Toro 30410, Groundsmaster 4000-D, 30410TE Operator's Manual

FormNo.3358-715RevB

Groundsmaster

®

4000-DTraction

Unit

ModelNo.30410—SerialNo.2800000001andUp

ModelNo.30410TE—SerialNo.2800000001andUp

Registeratwww.T oro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadian
ICES-002.

Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia
PublicResourceCodeSection4442touseoroperate
theengineonanyforest-covered,brush-covered,or
grass-coveredland.Otherstatesorfederalareas
mayhavesimilarlaws.

Introduction

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Writethe
numbersinthespaceprovided.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure1),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.

1.Safetyalertsymbol

©2007—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure1

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

SafeOperatingPractices.......................................4

ToroMowerSafety...............................................6

SoundPressureLevel...........................................7

SoundPowerLevel...............................................7

VibrationLevel.....................................................7

SafetyandInstructionalDecals.............................7

Setup..........................................................................13

1InstallingtheSeat,SeatBelt,andManual

Tube...............................................................14

2GreasingtheMachine......................................14

3ReplacingtheWarningDecal............................14

4ReadingtheManualsandViewingthe

DVD..............................................................14

ProductOverview......................................................15

Controls.............................................................15

Specications.....................................................17

Attachments/Accessories...................................17

Operation...................................................................17

BeforeOperating................................................17

StartingandStoppingtheEngine........................27

CheckingtheInterlockSwitches.........................28

PushingorTowingtheMachine..........................28

JackingPoints.....................................................29

TieDowns.........................................................29

OperatingCharacteristics...................................29

OperatingTips...................................................30

Maintenance...............................................................31

RecommendedMaintenanceSchedule(s)................31

PremaintenanceProcedures....................................32

ServiceIntervalChart.........................................32

Lubrication.............................................................32

GreasingtheBearingsandBushings....................32

EngineMaintenance...............................................36

AirCleanerMaintenance....................................36

ServicingtheEngineOilandFilter......................37

FuelSystemMaintenance.......................................37

ServicingtheFuelSystem...................................37

ServicingtheWaterSeparator.............................37

BleedingAirfromtheInjectors...........................38

ElectricalSystemMaintenance................................39

Activating,Charging,andConnectingthe

Battery...........................................................39

BatteryCare.......................................................40

Fuses..................................................................40

DriveSystemMaintenance.....................................41

ChangingthePlanetaryGearDrive

Oil..................................................................41

ChangingtheRearAxleLubricant.......................41

CheckingtheRearWheelToe-In.........................42

CoolingSystemMaintenance..................................43

ServicingtheEngineCoolingSystem..................43

BrakeMaintenance.................................................44

AdjustingtheServiceBrakes...............................44

BeltMaintenance....................................................44

ServicingtheAlternatorBelt...............................44

Re-tensioningtheBladeDriveBelts....................44

ReplacingtheBladeDriveBelt............................45

ControlsSystemMaintenance.................................46

AdjustingtheThrottle........................................46

AdjustingtheTractionPedalLinkage..................46

HydraulicSystemMaintenance...............................47

ChangingtheHydraulicFluid.............................47

ReplacingtheHydraulicFilters...........................47

CheckingtheHydraulicLinesandHoses.............47

HydraulicSystemTestPorts...............................48

AdjustingtheCuttingUnitFlowControl.............49

MowerMaintenance...............................................50

AdjustingtheTransportLatch............................50

Pivoting(Tilting)theFrontCuttingUnit

Upright..........................................................50

PivotingtheFrontCuttingUnitDown................51

AdjustingtheCuttingUnitPitch.........................51

ServicingtheCastorArmBushings.....................52

ServicingtheCastorWheelsandBearings............52

BladeMaintenance.................................................53

CheckingforaBentBlade...................................53

RemovingandInstallingtheCutter

Blade(s)..........................................................53

InspectingandSharpeningtheCutter

Blade(s)..........................................................54

CorrectingCuttingUnitMismatch......................55

SparkArrestorMaintenance...................................56

ServicingtheSparkArrestorMufer...................56

Storage.......................................................................56

PreparingforSeasonalStorage............................56

Schematics.................................................................57

3

Safety

ThismachinemeetsorexceedsCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
B71.4-2004specicationsineffectatthetimeof
production.

Improperuseormaintenancebytheoperator
orownercanresultininjury.Toreducethe
potentialforinjury,complywiththesesafety
instructionsandalwayspayattentiontothesafety
alertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonal
injuryordeath.

SafeOperatingPractices

ThefollowinginstructionsarefromtheCENstandard
EN836:1997,ISOstandard5395:1990,andANSI
standardB71.4-2004.

Training

•ReadtheOperator’ sManualandothertrainingmaterial
carefully.Befamiliarwiththecontrols,safetysigns,
andtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationsmay
restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtohimselfor
herself,otherpeople,orproperty.

•Donotcarrypassengers.

•Alldriversandmechanicsshouldseekandobtain
professionalandpracticalinstruction.Theowneris
responsiblefortrainingtheusers.Suchinstruction
shouldemphasize:

–theneedforcareandconcentrationwhen

workingwithride-onmachines;

–controlofaride-onmachineslidingonaslope

willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrecthitchingandloaddistribution.

Preparation

•Whilemowing,alwayswearsubstantialfootwear,
longtrousers,hardhat,safetyglasses,andear
protection.Longhair,looseclothingorjewelrymay
gettangledinmovingparts.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.

•Warning–fuelishighlyammable.Takethe
followingprecautions:

–Storefuelincontainersspecicallydesignedfor

thispurpose.

–Refueloutdoorsonlyanddonotsmokewhile

refuelling.

–Addfuelbeforestartingtheengine.Never

removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.

–Iffuelisspilled,donotattempttostartthe

enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.

–Replaceallfueltankandcontainercapssecurely.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladebolts,andcuttingassemblyarenot
wornordamaged.Replacewornordamagedblades
andboltsinsetstopreservebalance.

•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.

•Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand
safelyperformthejob.Onlyuseaccessoriesand
attachmentsapprovedbythemanufacturer.

•Checkthatoperatorspresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Mowonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutches,shiftintoneutral,and
engagetheparkingbrake.Onlystarttheenginefrom
theoperatorsposition.Useseatbelts,ifprovided.

•Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:

4

–Donotstoporstartsuddenlywhengoingupor

downhill.

•Disengagedrivetoattachmentswhentransporting
ornotisuse.

–Themachinespeedshouldbekeptlowonslopes

andduringtightturns.

–Stayalertforhumpsandhollowsandother

hiddenhazards.

–Nevermowacrossthefaceoftheslope,unless

themachineisdesignedforthatpurpose.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Usecarewhenusingheavyequipment.

–Donotturnsharply.Usecarewhenreversing.

–Usecounterweight(s)orwheelweightswhen

suggestedintheOperator’ sManual.

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossing
surfacesotherthangrass.

•Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,
shields,orwithoutsafetyprotectivedevicesinplace.
Besureallinterlocksareattached,adjustedproperly,
andfunctioningproperly .

•Stoptheengineanddisengagedrivetoattachment:

–beforerefuelling;

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator’s
position.

•Reducethethrottlesettingbeforestoppingengine
and,iftheengineisprovidedwithafuelshut-off
valve,turnthefueloffattheconclusionofmowing.

•Neverraisedeckwiththebladesrunning.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure
ofaclearpath.

•Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.

•Donotoperatethemowerundertheinuenceof
alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.

•Theoperatorshallturnonashingwarninglights,
ifprovided,whenevertravelingonapublicroad,
exceptwheresuchuseisprohibitedbylaw .

•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedmayincreasethehazardofpersonal
injury.

•Beforeleavingtheoperatorsposition:

–Stoponlevelground.

–Disengagethepowertake-offandlowerthe

attachments.

–Changeintoneutralandsettheparkingbrake.

–Stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey:

–beforeclearingblockages;

–beforechecking,cleaning,orworkingonthe

machine;

–afterstrikingaforeignobject.Inspectthe

machinefordamageandmakerepairsbefore
restartingandoperatingtheequipment.Torque
allthespindlepulleynutsto130to150ft-lb(176
to203N⋅m);

–ifthemachinestartstovibrateabnormally(check

immediately).

MaintenanceandStorage

•Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumesmayreachanopen
ameorspark.

•Allowtheenginetocoolbeforestoringinany
enclosureanddonotstorenearame.

•Toreducetherehazard,keeptheengine,
silencer/mufer,batterycompartment,cuttingunits,
drives,andfuelstorageareafreeofgrass,leaves,or
excessivegrease.Cleanupoilorfuelspillage.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.

•Whenmachineistobeparked,stored,orleft
unattended,lowerthecuttingunitsunlessapositive
mechanicallockisprovided.

•Disengagedrives,lowerthecuttingunits,move
tractionpedaltoNeutral,setparkingbrake,stop
engineandremovekeyanddisconnectsparkplug

5

wire.Waitforallmovementtostopbeforeadjusting,
cleaningorrepairing.

•Shutofffuelwhilestoringortransporting.Donot
storefuelnearames.

•Parkmachineonlevelground.Neverallowuntrained
personneltoservicemachine.

•Usejackstandstosupportcomponentswhen
required.

•Carefullyreleasepressurefromcomponentswith
storedenergy.

•Disconnectbatteryorremovesparkplugwirebefore
makinganyrepairs.Disconnectthenegativeterminal
rstandthepositivelast.Reconnectpositiverst
andnegativelast.

•Usecarewhencheckingblades.Wrapthebladesor
weargloves,andusecautionwhenservicingthem.
Onlyreplaceblades.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.If
possible,donotmakeadjustmentswiththeengine
running.

•Chargebatteriesinanopenwellventilatedarea,
awayfromsparkandames.Unplugchargerbefore
connectingordisconnectingfrombattery.W ear
protectiveclothinganduseinsulatedtools.

ToroMowerSafety

Thefollowinglistcontainssafetyinformationspecic
toToroproductsorothersafetyinformationthatyou
mustknowthatisnotincludedintheCEN,ISO,or
ANSIstandards.

Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.

Useofthisproductforpurposesotherthanitsintended
usecouldprovedangeroustouserandbystanders.

Engineexhaustcontainscarbonmonoxide,
whichisanodorless,deadlypoisonthatcan
killyou.

Donotrunengineindoorsorinanenclosed
area.

attachedandtheseatislatchedtopreventtheseat
frompivotingforward.

•Knowhowtostopthemachineandenginequickly .

•Donotoperatethemachinewhilewearingtennis
shoesorsneakers.

•Wearingsafetyshoesandlongpantsisadvisableand
requiredbysomelocalordinancesandinsurance
regulations.

•Keephands,feet,andclothingawayfrommoving
partsandthemowerdischargeareaandundersideof
themowerwhiletheengineisrunning.

•Fillfueltankuntillevelis1inch(25mm)belowthe
bottomofthellerneck.Donotoverll.

•Checkthesafetyinterlockswitchesdailyforproper
operation.Ifaswitchshouldfail,replacetheswitch
beforeoperatingthemachine.

•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)beforedriving
underanyobjectsanddonotcontactthem.

•Donotmowinreverseunlessabsolutelynecessary.

•Reducespeedwhenmakingsharpturns.

•Avoidstartingorstoppingonaslope.Iftireslose
traction,disengagethebladesandproceedslowly
straightdowntheslope.Avoidraisingtheside
cuttingunitsonaslope.

•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandgraduallydownhill,ifpossible.

•Whenoperatingthemachineonslopes,banks,or
neardrop-offs,alwayshavetheROPSinstalled.

•WhenoperatingamachinewithaROPS,alwaysuse
aseatbelt.

•Becertainthattheseatbeltcanbereleasedquicklyif
themachineisdrivenorrollsintoapondorwater.

•Watchfortrafcwhennearorcrossingroads.
Alwaysyieldtheright-of-way .

•Donotmowneardrop-offs,ditches,or
embankments.Themachinecouldsuddenlyturn
overifawheelgoesovertheedgeofaclifforditch,
orifanedgecavesin.

•Donotmowonwetgrass.Reducedtractioncould
causesliding.

•Useextracarewithotherattachments.Thesecan
changethestabilityofthemachine.

•Turnoffthebladeswhennotmowing.

Operation

•BeforeoperatingamachinewithROPS(rollover
protectionsystem),becertainthattheseatbeltsare

MaintenanceandStorage

•Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.

6

•Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater
heaterorfurnace.

•Keepnutsandboltstight,especiallytheblade
attachmentbolts.Keepequipmentingood
condition.

•Makesureallhydrauliclineconnectorsaretightand
allhydraulichosesandlinesareingoodcondition
beforeapplyingpressuretothesystem.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthydraulicuidunderhigh
pressure.Usepaperorcardboard,notyourhands,
tosearchforleaks.Hydraulicuidescapingunder
pressurecanhavesufcientforcetopenetratethe
skinandcauseseriousinjury.Ifuidisinjectedinto
theskinitmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Iftheenginemustberunningtoperforma
maintenanceadjustment,keephands,feet,clothing,
andanypartsofthebodyawayfromthecutting
units,attachments,andanymovingparts.Keep
everyoneaway.

•Checkbrakeoperationfrequently.Adjustandservice
asrequired.

•Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfromthebattery.

•Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.

•Ifmajorrepairsareeverneededorifassistanceis
desired,contactanAuthorizedToroDistributor.

onlygenuineTororeplacementpartsandaccessories.
Replacementpartsandaccessoriesmadebyother
manufacturerscouldbedangerous,andsuchuse
couldvoidtheproductwarranty.

SoundPressureLevel

ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof89dBA,
basedonmeasurementsofidenticalmachinesperISO
11201andEN836.

SoundPowerLevel

ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelattheoperatorearof105dBA/1pW ,
basedonmeasurementsofidenticalmachinesperEN

11094.

VibrationLevel

Hand-Arm

ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof2.5m/s
measurementsofidenticalmachinesperEN1033and
EN836.

WholeBody

ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof0.5m/s
measurementsofidenticalmachinesperEN1032and
EN836.

2

,basedon

2

,basedon

•Tomakesureofoptimumperformanceand
continuedsafetycerticationofthemachine,use

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

93-7272

1.Cutting/dismembermenthazard;fan—stayawayfrom
movingparts.

7

1.ReadtheOperator’sManual.

2.Donotusestartingaids.

93-7275

100-5693

1.Heightofcutadjustment

93-7818

1.Warning—readtheOperator’sManualforinstructionson
torquingthebladebolt/nutto115to149N•m(85to1 10
ft-lb).

100-5623

1.Lowheightofcut
adjustment

2.Highheightofcut
adjustment

100-6578

1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeepthe
shieldsandguardsinplace;stayawayfrommovingparts.

100-5622

1.Heightofcutadjustment

1.Heightofcutadjustment

100-5624

1.Lowheightofcut
adjustment

100-5623

2.Highheightofcut
adjustment

8

1.Heightofcutadjustment

104-2277

2.

3.

1.

1.Heightofcutadjustment

100-5694

1.Lowheightofcut
adjustment

104-3579

2.Highheightofcut
adjustment

104-3578

1.Tolocktheparkingbrake,
latchthepedalstogether,
applythebrakepedals,
andpullupontheknob.

2.Tounlocktheparking
brake,steponthebrake
pedals.

3.Parkingbrakelock
indicator

104-3599

1.Donotstephere.

2.Tractionpedal

3.Traction—forward

4.Traction—reverse

5.Danger—shutoffPTOpriortoraisingthecuttingunits;do
notoperatethecuttingunitswhentheyareintheraised
position.

104-2277

4.ReadtheOperator’s

Manual.

5.Pressforoptional
headlights.

6.Pressdownontheleverto
tiltthesteeringwheel.

9

104-8324

1.Raisecuttingunits2.Lowercuttingunits

104-8325

1.Lock/unlockthecuttingunitservicelock.

106–6752

(Afxoverpartno.112–9118forCE*)

*Thissafetydecalincludesaslopewarningrequiredonthemachine

forcompliancetotheEuropeanLawnMowerSafetyStandardEN836:1997.The

conservativemaximumslopeanglesindicatedforoperationofthismachineare

prescribedbyandrequiredbythisstandard.

1.Warning—readtheOperator’sManual.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

3.Warning—weartheseatbeltwhenseatedintheoperator’s
position.

4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.

5.Tippinghazard—lowerthecuttingunitwhendrivingdown
slopes;donotdriveonslopesgreaterthan15degrees.

6.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

112-9118

1.Warning—readtheOperator’sManual.

2.Warning—locktheparkingbrake,stoptheengine,and
removetheignitionkeybeforeleavingthemachine.

3.Warning—weartheseatbeltwhenseatedintheoperator’s
position.

4.Cuttinghazardofhandorfoot—stayawayfrommoving
parts.

5.Tippinghazard—lowerthecuttingunitwhendrivingdown
slopes;slowmachinebeforeturning,donotturnathigh
speeds

6.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

106-6753

1.Enginecoolantunderpressure

2.Explosionhazard—readtheOperator’sManual.

3.Warning—donottouchthehotsurface.

4.Warning—readtheOperator’sManual.

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

10

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator’sManual.

3.Warning—donottouch
thehotsurface.

4.Warning—readthe

Operator’sManual.

106-6764

1.Tostarttheengine,movethetractionpedaltoNeutral,
pressthebrakepedal,movethethrottlelevertoFast,turn
theignitionkeytoOn,andthenturntheignitionkeytoStart;
readtheOperatorsManual.

2.Tostoptheengine,movethethrottlelevertoslow,
disengagethePTO,settheparkingbrake,wait5minutes,
turntheignitionkeytoStop,andremovethekey;readthe

OperatorsManual.

3.ReadtheOperatorsManual.

4.ToengagethePTO,pulluponthePTOswitchandmove
itforward.

5.TodisengagethePTO,movethePTOswitchback.

6.Toswitchthetransmissiontohighspeed,raisethe
attachmentliftandswitchthespeedcontroltoHigh.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator’s

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

110-3286

1.Poweroutlet

2.Seatswitch5.Startersolenoid

3.Ignitionswitch6.LightKit

4.PowerTakeOff(PTO)

11

106-2046

1.PowerTake-off(PTO)

2.Engage7.Lock12.Pressthebutton

3.Disengage8.Flowdivider13.Keyswitch18.Enginecoolanttemperature

4.Transmission9.Unlock14.Engine—preheat

5.High

6.Low

10.Cruisecontrol(optional)

11.Silencerswitch16.Slow

17.Continuousvariablesetting

resetswitch

15.Fast

1.ReadtheOperator’sManual.

104-8336

12

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Seatkit(obtainseparately)
Seatsuspensionkit(obtainseparately)
Manualtube1

1

2

3

4

R-clamp2
Seatbelt
Bolt2
Lockwasher2

Nopartsrequired

WarningDecal1

Operator’sManual
EngineOperator’sManual
PartsCatalog
OperatorTrainingMaterials
Pre-deliveryInspectionSheet
CEcerticate

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Qty.

Use

1
1

Installtheseat,seatbelt,andmanual

1

–

1
1
1
1
1
1

tube.

Greasethemachine.

Usedonlyonmachinesrequiring
EuropeanCEcompliance.

ReadthemanualsandwatchtheDVD
beforeoperatingthemachine.Usethe
remainingpartsfortheinstallationof
attachments.

13

1

InstallingtheSeat,SeatBelt,

GreasingtheBearingsandBushingsprocedureof
Lubrication,page32.Failuretoproperlygreasethe
machinewillresultinprematurefailureofcriticalparts.

andManualTube

Partsneededforthisprocedure:

1

Seatkit(obtainseparately)

1

Seatsuspensionkit(obtainseparately)

1Manualtube

2R-clamp

1

Seatbelt

2Bolt

2Lockwasher

Procedure

Themachineisshippedwithouttheseatassembly.A
Seat,ModelNo.30622andSuspension,ModelNo.
30621orSeat,ModelNo.30396andSuspension,Model
No.30398mustbepurchasedandinstalled.

1.Mountthemanualtubetotheseatsuspensionwith
the2R-clampsincludedinlooseparts.

3

ReplacingtheWarningDecal

Partsneededforthisprocedure:

1WarningDecal

Procedure

OnmachinesusedoutsideoftheU .S.A.,replacethe
warningdecal,partno.112–9118withthewarningdecal
partno.106–6752.

4

ReadingtheManualsand
ViewingtheDVD

2.Installtheseatbelttoeachsideoftheseatwitha
boltandlockwasher,suppliedinlooseparts.Make
suretheseatbeltretractorisattachedtotheleftside
oftheseat.

Important:Makesurethattheseatswitchwire
isconnectedtotheseatswitchconnectoronthe
harness.

3.Slidetheseatcompletelyforwardandbackwardto
ensureproperoperationandthatseatswitchwires
andconnectorsarenotpinchedordonocontactany
movingparts.

2

GreasingtheMachine

NoPartsRequired

Procedure

Partsneededforthisprocedure:

1

Operator’sManual

1

EngineOperator’sManual

1

PartsCatalog

1

OperatorTrainingMaterials

1

Pre-deliveryInspectionSheet

1

CEcerticate

Procedure

1.Readthemanuals.

2.ViewtheOperatorTrainingmaterials.

Beforethemachineisoperated,itmustbegreased
toensureproperlubricatingcharacteristics;referto

14

ProductOverview

load,maximumgroundspeed,fullypressthepedalwhile
thethrottleisinFast.

Tostop,reduceyourfootpressureonthetractionpedal
andallowittoreturntothecenterposition.

Important:Wheninthemowposition,thespeed
limiterscrewmuststopthetractionpedalbeforethe
pumpreachesfullstrokeordamagetothepump
mayoccur.

BrakePedals

Twofootpedals(Figure2)operateindividualwheel
brakesforturningassistance,parking,andtoaidin
obtainingbettersidehilltraction.Alatchconnectsthe
pedalsforparkingbrakeoperationandtransport.

PedalLockingLatch

Thepedallockinglatch(Figure2)connectsthepedals
togethertoengagetheparkingbrake.

Figure2

1.Tractionpedal

2.Brakepedals7.Engineoilpressure

3.Pedallockinglatch8.Enginecoolant

4.Tiltsteeringlever

5.Parkingbrakelatch10.Temperaturegauge

6.Chargeindicator

warninglight

temperaturewarning
light

9.Glowplugindicatorlight

Controls

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Thismachineproducessoundlevelsinexcess
of85dBAattheoperatorsearandcancause
hearinglossthroughextendedperiodsof
exposure.

Wearhearingprotectionwhenoperatingthis
machine.

TiltSteeringLever

Pressthelever(Figure2)downtotiltthesteeringwheel
tothedesiredposition.Thenreleasethelevertolock
theadjustment.

ParkingBrakeLatch

Aknobontheleftsideoftheconsoleactuatesthe
parkingbrakelock(Figure2).Toengagetheparking
brake,connectthepedalswiththelockinglatch,push
downonbothpedals,andpulltheparkingbrakelatch
out.Toreleasetheparkingbrake,pressbothpedalsuntil
theparkingbrakelatchretracts.

ChargeIndicator

Thechargeindicator(Figure2)illuminateswhenthe
systemchargingcircuitmalfunctions.

EngineOilPressureWarningLight

Thelight(Figure2)illuminateswhentheengineoil
pressureisdangerouslylow .

TractionPedal

Thetractionpedal(Figure2)controlsforwardand
reverseoperation.Pressthetopofthepedaltomove
forwardandthebottomtomovebackward.Ground
speeddependsonhowfaryoupressthepedal.Forno

EngineCoolantTemperatureWarning
Light

Thelight(Figure2)illuminatesandtheengineshuts
downwhencoolantreachesanexcessivelyhigh
temperature.

15

GlowPlugIndicatorLight

PTOSwitch

Whenlit,theglowplugindicatorlight(Figure2)
indicatesthattheglowplugsareon.

EngineTemperatureGauge

Thisgauge(Figure2)indicatestheenginecoolant
temperature.

SpeedLimiter

Ifdesired,thescrewcanbeadjusted(Figure3)tolimit
theamountthetractionpedalcanbedepressedinthe
forwarddirectiontolimitthemowingspeed.

Important:Thetractionpedalmustcontactthe
speedlimiterbeforereachingtheendofthepump
stroketopreventpumpdamage.

ThePTOswitch(Figure4)hasthreepositions:On
(engage),Neutral,andOff(disengage).Carefullylift
andpushthePTOswitchforwardtotheOnposition
tostarttheimplementorcuttingunitblades.Slowly
pulltheswitchbackwardtotheOffpositiontostop
implementoperation.

Hi-LoSpeedControl

Thecontrol(Figure4)allowsthespeedrangetoincrease
fortransportofthemachine.

FlowDividerSwitch

Whenoperatinginmow(low)speed,pressandhold
owdividerswitch(Figure4)toenhancetractiondrive
performanceincompromisedoperatingconditions.

Figure3

1.Speedlimiter

LiftLevers

Thelevers(Figure4)raiseandlowerthecuttingunits.

CuttingUnitServiceLock

Thecuttingunitservicelock(Figure4)locksthefront
cuttingunitliftleverwhenthecuttingunitisinthe
raisedposition.

KeySwitch

Thekeyswitch(Figure4)hasthreepositions:Off,
On/Preheat,andStart.

Figure4

1.Liftlever

2.Frontcuttingunitservice
lock

3.Keyswitch10.Hourmeter

4.PTOswitch

5.Hi-lospeedcontrol12.Throttle

6.Flowdividerswitch13.Audiblealarm

7.Cruisecontrol(optional)

8.Alarmsilenceswitch

9.Temperatureresetswitch

11.Fuelgauge

14.Powerpoint

CruiseControl(Optional)

Thecruisecontrol(Figure4)setsthespeedofthe
machine.

FuelGauge

Thefuelgauge(Figure4)indicatestheleveloffuelin
thetank.

HourMeter

Thehourmeter(Figure4)showsthetotalhoursthatthe
machinehasbeenoperated.

16

TemperatureOverrideSwitch

ThrottleControl

Pressandholdtheresetswitch(Figure4)tostartthe
engineafterhightemperatureshutdown.Useonlyfor

Movethecontrol(Figure4)forwardtoincreasethe
enginespeedandrearwardtodecreasethespeed.

emergencyoperation.

AudibleAlarm

Thealarm(Figure4)isactivatedwhenthelowengine
oilpressurelightilluminatesorthehighcoolant

PowerPoint

Thepowerpoint(Figure4)isusedtopoweroptional
electricalaccessories.

temperaturelightilluminates.

AlarmSilenceSwitch

Thisswitch(Figure4)shutsofftheaudiblealarm.

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Widthofcut

overall

frontcuttingunit62inch(157cm)

sidecuttingunit

frontandonesidecuttingunit97inch(246cm)

Overallwidth

cuttingunitsdown

cuttingunitsup(transports)72inch(183cm)

Overalllength135inch(342cm)

Height

132inch(335cm)

42inch(107cm)

136inch(345cm)

55inch(140cm)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperating

Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorotherbystanders.

HeightwithROPS81inch(206cm)

Groundclearance6-1/2inch(17cm)

Wheeltread(tocenteroftire)

front45inch(1 14cm)

rear

Wheelbase

Weight(withcuttingunitsanduids)3860lb(1751kg)

47inch(119cm)

55-1/2in(141cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.

Removethekeyfromtheignitionbeforeyoudo
anymaintenance.

CheckingtheEngineOil

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;
however,theoillevelmustbecheckedbeforeandafter
theengineisrststarted.

Thecrankcasecapacityis8qt(7.6l)withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing
specications:

•APIClassicationLevelRequired:CH-4,CI-4or
higher.

•Preferredoil:SAE15W -40(above0°F)

•Alternateoil:SAE10W-30or5W -30(all
temperatures)

ToroPremiumEngineOilisavailablefromyour
distributorineither15W-40or10W-30viscosity .See
thepartscatalogforpartnumbers.

17

1.Parkthemachineonalevelsurface.Unlockthe
enginecoverlatches.

2.Opentheenginecover.

3.Removethedipstick,wipeitclean,installthe
dipstickintothetube,andpullitoutagain.Theoil
levelshouldbeuptotheFullmark(Figure5).

Figure5

1.Dipstick

4.IftheoilisbelowtheFullmark,removethellcap
(Figure6)andaddoiluntilthelevelreachestheFull
mark.Donotoverll.

Iftheenginehasbeenrunning,thepressurized,
hotcoolantcanescapeandcauseburns.

•Donotopentheradiatorcapwhenthe
engineisrunning.

•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.

2.Checkthecoolantlevelintheradiator.Theradiator
shouldbelledtothetopofthellerneckandthe
expansiontanklledtotheFullmark.

Figure6

1.Oilllcap

5.Installtheoilllcapanddipstick.

6.Closetheenginecoverandsecureitwiththelatches.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

Checklevelofcoolantatthebeginningofeachday.
Capacityofsystemis2-3/4U.S.gallons(10.4l).

1.Carefullyremovetheradiatorcapandexpansion
tankcap(Figure7).

Figure7

1.Expansiontank

3.Ifthecoolantislow ,adda50/50mixtureofwater
andethyleneglycolanti-freeze.Donotusewater

onlyoralcohol/methanolbasecoolants.

4.Installtheradiatorcapandexpansiontankcap.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatcanbeusedwithin180daysto
ensurefuelfreshness.

Fueltankcapacity:19USgallons(72l)

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-Dor
No.1-D/2-Dblend)belowthattemperature.Useof
wintergradefuelatlowertemperaturesprovideslower

18