Toro 30413, Groundsmaster 4100-D Operator's Manual

FormNo.3360-356RevB

Groundsmaster

®

4100-DTraction

Unit

ModelNo.30413—SerialNo.2900000001andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisincorporated
withthemuferassembly.

GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:Thisengineisequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,
orgrass-coveredlandwithoutasparkarrester
mufermaintainedinworkingorder,ortheengine
constricted,equipped,andmaintainedforthe
preventionofre.Otherstatesorfederalareasmay
havesimilarlaws.

Figure1

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Writethe
numbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................6

SoundPressureLevel...........................................7

SoundPowerLevel...............................................7

VibrationLevel.....................................................7

SafetyandInstructionalDecals.............................8

Setup..........................................................................14

1GreasingtheMachine......................................14

2ReplacingtheWarningDecal............................14

3ReadingtheManualsandReviewthe

TrainingMaterials...........................................14

ProductOverview......................................................15

Controls.............................................................15

Specications.....................................................17

Attachments/Accessories...................................17

Operation...................................................................18

BeforeOperating................................................18

StartingandStoppingtheEngine........................27

EngineCoolingFanOperation...........................27

CheckingtheInterlockSwitches.........................28

PushingorTowingtheMachine..........................28

JackingPoints.....................................................29

TieDowns.........................................................29

OperatingCharacteristics...................................29

OperatingTips...................................................30

Maintenance...............................................................32

RecommendedMaintenanceSchedule(s)................32

ServiceIntervalChart.........................................33

Lubrication.............................................................33

GreasingtheBearingsandBushings....................33

EngineMaintenance...............................................37

AirCleanerMaintenance....................................37

ServicingtheEngineOilandFilter......................38

FuelSystemMaintenance.......................................39

ServicingtheFuelSystem...................................39

BleedingAirfromtheInjectors...........................39

ElectricalSystemMaintenance................................40

Activating,Charging,andConnectingthe

Battery...........................................................40

BatteryCare.......................................................40

Fuses..................................................................41

DriveSystemMaintenance.....................................42

ChangingthePlanetaryGearDrive

Oil..................................................................42

ChangingtheRearAxleLubricant.......................43

CheckingtheRearWheelToe-In.........................44

ChangingtheFrontTires....................................44

CoolingSystemMaintenance..................................44

ServicingtheEngineCoolingSystem..................44

BrakeMaintenance.................................................45

AdjustingtheServiceBrakes...............................45

BeltMaintenance....................................................46

ServicingtheAlternatorBelt...............................46

Re-tensioningtheBladeDriveBelts....................46

ReplacingtheBladeDriveBelt............................46

ControlsSystemMaintenance.................................47

AdjustingtheThrottleCable...............................47

AdjustingtheTractionPedalLinkage..................47

HydraulicSystemMaintenance...............................48

ChangingtheHydraulicFluid.............................48

ReplacingtheHydraulicFilters...........................49

CheckingtheHydraulicLinesandHoses.............49

AdjustingtheCounterbalancePressure...............49

AdjustingtheCuttingUnitFlowControl.............49

MowerMaintenance...............................................50

Pivoting(Tilting)theFrontCuttingUnit

Upright..........................................................50

PivotingtheFrontCuttingUnitDown................51

AdjustingtheCuttingUnitPitch.........................51

ServicingtheCastorArmBushings.....................52

ServicingtheCastorWheelsandBearings............52

ReplacingtheCuttingUnitHingeCovers............53

BladeMaintenance.................................................53

CheckingforaBentBlade...................................53

RemovingandInstallingtheCutter

Blade(s)..........................................................53

InspectingandSharpeningtheCutter

Blade(s)..........................................................54

CorrectingCuttingUnitMismatch......................55

SparkArrestorMaintenance...................................56

ServicingtheSparkArrestorMufer...................56

Storage.......................................................................57

PreparingforSeasonalStorage............................57

Schematics.................................................................58

3

Safety

ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectatthetimeof
production.

Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.

◊incorrecthitchingandloaddistribution.

•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,
otherpeople,orproperty.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andhearing
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
standardB71.4-2004.

Training

•ReadtheOperator’ sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationsmay
restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtohimselfor
herself,otherpeople,orproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

•Warningfuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcuttingassemblyarenot
wornordamaged.Replacewornordamagedblades
andboltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Checkthatoperatorspresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

4

•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.Onlystarttheenginefrom
theoperator’sposition.Useseatbelts.

•Donotusethismachineonslopesgreaterthan15°.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:

–Donotstoporstartsuddenlywhengoingupor

downhill.

–Engagetheclutchslowly ,alwayskeepthe

machineingear,especiallywhentravelling
downhill.

–Themachinespeedshouldbekeptlowonslopes

andduringtightturns.

–Stayalertforhumpsandhollowsandother

hiddenhazards.

–Nevermowacrossthefaceoftheslope,unless

themachineisdesignedforthatpurpose.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.

•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly .

•Donotchangetheenginegovernorsettingsorover
speedtheengine.Operatingtheengineatexcessive
speedmayincreasethehazardofpersonalinjury.

•Beforeleavingtheoperatorsposition:

–Stoponlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Changeintoneutralandsettheparkingbrake.

–Stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey:

–beforeclearingblockages;

–beforechecking,cleaning,orworkingonthe

machine;

–afterstrikingaforeignobject.Inspectthe

machinefordamageandmakerepairsbefore

restartingandoperatingtheequipment.Torque
allthespindlepulleynutsto130to150ft-lb(176
to203N⋅m);

–ifthemachinestartstovibrateabnormally(check

immediately).

•Disengagedrivetoattachmentswhentransporting
ornotinuse.

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s
position.

•Reducethethrottlesettingbeforestoppingengine
andclosethefuelshut-offvalveattheconclusion
ofmowing.

•Neverraisedeckwiththebladesrunning.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.

•Donotoperatethemowerundertheinuenceof
alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.

•Theoperatorshallturnonashingwarninglights,
ifprovided,whenevertravelingonapublicroad,
exceptwheresuchuseisprohibitedbylaw .

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

•Allowtheenginetocoolbeforestoringinany
enclosureanddonotstorenearame.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartment,cuttingunits,
drives,andfuelstorageareafreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

5

•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleft
unattended,lowerthecuttingunitsunlessapositive
mechanicallockisprovided.

•Disengagedrives,lowerthecuttingunits,move
tractionpedaltoNeutral,setparkingbrake,stop
engineandremovekey.Waitforallmovementto
stopbeforeadjusting,cleaningorrepairing.

•Shutofffuelwhilestoringortransporting.Donot
storefuelnearames.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthe
positivelast.Reconnectpositiverstandnegative
last.

•Usecarewhencheckingblades.Wrapthebladesor
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.W ear
protectiveclothinganduseinsulatedtools.

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetratethe
skinandcauseseriousinjury.Ifuidisinjectedinto
theskinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

Donotrunengineindoorsorinanenclosed
area.

Operation

•BeforeoperatingamachinewithROPS(rollover
protectionsystem),becertainthattheseatbeltsare
attachedandtheseatislatchedtopreventtheseat
frompivotingforward.

•Knowhowtostopthemachineandenginequickly .

•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.

•Keephands,feet,andclothingawayfrommoving
partsandthemowerdischargeareaandundersideof
themowerwhiletheengineisrunning.

•Fillfueltankuntillevelis1inch(25mm)belowthe
bottomofthellerneck.Donotoverll.

•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.

•Donotmowinreverseunlessabsolutelynecessary.

•Reducespeedwhenmakingsharpturns.

•Ifasteepslopemustbeascended,driveforwardup
thehillanddriverearwarddownthehill,keeping
thetractiondriveengaged.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandards.

•Ifyoucannotbackupaslopeorifyoufeeluneasy
onit,donotmowit.

•Avoidstartingorstoppingonaslope.Iftireslose
traction,disengagethebladesandproceedslowly
straightdowntheslope.Avoidraisingtheside
cuttingunitsonaslope.

6

•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandgraduallydownhill,ifpossible.

•Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfromthebattery.

•Becertainthattheseatbeltcanbereleasedquicklyif
themachineisdrivenorrollsintoapondorwater.

•Watchfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way .

Thismachineisnotdesignedorequippedfor
on-roaduseandisa“slow-movingvehicle”.Ifyou
mustcrossortravelonapublicroad,youshould
beawareofandcomplywithlocalregulations,such
asrequiredlights,slowmovingvehiclesigns,and
reectors.

•Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.

•Donotmowonwetgrass.Reducedtractioncould
causesliding.

•Useextracarewithotherattachments.Thesecan
changethestabilityofthemachine.

•Whenapersonorpetappearsunexpectedlyinor
nearthemowingarea,stopmowing.Careless
operation,combinedwithterrainangles,ricochets,
orimproperlypositionedguardscanleadtothrown
objectinjuries.Donotresumemowinguntilthe
areaiscleared.

•Turnoffthebladeswhennotmowing.

•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.

•Tomakesureofoptimumperformanceand
continuedsafetycerticationofthemachine,use
onlygenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.

SoundPressureLevel

ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof89dBA,
basedonmeasurementsofidenticalmachinesperISO
11201andEN836.

SoundPowerLevel

ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelattheoperatorearof105dBA,based
onmeasurementsofidenticalmachinesperEN11094.

VibrationLevel

MaintenanceandStorage

•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.

•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.

•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.

•Checkbrakeoperationfrequently.Adjustandservice
asrequired.

•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.

Hand-Arm

ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof2.5m/s
measurementsofidenticalmachinesperEN1033and
EN836.

2

,basedon

WholeBody

ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof0.5m/s
measurementsofidenticalmachinesperEN1032and
EN836.

2

,basedon

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6674

1.Crushinghazard,hand—readtheinstructionsbefore
servicingorperformingmaintenance.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.

1.Lowheightofcut
adjustment

100-5623

2.Highheightofcut
adjustment

93-7275

1.ReadtheOperator’sManual.

2.Donotusestartingaids.

93-7818

1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115to149N•m(85to1 10
ft-lb).

100-6578

1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeepthe
shieldsandguardsinplace;stayawayfrommovingparts.

100-5622

1.Heightofcutadjustment

8

104-2277

2.

3.

1.

1.Tolocktheparkingbrake,
latchthepedalstogether,
applythebrakepedals,
andpullupontheknob.

2.Tounlocktheparking
brake,steponthebrake
pedals.

3.Parkingbrakelock
indicator

1.Lowheightofcut
adjustment

104-2277

4.ReadtheOperator’s

Manual.

5.Pressforoptional
headlights.

6.Pressdownontheleverto
tiltthesteeringwheel.

104-3579

2.Highheightofcut
adjustment

104-3599

1.Donotstephere.

2.Tractionpedal

3.Traction—forward

4.Traction—reverse

5.Danger—shutoffPTOpriortoraisingthecuttingunits;do
notoperatethecuttingunitswhentheyareintheraised
position.

104-8324

1.Raisecuttingunits2.Lowercuttingunits

9

104-8325

1.Lock/unlockthecuttingunitservicelock.

106-4251

1.Heightofcut

1.Heightofcut

106-4250

1.Warning—wearhearingprotection.

98-4387

114-5605

1.Warning—readtheOperator’sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

4.Warning—weartheseatbeltwhenseatedintheoperator’sposition.

5.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

6.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;slowmachinebeforeturning,donotturnathighspeeds

7.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

10

114-5604

(Afxoverpartno.114–5605forCE*)

*ThissafetydecalincludesaslopewarningrequiredonthemachineforcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator’sManual.

2.Warning—donotoperatethismachineunlessyouaretrained.

3.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

4.Warning—weartheseatbeltwhenseatedintheoperator’sposition.

5.Cuttinghazardofhandorfoot—stayawayfrommovingparts;keepallguardsinplace.

6.Tippinghazard—lowerthecuttingunitwhendrivingdownslopes;donotoperateonslopesgreaterthan15degrees.

7.Warning—locktheparkingbrake,stoptheengineandremovetheignitionkeybeforeleavingthemachine.

106-6755

106-6753

1.Enginecoolantunderpressure

2.Explosionhazard—readtheOperator’sManual.

3.Warning—donottouchthehotsurface.

4.Warning—readtheOperator’sManual.

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator’sManual.

3.Warning—donottouch
thehotsurface.

4.Warning—readthe

Operator’sManual.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

1.Poweroutlet

2.Seatswitch

3.Ignitionswitch7.Fan

4.PowerTakeOff(PTO)

11

115-8474

5.Startersolenoid

6.LightKit

8.Powerseat

106-6764

1.Tostarttheengine,movethetractionpedaltoNeutral,
pressthebrakepedal,movethethrottlelevertomididle,
turntheignitionkeytoOn,andthenturntheignitionkeyto
Start;readtheOperatorsManual.

2.Tostoptheengine,movethethrottlelevertoslow,
disengagethePTO,settheparkingbrake,wait5minutes,
turntheignitionkeytoStop,andremovethekey;readthe

OperatorsManual.

3.ReadtheOperatorsManual.

4.ToengagethePTO,pulluponthePTOswitchandmove
itforward.

5.TodisengagethePTO,movethePTOswitchback.

6.Toswitchthetransmissiontohighspeed,raisethe
attachmentliftandswitchthespeedcontroltoHigh.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

115-3753

1.PowerTake-off(PTO)

2.Engage7.Lock12.Pressthebutton

3.Disengage8.Flowdivider13.Keyswitch

4.Transmission9.Unlock14.Engine—preheat19.Enginecoolanttemperature

5.High

6.Low

10.Cruisecontrol(optional)

11.Silencerswitch16.Slow

17.Throttle-Continuous
variablesetting

18.Enginecoolingfanswitch

resetswitch

15.Fast

12

1.ReadtheOperator’sManual.

115-8455

13

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1

2

3

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Nopartsrequired

WarningDecal1

Operator’sManual
EngineOperator’sManual
PartsCatalog
OperatorTrainingMaterials
Pre-deliveryInspectionSheet
Declarationofconformity

1

GreasingtheMachine

Qty.

–

1
1
1
1
1
1

Greasethemachine.

Usedonlyonmachinesrequiring
EuropeanCEcompliance.

Readthemanualsandtrainingmaterials
beforeoperatingthemachine.Usethe
remainingpartsfortheinstallationof
attachments.

3

ReadingtheManualsand
ReviewtheTrainingMaterials

Partsneededforthisprocedure:

Use

NoPartsRequired

Procedure

Beforethemachineisoperated,itmustbegreased
toensureproperlubricatingcharacteristics;referto
GreasingtheBearingsandBushingsprocedureof
Lubrication,page33.Failuretoproperlygreasethe
machinewillresultinprematurefailureofcriticalparts.

2

ReplacingtheWarningDecal

Partsneededforthisprocedure:

1WarningDecal

Procedure

1

Operator’sManual

1

EngineOperator’sManual

1

PartsCatalog

1

OperatorTrainingMaterials

1

Pre-deliveryInspectionSheet

1

Declarationofconformity

Procedure

1.Readthemanuals.

2.ViewtheOperatorTrainingmaterials

OnmachinesrequiringEuropeanCEcompliance,
replacethewarningdecal,partno.114–5605withthe
warningdecalpartno.114–5604.

14

ProductOverview

Figure2

1.Tractionpedal

2.Brakepedals7.Engineoilpressure

3.Pedallockinglatch8.Enginecoolant

4.Tiltsteeringlever

5.Parkingbrakelatch10.Temperaturegauge

6.Chargeindicator

warninglight

temperaturewarning
light

9.Glowplugindicatorlight

load,maximumgroundspeed,fullypressthepedalwhile
thethrottleisinFast.

Tostop,reduceyourfootpressureonthetractionpedal
andallowittoreturntothecenterposition.

BrakePedals

Twofootpedals(Figure2)operateindividualwheel
brakesforturningassistance,parking,andtoaidin
obtainingbettersidehilltraction.Alatchconnectsthe
pedalsforparkingbrakeoperationandtransport.

PedalLockingLatch

Thepedallockinglatch(Figure2)connectsthepedals
togethertoengagetheparkingbrake.

TiltSteeringLever

Pressthelever(Figure2)downtotiltthesteeringwheel
tothedesiredposition.Thenreleasethelevertolock
theadjustment.

ParkingBrakeLatch

Aknobontheleftsideoftheconsoleactuatesthe
parkingbrakelock(Figure2).Toengagetheparking
brake,connectthepedalswiththelockinglatch,push
downonbothpedals,andpulltheparkingbrakelatch
out.Toreleasetheparkingbrake,pressbothpedalsuntil
theparkingbrakelatchretracts.

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.

Wearhearingprotectionwhenoperatingthis
machine.

TractionPedal

Thetractionpedal(Figure2)controlsforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomovebackward.Ground
speeddependsonhowfaryoupressthepedal.Forno

ChargeIndicator

Thechargeindicator(Figure2)illuminateswhenthe
systemchargingcircuitmalfunctions.

EngineOilPressureWarningLight

Thelight(Figure2)illuminateswhentheengineoil
pressureisdangerouslylow .

EngineCoolantTemperatureWarning
Light

Thelight(Figure2)illuminatesandtheengineshuts
downwhencoolantreachesanexcessivelyhigh
temperature.

GlowPlugIndicatorLight

Whenlit,theglowplugindicatorlight(Figure2)
indicatesthattheglowplugsareon.

15

EngineTemperatureGauge

KeySwitch

Thisgauge(Figure2)indicatestheenginecoolant
temperature.

SpeedLimiter

Adjustthescrew(Figure3)tolimittheamountthe
tractionpedalcanbedepressedintheforwarddirection
tolimitspeed.

Important:Thetractionpedalmustcontactthe
speedlimiterbeforereachingtheendofthepump
stroketopreventpumpdamage.

Thekeyswitch(Figure4)hasthreepositions:Off,
On/Preheat,andStart.

PTOSwitch

ThePTOswitch(Figure4)hasthreepositions:On
(engage),Neutral,andOff(disengage).Carefullylift
andpushthePTOswitchforwardtotheOnposition
tostarttheimplementorcuttingunitblades.Slowly
pulltheswitchbackwardtotheOffpositiontostop
implementoperation.

Important:Thecenterliftlevermustmomentarily
bepushedtothelowerpositiontoenablePTO
circuitactuationbyPTOswitch.

Hi-LoSpeedControl(Optional)

Thecontrol(Figure4)allowsthespeedrangetoincrease
fortransportofthemachine.

Figure3

1.Speedlimiter

Important:Wheninthemowposition,thespeed
limiterscrewmuststopthetractionpedalbeforethe
pumpreachesfullstrokeordamagetothepump
mayoccur.

LiftLevers

Theliftlevers(Figure4)raiseandlowerthecuttingunits.

Important:Thecenterliftlevermustmomentarily
bepushedtothelowerpositiontoenablePTO
circuitactuationbyPTOswitch.

CuttingUnitServiceLock

Thecuttingunitservicelock(Figure4)locksthefront
cuttingunitliftleverwhenthecuttingunitisinthe
raisedposition.

Figure4

1.Liftlever

2.Keyswitch10.T emperatureresetswitch

3.PTOswitch

4.Hi-lospeedcontrol
(optional)

5.Flowdividerswitch13.Throttle

6.Cruisecontrol(optional)

7.Alarmsilenceswitch15.Frontcuttingunitservice

8.Fanswitch

9.Audiblealarm

11.Hourmeter

12.Fuelgauge

14.Powerpoint

lock

CruiseControl(Optional)

Thecruisecontrol(Figure4)setsthespeedofthe
machine.

FuelGauge

Thefuelgauge(Figure4)indicatestheleveloffuelin
thetank.

16

HourMeter

ThrottleControl

Thehourmeter(Figure4)showsthetotalhoursthatthe
machinehasbeenoperated.

TemperatureOverrideSwitch

Pressandholdtheresetswitch(Figure4)tostartthe
engineafterhightemperatureshutdown.Useonlyfor

Movethecontrol(Figure4)forwardtoincreasethe
enginespeedandrearwardtodecreasethespeed.

PowerPoint

Thepowerpoint(Figure4)isusedtopoweroptional
electricalaccessories.

emergencyoperation.

EngineCoolingFanSwitch

AudibleAlarm

Themachineisequippedwithahydraulicallydrivenauto
Thealarm(Figure4)isactivatedwhenthelowengine
oilpressurelightilluminatesorthehighcoolant
temperaturelightilluminates.

reversingenginecoolingfan.Thefanswitch(Figure4)

hasthreepositionsR(manualreverse),Auto(normal)

andF(forwardonly).RefertoEngineCoolingFan

OperationintheOperationSectionofmanual

AlarmSilenceSwitch

Thisswitch(Figure4)shutsofftheaudiblealarm.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Widthofcut

overall

frontcuttingunit54inch(137cm)

sidecuttingunit

frontandonesidecuttingunit89inch(226cm)

Overallwidth

cuttingunitsdown

cuttingunitsup(transports)71inch(180cm)

Overalllength144inch(366cm)

Height

HeightwithROPS81inch(206cm)

Groundclearance6inch(15cm)

Wheeltread(tocenteroftire)

front45inch(1 14cm)

rear

Wheelbase

124inch(315cm)

37inch(94cm)

127inch(322cm)

58inch(147cm)

47inch(119cm)

55-1/2inch(141cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsand

accessoriesareavailableforusewiththemachineto

enhanceandexpanditscapabilities.Contactyour

AuthorizedServiceDealerorDistributororgoto

www.Toro.comforalistofallapprovedattachments

andaccessories.

Weight(withcuttingunitsanduids)4211lb(1910kg)

17

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperating

Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionbeforeyoudo
anymaintenance.

CheckingtheEngineOil

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.

Figure5

1.Dipstick

4.IftheoilisbelowtheFullmark,removethellcap
(Figure6)andaddoiluntilthelevelreachestheFull
mark.Donotoverll.

Thecrankcasecapacityis10qt(9.5l)withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing
specications:

•APIClassicationLevelRequired:CH-4,CI-4or
higher.

•Preferredoil:SAE15W -40(above0°F)

•Alternateoil:SAE10W-30or5W -30(all
temperatures)

ToroPremiumEngineOilisavailablefromyour
distributorineither15W-40or10W-30viscosity .See
thepartscatalogforpartnumbers.

Note:Thebesttimetochecktheengineoiliswhenthe
engineiscoolbeforeithasbeenstartedfortheday .Ifit
hasalreadybeenrun,allowtheoiltodrainbackdown
tothesumpforatleast10minutesbeforechecking.
Iftheoillevelisatorbelowthe“add”markonthe
dipstick,addoiltobringtheoilleveltothe“full”mark.
DONOTOVERFILL.Iftheoillevelisbetweenthe
“full”and“add”marks,nooiladditionisrequired.

1.Parkthemachineonalevelsurface.Unlockthe
enginecoverlatches.

2.Opentheenginecover.

Figure6

1.Oilllcap

Note:Whenusingdifferentoil,drainalloldoil
fromthecrankcasebeforeaddingnewoil.

5.Installtheoilllcapanddipstick.

6.Closetheenginecoverandsecureitwiththelatches.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

Checklevelofcoolantatthebeginningofeachday.
Capacityofsystemis13qts.(12.3l).

1.Carefullyremovetheradiatorcapandexpansion
tankcap(Figure7).

3.Removethedipstick,wipeitclean,installthe
dipstickintothetube,andpullitoutagain.Theoil
levelshouldbeuptotheFULLmark(Figure5).

18

Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhenthe
engineisrunning.

•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.

2.Checkthecoolantlevelintheradiator.Theradiator
shouldbelledtothetopofthellerneckandthe
expansiontanklledtotheFullmark.

Useofsummergradefuelabove20°F(-7°C)will
contributetowardlongerfuelpumplifeandincreased
powercomparedtowintergradefuel.

Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor
conditioneropening .

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:

Figure7

1.Expansiontank

3.Ifthecoolantislow ,adda50/50mixtureofwater
andethyleneglycolanti-freeze.Donotusewater

onlyoralcohol/methanolbasecoolants.

4.Installtheradiatorcapandexpansiontankcap.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.

Fueltankcapacity:19USgallons(72l)

•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel
blends.

•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuelas
theymaybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformore
informationonbiodiesel.

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower
ashpointandcoldowcharacteristicswhichwillease
startingandreducefuellterplugging.

19

Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.

•Neverllthefueltankinsideanenclosed
trailer.

2.Usingacleanrag,cleanareaaroundfueltankcap.

3.Removecapfromthefueltank(Figure8).

•Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.

•Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.

•Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipment
withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfromafuel
dispensernozzle.

•Ifafueldispensernozzlemustbeused,keep
thenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntil
fuelingiscomplete.

1.Parkthemachineonalevelsurface.

Figure8

1.Fueltankcap

4.Fillthetankuntilthelevelistothebottomofthe
llerneckwithdieselfuel.

5.Installfueltankcaptightlyafterllingtank.

Note:Ifpossible,llthefueltankaftereachuse.
Thiswillminimizepossiblebuildupofcondensation
insidethefueltank.

CheckingtheHydraulicFluid

ServiceInterval:Beforeeachuseordaily

Themachinesreservoirislledatthefactorywith
approximately8U.S.gallons(30.2l)ofhighquality
hydraulicuid.Checkthelevelofthehydraulic

uidbeforetheengineisrststartedanddaily
thereafter.Therecommendedreplacementuidis:

ToroPremiumAllSeasonHydraulicFluid

(Availablein5gallonpailsor55gallondrums.Seeparts
catalogorTorodistributorforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,other
uidsmaybeusedprovidedtheymeetallthefollowing
materialpropertiesandindustryspecications.W edo
notrecommendtheuseofsyntheticuid.Consult
withyourlubricantdistributortoidentifyasatisfactory
product.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehind
theirrecommendation.

HighViscosityIndex/LowPourPointAnti-wear
HydraulicFluid,ISOVG46

MaterialProperties:

St@40°C44to48 Viscosity,ASTMD445

St@100°C7.9to8.5

20