Toro 30373, Groundsmaster 3000 Operator's Manual

Form No. 3326–334
72 Side Discharge Deck
Groundsmaster 3000 Traction Units
30373—210000001 and Up
Operator ’s Manual
English (EN)
Contents
Introduction
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 3. . . . . . . . . . . . . . . . . . . . . . . . .
While Operating 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 5. . . . . . . . . . . . . . .
Specifications 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connect Drive Shaft to Cutting Unit 7. . . . . . . . . .
Install Cutting Unit To Traction Unit 7. . . . . . . . .
Connect Drive Shaft To Traction Unit 7. . . . . . . . .
Mount Height-of-Cut Chains 8. . . . . . . . . . . . . . . .
Adjust Transport Latch 8. . . . . . . . . . . . . . . . . . . .
Grease Cutting Unit 8. . . . . . . . . . . . . . . . . . . . . . .
Before Operating 8. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Lubricant In Gear Box 8. . . . . . . . . . . . . . .
Adjusting Height-of-Cut 9. . . . . . . . . . . . . . . . . . .
Adjusting Rollers and Gage Wheels 9. . . . . . . . . .
Adjusting Deck Pitch 10. . . . . . . . . . . . . . . . . . . . . .
Operation 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grass Deflector 11. . . . . . . . . . . . . . . . . . . . . . . . . .
Operating Tips 11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grease Bearings, Bushings And Gear Box 12. . . . .
Maintenance 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disconnect Cutting Unit From Traction Unit 13. . .
Connect Cutting Unit To Traction Unit 13. . . . . . . .
Changing Gear Box Lubricant 14. . . . . . . . . . . . . . .
Replacing Grass Deflector 15. . . . . . . . . . . . . . . . . .
Adjusting Idler Pulley 15. . . . . . . . . . . . . . . . . . . . .
Replacing Drive Belt 15. . . . . . . . . . . . . . . . . . . . . .
Servicing Front Bushings In Castor Forks 16. . . . . .
Servicing Castor Wheels And Bearings 17. . . . . . .
Removing Cutter Blade 17. . . . . . . . . . . . . . . . . . . .
Inspecting And Sharpening Blade 18. . . . . . . . . . . .
Correcting Cutting Unit Mismatch 18. . . . . . . . . . .
Lift Arm Adjustment 19. . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 20. .
Page
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The two numbers are stamped into a plate on front channel of the mower deck, under cover.
Write the product model and serial numbers in the space below:
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note: emphasizes general information worthy of special attention.
2000 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
Safety
Hazard control and accident prevention are dependent upon the awareness, concern, and proper training of the personnel involved in the operation, transport, maintenance, and storage of the machine. Improper use or maintenance of the machine can result in injury or death. To reduce the potential for injury or death, comply with the following safety instructions.
Before Operating
1. Read and understand the contents of this Operator ’s
Manual before operating the machine. Become familiar with all controls and know how to stop quickly. A free replacement manual is available by sending complete Model and Serial Number to:
The Toro Company 8111 Lyndale Avenue South Minneapolis, Minnesota 55420–1196
2. Never allow children to operate the machine. Do not
allow adults to operate machine without proper instruction. Only trained operators who have read this manual should operate this machine.
3. Never operate the machine when under the influence
of drugs or alcohol.
4. Remove all debris or other objects that might be
picked up and thrown by the cutter blades. Keep all bystanders away from the mowing area.
5. Keep all shields and safety devices in place. If a
shield, safety device or decal is illegible or damaged, repair or replace it before operation is commenced. Also tighten any loose nuts, bolts and screws to ensure machine is in safe operating condition.
6. Do not operate machine while wearing sandals, tennis
shoes, sneakers or shorts. Also, do not wear loose fitting clothing which could get caught in moving parts. Always wear long pants and substantial shoes. Wearing safety glasses, safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations.
7. Check interlock switches daily for proper operation
(Refer To Section in Traction Unit Operator ’s Manual on Checking Interlock Switches). Do not rely entirely on safety switches -shut off engine before getting off seat. If a switch fails, replace it before operating the machine. The interlock system is for your protection, so do not bypass it. Replace all interlock switches every two years. Interlock switches should be adjusted so:
A. Engine cannot be started unless traction pedal is
released (neutral position) and PTO switch is DISENGAGED (off position).
B. Engine stops if operator gets off seat when traction
pedal is depressed.
C. Engine stops if operator gets off seat when PTO
lever is ENGAGED (on position).
8. Fill fuel tank before starting the engine. Avoid spilling
any fuel. Since fuel is flammable, handle it carefully. A. Use an approved fuel container. B. Do not fill tank while engine is hot or running. C. Do not smoke while handling gasoline. D. Fill fuel tank outdoors and up to about one inch
from top of the tank, not the filler neck.
E. Wipe up any spilled gasoline.
While Operating
9. Do not run the engine in a confined area without
adequate ventilation. Exhaust fumes are hazardous and could possibly be deadly.
10.Maximum seating capacity is one person. Never carry
passengers.
11. Sit on the seat when starting the engine and operating
the machine.
12.This product may exceed noise levels of 85 dB(A) at
the operator position. Ear protectors are recommended for prolonged exposure to reduce the potential of permanent hearing damage.
13.Before starting the engine:
A. Engage the parking brake. B. Ensure traction pedal is in neutral and PTO is in
the OFF, disengaged position.
C. After engine is started, release parking brake and
keep foot off traction pedal. Machine must not move. If movement is evident, the neutral return mechanism is adjusted incorrectly; therefore, shut engine off and adjust until machine does not move when traction pedal is released.
14.Using the machine demands attention, and to prevent
loss of control: A. Mow only in daylight or when there is good
artificial light.
B. Drive slowly and watch for holes or other hidden
hazards.
C. Do not drive close to a sand trap, ditch, creek or
other hazard.
D. Reduce speed when making sharp turns and when
turning on hillsides. E. Avoid sudden starts and stops. F. Before backing up, look to the rear and ensure no
one is behind the machine. G. Watch out for traffic when near or crossing roads.
Always yield the right-of -way.
15.If engine stalls or machine loses headway and cannot
make it to the top of a slope, do not turn machine around. Always back slowly straight down the slope.
16.DON’T TAKE AN INJURY RISK! When a person
or pet appears unexpectedly in or near the mowing area, STOP MOWING. Careless operation, combined with terrain angles, ricochets, or improperly positioned guards can lead to thrown object injuries. Do not resume mowing until area is cleared.
17.Never raise the cutting unit while the blades are
rotating.
18.If the cutting blades strike a solid object or the
machine vibrates abnormally, disengage PTO, move throttle to SLOW, set parking brake and shut engine off. Remove key from switch to prevent possibility of accidental starting. Check cutting unit and traction unit for damage and malfunctioning parts. Repair any damage before restarting the engine and operating the cutting unit. Be sure blades are in good condition and blade bolts are tight.
19.Cut grass slopes carefully. Do not start, stop, or turn
suddenly.
20.Do not touch engine or muffler while engine is running
or soon after it is stopped. These areas couId be hot enough to cause a burn.
21.Before getting off the seat:
24.Perform only those maintenance instructions described
in this manual. If major repairs are ever needed or assistance is desired, contact an Authorized Toro Distributor.
25.To reduce potential fire hazard, keep the engine free of
excessive grease, grass, leaves and accumulations of dirt. Never wash a warm engine or any electrical parts with water.
26.Be sure machine is in safe operating condition by
keeping nuts, bolts and screws tight. Check the blade mounting bolts and nuts frequently to be sure they are tightened to specification.
27.Make sure all hydraulic line connectors are tight, and
all hydraulic hoses and lines are in good condition before applying pressure to the system.
28.Keep body and hands away from pin hole leaks in
hydraulic lines that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks. Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid accidentally injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result.
29.Before disconnecting or performing any work on the
hydraulic system, all pressure in system must be relieved by stopping engine and lowering cutting unit to the ground.
30.If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing and other parts of the body away from the cutting unit blades and other moving parts.
31.Do not overspeed the engine by changing governor
settings. To be sure of safety and accuracy, have an Authorized TORO Distributor check maximum engine speed with a tachometer.
A. Move traction pedal to neutral position and remove
foot from pedal. B. Set the parking brake and disengage the PTO. C. Shut the engine off and remove the key from the
ignition switch. Wait for all movement to stop
before getting off the seat.
22.Lower the cutting unit to the ground and remove key
from ignition switch whenever machine is left unattended.
Maintenance
23.Remove key from ignition switch to prevent accidental
starting of the engine when servicing, adjusting or storing the machine.
32.Engine must be shut off before checking oil or adding
oil to the crankcase.
33.At the time of manufacture the cutting unit conformed
to safety standards in effect for riding mowers. Therefore, to ensure optimum performance and safety, always purchase genuine TORO replacement parts and accessories to keep the Toro all TORO. NEVER USE “WILL–FIT” REPLACEMENT PARTS AND ACCESSORIES MADE BY OTHER MANUFACTURERS. Look for the TORO logo to ensure genuineness. Using unapproved replacement parts and accessories could void the warranty of The Toro Company.
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
Part No. 100–6578
1. Stay away from moving parts
Part No. 99–5172
1. Belt Routing
Part No. 100–6582
1. Danger–Rotating blades can cut hands and feet
2. Do not operate with covers removed
Part No. 93–4691
1. Height–of–cut range, r e a r
Part No. 93–4977
1. Height-of-cut range, anti-scalp roller
Part No. 94–3392
1. Height–of–cut range, rear
1. Thrown object hazard—keep bystanders away.
2. Thrown object hazard—keep deflector in place.
Part No. 93–7824
3. Rotating blades can cut hands and feet—stay away from moving parts.
Specifications
Type: 71-5/8 in. (1.82 m) width of cut, 3 blades.
Part No. 93–4690
1. Height-of-cut range, front
Part No. 100–6553
1. Remove key and read Operator’s Manual before performing maintenance
2. Thrown objects–Keep bystanders away
Part No. 93–7818
1. Danger– Read and understand Operator’s Manual for information on blade torque.
3. Rotating blades can cut hands and feet
4. Keep deflector in place
Height Of Cut: 1 to 4-1/2 in. (25 to 114 mm) adjustable in 1/2 in. (13 mm) increments. Front adjustment is with snapper pin and grooves in castor shaft. Rear adjustment is with hanger brackets and pin.
Construction: Housing is 12 gauge steel. Cutter Drive: PTO driven gear box transmits power
through a “BB” section hex. belt to all blade spindles. Blades: Three 24.75 in. (55 mm) long, .25 in. thick,
heat-treated steel. Suspension & Castor Wheels: Two front castors,
consisting of 10 in. (254 mm) pneumatic wheel and tire assembly with sealed ball bearings. Rear of deck is suspended from lift arms with adjustable deck rake. Hydraulic counter balance and lift system designed integral with deck for maximum flotation.
Anti–scalp Features: Anti-scalp cup located on each blade. Skid on left end of deck. Two adjustable gage wheels on front of deck. Four adjustable gage wheels on rear of deck.
Deck Covers: 14 gauge steel covers. Quick Attach System: Tapered joint with over center
adjustable tensioning latch.
Weight: Approximately 500 lb. Specifications and design subject to change without
notice.
Assembly
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use this chart as a checklist to ensure that all parts have been received. Without these parts, total setup cannot be completed.
Description Qty. Use
Drive Shaft Capscrew Locknut Roll Pin
Decals 2 Parts Catalog 1
Operator’s Manual 1 Read before operating machine. CE Certificate 1
1 2 2 1
Mount drive shaft to cutting unit.
Apply over decal, part no. 100–6582, for ANSI complicance (2 places).
Registration Card 1 Fill out and return to Toro.
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