Toro 30241 Groundsmaster 228-D, 30242, Groundsmaster 228-D Operator's Manual
Form No. 3325-387 Rev A
Operator’s Manual
®
Groundsmaster®228-D
Traction Unit
Model No. 30241—210000001 and Up
English
Contents 2
Introduction 3
Safety 3
Safe Operating Practices 3
Toro Mower Safety 5
Safety and Instruction Decals 8
Specifications 12
Installing Rear Weights 14
Before Operating 15
Check the Engine Oil 15
Check the Cooling System 15
Check Hydraulic System Fluid 15
Fill the Fuel Tank 16
Controls 17
Operation 20
Starting/Stopping the Engine 20
Bleeding the Fuel System 20
Checking the Interlock System 21
Operating Characteristics 22
Pushing or Towing the Traction Unit 22
Maintenance 23
Recommended Maintenance Schedule 23
Fluid Specifications/Change Intervals 24
Service Interval Charts 24
Daily Maintenance Checklist 25
General Air Cleaner Maintenance 27
Servicing the Air Cleaner 27
Cleaning the Radiator and Screen 28
Changing the Engine Oil and Filter 28
Servicing the Fuel System 28
Replacing the Fuel Pre Filter 29
Bleeding Air from Injectors 30
Alternator Belt 30
Adjusting the Throttle 30
Power Take-Off Belt 30
Power Take-Off Clutch Adjustment 31
Adjusting the Transmission for Neutral 31
Adjusting the Parking Brake
Interlock Switch 32
Changing the Hydraulic Oil and Filter 33
Adjusting the Service Brakes 34
Servicing the Battery 34
Wiring Harness Service 34
Fuses 34
Storage 35
2
Contents
2001 by The Toro Company 8111
Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
Read this manual carefully to learn how to operate
and maintain your product properly. The information
in this manual can help you and others avoid injury
and product damage. Although Toro designs and
produces safe products, you are responsible for
operating the product properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready. Figure 1
illustrates the location of the model and serial
numbers on the product.
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the
space below:
This manual identifies potential hazards and has
special safety messages that help you and others avoid
personal injury and even death. Danger, Warning, and
Caution are signal words used to identify the level of
hazard. However, regardless of the hazard, be
extremely careful.
Danger signals an extreme hazard that will cause
serious injury or death if you do not follow the
recommended precautions.
Warning signals a hazard that may cause serious
injury or death if you do not follow the recommended
precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the
recommended precautions.
Safety
This machine meets or exceeds the B71.4 1999
specifications of the American National Standards
Institute when weights are installed according to
chart on page 14.
Note: The addition of attachments made by other
manufacturers that do not meet American National
Standards Institute certification will cause
noncompliance of this machine.
Improper use or maintenance by the operator or
owner can result in injury. To reduce the potential
for injury, comply with these safety instructions
and always pay attention to the safety alert symbol
, which means CAUTION, WARNING, or
DANGER—personal safety instruction.” Failure
to comply with the instruction may result in
personal injury or death.
Safe Operating Practices
Training
• Read the Operator’s Manual and other training
material. If the operator(s) or mechanic(s) cannot
read the language of the manual, it is the owner’s
responsibility to explain this material to them.
• Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
• All operators and mechanics should be trained.
The owner is responsible for training the users.
• Never let children or untrained people operate or
service the equipment. Local regulations may
restrict the age of the operator.
• The owner/user can prevent and is responsible
3
Introduction
Model No. __________________________
Serial No. ___________________________
for accidents or injuries occurring to himself or
herself, other people or property.
Preparation
• Evaluate the terrain to determine what
accessories and attachments are needed to
properly and safely perform the job. Only use
accessories and attachments approved by the
manufacturer.
•Wear appropriate clothing including hard hat,
safety glasses and ear protection. Long hair, loose
clothing or jewelry may get tangled in moving
parts.
• Inspect the area where the equipment will be
used and remove all objects such as rocks, toys
and wire that can be thrown by the machine.
• Use extra care when handling diesel and other
fuels. They are flammable and vapors are
explosive.
• Use only an approved container
• Never remove the fuel cap or add fuel with
the engine running. Allow the engine to cool
before refueling. Do not smoke.
• Never refuel or drain the machine indoors.
• Check that operator’s presence controls, safety
switches and shields are attached and functioning
properly. Do not operate unless they are
functioning properly.
Operation
• Never run an engine in an enclosed area.
• Only operate in good light, keeping away from
holes and hidden hazards.
• Be sure all drives are in neutral and the parking
brake is engaged before starting the engine. Only
start the engine from the operator’s position. Use
seat belts, if provided.
• Slow down and use extra care on hillsides. Be
sure to travel in the recommended direction on
hillsides. Turf conditions can affect the machine’s
stability. Use caution while operating near
drop–offs.
•Slow down and use caution when making turns
and when changing directions on slopes.
• Never raise the deck with the blades running.
• Never operate with the power take-off shield, or
other guards not securely in place. Be sure all
interlocks are attached, adjusted properly, and
functioning property.
• Do not change the engine governor setting or
overspeed the engine.
• Stop on level ground, lower the implements,
disengage the drives, engage the parking brake
(if provided), and shut off the engine before
leaving the operator’s position for any reason.
• Stop the equipment and inspect the blades after
striking objects or if an abnormal vibration
occurs. Make necessary repairs before resuming
operations.
• Keep your hands and feet away from the cutting
units.
• Look behind and down before backing up to be
sure of a clear path.
• Never carry passengers and keep pets and
bystanders away.
•Slow down and use caution when making turns
and crossing roads and sidewalks. Stop the
blades if not mowing.
• Do not operate the mower under the influence of
alcohol or drugs
• Use care when loading or unloading the machine
into a trailer or truck
• Use care when approaching blind corners,
shrubs, trees, or other objects that may obscure
4
vision.
Maintenance and storage
• Disengage the drives, lower the implement, set
the parking brake, stop the engine and remove
the key. Wait for all movement to stop before
adjusting, cleaning or repairing.
• Clean grass and debris from the cutting units,
drives, mufflers, and engine to help prevent fires.
Clean up oil or fuel spillage.
• Let the engine cool before storing and do not
store near flame.
• Do not store fuel near flames or drain indoors.
• Park the machine on level ground. Never allow
untrained personnel to service the machine.
• Use jack stands to support components when
required.
• Carefully release pressure from components with
stored energy.
• Disconnect the battery before making any
repairs. Disconnect the negative terminal first
and the positive last. Reconnect positive first and
negative last.
• Use care when checking the blades. Wrap the
blade(s) or wear gloves, and use caution when
servicing them. Only replace the blades. Never
straighten or weld them.
• Keep your hands and feet away from moving
parts. If possible, do not make adjustments with
the engine running.
• Charge batteries in an open well ventilated area,
away from spark and flames. Unplug charger
before connecting or disconnecting from the
battery. Wear protective clothing and use
insulated tools.
• Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
Toro Mower Safety
This product is capable of amputating hands and feet
and throwing objects. Always follow all safety
instructions to avoid serious injury or death.
This product is designed for cutting and recycling
grass. Any use for purposes other than these could
prove dangerous to user and bystanders.
General Operation
• Allow only responsible adults who are familiar
with the instructions to operate the machine.
• Be sure the area is clear of other people before
mowing.Stop the machine if anyone enters the
area.
• Do not mow in reverse unless absolutely
necessary. Always look down and behind before
and while backing.
• Slow down before turning. Sharp turns on any
terrain may cause loss of control.
•Turn off the blades when not mowing.
• Keep hands, feet, hair and loose clothing away
from attachment discharge area, underside of
mower and any moving parts while the engine is
running.
• Mow only in daylight or good artificial light.
•Watch for traffic when operating near or crossing
roadways.
• Do not touch equipment or attachment parts
which may be hot from operation. Allow to cool
before attempting to maintain, adjust or service.
• Before operating a machine with roll over
protection be certain the seat belts are attached
and seat is latched to prevent the seat from
pivoting forward.
5
• Use only Toro-approved attachments. Warranty
may be voided if used with unapproved
attachments.
Slope Operation
Slopes and ramps are a major factor related to loss-ofcontrol and tip-over accidents, which can result in
severe injury or death. All slopes and ramps require
extra caution. If you cannot back up the slope or if
you feel uneasy on it, do not mow it.
DO
• If you must ascend a steep slope, back up the hill,
and drive forward down the hill, keeping the
machine in gear.
• Remove obstacles such as rocks, tree limbs, etc.
from the mowing area. Watch for holes, ruts or
bumps, as uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Use slow speed so that you will not have to stop
while on the slope.
• Follow the manufacturer’s recommendations for
wheel weights or counterweights to improve
stability.
• Use extra care with other attachments. These can
change the stability of the machine.
• Keep all movement on slopes slow and gradual.
Do not make sudden changes in speed or
direction.
•Avoid starting or stopping on a slope. If the tires
lose traction, disengage the blades and proceed
slowly straight down the slope. Avoid raising the
side decks on a slope.
• When operating the machine on slopes, banks or
near drop offs, always have roll-over protection
installed.
• When operating a machine with roll-over
protection always use seat belt.
• Be certain that the seat belt can be released
quickly if the machine is driven or rolls into
ponds or water.
• Check carefully for overhead clearances (i.e.,
branches, doorways, electrical wires) before
driving under any objects and do not contact
them.
DO NOT
• Do not mow slopes exceeding 15 degrees.
•Avoid turning on slopes. If you must turn, turn
slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The machine could suddenly turn
over if a wheel goes over the edge of a cliff or
ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction
could cause sliding.
• Do not try to stabilize the machine by putting
your foot on the ground.
Service
• Never store the machine or fuel container inside
where there is an open flame, such as near a
water heater or furnace.
• Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good
condition.
• Never tamper with safety devices. Check safety
systems for proper operation before each use.
• Use only genuine replacement parts to ensure
that original standards are maintained.
• Check brake operation frequently. Adjust and
service as required.
• Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes and clothing.
Protect your face, eyes and clothing when
6
working with a battery.
• Battery gases can explode. Keep cigarettes,
sparks and flames away from the battery.
• Hydraulic fluid escaping under pressure can
penetrate the skin and cause injury. Use
cardboard or paper to find hydraulic leaks. Never
use your hands.
Sound Pressure Level
This unit has an equivalent continuous A-weighted
sound pressure at the operator ear of: 90 dB(A), based
on measurements of identical machines per Directive
84/538/EEC and amendments.
Sound Power Level
This unit has a sound power level of: 105 dB(A) 1
pW, based on measurements of identical machines per
Directive 84/538/EEC and amendments.
Vibration Level
Hand-Arm
This unit does not exceed a vibration level of 2.5 m/s
2
at the hands based on measurements of identical
machines per ISO 5349 procedures.
Whole Body
This unit does not exceed a vibration level of 0.5
m/s2at the posterior based on measurements of
identical machines per ISO 2631 procedures.
7
93-7830
1. Danger—See operator’s manual
2. Wheel torque specifications
93-7841
1. Danger—See operator’s manual
100-6577
1. Lock—Unlock the deck service lock
93-6680
1. Diesel fuel
93-7272
1. Fan blades can cause injury
2. Stay away from moving parts
93-7822
1. Danger
2. See Operator’s manual
3. Fill the fuel tank to 1” from bottom of the filler neck
105-2512
1. Read operator’s manual for starting instructions
2. Danger—Read operator’s manual
3. Tipping hazard—Go slow and avoid sharp turns on
slopes to avoid rollover. The deck must be lowered when
going down slopes for steering control. Always wear seat
belts with roll-over protection.
4. Thrown object hazard—keep bystanders away
5 Cutting hazard to hands or feet—stay away from rotating
blades or moving parts.
6. Danger—set the parking brake, stop the engine and
remove the key before leaving the operator’s position.
100-6574
1. Hot surface stay away
2. Stay away from moving parts
8
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential
danger. Replace any decal that is damaged or lost.
1
2
1
1
1
1
2
1
2
1
2
3
3
4
4
5
5
6
6
1
1
2
2
2
93-7276
1. Explosion hazard—wear eye protection.
2. Caustic liquid hazard—flush with water and seek first aid.
3. Fire hazard — no sparks, flame, or smoking
4. Poison—keep children a safe distance from the battery.
93-7840
1. Coolant level
2. Hot surface—keep a safe distance
3. Danger—rear the operator’s manual
4. Explosion hazard—stay away
93-6668
1. The battery contains lead. Do not throw it in the garbage.
100-6581
1. To lock parking brake—Latch pedals together, apply
brake pedals and pull up on knob
2. To unlock parking brake—step on brake pedals
100-6552
1. Refer to Operator’s Manual for engine oil specifications
9
1
3
4
2
1
1
1
2
2
3
3
4
4
1
2
1
93-7834
1. No step
2. Traction pedal
3. Traction—forward
4. Traction—reverse
5. Danger—Shut off power take-off prior to raising decks
6. Danger—Do not operate decks when they are in raised
position
93-7833
1. Throttle control
2. Throttle—fast
3. Throttle—slow
4. Tipping hazard—Lower the deck when going down slopes
greater than 10 degrees
5. Tipping hazard—Lower the deck when going down slopes
greater than 10 degrees
6. Danger—tipping hazard
7. Lift lever—raise position
8. Lift lever—lower position
9. Lift lever—float position
10
1
1
3
3
2
4
5
6
1
2
3
4
5
6
7
8
9
11
Part No. 104-3484
1. See the operator’s manual
Part No. 105-0054
1. Headlights—off
2. Headlights—on
3. Power take-off—off
4. Power take-off—on
5. Engine coolant temperature
6. Engine—start
7. Engine—stop
1
1
2
3
4
5
6
7
Loading...