Toro 30343, Groundsmaster 3320 Operator's Manual

FormNo.3358-498RevB
Groundsmaster
®
3320
TractionUnit
ModelNo.30343—SerialNo.280000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
Introduction
equippedwithasparkarrestermufer.Itisa violationofCaliforniaPublicResourceCode Section4442touseoroperatethisengineonany forest-covered,brush-covered,orgrass-covered landasdenedinCPRC4126.Otherstatesor federalareasmayhavesimilarlaws.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................6
SafetyandInstructionalDecals.............................7
Setup..........................................................................12
1InstallingtheSteeringWheel............................12
2InstallingtheHandletotheHood.....................13
3InstallingtheSeat.............................................14
4InstallingtheSeatBelt......................................14
5InstallingtheManualTube...............................14
6AdjustingtheROPS.........................................15
7ActivatingandChargingtheBattery..................15
8CheckingtheTirePressure...............................17
9InstallingtheRearW eight.................................18
10AdjustingtheCounterbalance
Pressure.........................................................19
ProductOverview......................................................20
Controls.............................................................20
Specications.....................................................23
Attachments/Accessories...................................23
Operation...................................................................23
ThinkSafetyFirst...............................................23
CheckingtheEngineOil.....................................23
CheckingtheCoolingSystem..............................24
CheckingtheHydraulicSystem...........................24
FillingtheFuelTank...........................................25
UsingtheRolloverProtectionSystem
(ROPS)..........................................................26
©2009—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.T oro.com.
2
PrintedintheUSA.
AllRightsReserved
Starting/StoppingtheEngine.............................26
CheckingInterlockSystem.................................27
PushingOrTowingtheMachine.........................27
OperatingCharacteristics...................................28
StandardControlModule(SCM)........................28
Maintenance...............................................................31
RecommendedMaintenanceSchedule(s)................31
DailyMaintenanceChecklist...............................32
Lubrication.............................................................34
GreasingtheBearingsAndBushings...................34
EngineMaintenance...............................................36
GeneralAirCleanerMaintenance.......................36
ServicingtheAirCleaner....................................36
ChangingtheEngineOilAndFilter....................37
FuelSystemMaintenance.......................................38
ServicingtheFuelSystem...................................38
ElectricalSystemMaintenance................................39
AdjustingthePTOClutch..................................39
ServicingtheBattery...........................................39
StoringtheBattery..............................................40
ServicingtheWiringHarness..............................40
ServicingtheFuses.............................................40
DriveSystemMaintenance.....................................41
AdjustingtheTractionDriveforNeutral.............41
AdjustingtheTractionPedal...............................41
AdjustingRearWheelToe-in..............................42
CoolingSystemMaintenance..................................43
CleaningtheRadiatorandtheScreen...................43
BrakeMaintenance.................................................43
AdjustingtheParkingBrakeInterlock
Switch............................................................43
AdjustingtheServiceBrakes...............................44
BeltMaintenance....................................................45
ServicingtheAlternatorBelt...............................45
ServicingthePTOBelt.......................................45
ControlsSystemMaintenance.................................46
AdjustingtheTiltSteeringControl......................46
HydraulicSystemMaintenance...............................46
ChangingtheHydraulicOilAndFilter................46
Storage.......................................................................47
TractionUnit......................................................47
Engine...............................................................47
Schematics.................................................................49
Safety
ThismachinemeetsorexceedsANSIB71.4-2004 specicationsineffectatthetimeofproduction whenequippedwithrearweight.Refertothe sectioninthismanualonRearWeight.Improper useormaintenancebytheoperatororowner canresultininjury.T oreducethepotentialfor injury,complywiththesesafetyinstructions andalwayspayattentiontothesafetyalert symbol,whichmeansCAUTION,WARNING, orDANGER—“personalsafetyinstruction.” Failuretocomplywiththeinstructionmayresultin personalinjuryordeath.
Note:Theadditionofattachmentsmadeby othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwillcause noncomplianceofthismachine.
Improperuseormaintenancebytheoperatoror ownercanresultininjury.Toreducethepotential forinjury,complywiththesesafetyinstructions andalwayspayattentiontothesafetyalert symbol,whichmeansCAUTION,WARNING, orDANGER—“personalsafetyinstruction.” Failuretocomplywiththeinstructionmayresultin personalinjuryordeath.
SafeOperatingPractices
Training
ReadtheOperator’sManualandothertrainingmaterial carefully.Iftheoperatorormechaniccannot readthelanguageofthismanualitistheowner’s responsibilitytoexplainthismaterialtothem.
Befamiliarwiththecontrols,safetysigns,andthe properuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese instructionstouseorservicethemower.Local regulationsmayrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpets arenearby .
Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
Donotcarrypassengers.
Alloperatorsandmechanicsshouldseekandobtain professionalandpracticalinstruction.Theowneris responsiblefortrainingtheusers.Suchinstruction shouldemphasize:
3
–theneedforcareandconcentrationwhen
workingwithride-onmachines;
–controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe brake.Themainreasonsforlossofcontrolare:
◊insufcientwheelgrip;
◊beingdriventoofast;
◊inadequatebraking;
◊thetypeofmachineisunsuitableforitstask;
◊lackofawarenessoftheeffectofground
conditions,especiallyslopes;
◊incorrecthitchingandloaddistribution.
Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeople,orproperty.
Preparation
Whilemowing,alwayswearsubstantialfootwear, longtrousers,hardhat,safetyglasses,andhearing protection.Longhair,looseclothing,orjewelrymay gettangledinmovingparts.Donotoperatethe equipmentwhenbarefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipment istobeusedandremoveallobjectswhichmaybe thrownbythemachine.
Warning–Fuelishighlyammable.Takethe followingprecautions:
–Storefuelincontainersspecicallydesignedfor
thispurpose.
–Refueloutdoorsonlyanddonotsmokewhile
refueling.
–Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile theengineisrunningorwhentheengineishot.
–Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe areaofspillageandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.
–Replaceallfueltanksandcontainercapssecurely .
Replacefaultysilencers/mufers.
Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
Checktheoperatorpresencecontrols,safety switchesandshieldstomakesuretheyareattached andfunctioningproperly.Donotoperateunless theyarefunctioningproperly .
Operation
Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
Engineexhaustcontainscarbonmonoxide, whichisanodorless,deadlypoisonthatcan killyou.
Donotrunengineindoorsorinanenclosed area.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageall bladeattachmentclutches,shiftintoneutral,and engagetheparkingbrake.
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Rememberthereisnosuchthingasasafeslope. Travelongrassslopesrequiresparticularcare.To guardagainstoverturning:
–donotstoporstartsuddenlywhengoingupor
downhill;
–engageclutchslowly ,alwayskeepmachinein
gear,especiallywhentravellingdownhill’
–machinespeedsshouldbekeptlowonslopes
andduringtightturns;
–stayalertforhumpsandhollowsandother
hiddenhazards;
–nevermowacrossthefaceoftheslope.
Stayalertforholesintheterrainandotherhidden hazards.
Usecarewhenpullingloadsorheavyequipment.
–Useonlyapproveddrawbarhitchpoints. –Limitloadstothoseyoucansafelycontrol. –Donotturnsharply.Usecarewhenreversing. –Usecounterweight(s)orwheelweightswhen
suggestedintheoperator’smanual.
Thismachineisnotdesignedorequippedfor on–roaduseandisa“slow–movingvehicle.”Ifyou mustcrossortravelonapublicroad,youshould beawareofandcomplywithlocalregulations,such asrequiredlights,slowmovingvehiclesigns,and reector.
Stopthebladesrotatingbeforecrossingsurfaces otherthangrass.
Whenusinganyattachments,neverdirectdischarge ofmaterialtowardbystandersnorallowanyonenear themachinewhileinoperation.
4
Neveroperatethemachinewithdamagedguards, shields,orwithoutsafetyprotectivedevicesinplace. Besureallinterlocksareattached,adjustedproperly, andfunctioningproperly .
Donotchangetheenginegovernorsettingsorover speedtheengine.Operatingtheengineatexcessive speedmayincreasethehazardofpersonalinjury.
Beforeleavingtheoperator’sposition:
–stoponlevelground;
–disengagethepowertake-offandlowerthe
attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.
Disengagedrivetoattachmentswhentransporting ornotinuse.
Stoptheengineanddisengagedrivetoattachment
UsingtheRolloverProtectionSystem (ROPS)
Keeptherollbarintheraisedandlockedposition andusetheseatbeltwhenoperatingthemachine
Becertaintheseatbeltcanbereleasedquicklyinthe eventofanemergency.
Beawarethereisnorolloverprotectionwhenthe rollbarisdown.
Checktheareatobemowedandneverfoldthe ROPSintheareaswherethereareslopes,dropoffs orwater
Lowertherollbaronlywhenabsolutelynecessary. Donotweartheseatbeltwiththerollbarfolded down.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)beforedriving underanyobjectsanddonotcontactthem.
–beforerefuelling;
–beforeremovingthegrasscatcher/catchers;
–beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’ s position.
–beforeclearingblockages;
–beforechecking,cleaningorworkingonthe
mower;
–afterstrikingaforeignobjectorifanabnormal
vibrationoccurs.Inspectthemowerfordamage andmakerepairsbeforerestartingandoperating theequipment.
Reducethethrottlesettingbeforeengineshutdown and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofmowing.
Keephandsandfeetawayfromthemowerdeck.
Lookbehindanddownbeforebackinguptobesure ofaclearpath.
Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Disengagebladesif notmowing.
Beawareofthemowerdischargedirectionanddo notpointitatanyone.
Donotoperatethemowerundertheinuenceof alcoholordrugs
Usecarewhenloadingorunloadingthemachine intoatrailerortruck
Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank insideabuildingwherefumesmayreachanopen ameorspark.
Allowtheenginetocoolbeforestoringinany enclosure.
Toreducetherehazard,keeptheengine, silencer/mufer,batterycompartmentandfuel storageareafreeofgrass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor deterioration.
Keepallpartsingoodworkingconditionandall hardwareandhydraulicttingstightened.Replaceall wornordamagedpartsanddecals
Ifthefueltankhastobedrained,dothisoutdoors.
Becarefulduringadjustmentofthemachineto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthemachine.
Onmulti-spindlemowers,takecareasrotatingone bladecancauseotherbladestorotate.
Disengagedrives,lowerthedeck,setparkingbrake, stopengineandremovethekeyfromtheignition. Waitforallmovementtostopbeforeadjusting, cleaningorrepairing.
Cleangrassanddebrisfromdecks,drives, silencers/mufers,engineandundersideofmachine tohelppreventres.Cleanupoilorfuelspillage.
Usejackstandstosupportcomponentswhen required.
5
Carefullyreleasepressurefromcomponentswith storedenergy.
regulations,suchasrequiredlights,slowmoving vehiclesigns,andreectors.
Disconnectbatterybeforemakinganyrepairs. Disconnectthenegativeterminalrstandthe positivelast.Reconnectpositiverstandnegative last.
Usecarewhencheckingtheblades.Weargloves andusecautionwhenservicingthem.Onlyreplace blades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
Chargebatteriesinanopenwellventilatedarea, awayfromsparkandames.Unplugchargerbefore connectingordisconnectingfrombattery.Wear protectiveclothinganduseinsulatedtools.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsorothersafetyinformationthatyou mustknowthatisnotincludedintheCEN,ISO ,or ANSIstandard.
–Whennearorcrossingroads,alwaysyieldthe
right-of-way.
–Applytheservicebrakeswhengoingdownhillto
keepforwardspeedslowandtomaintaincontrol ofthemachine.
Raisethedeckwhendrivingfromoneworkareato another.
Donottouchtheengine,silencer/mufer,or exhaustpipewhiletheengineisrunningorsoon afterithasstoppedbecausetheseareascouldbehot enoughtocauseburns.
Iftheenginestallsormachinecannotmakeitto thetopofaslope,donotturnthemachinearound. Alwaysbackslowly,straightdowntheslope.
Whenapersonorpetappearsunexpectedlyin ornearthemowingarea,stopmowing.Careless operation,combinedwithterrainangles,ricochets, orimproperlypositionedguardscanleadtothrown objectinjuries.Donotresumemowinguntilthe areaiscleared.
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Useofthisproductforpurposesotherthanitsintended usecouldprovedangeroustouserandbystanders.
Knowhowtostoptheenginequickly.
Donotoperatethemachinewhilewearingtennis shoesorsneakers.
Wearingsafetyshoesandlongpantsisadvisableand requiredbysomelocalordinancesandinsurance regulations.
Handlefuelcarefully.Wipeupanyspills.
Checkthesafetyinterlockswitchesdailyforproper operation.Ifaswitchshouldfail,replacetheswitch beforeoperatingthemachine.
Beforestartingtheengine,sitontheseat.
Usingthemachinedemandsattention.T oprevent lossofcontrol:
–Donotdriveclosetosandtraps,ditches,creeks,
orotherhazards.
–Reducespeedwhenmakingsharpturns.Avoid
suddenstopsandstarts.
–Thismachineisnotdesignedorequippedfor
on-roaduseandisa“slow-movingvehicle.” Ifyoumustcrossortravelonapublicroad, youshouldbeawareofandcomplywithlocal
MaintenanceandStorage
Makesureallhydrauliclineconnectorsaretightand allhydraulichosesandlinesareingoodcondition beforeapplyingpressuretothesystem.
Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthydraulicuidunder highpressure.Usepaperorcardboard,notyour hands,tosearchforleaks.Hydraulicuidescaping underpressurecanhavesufcientforcetopenetrate theskinandcauseseriousinjury.Seekimmediate medicalattentionifuidisinjectedintoskin.
Beforedisconnectingorperforminganyworkon thehydraulicsystem,allpressureinthesystemmust berelievedbystoppingtheengineandloweringthe deckandattachmentstotheground.
Checkallfuellinesfortightnessandwearona regularbasis.Tightenorrepairthemasneeded.
Iftheenginemustberunningtoperforma maintenanceadjustment,keephands,feet,clothing, andanypartsofthebodyawayfromthedeck, attachments,andanymovingparts,especiallythe screenatthesideoftheengine.Keepeveryoneaway.
Ifmajorrepairsareeverneededorifassistanceis desired,contactanAuthorizedToroDistributor.
UseonlyToroapprovedattachmentsand replacementparts.Thewarrantymaybevoidedif usedwithunapprovedattachments.
6
SafetyandInstructionalDecals
71-37 30
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
106-9206
1.Wheeltorquespecications
2.ReadtheOperator’sManual.
93-7841
1.Warning—readtheOperator’sManual.
106-6754
1.Warning—donottouchthehotsurface.
2.Cutting/dismembermenthazard,fanandentanglement hazard,belt—stayawayfrommovingparts.
105-9584
71-3730
1.Hydraulicoil
2.ReadtheOperator’sManual.
93-6686
76-8750
108-9691
1.Unlocked
2.Locked
3.Fast
4.Continuousvariablesetting
5.Slow
6.Choke
7.Lowerthehopper10.Raisethecuttingunits
8.Raisethehopper
9.Lowerthecuttingunits
7
82-8940
1.Locked3.Unlocked
2.Tiltsteering
1.PTO–Off3.OptionalEquipment
2.PTO—On4.OptionalEquipment6.Engine—Stop
105-7179
1.ReadOperator’sManual.
2.Parkingbrake
108-2018
5.Engine—Run
7.Engine—Start
8
1.Warning—readtheOperator’sManual, alloperatorsshouldbetrainedbefore operatingthemachine.
2.Thrownobjecthazard—keep bystandersasafedistancefromthe machineandkeepthedeectorin place.
114-2855
3.Cutting/dismembermenthazardof handsorfeet,mowerblade—stay awayfrommovingparts.
4.Warning—engagetheparkingbrake, andremovetheignitionkeybefore leavingthemachine.
5.Tippinghazard—whendrivingdown slopes,lowerthecuttingunit,slow machinebeforeturning,donotturnat highspeeds;iftherollbarisinstalled, weartheseatbelt.
1.ReadtheOperator’sManual.
108-6584
9
1.Inputs5.Inseat
2.Backlap
3.Hightemperatureshutdown
4.Hightemperaturewarning8.Neutral
6.PowerT ake-off(PTO)10.PowerT ake-off(PTO)
7.ParkingbrakeOff11.Start
106-9290
9.Outputs13.Start
14.Power
12.EnergizetoRun(ETR)
108-2073
1.Warning—thereisnorolloverprotectionwhentherollbaris down.
2.Toavoidinjuryordeathfromarolloveraccident,keepthe rollbarintheraisedandlockedpositionandweartheseat belt.Lowertherollbaronlywhenabsolutelynecessary;do notweartheseatbeltwhentherollbarisdown.
3.ReadtheOperator’sManual;driveslowlyandcarefully.
1.Nostep4.Traction-reverse
2.Tractionpedal
3.Traction-forward
10
93-7834
5.Warning—shutoffPTO priortoraisingdecks;do notoperatedeckswhen theyareinraisedposition
106-5976
1.Enginecoolantunder pressure
2.Explosionhazard—read theOperator’sManual.
3.Warning—donottouch
4.Warning—readthe
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator’s
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
thehotsurface.
Operator’sManual.
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
11
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4
5 6
7 8 9
Steeringwheel Cover Handle1 Screws
Nopartsrequired
SeatBelt Bolt2 Lockwasher2 Flatwasher2 ManualTube&Cap R-clamp2
Nopartsrequired
Electrolyte(notincluded)A/R
Nopartsrequired
Rearweight(s)(notincluded)A/R
Qty.
Use
1 1
2
2
1
Installthesteeringwheel.
Installthehandletothehood.
Installtheseat.
Mounttheseatbelt.
Installthemanualtubeontheleft undersideoftheseat.
AdjusttheROPS.
Activateandchargethebattery.
Checkthetirepressure.
Installtherearweight.
10
Nopartsrequired
MediaandAdditionalParts
Description
Operator’sManual EngineOperator’sManual PartsCatalog OperatorTrainingMaterial CerticateofQuality IgnitionKey1
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
Note:Usethischartasachecklisttoensurethat allpartsnecessaryforassemblyhavebeenreceived. Withouttheseparts,totalset-upcannotbecompleted. Somepartsmayhavealreadybeenassembledatthe factory.
Qty.
1 1 1 1 1
AdjustCounterbalancePressure
Use
PTOuniversalshaftisattachedtomachine frame.DONOTENGAGEPTOwithoutrst removinguniversalshaftorcouplingittoa suitableimplement.
12
1
2
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1
Steeringwheel
1
Cover
Procedure
1.Removethesteeringwheelfromtheshippingskid.
InstallingtheHandletothe Hood
Partsneededforthisprocedure:
1Handle
2
Screws
Procedure
1.Removeanddiscardthe(2)screwsandnutssecuring thehoodcablebracketandtotheundersideofthe hood(Figure4).
Figure3
1.Steeringwheel
2.Jamnut
3.Dustcover6.Washer
2.Removethejamnutandwasherfromthesteering shaft.Ensurethatthefoamcollaranddustcover remainonthesteeringshaft(Figure3).
3.Slidethesteeringwheelandwasherontothesteering shaft(Figure3).
4.Securethesteeringwheeltotheshaftwiththejam nut.Tightenthejamnutto20-26ft-lb.
5.Mountthecovertothesteeringwheel(Figure3).
4.Foamcollar
5.Cover
Figure4
1.Hoodcablebracket
2.Mountthehandleandthecablebrackettothehood with(2)screws(Figure5).
13
4
InstallingtheSeatBelt
Partsneededforthisprocedure:
2
SeatBelt
2Bolt
2Lockwasher
2Flatwasher
Figure5
1.Handle2.Hoodcablebracket
3
InstallingtheSeat
NoPartsRequired
Procedure
TheGroundsmaster3320isshippedwithouttheseat assembly.TheSeat,Model30398andtheMechanical SeatSuspensionKit,ModelNo.30312orthePneumatic SeatSuspensionKit,ModelNo.30313mustbeobtained andinstalled.Refertotheseatkitforinstallation instructions.
Note:AnAuxiliaryPowerUnitKit,ModelNo.30382, mustbeobtainedandinstalledbeforeinstallinga PneumaticSuspensionSeatKittothemachine.
Procedure
Installeachendoftheseatbeltintheholesintheback oftheseatwith(2)7/16x1inchbolts,7/16inch atwashersand7/16lockwashers(Figure6).Tighten securely.Thelatchsideofthebeltistobemountedto theleftsideoftheseat.
Figure6
1.Seatbelt
5
InstallingtheManualTube
Partsneededforthisprocedure:
1
ManualTube&Cap
2R-clamp
Procedure
1.RemovemanualtubeandR–clampssecuredto theseatplate.Discardthe(2)mountingboltsand atwashers.
14
2.Removethe2nutsandvinylcaps(ifpreviously installed)securingtheupperseatbrackettotheleft sideoftheseatsuspension(Figure7).
Figure7
1.R-clamps4.Manualtube
2.Upperseatbracket5.Vinylcap
3.Seatsuspension
Figure8
1.Rollbar3.Hairpincotterpin
2.Pin
2.Raisetherollbartotheuprightpositionandinstall thetwopinsandsecurethemwiththehairpincotter pins(Figure8).
Note:Lowerrollbarslowlysodamagetohooddoes notoccur.
3.LooselymounttheR–clampstotheseatbracket studswiththe2nutspreviouslyremoved(Figure7). TheR–clampsaretobepositionedundertheseat suspensiontabs.
4.InstallthemanualtubeintotheR–clampsand tightenthenuts(Figure7).
5.Insertthevinylcapsontotheseatbracketstuds.
6
AdjustingtheROPS
NoPartsRequired
Procedure
1.Removethehairpincotterpinsandremovethetwo pins(Figure8).
7
ActivatingandChargingthe Battery
Partsneededforthisprocedure:
A/RElectrolyte(notincluded)
Procedure
Useonlyelectrolyte(1.265SpecicGravity)toll batteryinitially.
1.Removethebatteryfromthemachine.
Important:Donotaddelectrolytewhilethe batteryisinthemachine.Youcouldspillit, causingcorrosion.
2.Cleanthetopofthebatteryandremovethevent caps(Figure9).
15
Figure9
1.Ventcaps
3.Carefullylleachcellwithelectrolyteuntiltheplates arecoveredwithabout1/4inch(6mm)ofuid.
Note:Afterthebatteryhasbeenactivated,add onlydistilledwatertoreplacenormalloss,although maintenance–freebatteriesshouldnotrequirewater undernormaloperatingconditions.
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
Batteryterminalsormetaltoolscouldshort againstmetaltractorcomponentscausing sparks.Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.
Figure10
1.Electrolyte
4.Allowapproximately20to30minutesforthe electrolytetosoakintotheplates.Rellasnecessary tobringtheelectrolytetowithinabout1/4inch(6 mm)ofthebottomofthellwell(Figure10).
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.
5.Connecta3to4ampbatterychargertothebattery posts.Chargethebatteryatarateof3to4amps untilthespecicgravityis1.250orhigherandthe temperatureisatleast60degreesF(16degreesC) withallcellsgassingfreely.
Whenremovingorinstallingthebattery,do notallowthebatteryterminalstotouchany metalpartsofthetractor.
Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe tractor.
7.Reinstallthebatterytothemachine.
8.First,installthepositivecable(red)tothepositive (+)terminalandthenthenegativecable(black)to thenegative(–)terminalofthebattery(Figure11). Slidetherubberbootoverthepositiveterminalto preventapossibleshortfromoccurring.
Incorrectbatterycableroutingcoulddamage themachineandcablescausingsparks.Sparks cancausethebatterygassestoexplode, resultinginpersonalinjury.
Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.
Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.
6.Whenthebatteryischarged,disconnectthecharger fromtheelectricaloutletandbatteryposts.
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