Toro 30301, 30301TC, 30302, 30302TC, GROUNDSMASTER 3000-D Operator's Manual
MODEL NO. 30301 - 220000001 & UP
MODEL NO. 30301TC - 220000001 & UP
MODEL NO. 30302 - 220000001 & UP
MODEL NO. 30302TC - 220000001 & UP
FORM NO. 3326-938
OPERATOR'S
MANUAL
GROUNDSMASTER® 3000-D
2 & 4 WHEEL DRIVE TRACTION UNITS
To understand this product, and for safety and
optimum performance, read this manual before
starting the engine. Pay special attention to SAFETY
INSTRUCTIONS highlighted by this symbol.
It means CAUTION, WARNING or DANGER personal safety instruction. Failure to comply with
the instruction may result in personal injury.
The GROUNDSMASTER 3000-D conforms to the
B71.41999 specifications of the American National
Standards Institute's safety standards for riding
mowers: thus, TORO proudly displays the ANSI
safety seal.
The TORO COMPANY - 2001
FOREWORD
This operator's manual has instructions on safety, proper set-up and operation, adjustments and maintenance.
Therefore, anyone involved with the product, including the operator, should read and understand this manual.
Major sections are:
- Safety Instructions
- Specifications
- Set-up Instructions
- Before Operating
This manual emphasizes safety, mechanical and general product information. DANGER, WARNING and
CAUTION identify safety messages. Whenever the triangular safety alert symbol appears, understand the safety
message that follows. For complete safety instructions, read pages 4-6. IMPORTANT highlights special
mechanical information and NOTE emphasizes general product information worthy of special attention.
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
- Know Your Controls
- Operating Instructions
- Maintenance
- Schematics
Whenever you have questions or need service, contact your local authorized Toro Distributor. In addition to having a
complete line of accessories and professional turf care service technicians, the distributor has a complete line of
genuine TORO replacement parts to keep your machine operating properly. Keep your TORO all TORO. Buy
genuine TORO parts and accessories.
IDENTIFICATION AND ORDERING
MODEL AND SERIAL NUMBER
The model and serial number is on a plate that is
mounted on the left side of operator platform behind
footrest. Use model and serial number in all
correspondence and when ordering parts.
To order replacement parts from an authorized TORO
Distributor, supply the following information:
1. Model and serial numbers of the machine.
2. Part number, description and quantity of parts
desired.
Note: Do not order by reference number if a parts
catalog is being used; use the part number.
2
TABLE OF CONTENTS
IDENTIFICATION & ORDERING 2. . . . . . . . . . . . . .
Model And Serial Number 2. . . . . . . . . . . . . . . .
SAFETY INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . .
SAFETY INSTRUCTIONS & DECALS 7. . . . . . . . .
SPECIFICATIONS 9. . . . . . . . . . . . . . . . . . . . . . . . . .
LOOSE PARTS CHART 10. . . . . . . . . . . . . . . . . . . . .
SETUP INSTRUCTIONS 11. . . . . . . . . . . . . . . . . . .
Install Front and Rear Wheels 11. . . . . . . . . . . .
Install Steering Wheel 11. . . . . . . . . . . . . . . . . . .
Install Roll Bar 11. . . . . . . . . . . . . . . . . . . . . . . . . .
Grease Traction Unit 11. . . . . . . . . . . . . . . . . . . .
BEFORE OPERATING 12. . . . . . . . . . . . . . . . . . . . .
Check Engine Oil 12. . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 12. . . . . . . . . . . . . . . . . .
Fill Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Hydraulic Fluid 13. . . . . . . . . . . . . . . . . . .
Check Rear Axle Lubricant 13. . . . . . . . . . . . . . .
Check Tire Pressure 14. . . . . . . . . . . . . . . . . . . .
Check Torque Of Wheel Nuts 14. . . . . . . . . . . .
KNOW YOUR CONTROLS 15. . . . . . . . . . . . . . . . . .
OPERATING INSTRUCTIONS 16. . . . . . . . . . . . . . .
Starting And Stopping 16. . . . . . . . . . . . . . . . . . .
Priming Fuel System 16. . . . . . . . . . . . . . . . . . . .
Checking Interlock Switches 16. . . . . . . . . . . . .
Pushing or Towing Traction Unit 17. . . . . . . . . .
Operating Characteristics 17. . . . . . . . . . . . . . . .
LUBRICATION 19. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Greasing Bearings And Bushings 19. . . . . . . . .
DAILY MAINTENANCE CHECKLIST 20. . . . . . . . .
Page Page
MAINTENANCE SCHEDULE 21. . . . . . . . . . . . . . . .
AIR CLEANER MAINTENANCE 22. . . . . . . . . . . . .
General Air Cleaner Maintenance 22. . . . . . . . .
Servicing Air Cleaner 22. . . . . . . . . . . . . . . . . . . .
ENGINE MAINTENANCE 23. . . . . . . . . . . . . . . . . .
Engine Oil And Filter 23. . . . . . . . . . . . . . . . . . . .
Fuel System 23. . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 24. . . . . . . . . . . . . . . . .
Engine Belts 24. . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Spark Arrester Muffler 25. . . . . . . . . . . .
HYDRAULIC MAINTENANCE 26. . . . . . . . . . . . . . .
Changing Hydraulic System Oil and Filter 26. .
Checking Hydraulic Lines And Hoses 27. . . . .
Hydraulic System Test Port 27. . . . . . . . . . . . . .
Adjusting Traction Drive Pedal Linkage 27. . . .
HYDRAULIC SCHEMATIC 28. . . . . . . . . . . . . . . . . .
BRAKE MAINTENANCE 29. . . . . . . . . . . . . . . . . . . .
Adjusting Service Brakes 29. . . . . . . . . . . . . . . .
AXLE MAINTENANCE 30. . . . . . . . . . . . . . . . . . . . . .
Changing Rear Axle Lubricant 30. . . . . . . . . . . .
Rear Wheel Toe-in 30. . . . . . . . . . . . . . . . . . . . .
ELECTRICAL MAINTENANCE 31. . . . . . . . . . . . . .
Battery Care 31. . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuses 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL SCHEMATIC 32. . . . . . . . . . . . . . . . .
PREPARATION FOR SEASONAL STORAGE 33.
NOTES 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WARRANTY Back Cover. . . . . . . . . . . . . . . . . . . . . . . . .
3
SAFETY INSTRUCTIONS
This machine meets or exceeds the B71.4 1999
specifications of the American National Standards
Institute, in effect at time of production, when 40 lbs. of
ballast is added to the rear wheel.
Note: The addition of attachments made by other
manufacturers that do not meet American National
Standards Institute certification will cause noncompliance
of this machine.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
The following instructions are from ANSI standard
B71.4—1999.
Training
• Read the Operator ’s Manual and other training
material. If the operator(s) or mechanic(s) can not read
English it is the owner’s responsibility to explain this
material to them.
• Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
• All operators and mechanics should be trained. The
owner is responsible for training the users.
• Never let children or untrained people operate or
service the equipment. Local regulations may restrict
the age of the operator.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people or property.
Preparation
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments
approved by the manufacturer.
• Wear appropriate clothing including hard hat, safety
glasses and ear protection. Long hair, loose clothing or
jewelry may get tangled in moving parts.
• Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which
can be thrown by the machine.
4
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
– Use only an approved container.
– Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling. Do
not smoke.
– Never refuel or drain the machine indoors.
• Check that operator ’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are functioning
properly.
Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from holes
and hidden hazards.
• Be sure all drives are in neutral and parking brake is
engaged before starting engine. Only start engine from
the operator ’s position. Use seat belts if provided.
• Slow down and use extra care on hillsides. Be sure to
travel in the recommended direction on hillsides. Turf
conditions can affect the machine’s stability. Use
caution while operating near drop-offs.
• Slow down and use caution when making turns and
when changing directions on slopes.
• Never operate with guards not securely in place. Be
sure all interlocks are attached, adjusted properly, and
functioning property.
• Do not change the engine governor setting or
overspeed the engine.
• Stop on level ground, raise the cutting unit, disengage
drives, engage parking brake (if provided), shut off
engine before leaving the operator’s position for any
reason.
• Stop equipment and inspect the machine after striking
objects or if an abnormal vibration occurs. Make
necessary repairs before resuming operations.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of
a clear path.
• Never carry passengers and keep pets and bystanders
away.
• Slow down and use caution when making turns and
crossing roads and sidewalks. Stop reels if not
mowing.
• Do not operate the mower under the influence of
alcohol or drugs
SAFETY INSTRUCTIONS
• Use care when loading or unloading the machine into a
trailer or truck
• Use care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
Maintenance and Storage
• Disengage drives, raise the cutting units, set parking
brake, stop engine and remove key and disconnect
spark plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives,
mufflers, and engine to help prevent fires. Clean up oil
or fuel spillage.
• Let engine cool before storing and do not store near
flame.
• Shut off fuel while storing or transporting. Do not store
fuel near flames or drain indoors.
• Park machine on level ground. Never allow untrained
personnel to service machine.
• Use jack stands to support components when required.
• Carefully release pressure from components with
stored energy.
• Disconnect battery before making any repairs.
Disconnect the negative terminal first and the positive
last. Reconnect positive first and negative last.
• Use care when checking the blades. Wear gloves and
use caution when servicing them.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
• Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
• Keep all parts in good working condition and all
hardware and hydraulic fittings tightened. Replace all
worn or damaged decals.
Operation
• Know how to stop the engine quickly.
• Always wear substantial shoes. Do not operate the
machine while wearing sandals, tennis shoes, or
sneakers.
• Wearing safety shoes and long pants is advisable and
required by some local ordinances and insurance
regulations.
• Handle fuel carefully. Wipe up any spills.
• Check the safety interlock switches daily for proper
operation. If a switch should fail, replace the switch
before operating the machine. After every two years,
replace all three interlock switches in the safety
system, regardless if they are working properly or not.
• Using the machine demands attention. To prevent loss
of control:
– Do not drive close to sand traps, ditches, creeks, or
other hazards.
– Reduce speed when making sharp turns. Avoid
sudden stops and starts.
– Watch out for traffic when near or crossing roads.
Always yield the right-of-way.
– Apply the service brakes when going downhill to
keep forward speed slow and to maintain control of
the machine.
• Raise the cutting unit when driving from one work
area to another.
• Do not touch the engine, muffler, or exhaust pipe
while the engine is running or soon after it has stopped
because these areas could be hot enough to cause
burns.
• If a cutting unit strikes a solid object or vibrates
abnormally, stop immediately, turn the engine off, wait
for all motion to stop, and inspect the machine for
damage. A damaged blade must be replaced before
operation is continued.
Toro Mower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the ANSI standards.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
Use of this product for purposes other than its intended
use could prove dangerous to user and bystanders.
• Traverse slopes carefully. Do not start or stop suddenly
when traveling uphill or downhill.
• The operator must be skilled and trained in how to
drive on hillsides. Failure to use caution on slopes or
hills may cause loss of control and cause the vehicle to
tip or roll, possibly resulting in personal injury or
death.
• If the engine stalls or loses headway and cannot make
it to the top of a slope, do not turn the machine around.
Always back slowly, straight down the slope.
5
SAFETY INSTRUCTIONS
• When a person or pet appears unexpectedly in or near
the mowing area, stop mowing. Careless operation,
combined with terrain angles, ricochets, or improperly
positioned guards can lead to thrown object injuries.
Do not resume mowing until the area is cleared.
• Whenever the machine is left unattended, make sure
the cutting unit is disengaged, the key is removed from
the ignition switch, and the parking brake is set.
Maintenance and Storage
• Make sure all hydraulic line connectors are tight and
all hydraulic hoses and lines are in good condition
before applying pressure to the system.
• Keep your body and hands away from pin hole leaks
or nozzles that eject hydraulic fluid under high
pressure. Use paper or cardboard, not your hands, to
search for leaks. Hydraulic fluid escaping under
pressure can have sufficient force to penetrate the skin
and cause serious injury.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine and lowering the
cutting units and attachments to the ground.
• Check all fuel lines for tightness and wear on a regular
basis. Tighten or repair them as needed.
• Periodically inspect the roll bar and roll bar mounting.
Repair, as necessary. Do not weld, cut, drill, or modify
roll bar in any manner.
• If the engine must be running to perform a
maintenance adjustment, keep hands, feet, clothing,
and any parts of the body away from the cutting units,
attachments, and any moving parts, especially the
screen at the side of the engine. Keep everyone away.
• Do not overspeed the engine by changing governor
settings. To ensure safety and accuracy, have an
Authorized Toro Distributor check the maximum
engine speed with a tachometer.
• The engine must be shut off before checking the oil or
adding oil to the crankcase.
• If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
• To make sure of optimum performance and continued
safety certification of the machine, use only genuine
Toro replacement parts and accessories. Replacement
parts and accessories made by other manufacturers
could be dangerous, and such use could void the
product warranty.
6
SAFETY AND INSTRUCTION DECALS
The following safety and instruction decals are mounted on the traction unit. If any decal becomes damaged or
illegible, install a new decal. Part numbers are listed below or in your parts catalog.
Part No. 67–1710
Part No. 93–5934
1. See Operator’s Manual
Part No. 93–5932
Part No. 93–5930
Part No. 93–5921–Model 30301
Part No. 93–5622–Model 30302
Part No. 77–3100
1. Keep hands away from
fan blades
Part No. 93–7275
1. Read and understand
Operator’s Manual
2. Do not prime engine or
use starting fluid
7
Part No. 92–5772
1. Press down on front of
traction pedal to go
forward; rear of pedal to
go in reverse
Part No. 95–0814
1. To lock parking
brake–Latch pedals
together, apply brake
pedals and pull up on
knob
2. To unlock parking
brake–step on brake
pedals
3. Locks the parking brake
4. Optional light switch
5. Press down on lever to
adjust steering wheel
position
6. Read the operator’s
manual
Part No. 93-8067
1. Read the operator’s manual for the correct hydraulic oil level.
1. Lower cutting unit
2. Raise cutting unit
3. PTO–On
4. PTO–Off
8
Part No. 93-5425
5. Engine–Stop
6. Engine–On
7. Engine–Off
8. Optional Cruise control–On
9. Optional Cruise control–Off
10. Hi–Lo speed–On
11. Hi–Lo speed–Off
12. Throttle–Slow
13. Throttle–Fast
14. Temperature reset button
SPECIFICATIONS
Engine: Peugeot TUD5, 4 cylinder, 4 cycle, in-line,
over-head cam, liquid cooled diesel engine with
centrifugal water pump. Available power, 36 hp at 2625
RPM. 1.5 liter displacement, governed to a maximum
speed of 2780 RPM. Compression ratio 23.5:1. Glow
plugs controlled by pre/post heat relay. Oil capacity
4.75 quart (4.5 liters) with oil filter. 12 volt type 4 starter
motor with integral solenoid. 70 amp type 7 alternator
with integral regulator.
Fuel Tank Capacity: 12 gallons diesel fuel
Radiator : Rear mount industrial radiator with tube and
fin construction: 4 rows, 5 fins per inch. Thermally
stable water cooled hydrostatic system regulates
operating temperature. Separate degassing bottle to
remove air from cooling system fluid. System capacity
approximately 11.5 quarts (10.9 liter).
Controls: Hand operated throttle, PTO switch,
hydraulic lift/lower/counterbalance of implement,
ground speed high/low range switch, ignition switch.
Foot operated tilt steering locking lever, traction pedal,
steering/parking brake pedals.
Gauges and Diagnostics: Gauge package includes
fuel gauge, engine coolant temperature gauge, and
hour meter. Indicator light for high engine coolant
temperature, low engine oil pressure, alternator, low
engine coolant level, water in fuel, glow plugs.
Electrical Features: 12 volt automotive type electrical
system. 650 cold cranking amp battery performance at
00F. Dash mounted ignition switch. 70 amp alternator.
PTO, seat and traction interlock switches.
Transaxle/PTO: Sauer-Sundstrand integrated
hydrostatic transaxle (IHT-M15) incorporating the
hydrostatic transmission, mechanical gearbox,
differential, drive axle, power-take-off (PTO) system,
implement hydraulic system pump and reservoir in a
single component. Variable speed, axial piston,
hydrostatic U-type transmission: gear type charge
circuit hydraulics with filtration provides hydraulic flow
for power steering and implement lift. Approximately
12 quart oil capacity. Single foot pedal control of
forward/reverse ground speed. Two speed axle with
"shift on the fly" speed range selection. 4wd is
mechanically driven from front axle by a universal shaft.
Double overrunning clutch provides 4wd function in
forward and reverse preventing rear tire scuffing in
turns. Both 2wd and 4wd have the same turning radius.
Optional cruise control available.
Implement Lift: Twin hydraulic lift cylinders (2.5" bore
x 3.5" stroke) provide lift, lower and counterbalance of
implement via electrically actuated hydraulic control
manifold.
Steering: Eaton Series 2 steering control unit with
power beyond. Steering valve controls single steering
cylinder. Steering system is single tie-rod type which
provides identical steering performance on both two
and four wheel drive versions. Tilt steering wheel with
single lever control. 14" diameter steering wheel.
Ground Speed
Low speed - 0-8 mph, infinitely variable
High speed - 0-15 mph, infinitely variable
Clearance
Front ground clearance - 8.25 inches
Rear ground clearance - 2wd : 6.00 inches
4wd : 4.75 inches
Tires/Wheels/Pressures
Two front traction drive tires
Models 30301 TC and 30302 TC - 25 x10.5-15 turf
tread, 6 ply rating.
Models 30301 and 30302 - 24 x13-12 turf tread, 4 ply
rating.
Two rear steering tires
Models 30301 TC and 30302 TC - 20 x 8-10, turf
tread, 6 ply rating.
Models 30301 and 30302 - 18 x 8.50-10, turf tread,
4 ply rating.
Tire pressure - 15 psi
Brakes: Individual mechanical caliper disc brakes
provide both independent application for steering
assist and combined application for parking brake
function. Dynamic braking through the hydrostatic
traction drive.
Seat: Deluxe high back seat. Optional seat suspension
kit, Model 30395, or deluxe adjustable suspension kit,
Model 30396.
Storage: Toolbox with cover located to the left of the
seat base. Beverage holder integral to toolbox cover.
Operator manual storage tube furnished for
attachment to seat frame.
Weight: 2wd - 1930lbs (875kg)
4wd - 2030lbs (920kg)
Wheel Base: 55 inches
Tread Width: 53 inches
Specifications and design subject to change without notice.
9
LOOSE PARTS CHART
Note: Use this chart as a checklist to assure all parts necessary for assembly have been received. Without these
parts, total setup cannot be completed. Some parts may have already been assembled at factory.
DESCRIPTION QTY. USE
Wheel nut 10 Mount Rear Wheels
Wheel 2
Wheel nut 10 Mount Front Wheels
Wheel 2
Steering Wheel 1
Foam Seal 1
Nut 1 Install Steering Wheel
Washer 1
Cap 1
Seat Belt 1
Bolt 2 Install Seat Belts to Seat. (Model 30302 only)
Lockwasher 2
Roll Bar (ROPS) 1
Bar Assembly 2
Bolt 8 Install Roll Bar. (Model 30302 only)
Flat washer 8
Operator's Manual 2
Parts Catalog 1
Registration Card 1 Fill out and return to Toro
Hydraulic Oil Filter (94-3951) 1 Change after 200 hours
10
SET-UP INSTRUCTIONS
INSTALL FRONT & REAR WHEELS
1. Mount wheels and torque mounting nuts to 7580
ft-lbs (102108 Nm).
INSTALLING STEERING WHEEL (Fig. 1)
1. Move rear wheels so they point straight ahead.
2. Slide steering wheel assembly onto steering shaft.
4
3
2
1
3. Loosely secure bar assembly to frame holder with
(4) bolts and flat washers (Fig. 2).
4. Tighten all fasteners to 100 ft-lb..
1
2
Figure 1
1. Steering Wheel
2. Flat Washer
3. Nut
4. Cap
3. Secure steering wheel to shaft with flat washer and
nut. Tighten nut it to 10-15 ft-lb.
4. Install cap on steering wheel.
INSTALL ROLL BAR (Fig. 2)
Model 30302 only
1. Loosely mount a bar assembly to each end of roll
bar with (2) bolts and flatwashers.
2. Lower roll bar into frame holder, aligning mounting
holes as shown in Fig. 2.
3
Figure 2
1. Roll Bar
2. Bar Assembly
3. Frame Holder
GREASE TRACTION UNIT
Before the machine is operated, it must be greased to
assure proper operating characteristics; refer to
Lubrication Maintenance. Failure to grease the
machine will result in premature failure of critical parts.
11
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