Toro Groundsmaster 360 Series, 30456, 330457, Groundsmaster 7200 Series, 30481 Operator's Manual

Page 1
FormNo.3424-939RevA
60in,62in,or72inRotaryMower
Groundsmaster
®
360Seriesand7200Series
TractionUnit
ModelNo.30353—SerialNo.403373001andUp ModelNo.30456—SerialNo.403373001andUp ModelNo.30457—SerialNo.403373001andUp ModelNo.30481—SerialNo.403373001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3424-939*A
Page 2
Model30456complieswithallrelevantEuropean directiveswhentheCEKit(ModelNo.30658)is installedonthecuttingunit.Modelnumber30353 requiresCEKitmodelnumber30685;30457requires CEKit30683;30481requiresCEKit30679.For additionaldetails,seetheseparateproductspecic DeclarationofConformity(DOC)sheet.
g000502
Figure1
1.Safety-alertsymbol
WARNING
CALIFORNIA
Proposition65Warning
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Introduction
Thisrotary-bladelawncuttingdeckismounted toaride-onmachineandisintendedtobeused byprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawnsinparks,sportselds,and oncommercialgrounds.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely
Visitwww.T oro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................3
GeneralSafety...................................................3
SafeOperatingPractices....................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
RemovingtheExistingCuttingUnit(If
Equipped).......................................................6
InstallingtheNewCuttingUnit............................7
LevelingtheCuttingUnit.....................................7
Operation..................................................................8
Adjustments........................................................8
OperatingTips.................................................12
Maintenance...........................................................13
RecommendedMaintenanceSchedule(s)...........14
DailyMaintenanceChecklist.............................14
Lubrication........................................................15
ReplacingtheBladeDriveBelts........................17
ServicingtheCuttingBlades.............................17
CleaningUndertheCuttingUnit........................20
Storage...................................................................21
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Themodel andserialnumbersarestampedintoaplatethat ismountedonthecuttingunithousing.Writethe numbersinthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure1),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
©2018—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Page 3
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.4-2017andENISO5395:2013.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury.
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersandpetsasafedistanceawayfrom themachine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Parkthemachineonalevelsurface,lowerthe
cuttingunits,disengagethedrives,engagethe parkingbrake(ifprovided),shutofftheengine, andremovethekeybeforeleavingtheoperator's positionforanyreason.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
,which
Wearappropriateclothing,includingeye
protection;substantial,slip-resistantfootwear; longpants,andhearingprotection.Tiebacklong hairanddonotwearloosejewelry .
Inspecttheareawheretheequipmentistobe
usedandremoveallobjects,suchasrocks,toys, andwire,thatthemachinecanthrow.
Checkthatoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.
Stopthemachine,removethekey ,andwaitfor
allmovingpartstostopbeforeinspectingthe attachmentafterstrikinganobjectorifthereis anabnormalvibrationinthemachine.Makeall necessaryrepairsbeforeresumingoperation.
Keepyourhandsandfeetawayfromthecutting
units.
Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged decals.
Awornordamagedbladecanbreak,anda
pieceofthebladecouldbethrowntowardyouor bystanders,resultinginseriouspersonalinjuryor death.
Inspectthebladeperiodicallyforwearordamage.
Usecarewhencheckingtheblades.Wrapthe
bladesorweargloves,andusecautionwhen servicingtheblades.Onlyreplaceorsharpenthe blades;neverstraightenorweldthem.
Onmulti-bladedmachines,takecareasrotating1
bladecancauseotherbladestorotate.
Checktheblademountingboltsfrequentlytobe
surethattheyaretightenedtospecication.
Youcanndadditionalsafetyinformationwhere neededthroughoutthisOperator’sManual.

SafeOperatingPractices

Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageoftheoperator.Theowner isresponsiblefortrainingalloperatorsand mechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Theowner/operatorcanpreventandisresponsible
foraccidentsthatmaycausepersonalinjuryor propertydamage.
3
Page 4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
93-6687
decal93-6687
1.Donotstephere.
93–6696
1.Storedenergyhazard—readtheOperator'sManual.
93-6697
1.ReadtheOperator's Manual.
2.AddSAE80w-90(API GL-5)oilevery50hours.
decal93-7818
93-7818
1.Warning—readtheOperator'sManualforinstructionson torquingthebladebolt/nutto115-149N-m(85-110ft-lb).
decal93-6696
decal107-2908
107-2908
1.Thrownobjecthazard—keepbystandersasafedistance
decal93-6697
fromthemachine.
2.Thrownobjecthazard—donotoperatethemowerwiththe deectoruporremoved,keepthedeectorinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
1.Removethekeyandreadthe Operator'sManualbeforeservicingor performingmaintenance.
107-2916
2.Thrownobjecthazard—donotoperate themowerwiththedeectorupor removed;keepthedeectorinplace; keepbystandersasafedistanceaway fromthemachine.
4
decal107-2916
3.Cutting/dismembermenthazardof handorfoot,mowerblade—stayaway frommovingparts.
Page 5
112-1461
1.Beltrouting
117–4979
1.Entanglementhazard,belt—stayawayfrommovingparts, keepallguardsandshieldsinplace.
decal133-8061
133-8061
decal112-1461
decal117-4979
120-6604
1.Thrownobjecthazard—keepbystandersawayfromthe machine.
2.Cutting/dismembermenthazardofhand,mower blade—stayawayfrommovingparts,keepallguardsand shieldsinplace.
3.Cutting/dismembermenthazardoffoot,mowerblade—stay awayfrommovingparts,keepallguardsandshieldsin place.
decal120-6604
5
Page 6
Setup
B.Carefullyslidetheretainerpinfromthe
carrierframeandthepulllink(Figure2).
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
RemovingtheExisting CuttingUnit(IfEquipped)
1.Parkthemachineonalevelsurfacewiththe
cuttingunitinthefullyraisedposition.Shut offtheengine,engagetheparkingbrake,and removethekey.
Note:Whenthecuttingunitisintheraised
position,thepull-linktorsionspringtension (Figure2)isreduced,makingitmucheasierto disconnectthepulllinksfromthemachine.
3.NotethelocationoftheHOCpinintheHOC bracketforassemblypurposes(Figure3). RemovetheHOCpinfromtheHOCbracket.
g017278
Figure3
1.HOCpin2.HOCbracket
Figure2
1.Pulllink(cuttingunit raised)
2.Shoulderscrew6.Clevispin
3.Retainerpin7.Adjustmentclevis
4.Torsionspring
2.Disconnectthepulllinkfromeachsideofthe
machine(Figure2).
5.Cuttingunitliftchain
CAUTION
Thepulllinktorsionspringsmaycause somerotationofthepulllinksduringthe removalprocess.
Usecautionwhendisconnectingthepull links.
4.Starttheengine,lowerthecuttingunittothe ground,shutofftheengine,andremovethekey .
Note:Loweringthecuttingunitontofurniture
dolliesaidsinremovingthecuttingunit.
g017279
WARNING
IftheengineisstartedandthePTO driveshaftisallowedtorotate,serious personalinjuryandmachinedamage couldresult.
Whenthedriveshaftisdisconnected fromthecuttingunit,donotstartthe engineandengagethePTOswitch.
Ifthedriveshaftisdisconnectedfrom themower,removefuseF1(15A)from thefuseblocktopreventunintentional engagementofthePTOclutch.
5.DisconnecttheendyokeofthePTOdriveshaft fromthecuttingunitgearboxshaft:
A.Removetherollpinfromtheendyokeand
thegearboxshaft(Figure4).
A.Removetheshoulderscrewthatsecures
theretainerpintothecarrierframe(Figure
2).
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Page 7
Figure4
1.Driveshaft
2.Capscrewsandlocknuts4.Gearbox
B.Loosenthe2capscrewsandlocknuts
(Figure4).
C.Slidethedriveshaftendyokefromthe
gearboxshaft.
3.Rollpin
Note:Raiseandtiethedriveshafttothe
frame.
6.Removethe4ringpinsandclevispinsthat securetheliftchainstotheadjustmentclevises onthemower(Figure2).
7.Slidethecuttingunitawayfromthemachine.
Note:Y oumayhavetoelevatethefrontofthe
tractionunittomovethecuttingunitawayfrom themachine.
4.Starttheengineandfullyraisethecuttingunit. Shutofftheengineandremovethekeyfromthe ignitionswitch.
Note:Placeawoodblockorsimilarshimunder
eachlinktoholditintheraisedposition.
CAUTION
Thepulllinktorsionspringsmaycause somerotationofthepulllinksduring installation.
g012230
Usecautionwhenconnectingthepull linkstothemachine.
5.Alignthepulllinktothecarrierframeandattach thelinkwiththeretainerpin(Figure2).Secure theretainerpintotheframewiththeshoulder screw(Figure2).
6.InstalltheHOCpinintotheHOCbracketatthe desiredheightofcut(Figure3).
7.LubricatethePTOdriveshaftgreasettings.
8.InstalltheF1fuse(15A)intothefuseblock.
LevelingtheCuttingUnit
LevelingSide-to-Side
1.Positionthemachineonalevelsurfaceonthe shopoorandlowerthecuttingunit.
InstallingtheNewCutting Unit
1.Slidethenewcuttingunitunderthecarrierframe ofthemachine.
2.Installthe4clevispinsandringpinstosecure thecuttingunitliftchainstotheadjustment clevisesonthemower(Figure2).
3.ConnecttheendyokeofthePTOdriveshaftto thecuttingunitgearbox;refertothefollowing steps:
A.Alignthesplineandrollpinholesofthe
driveshaftyokewiththegearboxshaft.
B.SlidethePTOdriveshaftendyokeontothe
gearboxshaft.
C.SecuretheendyokeofthePTOdriveshaft
tothegearboxshaftwiththerollpin(Figure
4).
D.Tightenthelocknutstosecuretheendyoke
tothegearboxshaft(Figure4).T orquethe locknutsto20to25N∙m(175to225in-lb).
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,engagetheparkingbrake, andremovethekey.
3.Setthecuttingunittoa127mm(5inch)height ofcut.
4.Checkandadjustthefrontandreartraction-unit tirepressure;refertoOperator’sManualfor pressurespecications.
5.Checkforbentblades;refertoCheckingfor
BentBlades(page18).
6.Rotatethebladeoneachspindleuntiltheends faceforwardandbackward.
7.Measurefromtheoortothefronttipofthe cuttingedge.
8.Adjustthejamnutssecuringthemower yokes/chainstothemoweruntilthecuttingunit islevel(Figure5).
7
Page 8
Figure5
1.Chain
2.Yoke4.Mower
3.Jamnut
LevelingFront-to-Back
Cuttingunitpitchisthedifferenceinheightofcutfrom thefront-to-backofthebladeplane.Abladepitch ofapproximately8to11mm(5/16to7/16inch)is recommended(i.e.,thebackofthebladeplaneis8to 11mm(5/16to7/16inch)higherthanthefront).
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.

Adjustments

AdjustingtheHeight-of-Cut

Theheight-of-cutisadjustedfrom2.5to15.8cm(1to 6inches)in6mm(1/4inch)incrementsbyrelocating thestoppinintodifferentholelocations.
1.Withtheenginerunning,pushbackonthe
g004497
cuttingunitliftswitchuntilthecuttingunitisfully raisedandreleasetheswitchimmediately (Figure6).
1.Setthecuttingunittothedesiredheight-of-cut, movethethrottlelevertotheSLOWposition, shutofftheengine,engagetheparkingbrake, andremovethekey.
2.Rotatethecenterbladesothatitpointsstraight forward.
3.Usingashortruler,measurefromtheoorto thefronttipoftheblade.
4.Rotatethesamebladetiptotherearand measurefromtheoortothetipofthebladeat therearofthecuttingunit.
5.Subtractthefrontdimensionfromtherear dimensiontocalculatethebladepitch.
6.Adjustthejamnutssecuringtherearmower yokes/chains(Figure5)toraisetherearofthe cuttingunitsothatthebladepitchissetto8to 11mm(5/16to7/16inch).
g014263
Figure6
1.Stoppin
2.Toadjusttheheightofcut,rotatethestoppin untilthenubonitlinesupwiththeslotsinthe holesintheheight-of-cutbracketandremoveit (Figure6).
3.Selectaholeintheheight-of-cutbracket correspondingtotheheight-of-cutdesired,insert thepin,androtateitdowntolockitinplace (Figure6).
Note:Thereare4rowsofholepositions
(Figure6).Thetoprowgivesyoutheheightof cutlistedabovethepin.Thesecondrowdown givesyoutheheightlistedplus6mm(1/4inch). Thethirdrowdowngivesyoutheheightlisted plus12mm(1/2inch).Thebottomrowgives youtheheightlistedplus18mm(3/4inch).For the15.8cm(6inch)positionthereisonly1hole,
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Page 9
locatedinthesecondrow.Thisdoesnotadd6 mm(1/4inch)tothe15.8cm(6inch)position.
4.Adjusttheanti-scalprollersandskidsas required.

AdjustingtheRearAnti-Scalp Rollers

Wheneveryouchangetheheight-of-cut,adjustthe heightoftherearanti-scalprollers.

AdjustingtheSkid(s)

Mounttheskidsinthelowerpositionwhenoperating inheightofcutshigherthan64mm(2-1/2inches)and inthehigherpositionwhenoperatinginheightofcuts lowerthan64mm(2-1/2inches).
Note:OnGuardian
worn,youcanswitchtheskidtotheoppositesidesof thecuttingunit,ippingthemover.Thiswillallowyou tousetheskidslongerbeforereplacingthem.
1.DisengagethePTOandengagetheparking brake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Loosenthescrewatthefrontofeachskid. Thereare2skidsonGuardianmowersand1 skidonside-dischargecuttingunits(Figure7).
®
mowers,whentheskidsbecome
1.DisengagethePTO,releasethetractionpedal, andengagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Afteradjustingtheheight-of-cut,adjustthe rollersbyremovingtheangenut,bushing, spacer,andbolt(Figure8).
Figure7
1.Screw3.Skid
2.Flange-headbolt4.Nut
4.Removetheange-headboltsandnutsfrom eachskid.
5.Moveeachskidtothedesiredpositionand securethemwiththeange-headboltsandnuts.
Note:Onlyusethetoporcentersetsofholes
toadjusttheskids.Thebottomholesareused whenswitchingsidesonaGuardianmower,at whichtimetheybecomethetopholesonthe othersideofthecuttingunit.
6.Torquethescrewatthefrontofeachskidto9to 11N-m(80to100in-lb).
g004483
Figure8
1.Flangenut
2.Bushing5.Bolt
3.Anti-scalproller
g004479
4.Selectaholesotheanti-scalprollerispositioned
4.Spacer
tothenearestcorrespondingheight-of-cut desired(Figure9).
9
Page 10
Figure9
1.38mm(1-1/2inches)3.63mm(2-1/2inches)
2.51mm(2inches)4.76mm(3inches)and
higher
5.Installtheangenutbushing,spacer,andbolt. Torqueto54to61N∙m(40to45ft-lb)(Figure8).

AdjustingtheRollers

Mounttherollersinthelowerpositionwhenoperating inheightofcutshigherthan64mm(2-1/2inches)and inthehigherpositionwhenoperatinginheightofcuts lowerthan64mm(2-1/2inches).
1.DisengagethePTO,releasethetractionpedal, andengagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Raisethefrontofthemachineandsupportiton jackstands.
g004658
g004487
Figure10
AllCuttingUnits
1.Frontroller
2.Rollershaft
g004926
Figure11
Guardianmowersonly
1.Bolt4.Nut
2.Rearunder-cuttingunit roller
3.Spacer
5.Bracket
4.Removethefastenerssecuringeachrolleron yourcuttingunitandmovetherollersupordown asdesired;refertoFigure10throughFigure14 asapplicableforyourcuttingunit.
Note:Youmayneedtoremovethefrontroller
forcertainGroundsmaster7200and7210 models.
Guardianmoweronly
1.Bolt3.Nut
2.Frontunder-cuttingunit roller
10
g004923
Figure12
4.Bracket
Page 11
Figure13
Side-dischargecuttingunitsonly
1.Bolt4.Nut
2.Chute-sideroller
3.Spacer
Figure14
Side-dischargecuttingunitsonly
g004925
5.Bracket
g004924
1.Bolt
2.Rollershaft
5.Installthefastenersasillustrated.
3.Under-cuttingunitroller(2)
4.Bracket
11
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OperatingTips
insidethecuttingunit,cuttingqualitywilleventually becomeunsatisfactory.
FastThrottleSetting/Ground Speed
Tomaintainenoughpowerforthemachineanddeck whilemowing,operatetheengineatthefastthrottle positionandadjustyourgroundspeedforconditions. Decreasethegroundspeedastheloadonthecutting bladesincreases.Increasethegroundspeedasthe loadonthebladesdecreases.
MowingDirection
Alternatemowingdirectiontoavoidmakingrutsin theturfovertime.Thisalsohelpsdisperseclippings whichenhancesdecompositionandfertilization.
CuttingSpeed
Toimprovecutquality ,useaslowergroundspeed.
AvoidCuttingTooLow
Ifthecuttingwidthofthecuttingunitiswiderthanthe moweryoupreviouslyused,raisethecuttingheightto ensurethatuneventurfisnotcuttooshort.
Toreducetheriskofrehazard,keeptheengine, mufer,batterycompartment,parkingbrake,cutting units,andfuelstoragecompartmentfreeofgrass, leaves,orexcessivegrease.Cleanupanyspilledoil orfuel.
BladeMaintenance
Maintainasharpbladethroughoutthecuttingseason becauseasharpbladecutscleanlywithouttearingor shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.Checkthe bladesdailyforsharpness,andforanywearor damage.Sharpenthebladesasnecessary.Ifablade isdamagedorworn,replaceitimmediatelywitha genuineT ororeplacementblade.RefertoServicing
theCuttingBlades(page17).
SelecttheProperHeight-of-Cut SettingtoSuitConditions
Removeapproximately1inch(25mm)orno morethan1/3ofthegrassbladewhencutting.In exceptionallylushanddensegrass,youmayhave toslowdowntheforwardspeedand/orraisethe height-of-cuttothenexthighersetting.
Important:Ifcuttingmorethan1/3ofthe
grassbladeoff,orinsparselonggrassor dryconditions,theuseofatsailbladesis recommendedtoreduceair-bornechaff,debris, anddeckdrivecomponentstrain.
LongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture, raisethecuttingheighthigherthanusualandcutthe grassatthissetting.Thencutthegrassagainusing thelower,normalsetting.
KeeptheCuttingUnitClean
Cleanclippingsanddirtfromtheundersideofthe cuttingunitaftereachuse.Ifgrassanddirtbuildup
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Page 13
Maintenance
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
WARNING
Ifyouraisethemachineusingonlyajackto supportitwhileyouworkunderthecutting unit,thejackcouldtip,causingthemower decktofall,crushingyouorbystanders.
Alwayssecurethemachinewithatleast2jack standswhenyouhavethemowerdeckraised.
CAUTION
Onthetopofthecuttingunitare2linksthat connectthemtotheframe.Connectedto theselinksaretorsionspringthatareunder tension(Figure15).Ifyoudisconnectthelink, thestoredenergyinthetorsionspringwillbe releasedandcouldcausethelinkstomove, damagingyourhandsorngers.
Becarefulwhenremovingthecuttingunit fromtheframeandsecurethelinksbefore disconnectingthemfromtheframe.
Figure15
1.Link2.Torsionspring
g004920
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Page 14
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst50hours
Beforeeachuseordaily
Every50hours
MaintenanceProcedure
•Checktheconditionofthebladedrivebeltsonthecuttingunit.
•Checkthecuttingunitblades.
•Cleanthecuttingunit.
•Greasethebearingandbushinggreasettings.

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.
Fortheweekof: MaintenanceCheckItem
Mon.Tues.Wed.Thurs.Fri.
CheckSafetyInterlock Operation
CheckGrassDeectorin DownPosition(ifapplicable)
CheckParkingBrake Operation
CheckFuelLevel
CheckTirePressure
CheckInstrumentOperation
CheckConditionofBlades
LubricateAllGreaseFittings
Touch-upDamagedPaint
1.Immediatelyaftereverywashing,regardlessoftheintervallisted.
1
Sat.Sun.
NotationforAreasofConcern
Inspectionperformedby:
ItemDate
Information
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineand seriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionbeforeyoudoanymaintenance.
14
Page 15

Lubrication

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours
Dustyanddirtyoperatingconditionscouldcause dirttogetintothebearingsandbushings,resulting inacceleratedwear.Lubricatethegreasettings immediatelyaftereverywashing,regardlessof intervalspecied.
1.Wipethegreasettingscleansoforeignmatter
cannotbeforcedintothebearingorbushing.
Themachinehasgreasettingsthatmustbe lubricatedregularlywithNo.2lithiumgrease. Bearingsandbushingsmustbelubricateddailywhen operatingconditionsareextremelydustyanddirty.
2.Pumpgreaseintothettings.
3.Wipeoffexcessgrease.
Figure16
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15
Page 16
g004646
Figure17
Note:Bearinglifecanbenegativelyaffectedbyimproperwashdownprocedures.Donotwashtheunitwhenit
isstillhotandavoiddirectinghigh-pressureorhighvolumesprayatthebearingsorseals.
16
Page 17

ReplacingtheBladeDrive Belts

shreddingthegrassblades.Tearingandshredding turnsgrassbrownattheedges,whichslowsgrowth andincreasesthechanceofdisease.
ServiceInterval:Aftertherst50hours
Thebladedrivebelts,tensionedbythespringloaded idlerpulleys,areverydurable.However,aftermany hoursofuse,thebeltswillshowsignsofwear.Signs ofawornbeltincludesquealingwhenthebeltis rotating,bladesslippingwhencuttinggrass,poor qualityofcut,frayededges,andburnmarksand cracks.Replacethebeltsifanyoftheseconditions areevident.
1.Lowerthecuttingunittothe1inchheightof cutsetting,movethethrottlelevertotheSLOW position,shutofftheengine,engagetheparking brake,andremovethekey.
2.Removethebeltcoversfromthetopofthe cuttingunitandsetthecoversaside.
3.Usingabreakerbarorsimilartool,movethe idlerpulleyforthetopbelt(Figure18)awayfrom thetopdrivebelttoreleasethebelttensionand allowthebelttobeslippedoffthepulleys.
Checkthebladesdailyforsharpness,andforany wearordamage.Sharpenthebladesasnecessary. Ifabladeisdamagedorworn,replaceitimmediately withagenuineTororeplacementblade.
DANGER
Awornordamagedbladecanbreak,anda pieceofthebladecouldbethrowntowardyou orbystanders,resultinginseriouspersonal injuryordeath.
Inspectthebladeperiodicallyforwearor damage.
Replaceawornordamagedblade.
Inspectandcheckthebladesevery8hours.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily
1.DisengagethePTO,releasethetractionpedal, andengagetheparkingbrake.
Figure18
1.Topbelt3.Bottombelt
2.Topidlerpulley4.Bottomidlerpulley
4.Routeanewbeltaroundthegearboxpulley , bottomspindlepulleys,andidlerpulleyassembly asshowninFigure18.
5.Routeanewbeltaroundthetopspindlepulleys andidlerpulleyassemblyasshowninFigure18.
6.Greaseallmowerandcuttingunitdrivegrease points.
7.Installthebeltcovers.

ServicingtheCutting Blades

Maintainsharpbladesthroughoutthecuttingseason becausesharpbladescutcleanlywithouttearingor
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Inspectthecuttingedges(Figure19).Ifthe edgesarenotsharporhavenicks,removeand
g004486
sharpentheblades.RefertoSharpeningthe Blades(SharpeningtheBlades(page19)).
4.Inspecttheblades,especiallythesailarea (Figure19).Ifyounoticeanydamage,wear,ora slotforminginthisarea(Figure19),immediately installanewblade.
DANGER
Ifyouallowthebladetowear,aslot willformbetweenthesailandatpart oftheblade.Eventuallyapieceofthe blademaybreakoffandbethrownfrom underthehousing,possiblyresultingin seriousinjurytoyouorbystanders.
Inspectthebladeperiodicallyforwear ordamage.
Nevertrytostraightenabladethat isbentorweldabrokenorcracked blade.
Replaceawornordamagedblade.
17
Page 18
Figure20
g004633
Figure19
1.Cuttingedge3.Wear/slotforming
2.Sailarea4.Crack

CheckingforBentBlades

1.DisengagethePTO,releasethetractionpedal, andengagetheparkingbrake.
1.Measureherefromblade tohardsurface
4.Rotatetheoppositeendsofthebladesforward.
5.Measurefromalevelsurfacetothecuttingedge
ofthebladesatthesamepositionasinstep3 above.Thedifferencebetweenthedimensions obtainedinsteps3and4mustnotexceed 3mm(1/8inch).Ifthisdimensionexceeds 3mm(1/8inch),thebladeisbentandmustbe replaced;refertoRemovingtheBlades(page
18)andInstallingtheBlades(page19).
g004653
2.PositionA
WARNING
Abladethatisbentordamagedcould breakapartandcouldseriouslyinjureor killyouorbystanders.
Alwaysreplacebentordamaged bladewithanewblade.
Neverleorcreatesharpnotchesin theedgesorsurfacesofblade.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Rotatethebladesuntiltheendsfaceforward andbackward(Figure20).Measurefromalevel surfacetothecuttingedge,positionA,ofthe blades(Figure20).Notethisdimension.

RemovingtheBlades

Bladesmustbereplacedifasolidobjectishit,ifthe bladeisoutofbalanceorisbent.T oensureoptimum performanceandcontinuedsafetyconformanceof themachine,usegenuineTororeplacementblades. Replacementbladesmadebyothermanufacturers mayresultinnon-conformancewithsafetystandards.
WARNING
Contactwithasharpbladecancauseserious injury.
Wearglovesorwrapsharpedgesoftheblade witharag.
18
Page 19
1.DisengagethePTO,releasethetractionpedal, andengagetheparkingbrake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operatingposition.
3.Holdthebladeendusingaragorthickly-padded glove.
4.Removethebladebolt,anti-scalpplate,and bladefromthespindleshaft;refertoFigure23 inInstallingtheBlades(page19).

SharpeningtheBlades

WARNING
Whensharpeningblade,piecesofbladecould bethrownandcauseseriousinjury.
Wearpropereyeprotectionwhensharpening blades.

InstallingtheBlades

1.Installthebladeontothespindleshaft(Figure
23).
Important:Thecurvedpartoftheblade
mustpointupwardtowardtheinsideofthe cuttingunittoensurepropercutting.
2.Installtheanti-scalpplateandbladebolt(Figure
23).
1.Sharpenthecuttingedgeatbothendsofthe blade(Figure21).Maintaintheoriginalangle. Thebladeretainsitsbalanceifthesameamount ofmaterialisremovedfrombothcuttingedges.
Figure21
1.Sharpenatoriginalangle
2.Checkthebalanceofthebladebyputtingiton abladebalancer(Figure22).Ifthebladestays inahorizontalposition,thebladeisbalanced andcanbeused.Ifthebladeisnotbalanced, lesomemetalofftheendofthesailareaonly (Figure23).Repeatthisprocedureuntilthe bladeisbalanced.
Figure22
1.Blade2.Balancer
g000276
Figure23
1.Spindle
2.Sailareaofblade
3.Anti-scalpplate
4.Bladebolt
g004480
3.Torquethebladeboltto115-150Nm (85-110ft-lb).

CorrectingCuttingUnitMismatch

Ifthecutisunevenacrossthecuttingunitswath, correctitasfollows:
1.Positionthemachineonalevelsurface.
2.Setthecuttingunittothedesiredheightofcut,
g000277
movethethrottlelevertotheSLOWposition, shutofftheengine,engagetheparkingbrake, andremovethekey.
3.Checkandadjustfrontandreartraction-unittire pressure;refertothetractionunitOperator’s Manual.
4.Checkforbentblades.
19
Page 20
5.Removethecoversfromthetopofthecutting units.
6.Rotatethebladeoneachspindleuntiltheends faceforwardandbackward.
7.Measurefromtheoortothefronttipofthe cuttingedge.
8.Adjustthejamnutssecuringthecuttingunit yokes/chainstothemoweruntilthecuttingunit islevel(Figure24).
g004485
Figure25
g004497
Figure24
1.Front-moweryokechain4.Yoke
2.Rear-moweryokechain5.Jamnut
3.Chain
6.Mower
ReplacingtheGrassDeector
WARNING
Anuncovereddischargeopeningallows themachinetothrowobjectstowardyouor bystanders,whichcanresultinseriousinjury. Contactwiththebladecanalsooccur.
Neveroperatethemachinewithoutamulch kitorgrassdeectorinstalled.
Ensurethatthegrassdeectorislowered.
1.Lowerthecuttingunittotheground,movethe throttlelevertotheSLOWposition,shutoffthe engine,engagetheparkingbrake,andremove thekey.
2.Removethelocknut,bolt,springandspacer holdingthedeectortothepivotbrackets(Figure
25).Removedamagedorworngrassdeector.
1.Bolt
2.Spacer6.Grassdeector
3.Locknut
4.Spring8.Right-handhookendof
5.Springinstalled
7.Left-handhookendof spring,placebehindthe cuttingunitedgebefore installingbolt
spring
3.Placethespacerandspringbetweenthe replacementgrassdeectorbrackets(Figure
25).PlacethelefthandJhookendofthespring
behindthecuttingunitedge.
Note:Ensurethattheleft-handhookendofthe
springisinstalledbehindthecuttingunitedge beforeinstallingtheboltasshowninFigure25.
4.Installtheboltandnut.Placetheright-hand hookendofthespringaroundthegrass deector(Figure25).
Important:Thegrassdeectormustbeable
tolowerdownintoposition.Liftthedeector uptotestthatitlowersintothefulldown position.

CleaningUndertheCutting Unit

ServiceInterval:Beforeeachuseordaily
Removethegrassbuildupunderthecuttingunitdaily .
1.DisengagethePTO,releasethetractionpedal totheneutralposition,andengagetheparking brake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operator’sposition.
3.RaisethecuttingunittotheTRANSPORTposition.
20
Page 21
4.Useajacktoraisethefrontofthemachineand supportitwithjackstands.
Storage
5.Thoroughlycleantheundersideofthecutting unitwithwater.
1.DisengagethePTO,releasethetractionpedal totheneutralposition,andengagetheparking brake.
2.MovethethrottlelevertotheSLOWposition, shutofftheengine,removethekey ,andwait forallmovingpartstostopbeforeleavingthe operator’sposition.
3.Allowtheenginetocoolbeforeadjusting, cleaning,storing,orrepairingthemachine.
4.Thoroughlycleanthecuttingunit,payingspecial attentiontotheseareas:
Underneaththecuttingunit
Underthecuttingunitbeltcovers
PTOshaftassembly
Allgreasettingsandpivotpoints
5.Checkandadjustthetraction-unitfrontandrear tirepressure;refertothetraction-unitOperator’s Manual.
6.Remove,sharpen,andbalancethecuttingunit blades.Installthebladesandtorquetheblade fastenersto85to1 10ft-lb(115to149N∙m).
7.Checkallfastenersforloosenessandtighten themasnecessary.
8.Greaseoroilallgreasettingsandpivotpoints. Wipeoffanyexcesslubricant.
9.Lightlysandandusetouchuppaintonpainted areasthatarescratched,chippedorrusted. Repairanydents.
21
Page 22
DeclarationofIncorporation
TheT oroCompany,8111LyndaleAve.South,Bloomington,MN,USAdeclaresthatthefollowingunit(s) conform(s)tothedirectiveslisted,wheninstalledinaccordancewiththeaccompanyinginstructionsontocertain ToromodelsasindicatedontherelevantDeclarationsofConformity.
ModelNo.
30353403373001andUp72inRotaryMower
30456403373001andUp
30457403373001andUp62inRotaryMower
30481403373001andUp
SerialNo.
ProductDescriptionInvoiceDescription
GM7200/GM36072in
BASEDECK
60inSideDischargeMowerGM720060inSDDECK
GM720062inBASEDECK
72inSideDischargeMower72inS.D.DECK(NON)C.E.
GeneralDescription
72inRotaryMower
60inRotaryMower
62inRotaryMower
72inRotaryMower
Directive
2006/42/EC,
2000/14/EC
2006/42/EC,
2000/14/EC
2006/42/EC,
2000/14/EC
2006/42/EC,
2000/14/EC
RelevanttechnicaldocumentationhasbeencompiledasrequiredperPartBofAnnexVIIof2006/42/EC.
Wewillundertaketotransmit,inresponsetorequestsbynationalauthorities,relevantinformationonthispartly completedmachinery.Themethodoftransmissionshallbeelectronictransmittal.
ThismachineryshallnotbeputintoserviceuntilincorporatedintoapprovedToromodelsasindicatedonthe associatedDeclarationofConformityandinaccordancewithallinstructions,wherebyitcanbedeclaredin conformitywithallrelevantDirectives.
Certied:
AuthorizedRepresentative:
MarcelDutrieux ManagerEuropeanProductIntegrity ToroEuropeNV Nijverheidsstraat5 2260Oevel Belgium
JohnHeckel Sr.EngineeringManager 811 1LyndaleAve.South Bloomington,MN55420,USA August22,2018
Tel.+3216386659
Page 23
CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally ,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.
.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
TheenforcementofProp65isinconsistent.
CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
Page 24
TheToroWarranty
ATwo-YearLimitedWarranty
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196
952–888–8801or800–952–2740 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.
DeepCycleandLithium-IonBatteryWarranty:
DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.
374-0253RevD
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