Toro 30391, ROPS HARD CAB User Manual

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TABLE OF CONTENTS Page TO THE PURCHASER 4
ILLUSTRATIONS 4 DIRECTION REFERENCE 4 WARRANTY 4
SAFETY PRECAUTIONS 5
SAFETY FIRST 5 CHILDREN 6
CAB SAFETY 6
BEFORE OPERATION 6 CAB OPERATION 6
MAINTENANCE 9 DECALS 10 CAB OPERATING INSTRUCTIONS 11
Locking and Un-locking the Door 11 Opening the Door 11 Opening Escape Window 11 Opening Side Window 12
Front Wiper/Washer Switch 12 Using the Wipers in Winter 13 Front Work Lights 13 Rear Work Light (Optional) 13
Airflow Direction 14 Air Control Louvers 14
Fan Control 14 Temperature Control 14
PARTS 15
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TO THE PURCHASER
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation. This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the cab. The information is applicable to products at the time of manufacture and does not include modifications made afterwards. Read and understand this operator’s manual before attempting to put equipment into service. Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the equipment and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.
ILLUSTRATIONS
The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models, but are intended for reference only.
DIRECTION REFERENCE
All references to right and left, forward or rearward, are from the operator’s seat, facing the steering wheel.
WARRANTY
You are responsible for notifying the Commercial Products Distributor or Authorized Commercial Products Dealer from whom you purchased this product as soon as you believe a warrantable condition exists. If you need help locating a Commercial Products Distributor or Authorized Commercial Products Dealer, or if you have questions regarding your warranty rights or responsibilities, you may contact us at: Jodale Perry Corporation Box 909 300 Route 100 Morden, Manitoba, Canada R6M 1A8 Phone: 204-822-9100 ext.227 Fax: 204-822-9111 Email: akyle@jodaleperry.com
To assist your dealer in handling your needs, please record hereafter the model number and serial number of your cab and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that the cab or tractor is lost or stolen.
TRACTOR CAB: __________________________________________________ MODEL: _________________________________________________________ SERIAL NUMBER: ________________________________________________ DATE OF PURCHASE: _____________________________________________ DEALER NAME: __________________________________________________
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SAFETY PRECAUTIONS
SAFETY FIRST
This symbol, the industry’s “Safety Alert Symbol”, is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this cab.
Indicates an immediate hazardous situation which, if not avoided,
DANGER:
WARNING:
CAUTION:
IMPORTANT:
NOTE:
All products are designed to give safe, dependable service if they are operated and maintained according to instructions. It is the owner’s responsibility to be certain anyone operating this product reads this manual, and all other applicable manuals, to become familiar with this cab and all safety precautions. Failure to do so could result in serious personal injury or cab damage. If you have any questions, consult your dealer.
Read and understand this manual before operation.
will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury. Indicates that the cab or property damage could result if
instructions are not followed. Gives helpful information.
NOTE
A safe operator is the best assurance against accidents. All operators, no matter how experienced they may be, should read this operator’s manual and all other related manuals before attempting to operate the cab. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the cab and on the tractor.
Cab recommended for use on 4WD units only.
Weight Requirements for compliance with ANSI B71.4-2004
Groundsmaster 3280-D 4WD Serial Numbers (250000001 – 250999999 205 lbs. Qty. (1) Toro Part 24-5780 Rear Weight Kit, Qty. (1) Toro Part 108-9682 Rear Weight Kit, and Qty. (1) Toro 24-5790 Rear Weight 35 lbs.
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CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them.
1. Keep children out of the operating area and under the watchful eye of another responsible adult.
2. Be alert and turn machine off if children enter the work area.
3. Before and when backing up, look behind for small children.
4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with the safe operation of the machine.
5. Never allow children to play on the machine or cab even though they are turned off.
6. Never allow children to operate the machine even under adult supervision.
7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.
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CAB SAFETY
BEFORE OPERATION
Read and understand both the tractor and this operator’s manual before operating the equipment. Know how to operate all controls and how to stop the unit and disengage controls quickly. Lack of knowledge could lead to accidents.
1. Never wear loose, torn, or bulky clothing around the tractor and cab. They can catch on moving parts or controls, causi ng injury.
2. Before and during seasons, thoroughly inspect the area where the cab is to be used and remove all objects that may be blown or cause damage to the cab.
3. Do not operate cab in wintertime without wearing adequate winter garments. Always wear protective clothing.
4. Never attempt to make any adjustments while engine is running, Read this manual carefully to acquaint yourself with the cab as well as the tractor operator’s manual. Working with an unfamiliar cab can lead to accidents. Be thoroughly familiar with the controls and proper use of the cab.
5. Keep all safety guards in place and verify hardware for proper tightening.
6. Check for moving parts excessive wear regularly. Replace worn parts with genuine parts.
7. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in operator’s manual.
8. Do not modify or alter this cab or any of its components or any cab function without first consulting your dealer.
9. Keep safety decals clean of dirt and grime.
10. Make sure tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.
CAB OPERATION
1. Before leaving the tractor unattended, take all possible precautions. Park the tractor/cab on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower all attachments to the ground, place all levers including the auxiliary control levers in neutral, shut off the engine and remove the ignition key.
2. Before starting the tractor/cab, inspect and clean all moving parts.
3. Be sure the PTO switch/lever is in OFF position before starting engine.
4. Exercise extreme caution when operating on or crossing a gravel drive, walks, or roads. Stay alert for hidden hazards or traffic.
5. Do not carry passengers.
6. Keep clear of all rotating parts. Do not put hands or feet under or into tractor attachments with engine running.
7. Park the tractor/cab on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower tractor attachments to the ground, place all control levers in neutral, shut off the engine, remove the ignition key and allow any moving parts to stop BEFORE making any repairs, adjustments, or inspections.
8. Do not run engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is colorless, odorless, and deadly.
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9. Never operate cab without guards, and other safety protective devices in place. All tractor and cab covers must be correctly installed at all times. When necessary to remove these, they must be re-installed immediately.
10. Never operate cab/tractor at high transport speeds on a slippery surface.
11. Use extra caution when backing up.
12. Disengage power to cab when transporting or when not in use.
13. Never operate cab/tractor without good visibility and lighting.
14. Prolonged exposure to loud noise can cause hearing impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable noises.
15. Never allow anyone near the work area.
16. Never allow anyone to operator the cab until they have read the manual completely and are familiar with basic tractor and cab operation.
17. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction, and steering.
18. Always make sure all cab components are properly installed and securely fastened BEFORE operation.
19. Make sure nobody is in the working area of the tractor/cab as serious personal injury could occur.
20. Do not allow passengers on the tractor/cab at any time. There is no safe place for passengers in the cab. The operator MUST sit in the tractor seat.
21. Eye and hearing protection is recommended when operating the cab.
22. Inspect the cab after striking and foreign object to assure that all cab parts are safe and secure and not damaged.
23. Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. ALWAYS inspect area prior to operating cab/tractor.
24. DO NOT operate ca b near the edge of drop-offs or banks.
25. DO NOT operate cab on steep slopes as overturn may result.
26. Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
27. Slow down before you change directions on any slope.
28. Never stand alongside the tractor/cab while the engine is running.
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MAINTENANCE
ALWAYS USE GENUINE PARTS WHEN REPLACEMENT PARTS ARE REQUIRED.
1. Keep the tractor and cab properly maintained.
2. Park the tractor/cab on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower all tractor attachments to the ground, place all control levers in neutral, shut off the engine and remove the ignition key and allow all moving parts to stop BEFORE making any tractor/cab adjustments.
3. To avoid injury, do not adjust, unblock the driving system, or service the cab with the tractor engine running. Make all moving parts have completely stopped before leaving the operator’s seat.
4. Keep the tractor/cab clean. Snow, dirt, or ice build-up can lead to malfunction or personal injury from thawing and refreezing in the garage.
5. Always were eye protection when cleaning or servicing the cab.
6. DO NOT service the tractor while the engine is running or hot, or if the unit is in motion. Always lower tractor attachments to the ground. If necessary to service attachments in raised position, securely support with stands or suitable blocking before working underneath. Do not rely on hydraulically supported devices for your safety. They can settle suddenly, leak down, or be accidentally lowered.
7. Do not attempt to service machine, clear obstructions, or unclog drive system with the engine running. Always shut off engine and allow all motion to cease.
8. The manufacturer will not claim responsibility for fitment of unapproved parts and/or accessories and any damages as a result of their use.
9. Make sure all shields and guards are securely in place following all service, cleaning, or repair work.
10. Do not modify or alter cab or any of its components or operating functions. If you have any questions concerning modifications, consult with your dealer.
11. Do not operate a cab that is defective or has missing parts. Make sure all recommended maintenance procedures are completed before operating cab.
12. Check all controls regularly and adjust where necessary. Make sure that the brakes are evenly adjusted.
13. Periodically check all nuts and bolts for tightness, especially wheel hub and rim nuts.
14. To avoid serious personal injury: Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks.
15. Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses. Tighten all connections before starting engine or pressurizing hoses.
16. Ensure cab hinges are properly lubricated. If hinges are closing hard, or partially seized, lubrication is required. Remove door/escape window/side vent windows to grease each part of the hinge separetely. This should occur semi-annually.
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DECALS
Replace immediately if damaged or missing. Contact Jodale Perry for replacement decals.
CAUTION
The resulting noise levels when using this product will exceed OSHA standards for an 8 hour workday and hearing protection with a Noise Reduction Rating (NRR) of 22 or higher is required.
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CAB OPERATING INSTRUCTIONS
DOORS AND WINDOWS
Locking and Un-locking the Door
From the outside: Insert key into the door lock. Turn key clockwise to unlock the door. Turn key the counter-clockwise to lock the door. When the key is in the vertical position, it can be removed from the lock. The cab door is not lockable from the inside of the cab.
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Opening the Door
From the outside: Unlock the door and push the round button. From the inside: Push the door latch handle down and push open the door so that the gas shock opens the door.
Exterior interior
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Opening Escape Window
For ventilation: Grab the handle and pull out and away from window so that latch slides on the pin. Slide on the pin until it reaches the end of travel on the handle and then secure onto pin by pushing down on the handle. For escape: Grab the handle and pull out and then slide latch down until the end of travel. Pull handle away from pin and window is free from latch. Open window fully for escape.
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Opening Side Window
Pull the side window latch up to release from the pin, and push out to open window. Push down on latch to secure open for ventilation.
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DOME LIGHT
The rocker switch on the domelight activates the light. Push switch down to turn on domelight and to turn off downlight.
IMPORTANT: The cab is wired such that the ignition switch turns on all cab electrical features.
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CAB SWITCHPLATE
IMPORTANT: Do not activate the wipers when the windows are dry as the glass may get scratched.
Front Wiper/Washer Switch (Washer Optional)
When the top portion of the wiper switch is pressed down, the wiper is activated and stays on. If the cab is equipped with the optional Washer Kit, then the bottom portion of the rocker switch will activate the washer stream as well as the wiper motor in a momentary state. Hold down the switch to continue a stream of washer fluid. If the cab is not equipped with washer kit, then the bottom portion of the switch is a momentary wiper motor speed.
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Using the Wipers in Winter
1. While not used in winter, keep the blades off the windshield to prevent them from
being stuck with ice.
2. If the windshield is covered with snow, scrape it off before using the wipers.
3. If the wiper blade is stuck to the windshield with ice and does not move, switch wiper
to the OFF position, and remove the ice from the wiper blade.
Front Work Lights
Ensure that the ignition switch is on and press the top portion of the front work light switch. The work lights will turn on.
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Rear Work Light (Optional)
Ensure that the ignition switch is on and press the top portion of the rear work light switch. The work light will turn on if equipped. Ensure that the ignition switch is on and press the top portion of the hazard switch. The beacon will turn on if equipped.
rear work light beacon
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HEATER/PRESSURIZING FAN
CAUTION To avoid personal injury: Have the tractor repaired immediately if any of the following defects are discovered. Such defects may cause burns or injuries. They may also cause engine seizure or other serious failure.
Daily Inspection:
1. Check for scratches, cracks, or swelling in the water hoses.
2. Check for leakage at water hose joints.
3. Check for loose mounting bolts and damaged brackets.
Do not touch the water hoses and the heater with your hand. You may get burned.
Airflow Direction
Air in the cab is drawn through the filter in the rear of the cab and then is discharged inside the cab through the three vents in the headliner.
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Air Control Louvers
The front three louvers can be adjusted individually as required. For windshield defrost, rotate the louvers to face towards the windshield.
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HEATER CONTROLS ON SWITCH PLATE
Fan Control
The fan has three speeds an d on off position. Turn the knob clockwise to increase fan speed and maximum air flow output. If the windows fail to defrost in extreme conditions or become cloudy when dehumidifying the cab, wipe off moisture with a soft cloth.
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Temperature Control
The heater control knob turns counter clockwise to open a water valve for more heat. To reduce the level of heat, turn the knob clockwise to close the valve.
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PARTS
All parts are illustrated in ‘exploded views’ which show the individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the ‘Item #’ column, and are followed by the description and quantity required. Orders must give the complete description, correct part number, the total amount required, cab serial number, method of shipment and the shipping address.
The manufacturer reserves the right to change, modify, or eliminate from time to time, for technical or other reasons, certain or all data, specifications, or the product or products themselves, without any liability or obligation.
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Item #
Description
Qty.
JDP P/N
1
n/a
2
n/a
3
n/a
16
Fixed Glass
Windshield Glass 1 101454 Windshield Weatherstripping (16.04LF) 1 101460 Rear Window 1 101457 Rear Window Weatherstripping (11.09LF) 1 101463 Lower Right Window 1 101459
Lower Right Window Weatherstripping (7.43LF) 1 101465 4 Nut, Flange, 1/4", Macro-black 12 100223 5 Bolt, Step, 1/4" x 1 1/4", Macro-black 12 100003 6 Bushing, Neoprene, 5MM, Black 12 100382 7 Bushing, Neoprene, 8MM, Black 12 100381
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Item #
Description
Qty.
JDP P/N
17
ROPS Mounting Assembly
1 Front Cab Bracket 1 101468 2 Rear Left Bracket 1 101469 3 Rear Right Bracket 1 101470 4 Bolt, Hex, 1/2" x 3", Gr. 8, YD 4 100121 5 Nut, Hex, Locking, 1/2", Gr. 8, YD 8 100116 6 Washer, Flat, Steel, 1/2" x 2 1/2", YD 4 100450 7 Isolator, Rubber, 1/2" x 2 1/2", Black 4 100448 8 Washer, Flat, Rubber, 1/2" x 2 1/2", YD 4 100449
9 Bolt, Hex, 1/2" x 1 1/2", Gr. 8, YD 4 100054 10 Bolt, Hex, 7/16" x 1 1/2", Gr. 8, YD 2 100886 11 Nut, Flange, 7/16", Gr. 8, YD 2 100763
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Item #
Description
Qty.
JDP P/N
18
Frame Parts
1 Striker Pin 1 100013 2 Striker Pin Nut 1 100014 3 Bolt, Flange, 1/4" x 1/2", YD 2 100278 4 Striker Plate 1 100012 5 Washer, Flat, 1/2", Gr. 8, YD 1 100431 6 Gas Shock 1 100365 7 Gas Shock Ball Stud 1 100366 8 Gas Shock Clip 2 100367
9 Bolt, Hex, 5/16" x 1 1/2", YD 2 100376 10 Latch Bushing 4 100033 11 Nut, Flange, 5/16", YD 2 100005 12 Window Arm Pin 1 100019 13 Nut, Flange, M10 x 1.5 1 100020
n/a Lift Hole Plug Buttons 2 100478
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Item #
Description
Qty.
JDP P/N
19
Body Panels
1 Left Composite Side Panel 1 101471 2 Right Composite Side Panel 1 101472 3 Nut, Extruded-Panel, 1/4" 8 100042 4 Screw, Button-Head, 1/4" x 1", Macro-black 8 100441 5 Rear Shield 1 101482
n/a Nut, 4-Lobe, 1/4" 4 101483
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Item #
Description
Qty.
JDP P/N
Item #
Description
Qty.
JDP P/N
20
Door Assembly
1 Door Glass 1 101455 13 Bolt, Flange, M6 x 1.0 x 25mm, YD 3 100007 2 Door Glass Weatherstripping (13.57LF) 1 101461 14 Door Latch - Left 1 100006 3 Nut, Flange, 1/4", Macro-black 6 100223 15 Nut, Flange, M6 x 1.0m YD 2 100008 4 Bolt, Step, 1/4" x 1 1/2", Marco-black 4 100635 16 Gas Shock Ball Stud 1 100366 5 Bolt, Step, 1/4" x 1", Macro-black 2 100003 17 Gas Shock Mount Plate 1 100368 6 Bushing, Neoprene, 5MM, Black 4 100382 18 Nut, Flange, 5/16", YD 1 100005 7 Neoprene, Injection Molded, 5MM, Black 4 100362 19 Door Hinge Support Weldment 1 100936 8 Door Push-Button Handle 1 101445 20 Door Latch Support Weldment 1 100937
9 Door Handle Bushing 1 101397 21 Door Grab Handle Weldment 1 100938 10 Washer, Flat, 3/16" 1 101478 22 Door Hinge Weldment 2 100377 11 Nut, Coupler, 10-32 x 3/4" 1 101476 23 Hinge Brass Flat Washer 2 100026 12 Machine Screw, 10-32 x 1 1/4" 1 101477
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Item #
Description
Qty.
JDP P/N
21
Accessories Assembly
1 Exterior Mirror 2 100440 2 Nut, Lock, Crimped, 1/2", YD 2 101224 3 Mirror Bracket, Left 1 100438
n/a Mirror Bracket, Right 1 100439
4 Worklamp 3 100731 5 Washer Bottle w/Pump 1 100220 6 Washer Bottle Mount Plate 1 101481 7 Nut, Flange, 1/4", MB 6 100223 8 Bolt, Flange, 1/4" x 1/2", YD 4 100384 9 Bolt, Flange, 3/8" x 3/4", YD 2 100668
n/a Wet Arm Kit 1 100822
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Item #
Description
Qty.
JDP P/N
22
1 Escape Window 1 101458
n/a Glass Weatherstripping (10.63LF) 1 101464
2 Nut, Flange, 1/4", Macro-black 6 100223 3 Bolt, Step, 1/4" x 1", Macro-black 2 100383 4 Bolt, Step, 1/4" x 1 1/4", Macro-black 4 100003 5 Bushing, Neoprene, 5MM, Black 8 100382 6 Escape Window Latch Bracket 1 100385 7 Window Arm 1 100017 8 Bolt, Carriage, 3/8" x 2 1/2", YD 1 100399
9 Nut, Serrated, Flange, 3/8", YD 1 100018 10 Neoprene, Injection Molded, 5MM, Black 2 100362 11 Escape Window Hinge Weldment 2 100378 12 Washer, Flat, 1/4", Yellow Dichrome 4 100380
n/a Hinge Brass Flat Washer 2 100026
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Item #
Description
Qty.
JDP P/N
Item #
Description
Qty.
JDP P/N
23
Opening Side Window Assembly
1 Left Side Window 1 101456 n/a Right Side Window 1 101456
n/a Glass Weatherstripping (8.43LF) 1 101462 n/a Glass Weatherstripping (8.43LF) 1 101462
2 Nut, Flange, 1/4", Macro-black 4 100223 n/a Nut, Flange, 1/4", Macro-black 4 100223 3 Bolt, Step, 1/4" x 1", Macro-black 4 100003 n/a Bolt, Step, 1/4" x 1", Macro-black 4 100003 4 Bushing, Neoprene, 5MM, Black 8 100382 n/a Bushing, Neoprene, 5MM, Black 8 100382 5 Bolt, Carriage, 5/16" x 1", YD 1 100374 n/a Bolt, Carriage, 5/16" x 1", YD 1 100374 6 Side Window Latch 1 100027 n/a Side Window Latch 1 100028 7 Nut, Flange, 5/16", YD 1 100005 n/a Nut, Flange, 5/16", YD 1 100005 8 Side Window Latch Bracket 1 100375 n/a Side Window Latch Bracket 1 100375 9 Side Window Hinge Weldment 2 100379 n/a Side Window Hinge Weldment 2 100379
n/a Hinge Brass Flat Washer 4 100026 n/a Hinge Brass Flat Washer 4 100026
10 Washer, Flat, 1/4", YD 2 100380 n/a Washer, Flat, 1/4", YD 2 100380
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Item #
Description
Qty.
JDP P/N
Item #
Description
Qty.
JDP P/N
24
Roof/Headliner Assembly
1 Headliner 1 101466 2 Roof 1 101467 14 Nut, Extruded-Panel, 1/4" 7 100042 3 Air Filter Retainer 1 101220 15 Bolt, Step, 1/4" x 1", Macro-black 1 100003 4 Domelight 1 100402 16 Nut, Flange, 1/4", Macro-black 1 100223
n/a Headliner Weatherstrip 1 (15.4 LF) 1 100530 17 Bushing, Neoprene, 5MM, Black 5 100382
5 Bolt, Carriage, 5/16" x 1", YD 2 100374 18 Knob, 4-Lobe, 1/4" x 1" 2 100130 6 Bolt, Carriage, 5/16" x 2", YD 2 101194 19 Air Filter 1 100782 7 Nut, Flange, 5/16", YD 4 100005 20 Front Wiper Motor w/Bracket 1 100481 8 Fuse Blocks, ATO, 4-Port 2 100453 21 Front Pantograph Wiper Arm, 22" 1 100490
9 Front Headliner Coupler Plate 2 101269 22 Front Wiper Blade, 24" 1 100491 10 Rear Headliner Coupler Plate 2 101270 23 Pantograph Adapter Kit 1 100532 11 Rear Headliner Coupler Plate 1 101261 24 Bolt, Hex, 1/4" x 2", UNF, YD 2 100482 12 Washer, Flat, 1/4", YD 5 100380 25 Louvre Assembly 3 100405 13 Screw, Button-Head, 1/4" x 1 1/2" 5 100727
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