Toro 30441 Parts Catalogue

Form Number 3354-452 Rev A
Commercial Walk-Behind Mower
Fixed Deck, Pistol Grip, Hydro Drive with 52in SFS Cutting Unit
Model No. 30441 - 260000001 and up.
Parts Catalog
Ordering Replacement Parts
To order replacement parts, please supply the part number, the quantity, and the description of each part desired.
Understanding Reference Numbers
Each Identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.
This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers in the form a:b. The a represents the reference number of the entire service assembly and the b represents a sequential number unique to each part within the service assembly.
© The Toro Company - 2005
Register your product at www.Toro.com
All Rights Reserved
For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually. Reference numbers of this type appear in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.
For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.
Contents
Description Page
. . . . . . 3Engine, Clutch and Brake Assembly
Fuel Tank, Hydraulic Tank, Pump and Filter Assembly
. . . . . . 4
. . . . . . 5Hydraulic Pump Assembly No. 106-5490
. . . . . . 6Hydraulic Pump Assembly No. 106-5489
. . . . . . 7Wheel and Drive Assembly
. . . . . . 8Hydraulic Wheel Motor Assembly No. 104-1171
. . . . . . 9Lower Control Assembly
. . . . . . 10Hydraulic Plumbing Assembly
. . . . . . 11Upper Control Assembly
. . . . . . 12Control Panel Assembly
. . . . . . 13Battery Assembly
. . . . . . 14Parking Brake Assembly
. . . . . . 15Carrier Frame Assembly
. . . . . . 16Spindle, Pulley and Belt Assembly
. . . . . . 17Outer Spindle Assembly 106-0787
. . . . . . 18Spindle Assembly No. 106-0785
. . . . . . 19Deck Assembly
. . . . . . 20Deflector Assembly No. 107-4194
. . . . . . 21Drive Belt and Tensioner Assembly
Description Page
Cylinder / Crankcase Assembly Kawasaki FH541V-AS27
Piston / Crankshaft Assembly Kawasaki FH541V-AS27
Valve / Camshaft Assembly Kawasaki FH541V-AS27
Lubrication Equipment Assembly Kawasaki FH541V-AS27
Cooling Equipment Assembly Kawasaki FH541V-AS27
Electric Equipment Assembly Kawasaki FH541V-AS27
Control Equipment Assembly Kawasaki FH541V-AS27
Muffler and Air Filter Assembly Kawasaki FH541V-AS27
Fuel Tank / Fuel Valve Assembly Kawasaki FH541V-AS27
. . . . . . 22
. . . . . . 23
. . . . . . 24
. . . . . . 25
. . . . . . 26
. . . . . . 27
. . . . . . 28
. . . . . . 29Carburetor Assembly Kawasaki FH541V-AS27
. . . . . . 30
. . . . . . 31
. . . . . . 32Starter Assembly Kawasaki FH541V-AS27
. . . . . . 33Decals Kawasaki FH541V-AS27
. . . . . . 34Attachments and Accessories List
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
AR. . . . . . . . . . . . . . .as required
ASM. . . . . . . . . . . . . assembly
BBC. . . . . . . . . . . . . blade brake clutch
CARR. . . . . . . . . . . . carriage
DEG. . . . . . . . . . . . . degrees
EXT. . . . . . . . . . . . . .external
FH. . . . . . . . . . . . . . .flat head
GA. . . . . . . . . . . . . . .gauge
HF. . . . . . . . . . . . . . . hex flange
HH. . . . . . . . . . . . . . .hex head
HHF. . . . . . . . . . . . . hex head flange
HHFTF. . . . . . . . . . . hex head flange thread forming
HJ. . . . . . . . . . . . . . . hex jam
HLH. . . . . . . . . . . . . .hex lag head
HOC. . . . . . . . . . . . . height-of-cut
HSBH. . . . . . . . . . . . hex socket button head
HSFH. . . . . . . . . . . . hex socket flat head
HSH. . . . . . . . . . . . . hex socket head
HWH. . . . . . . . . . . . . hex washer head
HWHTF. . . . . . . . . . .hex washer head thread
forming
HYD. . . . . . . . . . . . . hydraulic
INC. . . . . . . . . . . . . . incorporated
LH. . . . . . . . . . . . . . . left hand
NI. . . . . . . . . . . . . . . nylon insert
NPTF. . . . . . . . . . . . national pipe thread fine
PFH. . . . . . . . . . . . . .phillips flat head
PPH. . . . . . . . . . . . . phillips pan head
PPHTF. . . . . . . . . . . phillips pan head thread
PRH. . . . . . . . . . . . . phillips round head
PTH. . . . . . . . . . . . . .phillips truss head
PTO. . . . . . . . . . . . . power-take-off
RH. . . . . . . . . . . . . . .right hand
ROPS. . . . . . . . . . . . roll-over-protection-system
SFH. . . . . . . . . . . . . .slotted fillister head
SHH. . . . . . . . . . . . . slotted hex head
SHWH. . . . . . . . . . . .slotted hex washer head
SPH. . . . . . . . . . . . . slotted pan head
SQH. . . . . . . . . . . . . square head
SRH. . . . . . . . . . . . . slotted round head
STD. . . . . . . . . . . . . .standard
TAP. . . . . . . . . . . . . .self tapping
TTH. . . . . . . . . . . . . .torx truss head
forming
Footnotes
n
Not illustrated
p
Obtain from your local Kawasaki dealer
o
Not serviced separately
3
3354-452 Rev A
Engine, Clutch and Brake Assembly
Ref Part No. Qty. Description
Screw-HWH1
32144-4 32149-1 106-8780 28-4210 237-124 32128-20 1-613235 104-6373 1-633630 1-633543-03 1-633545 322-11 1-603610 322-7 3212-9 107-4136 105-2635 44-5940 608006 3256-23 94-5847-01 100-6467 103-5465 103-1965
2
Nut-Keps2
2
Harness-Wire3
1
Solenoid4
1
Grommet5
1
Nut-HF6
2
Washer7
4
Tube-Retainer8
1
Grommet-Brake9
2
Strap-Clutch, Brake10
1
Spacer11
2
Screw-HH12
1
Washer-Spring13
2
Screw-HH14
5
Screw-HH15
1
Washer16
1
Clutch / Brake17
1
Pulley18
1
Key-Square19
1
Washer-Flat20
5
Cover-Pulley21
1
Muffler22
1
Clamp-Muffler23
1
Valve-Drain, Oil24
1
Ref Part No. Qty. Description
1
Adapter25 Decal-Warning, Hot Surfaces26
1
Engine-Kawasaki, FH541V-Bs27-
1
R Nut-Lock, NI28
4
Clamp-Cable29
1
Washer-Lock30
1
Cable-Battery31
1
Nut-Keps32
1
Filter-Fuel33
1
Clip-Closed, Insulated34
1
Screw35
1
Hose-Drain, Oil99
1
op
103-1966 106-0699
27
n
3296-29 2412-87 3255-8 105-0834 32149-2 56-6360 2412-72 12-3270 103-1964
3
3354-452 Rev A
4
Fuel Tank, Hydraulic Tank, Pump and Filter Assembly
Ref Part No. Qty. Description
Gas Cap ASM1
88-3980 88-4010 106-0730 103-2605 321-4 103-1947
o
103-1948 103-1949 1-523552 353-374 237-42 32128-33 3256-23 104-8121 1-633349 3296-47 32128-42 353-384 237-42 106-5490 340-4 237-30 237-79
4
1
Gasket-Cap, Gas1:3
1
Fuel Tank ASM2
1
Fitting-Fuel, Bulkhead2:2
1
Screw-HH3
2
HYD Reservoir ASM4
1
Reservoir-HYD4:1
1
Cap-Reservoir, HYD4:1:1
1
Gasket-Cap4:1:2
1
Decal-Tank, HYD4:2
1
Elbow-90 DEG5
5
O-Ring5:1
1
Nut-HF6
2
Washer-Flat7
4
Stud-Threaded8
2
Spring-Tank, Fuel9
2
Nut-Lock, NI10
2
Nut-HF11
4
Fitting-Straight12
2
O-Ring12:1
1
Hydraulic Pump ASM13
1
Fitting-HYD, Straight14
4
O-Ring14:1
1
O-Ring14:2
1
Ref Part No. Qty. Description
4
324-5 353-212 237-42 1-633750 1-633752 104-7836 2412-98 110-4894 1-603770 322-4 3253-4 107-0588 237-124 3253-3 321-3 106-5489
Screw-HH15 Elbow16
1
O-Ring16:1
1
Filter-HYD17
1
Filter-HYD, Winter17
1
Head-Filter18
1
Clamp19
4
Hose-Fuel20
1
Valve-Fuel21
1
Screw-HH22
2
Washer-Lock23
2
Hose-Fuel24
1
Grommet25
1
Washer-Lock26
2
Screw-HH27
2
Hydraulic Pump ASM28
1
A2
3354-452 Rev A
Hydraulic Pump Assembly No. 106-5490
Ref Part No. Qty. Description
Housing Kit1
106-8751 106-8752 106-8753 106-8754 106-8755 106-8756 104-2122 106-8757 106-8758 106-8759 103-2664 104-5311 104-5310 104-5308 104-5309 104-2106 94-1936 94-1937 105-6185 94-1907 94-6922 94-1909 94-1910 98-3252
1
End Cap Kit (W/Poppets)2
1
Pin-Headless, Straight3
2
Bolt-HF4
4
O-Ring5
1
Charge Pump Kit6
1
Gerotor ASM7
1
O-Ring8
1
Screw-HSH10
2
Bypass Valve Kit15
1
Input Shaft Kit18
1
Bearing-Ball19
1
Seal-Lip20
1
Spacer21
1
Ring-Retaining22
1
Cylinder Block ASM25
1
Spring-Block29
1
Washer-Block, Thrust30
1
Plate-Valve31
1
Swashplate-Variable32
1
Bearing-Thrust34
1
Arm-Trunion37
1
Guide-Slot38
1
Valve-Check (W/Poppet)42
2
Ref Part No. Qty. Description
1
106-8760 106-8761 106-8762 106-8763
n
105-6184
Charge Relief Valve Kit44 Trunnion Seal / Retainer Kit49
1
Plug-HSH56
1
Plug-HSH66
1
Overhaul Seal Kit99
1
5
3354-452 Rev A
A3
Hydraulic Pump Assembly No. 106-5489
Ref Part No. Qty. Description
Housing Kit1
106-8751 106-8752 106-8753 106-8754 106-8755 106-8756 104-2122 106-8757 106-8758 106-8759 103-2664 104-5311 104-5310 104-5308 104-5309 104-2106 94-1936 94-1937 105-6185 94-1907 94-6922 94-1909 94-1910 98-3252
6
1
End Cap Kit (W/Poppets)2
1
Pin-Headless, Straight3
2
Bolt-HF4
4
O-Ring5
1
Charge Pump Kit6
1
Gerotor ASM7
1
O-Ring8
1
Screw-HSH10
2
Bypass Valve Kit15
1
Input Shaft Kit18
1
Bearing-Ball19
1
Seal-Lip20
1
Spacer21
1
Ring-Retaining22
1
Cylinder Block ASM25
1
Spring-Block29
1
Washer-Block, Thrust30
1
Plate-Valve31
1
Swashplate-Variable32
1
Bearing-Thrust34
1
Arm-Trunion37
1
Guide-Slot38
1
Valve-Check (W/Poppet)42
2
Ref Part No. Qty. Description
1
106-8760 106-8761 106-8762 106-8763
n
105-6184
Charge Relief Valve Kit44 Trunnion Seal / Retainer Kit49
1
Plug-HSH56
1
Plug-HSH66
1
Overhaul Seal Kit99
1
5
3354-452 Rev A
Wheel and Drive Assembly
Ref Part No. Qty. Description
Nut-Lock1
3296-6 98-0776 95-2814 106-0548-01 95-1526 104-1171 340-6 237-30 237-80 3257-8 95-1529 105-0800 10-6830 106-0892 104-6322 106-0893 232-27 85-7310 242-50 325-11 3234-32 3234-22 105-5648 88-1880
1
Decal-Caution2
1
Decal-Shut Off, Fuel3
1
Hydro Frame ASM4
1
Shield-Trailing5
1
Motor-Wheel6
2
Fitting-HYD, Straight7
4
O-Ring7:1
1
O-Ring7:2
1
Key-Woodruff8
2
Rod-Shield9
1
Wheel Hub / Stud ASM10
2
Stud-Type, Drive10:2
4
Wheel And Tire ASM11
2
Tire11:1
1
Wheel11:2
1
Stem-Valve11:3
1
Nut-Motor, Wheel12
2
Nut-Lug13
8
Screw-HH14
8
Screw-HHF15
4
Screw-HHF15
2
Pulley-Pump16
2
Spring-Compression17
1
Ref Part No. Qty. Description
1
68-2190 105-5649 27-6230 3296-39 86-4770 62-4540 323-9 3241-5 80-6090 86-4740-01 3296-23 105-5643-01 32128-23
Spring18 V-Belt19
1
Bolt-Wheel20
1
Nut-Lock, NI21
1
Idler Lever ASM22
1
Pulley23
1
Screw-HH24
1
Screw-Set25
4
Key-Pump26
2
Spacer-Frame27
2
Nut-Lock, NI28
8
Plate-Frame29
2
Nut-HF30
6
7
3354-452 Rev A
A4
Hydraulic Wheel Motor Assembly No. 104-1171
Ref Part No. Qty. Description
Seal Kit1
1-000119
o o
o
o
o
o
3257-8 85-7310 106-5549 106-8764
1
Ring-Back Up1:1 1 Seal-Commutator1:2
1
Seal-Shaft (Viton)1:3
1
Washer-Back Up, Steel1:4
1
Ring-Seal (Viton)1:5
5
Seal-Dirt And Water1:7
1
Key-Woodruff2
1
Nut-Motor, Wheel3
1
Bolt-Special4
6
Shaft-Coupling5
1
8
6
3354-452 Rev A
Lower Control Assembly
Ref Part No. Qty. Description
RH Control Arm ASM1
14
18
1
Link-Control, Speed2
2
Nut-Hex3
5
Washer-Flat4 Spring-Compression5
1
Swivel-Adjustable, Short6
3
Spacer7
1
Knob-Tracking8
1
Nut-Jam9
2
Yoke-Adjustable10
2
Decal-Tracking11
1
Pin-Clevis12
2
Pin-Hair13
2
Speed Control Crank ASM14
1
Pin-Cotter15
3
Nut-Lock, NI16 Screw17
2
Nut-Lock18
2
Spring-Return, Neutral19
2
Bushing-Flanged20
2
Stud-Adjustment21
2
Bracket-Mount, Spring22
2
Screw-HH23
2
Nut-HF24
2
106-5484 1-413350 3219-2 3256-23 1-323245 1-603676 1-603903 1-413151 3220-2 1-303105 105-4109 1-808280 3290-307 106-5538-01 3272-5 3296-29 1-809056 3296-4 1-603807 1-603735 105-9372 104-9802-01 1-403180 32128-25
Ref Part No. Qty. Description
14
32128-20 1-613089 1-603693 104-9817-01 322-38 322-3 1-633102 104-9820 302-5 103-1235 106-5480 32151-47 3246-3 3230-2 322-4 106-5539-01 1-513051 3256-1 32144-4 82-4570 32144-1 105-3163-01 3256-24 1-800016
Nut-HF25 Tab-Spring, Extension26
2
Spring-Extension27
2
Plate-Side, Hydro28
2
Screw-HH29
6
Screw-HH30
4
Bearing-Flange, Side31
2
Spacer-Shield32
6
Fitting-Grease33
2
Swivel-Lever, Drive34
2
LH Control Arm ASM35
1
Ring-Retaining36
2
Screw-Hs37
4
Bolt-CARR38
4
Screw-HH39
2
Bracket-Neutral40
1
Switch-Open, Normally41
1
Washer-Flat42
2
Screw-HWH43
2
Plate-Switch44
1
Screw-Taptite45
2
Crank Support ASM46
1
Washer-Flat47
2
Bolt-TAP, HH48
4
9
3354-452 Rev A
7
Hydraulic Plumbing Assembly
Ref Part No. Qty. Description
HYD Hose ASM1
106-0824 106-0825 105-5697 105-5699 105-5698 106-3368 106-0826
1
HYD Hose ASM2
1
HYD Hose ASM3
1
HYD Hose ASM4
1
HYD Hose ASM5
1
HYD Hose ASM6
1
HYD Hose ASM7
1
10
8
3354-452 Rev A
Upper Control Assembly
Ref Part No. Qty. Description
Rod-Lever, Drive1
2
Screw-HHF2
2
Screw-HHF3
2
Nut-HF4
4
Rod-Control, Speed5
1
Pin-Hair6
3
Spring-Compression7
2
Nut-Lock, NI8
2
Knob9
1
Lever-Shift10
1
Tie-Cable11
1
Bushing-Lever, Drive12
2
Pin-Clevis13
2
LH Drive Lever ASM14
1
Sleeve-Bushing14:2
2
Bushing-Nylon15
2
Screw-Set16
2
LH Operator Presence Control
1
Lever ASM Screw-HH18
2
Nut-Lock, NI19
2
Grip-Foam20
2
Nut-HF21
2
Washer-Flat22
2
17
1-413219 3234-11 3234-24 32128-21 106-5534 3290-307 1-323245 3296-29 233-42 106-2748 3290-378 1-603749 1-613055 103-0218 1-413152 1-303365 1-803322 106-5485
321-9 3296-42 104-9838 32128-33 3256-2
Ref Part No. Qty. Description
Washer-Spring23
6 1
Latch-Thumb, LH24 Screw-HH25
2
Latch-Thumb, RH26
1
Spring-Extension27
1
RH Drive Lever ASM28
1
Sleeve-Bushing28:2
2
Screw-HH29
2
Screw-HH30
2
Rod ASM31
1
RH Operator Presence Control
1
Lever ASM Nut-HF33
2
Plate-Lever, Shifter34
1
Washer-Friction35
1
Washer-Friction36
2
Washer-Flat37
1
32
1-303435 106-5483 321-10 106-5481 1-303363 103-0219 1-413152 322-11 321-3 104-9803 106-5486
32128-33 1-603730 1-603716 1-323244 3256-23
11
Loading...
+ 25 hidden pages