromthefanside.

Page 51

BrakeMaintenance

AdjustingtheParkingBrake InterlockSwitch

1.Stopthemachine,movethecontrolleversfullyinto theneutral-lockedposition,settheparkingbrake, andremovetheignitionkey.

2.Removetheboltssecuringthefrontpaneland removethepanel(Figure55).

4.Movetheswitchtowardthetabonthebrakeshaft untilthedistancebetweenthetabandswitchbodyis

0.015to0.045inch(0.4to1mm)(Figure56).

5.Securetheswitch.

6.Testtheadjustmentasfollows:

A.Ensurethattheparkingbrakeisengagedandyou

arenotsittingontheseat,thenstarttheengine.

B.Movethecontrolleversoutoftheneutrallocked

position.

Theengineshouldstop.Ifnot,recheckthe adjustmentyoumadetotheswitch.

7.Installthefrontpanel.

Figure55

1.Frontpanelbolts

3.Loosenthe2screwssecuringtheinterlockswitch.

Figure56

1.Tabonthebrakeshaft3.Screws

2.Parkingbrakeinterlock switch

4.0.015to0.045inch(0.4to 1mm)

Page 52

BeltMaintenance

stoptheengine,settheparkingbrake,andremove theignitionkey .

CheckingtheAlternatorBelt

ServiceInterval:Every200hours

Aftertherst10hours

Checktensionofalternatorbelt(Figure57)afterevery 200operatinghours.

1.Apply10lbofforcetothealternatorbelt,midway betweenthepulleys.

2.Ifthedeectionisnot3/8in.(10mm),loosenthe alternatormountingbolts.

2.Removethebeltcoversfromthetopofthecutting unitandsetthecoversaside.

3.Usingabreakerbarorsimilartool,movetheidler pulleyforthetopbelt(Figure58)awayfromthetop drivebelttoreleasethebelttensionandallowthe belttobeslippedoffthepulleys.

Figure58

1.Topbelt3.Bottombelt

2.Topidlerpulley4.Bottomidlerpulley

4.Usingabreakerbarorsimilartool,movetheidler pulleyforthebottombelt(Figure58)awayfrom thebottomdrivebelttoreleasethebelttensionand allowthebelttobeslippedoffthepulleys.

Figure57

1.Mountingbolt2.Alternator

3.Increaseordecreasethealternatorbelttensionand tightenthebolts.

4.Checkthedeectionofthebeltagaintoensurethat thetensioniscorrect.

ReplacingtheBladeDrive Belts

ServiceInterval:Every50hours

Thebladedrivebelts,tensionedbythespringloaded idlerpulleys,areverydurable.However,aftermany hoursofuse,thebeltswillshowsignsofwear.Signsof awornbeltare:squealingwhenbeltisrotating,blades slippingwhencuttinggrass,frayededges,burnmarks andcracks.Replacethebeltsifanyoftheseconditions areevident.

5.Routeanewbeltaroundthegearboxpulley,bottom spindlepulleys,andidlerpulleyassemblyasshown inFigure58.

6.Routeanewbeltaroundthetopspindlepulleysand idlerpulleyassemblyasshowninFigure58.

7.Installthebeltcovers.

1.Lowerthecuttingunittothe1inchheightofcut setting,movethethrottlelevertotheSlowposition,

Page 53

ControlsSystem Maintenance

4.Holdingthecontrolleveragainsttheframe,move theswitchtowardtheleveruntilthedistance betweenleverandswitchbodyis0.015to0.045inch (0.4to1mm)(Figure60).

AdjustingtheControlLever NeutralInterlockSwitch

1.Stopthemachine,movethecontrolleversfullyinto theneutral-lockedposition,settheparkingbrake, andremovetheignitionkey.

2.Removetheboltssecuringthefrontpaneland removethepanel(Figure59).

Figure59

1.Frontpanelbolts

5.Securetheswitch.

6.Repeatsteps3to5fortheotherlever.

7.Installthefrontpanel.

AdjustingtheControlLever NeutralReturn

Ifthemotioncontrolleversdonotalignwiththeneutral slotswhenreleasedfromthereversedriveposition, adjustmentisrequired.Adjusteachlever,spring,and rodseparately.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Removetheboltssecuringthefrontpaneland removethepanel(Figure61).

3.Loosenthe2screwssecuringtheinterlockswitch (Figure60).

Figure60

1.Controllever3.Screws

2.Neutralinterlockswitch

4.0.015to0.045inch(0.4to 1mm)

Figure61

1.Frontpanelbolts

4.Moveoneoftheleverstotheneutralpositionbut notlocked(Figure63).

5.Pulltheleverbackuntiltheclevispin(onanarm abovethepivotshaft)contactstheendofthe slot(justbeginningtoputpressureonthespring) (Figure62).

Page 54

1.Clevispin

2.Slot

3.Jamnuts

Figure62

AdjustingtheTractionDrive forNeutral

Thisadjustmentmustbemadewithdrivewheelsturning.

Mechanicalorhydraulicjacksmayfailto supportmachineandcauseaseriousinjury .

•Usejackstandswhensupportingmachine.

•Donotusehydraulicjacks.

4.Adjustmentbolt

5.Yoke

6.Checkwherethecontrolleverisrelativetonotchin console(Figure63).Itshouldbecenteredallowing levertopivotoutwardtotheneutrallockposition.

Figure63

1.Neutralposition2.Neutrallockedposition

7.Ifadjustmentisneeded,loosenthenutandjamnut againsttheyoke(Figure62).

8.Applyingslightrearwardpressureonthemotion controllever,turntheheadoftheadjustmentbolt intheappropriatedirectionuntilthecontrolleveris centeredintheneutrallockposition(Figure62).

Theenginemustberunningtoperformthis adjustment.Contactwithmovingpartsorhot surfacesmaycausepersonalinjury.

Keephands,feet,face,clothing,andotherbody partsawayfromrotatingparts,mufer,and otherhotsurfaces.

1.Raisetheframeontostablejackstandssothatthe drivewheelscanrotatefreely.

2.Slideseatforward,unlatchit,andswingitupand forward.

3.Disconnecttheelectricalconnectorfromtheseat safetyswitch.Temporarilyinstallajumperwire acrossterminalsinthewiringharnessconnector.

4.Starttheengine,ensurethatthethrottleleveris midwaybetweentheFastandSlowpositions,and releasetheparkingbrake

Note:Themotioncontrolleversmustbein theneutrallockedpositionwhilemakingany adjustments.

5.Adjustthepumprodlengthononesidebyrotating thehexshaft,intheappropriatedirection,untilthe correspondingwheelisstillorslightlycreepingin reverse(Figure64).

Note:Keepingrearwardpressureontheleverwill keepthepinattheendoftheslotandallowthe adjustmentbolttomovethelevertotheappropriate position.

9.Tightenthenutandjamnut(Figure62).

10.Repeatsteps4through9fortheothercontrollever.

11.Installthefrontpanel.

Page 55

Figure64

1.Rightpumprod5.JamNut

2.Leftpumprod6.Hexshaft

3.Balljoint7.Balljoint

4.Bolt

Electricalsystemwillnotperformpropersafety shutoffwithjumperwireinstalled.

•Removejumperwirefromwireharness connectorandplugconnectorintoseat switchwhenadjustmentiscompleted.

•Neveroperatethisunitwithjumperinstalled andseatswitchbypassed.

12.Lowertheseatintoposition.

13.Removethejackstands.

AdjustingtheMaximum GroundSpeed

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Removetheboltssecuringthefrontpaneland removethepanel(Figure65).

6.Movethemotioncontrolleverforwardandreverse, thenbacktoneutral.Thewheelmuststopturning orslightlycreepinreverse.

7.MovethethrottlelevertotheFastposition.Make surewheelremainsstoppedorslightlycreepsin reverse,adjustifnecessary.

8.Repeatsteps5through7fortheotherside.

9.Tightenthejamnutsattheballjoints(Figure62).

10.MovethethrottlelevertotheSlowpositionandstop theengine.

11.Removethejumperwirefromthewireharness connectorandplugtheconnectorintotheseat switch.

Figure65

1.Frontpanelbolts

4.Loosenthejamnutonthestopboltforoneofthe controllevers(Figure66).

Page 56

Figure66

1.Stopbolt

2.Controllever4.0.060inch(1.5mm)

3.Jamnut

1.Controllever

2.Controlleverpost

Figure67

3.Bolts

5.Threadthestopboltallthewayin(awayfromthe controllever).

6.Pushthecontrolleverallthewayforwarduntilit stopsandholditthere.

7.Threadthestopboltout(towardsthecontrollever) untilthereisagapof0.060inch(1.5mm)between theheadofthestopboltandthecontrollever.

8.Tightenthejamnuttosecurethestopboltinplace.

9.Repeatsteps4through8fortheothercontrollever.

10.Installthefrontpanel.

Note:Ifyouwishtoreducethemaximummachine speed,setthespeedforbothcontrolleversasdirected above,thenbackeachstopboltoutanequalamount towardthecontrolleveruntilyoureachthemaximum speedyoudesire(youwilllikelyhavetotestyour adjustmentseveraltimes).Ensurethatthemachine drivesstraightanddoesnotturnwhenbothcontrol leversarepushedallthewayforward.Ifthemachine turns,youdonothavethestopboltsevenlysetandwill needtoadjustthemfurther.

4.Havesomeonepushthecontrolleverposts(notthe controllevers)allthewayforwardintothemaximum speedpositionandholdthemthere.

5.Adjustthecontrolleverssothattheylineup (Figure68)andtightenthebolts,securingthelevers totheposts.

AdjustingtheTracking

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Loosentheboltssecuringthecontrollevers (Figure67)

Page 57

HydraulicSystem Maintenance

Thereservoirislledatthefactorywith approximately5quarts(4.7l)ofhighqualitytractor transmission/hydraulicuid.Therecommended replacementuidisasfollows:

ToroPremiumTransmission/HydraulicTractorFluid

(Availablein5gallonpailsor55gallondrums.Seeparts catalogorT orodistributorforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable, Mobil®424hydraulicuidmaybeused.

Note:T orowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions.

Note:Manyhydraulicuidsarealmostcolorless, makingitdifculttospotleaks.Areddyeadditivefor thehydraulicsystemoilisavailablein2/3oz.(20ml) bottles.Onebottleissufcientfor4-6gal(15-221)of hydraulicoil.Orderpartnumber44-2500fromyour authorizedTorodistributor.

Figure68

CheckingtheHydraulic System

ServiceInterval:Beforeeachuseordaily

Checkthelevelofthehydraulicuidbeforetheengine isrststartedanddailythereafter.

1.Positionthemachineonalevelsurface.Placethe controlsintheneutrallockedpositionandstartthe engine.RunengineatlowestpossibleRPMtopurge thesystemofair.DonotengagethePTO.Raise thedecktoextendliftcylinders,stoptheengine,and removethekey.

2.Raisetheseattoaccessthehydraulicuidtank.

3.Removethehydraulicllcap(Figure69)fromller neck.

Page 58

Figure69

1.Dipstick2.Fillcap

Figure70

1.Hydraulicreservoirdrain plug

2.Filter

3.Transmissioncasedrain plug

4.Cleantheareaaroundthehydraulicoillterand removeit(Figure70).

4.Removethedipstickandwipeitwithacleanrag (Figure69).

5.Placethedipstickintothellerneck;thenremoveit andchecklevelofuid(Figure69).

Iflevelisnotwithinnotchedareaofthedipstick, addenoughhighqualityhydraulicuidtoraiselevel towithinthenotchedarea.Donotoverll.

6.Replacethedipstickandthreadthellcap nger-tightontollerneck.

7.Checkallhosesandttingsforleaks.

ChangingtheHydraulicOil AndFilter

ServiceInterval:Aftertherst200hours

Every800hours

Initially,replacethehydraulicoillteraftertherst200 hoursofoperation.

Replacethelterandoilafterevery800hoursof operation.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Placealargepanunderthehydraulicreservoirand transmissioncaseandremovetheplugs,drainingall ofthehydraulicuid(Figure70).

5.Immediatelyinstallanewhydraulicoillter.

6.Installthehydraulicreservoirandtransmissioncase drainplugs.

7.Fillthereservoirtotheproperlevel(approximately6 quarts);refertoCheckingtheHydraulicFluid.

8.Starttheengineandcheckforoilleaks.Allowthe enginetorunforaboutveminutes,thenshutitoff.

9.Aftertwominutes,checkthelevelofthehydraulic uid;refertoCheckingtheHydraulicFluid.

Page 59

MowerDeck Maintenance

Checkthebladesdailyforsharpness,andforanywear ordamage.Sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywithagenuine Tororeplacementblade.

Ifyouraisethemachineusingonlyajackto supportitwhileyouworkunderthemower deck,thejackcouldtip,causingthemower decktofall,crushingyouorbystanders.

Alwayssecurethemachinewithatleast2jack standswhenyouhavethemowerdeckraised.

Onthetopofthemowerdeckaretwolinks thatconnectthemtotheframe.Connectedto theselinksaretorsionspringthatareunder tension(Figure71).Ifyoudisconnectthelink thestoredenergyinthetorsionspringwillbe releasedandcouldcausethelinkstomove, damagingyourhandsorngers.

Becarefulwhenremovingthemowerdeck fromtheframeandsecurethelinksbefore disconnectingthemfromtheframe.

Awornordamagedbladecanbreak,anda pieceofthebladecouldbethrownintothe operator’sorbystander’sarea,resultingin seriouspersonalinjuryordeath.

•Inspectthebladeperiodicallyforwearor damage.

•Replaceawornordamagedblade.

Inspectandcheckthebladesevery8hours.

BeforeInspectingorServicingthe Blades

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

Figure71

1.Link2.Torsionspring

ServicingtheCuttingBlades

Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor shreddingthegrassblades.Tearingandshreddingturns grassbrownattheedges,whichslowsgrowthand increasesthechanceofdisease.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure72).Iftheedges arenotsharporhavenicks,removeandsharpenthe blades.RefertoSharpeningtheBlades.

2.Inspecttheblades,especiallythecurvedarea (Figure72).Ifyounoticeanydamage,wear,oraslot forminginthisarea(Figure72),immediatelyinstalla newblade.

Page 60

CheckingforBentBlades

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Rotatethebladesuntiltheendsfaceforwardand backward(Figure73).Measurefromalevelsurface tothecuttingedge,positionA,oftheblades (Figure73).Notethisdimension.

Figure72

1.CuttingEdge3.Wear/slotForming

2.CurvedArea4.Crack

Ifyouallowthebladetowear,aslotwillform betweenthesailandatpartoftheblade. Eventuallyapieceoftheblademaybreakoff andbethrownfromunderthehousing,possibly resultinginseriousinjurytoyouorbystanders.

•Inspectthebladeperiodicallyforwearor damage.

•Nevertrytostraightenabladethatisbent orweldabrokenorcrackedblade.

•Replaceawornordamagedblade.

Figure73

1.Measureherefromblade tohardsurface

2.PositionA

4.Rotatetheoppositeendsofthebladesforward.

5.Measurefromalevelsurfacetothecuttingedgeof thebladesatthesamepositionasinstep3above. Thedifferencebetweenthedimensionsobtainedin steps3and4mustnotexceed1/8inch(3mm).If thisdimensionexceeds1/8inch(3mm),theblade isbentandmustbereplaced;refertoRemovingthe BladesandInstallingtheBlades.

Abladethatisbentordamagedcouldbreak apartandcouldseriouslyinjureorkillyouor bystanders.

•Alwaysreplacebentordamagedbladewith anewblade.

•Neverleorcreatesharpnotchesinthe edgesorsurfacesofblade.

Page 61

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.Toensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineT ororeplacementblades. Replacementbladesmadebyothermanufacturersmay resultinnon-conformancewithsafetystandards.

Contactwithasharpbladecancauseserious injury.

Wearglovesorwrapsharpedgesoftheblade witharag.

1.Holdthebladeendusingaragorthickly-padded glove.

2.Removethebladebolt,anti-scalpplate,andblade fromthespindleshaft(Figure76).

Figure75

1.Blade2.Balancer

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure76).

Important:Thecurvedpartoftheblademust bepointingupwardtowardtheinsideofthe mowertoensurepropercutting.

2.Installtheanti-scalpplateandbladebolt(Figure76).

SharpeningtheBlades

Whensharpeningblade,piecesofbladecould bethrownandcauseseriousinjury.

Wearpropereyeprotectionwhensharpening blades.

1.Sharpenthecuttingedgeatbothendsoftheblade (Figure74).Maintaintheoriginalangle.Theblade retainsitsbalanceifthesameamountofmaterialis removedfrombothcuttingedges.

Figure74

1.Sharpenatoriginalangle

Figure76

1.Spindle

2.SailAreaofBlade

3.Anti-scalpplate

4.BladeBolt

3.Torquethebladeboltto85-110ft-lb(115-150N⋅m).

2.Checkthebalanceofthebladebyputtingitona bladebalancer(Figure75).Ifthebladestaysina horizontalposition,thebladeisbalancedandcanbe used.Ifthebladeisnotbalanced,lesomemetaloff theendofthesailareaonly(Figure76).Repeatthis procedureuntilthebladeisbalanced.

CorrectingMowerDeck Mismatch

Ifthecutisunevenacrossthemowerswath,correct itasfollows:

1.Positionthemachineonalevelsurfaceontheshop oor.

Page 62

2.Setthecuttingunittothedesiredheightofcut, movethethrottlelevertotheSlowposition,stop theengine,settheparkingbrake,andremovethe ignitionkey .

3.Checkandadjustfrontandreartractortirepressure; refertoCheckingTirePressurein,page.

4.Checkforbentblades.

5.Removethecoversfromthetopofthecuttingunits.

6.Rotatethebladeoneachspindleuntiltheendsface forwardandbackward.

7.Measurefromtheoortothefronttipofthecutting edge.

8.Adjustthejamnutssecuringthedeckyokes/chains tothemowerdeckuntilthemowerdeckislevel.

4.Usingashortruler,measurefromtheoortothe fronttipoftheblade.

5.Rotatethesamebladetiptotherearandmeasure fromtheoortothetipofthebladeattherearof thedeck.

6.Subtractthefrontdimensionfromtherear dimensiontocalculatethebladepitch.

7.Adjustthejamnutssecuringthereardeck yokes/chainstoraisetherearofthedecksothatthe bladepitchissetto5/16inch(8mm)(Figure78).

Figure77

1.Chain

2.Yoke4.Mowerdeck

3.Jamnut

AdjustingtheMowerDeck Pitch

Cuttingunitpitchisthedifferenceinheight-of-cutfrom thefrontofthebladeplanetothebackoftheblade plane.Tororecommendsabladepitchofapproximately 5/16inch(8mm).Thatisthebackofthebladeplaneis 5/16inch(8mm)higherthanthefront.

1.Positionthemachineonalevelsurfaceontheshop oor.

2.Setthecuttingunittothedesiredheight-of-cut, movethethrottlelevertotheSlowposition,stop theengine,settheparkingbrake,andremovethe ignitionkey .

3.Rotatethecenterbladesothatitpointsstraight forward.

Figure78

1.Chain

2.Yoke4.Mowerdeck

3.Jamnut

ReplacingtheGrassDeector

Anuncovereddischargeopeningcouldallow thelawnmowertothrowobjectsinthe operator’sorbystander’sdirectionandresult inseriousinjury.Also,contactwiththeblade couldoccur.

•Neveroperatethelawnmowerwithouta mulchkitorgrassdeectorinstalled.

•Makesurethegrassdeectorisinthedown position.

1.Lowerthecuttingunittotheshopoor,movethe throttlelevertotheSlowposition,stoptheengine, settheparkingbrake,andremovetheignitionkey.

2.Removethelocknut,bolt,springandspacerholding thedeectortothepivotbrackets(Figure79). Removedamagedorworngrassdeector.

Page 63

Figure79

1.Bolt

2.Spacer6.GrassDeector

3.Locknut

4.Spring8.Righthandhookendof

5.Springinstalled

7.Lefthandhookendof spring,placebehinddeck edgebeforeinstallingbolt

spring

Cleaning

CleaningUndertheMower

ServiceInterval:Beforeeachuseordaily

Removethegrassbuildupunderthemowerdaily.

1.DisengagethePTO,movethemotioncontrollevers totheneutrallockedpositionandsettheparking brake.

2.MovethethrottlelevertotheSlowposition,stopthe engine,removethekey ,andwaitforallmovingparts tostopbeforeleavingtheoperatingposition.

3.Raisethemowertothetransportposition.

4.Raisethefrontofthemachinebyusingjackstands.

5.Thoroughlycleantheundersideofthemowerwith water.

3.Placethespacerandspringbetweenthereplacement grassdeectorbrackets(Figure79).Placetheleft handJhookendofthespringbehindthedeckedge.

Note:MakesurethelefthandJhookendofthe springisinstalledbehindthedeckedgebefore installingtheboltasshowninFigure79.

4.Installtheboltandnut.PlacetherighthandJ hookendofthespringaroundthegrassdeector (Figure79).

Important:Thegrassdeectormustbeableto lowerdownintoposition.Liftthedeectorup totestthatitlowersintothefulldownposition.

WasteDisposal

Engineoil,batteries,hydraulicoil,andenginecoolant arepollutantstotheenvironment.Disposeofthese accordingtoyourstateandlocalregulations.

Page 64

Storage

A.Removethebatteryterminalsfromthebattery

posts.

Machine

1.Thoroughlycleanthemachine,deckandtheengine, payingspecialattentiontotheseareas:

•Radiatorandradiatorscreen

•Underneaththedeck

•Underthedeckbeltcovers

•Counterbalancesprings

•PTOshaftassembly

•Allgreasettingsandpivotpoints

•Removethecontrolpanelandcleanoutinside ofthecontrolbox

•Beneaththeseatplateandtopofthetransmission

2.Checkandadjustfrontandreartractortirepressure; refertoCheckingTirePressurein,page.

3.Remove,sharpen,andbalancethemowerblades. Installthebladesandtorquethebladefastenersto 85-110ft-lb(115-149N⋅m).

4.Checkallfastenersforloosenessandtightenthemas necessary.Especiallytorquethe6boltssecuringthe mowerdeckframetothetractionunit(Figure80) to265ft-lb(359N⋅m).

B.Cleanthebattery,terminals,andpostswitha

wirebrushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(T oroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryfor24hoursevery60

daystopreventleadsulfationofthebattery.

Engine

1.Draintheengineoilfromtheoilpanandreplace thedrainplug.

2.Removeanddiscardtheoillter.Installanewlter.

3.Relltheenginewith4quarts(3.8l)ofrecommended motoroil.RefertoChangingtheEngineOilin, page.

4.Starttheengineandrunitatidlespeedfortwo minutes.

5.Drainthefuelfromthefueltank,fuellines,pump, lter,andseparator.Flushthefueltankwithclean dieselfuelandconnectallfuellines.

6.Thoroughlycleanandservicetheaircleaner assembly.

Figure80

Rightsidenotshown.

1.Bolts

5.Greaseoroilallgreasettings,pivotpoints,and transmissionby-passvalvepins.Wipeoffanyexcess lubricant.

6.Lightlysandandusetouchuppaintonpaintedareas thatarescratched,chippedorrusted.Repairany dentsinthemetalbody.

7.Servicethebatteryandcablesasfollows:

7.Sealtheaircleanerinletandtheexhaustoutletwith weatherproofmaskingtape.

8.Checktheoilllercapandfueltankcaptoensure theyaresecurelyinplace.

Page 65

Schematics

ElectricalSchematic(Rev.A)

Page 66

(Rev.A)

Page 67

Notes:

Page 68

Toro General Commercial Products Warranty

A Two-Year Limited Warranty

Conditions and Products Covered

The Toro Company and its afﬁ liate, Toro Warranty Company, pursuant to an agreement between them, jointly warrant your Toro Commercial Product (“Product”) to be free from defects in materials or workmanship for two years or 1500 operational hours*, whichever occurs ﬁ rst. This warranty is applicable to all products with the exception of Aerators (refer to separate warranty statements for these products). Where a warrantable condition exists, we will repair the Product at no cost to you including diagnosis, labor, parts, and transportation. This warranty begins on the date the Product is delivered to the original retail purchaser.

* Product equipped with hour meter

Instructions for Obtaining Warranty Service

You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased the Product as soon as you believe a warrantable condition exists. If you need help locating a Commercial Products Distributor or Authorized Dealer, or if you have questions regarding your warranty rights or responsibilities, you may contact us at:

Toro Commercial Products Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 952-888-8801 E-mail: commercial.warrnty@toro.com

Owner Responsibilities

As the Product owner, you are responsible for required maintenance and adjustments stated in your Operator’s Manual. Failure to perform required maintenance and adjustments can be grounds for disallowing a warranty claim.

Items and Conditions Not Covered

Not all product failures or malfunctions that occur during the warranty period are defects in materials or workmanship. This warranty does not cover the following:

Product failures which result from the use of non-Toro

• replacement parts, or from installation and use of add-on, or modiﬁ ed non-Toro branded accessories and products. A separate warranty may be provided by the manufacturer of these items. Product failures which result from failure to perform recom-

• mended maintenance and/or adjustments. Failure to properly maintain your Toro product per the Recommended Maintenance listed in the Operator’s Manual can result in claims for warranty being denied. Product failures which result from operating the Product in an

• abusive, negligent or reckless manner. Parts subject to consumption through use unless found to be

• defective. Examples of parts which are consumed, or used up, during normal Product operation include, but are not limited to, brakes pads and linings, clutch linings, blades, reels, bed knives, tines, spark plugs, castor wheels, tires, ﬁ lters, belts, and certain sprayer components such as diaphragms, nozzles, and check valves, etc. Failures caused by outside inﬂ uence. Items considered to be

• outside inﬂ uence include, but are not limited to, weather, stor- age practices, contamination, use of unapproved coolants,

Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisﬁ ed with your Distributor’s service or have difﬁ culty obtaining guarantee information, contact the Toro importer.

lubricants, additives, fertilizers, water, or chemicals, etc. Normal noise, vibration, wear and tear, and deterioration.

• Normal “wear and tear” includes, but is not limited to, dam-

• age to seats due to wear or abrasion, worn painted surfaces, scratched decals or windows, etc.

Parts

Parts scheduled for replacement as required maintenance are warranted for the period of time up to the scheduled replacement time for that part. Parts replaced under this warranty are covered for the duration of the original product warranty and become the property of Toro. Toro will make the ﬁ nal decision whether to repair any ex- isting part or assembly or replace it. Toro may use remanufactured parts for warranty repairs.

Note Regarding Deep Cycle Battery Warranty:

Deep cycle batteries have a speciﬁ ed total number of kilowatt- hours they can deliver during their lifetime. Operating, recharging, and maintenance techniques can extend or reduce total battery life. As the batteries in this product are consumed, the amount of useful work between charging intervals will slowly decrease until the battery is completely worn out. Replacement of worn out batteries, due to normal consumption, is the responsibility of the product owner. Battery replacement may be required during the normal product warranty period at owner’s expense.

Maintenance is at Owner’s Expense

Engine tune-up, lubrication cleaning and polishing, replacement of ﬁ lters, coolant, and completing Recommended Maintenance are some of the normal services Toro products require that are at the owner’s expense.

General Conditions

Repair by an Authorized Toro Distributor or Dealer is your sole remedy under this warranty.

Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty. Except for the Emissions warranty referenced below, if applicable, there is no other express warranty. All implied warranties of merchantability and ﬁ tness for use are limited to the duration of this express warranty.

Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you. This warranty gives you speciﬁ c legal rights, and you may also have other rights which vary from state to state.

Note regarding engine warranty:

The Emissions Control System on your Product may be covered by a separate warranty meeting requirements established by the U.S. Environmental Protection Agency (EPA) and/or the California Air Resources Board (CARB). The hour limitations set forth above do not apply to the Emissions Control System Warranty. Refer to the Engine Emission Control Warranty Statement printed in your Operator’s Manual or contained in the engine manufacturer’s documentation for details.

Part No. 374-0031 Rev. D