Toro 30230 Groundsmaster 225, Groundsmaster 225 Operator's Manual
Groundsmaster 225
Traction Unit
Model No. 30230–230000001 and Up
Form No. 3329–335
Operator ’s Manual
English (EN, GB)
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to cause
cancer, birth defects, or other reproductive harm.
Important The engine in this product is not equipped
with a spark arrester muffler. It is a violation of California
Public Resource Code Section 4442 to use or operate this
engine on any forest-covered, brush-covered, or
grass-covered land as defined in CPRC 4126. Other states
or federal areas may have similar laws.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Riding Mower Safety 6. . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . . .
Specifications 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Specifications 9. . . . . . . . . . . . . . . . . . . . .
Measurements 10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Optional Equipment 10. . . . . . . . . . . . . . . . . . . . . . .
Setup 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Steering Wheel 12. . . . . . . . . . . . . . . . . . . . .
Install Seat 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Install Manual Tube 14. . . . . . . . . . . . . . . . . . . . . . .
Connect Battery 14. . . . . . . . . . . . . . . . . . . . . . . . . .
Check Tire Pressure 15. . . . . . . . . . . . . . . . . . . . . . .
Install Rear Weight 15. . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine Oil 16. . . . . . . . . . . . . . . . . . . . . . . . .
Check Cooling System 16. . . . . . . . . . . . . . . . . . . . .
Check Hydraulic System Fluid 17. . . . . . . . . . . . . . .
Fill Fuel Tank 18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Operation 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting/Stopping Engine 22. . . . . . . . . . . . . . . . . . .
Checking Interlock System 22. . . . . . . . . . . . . . . . . .
Operating Characteristics 22. . . . . . . . . . . . . . . . . . .
Pushing Or Towing Traction Unit 23. . . . . . . . . . . .
Lubrication 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Greasing Bearings And Bushings 24. . . . . . . . . . . . .
Service Interval Chart 26. . . . . . . . . . . . . . . . . . . . . .
Maintenance 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 27. . . . . . . . .
Daily Maintenance Checklist 28. . . . . . . . . . . . . . . .
Maintenance 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Air Cleaner Maintenance 29. . . . . . . . . . . .
Servicing Dust Cup And Baffle 29. . . . . . . . . . . . . .
Servicing Air Cleaner Filter 29. . . . . . . . . . . . . . . . .
Inspecting Filter Element 29. . . . . . . . . . . . . . . . . . .
Cleaning Radiator And Screen 30. . . . . . . . . . . . . . .
Changing Engine Oil And Filter 30. . . . . . . . . . . . . .
Servicing Fuel System 30. . . . . . . . . . . . . . . . . . . . .
Servicing Belts 31. . . . . . . . . . . . . . . . . . . . . . . . . . .
PTO Clutch Adjustment 32. . . . . . . . . . . . . . . . . . . .
Changing Coolant In Cooling System 32. . . . . . . . .
Adjusting Transmission For Neutral 32. . . . . . . . . .
Adjusting the Parking Brake Interlock Switch 33. . .
Changing Hydraulic Oil And Filter 33. . . . . . . . . . .
Adjusting Traction Pedal 34. . . . . . . . . . . . . . . . . . .
Adjusting Service Brakes 35. . . . . . . . . . . . . . . . . . .
Adjusting the Tilt Steering Control 35. . . . . . . . . . .
Servicing Battery 36. . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Harness Service 36. . . . . . . . . . . . . . . . . . . .
Fuses 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Schematic 37. . . . . . . . . . . . . . . . . . . . . .
Electrical Schematic 38. . . . . . . . . . . . . . . . . . . . . . .
Storage 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit 39. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro General Commercial Products Warranty 40. .
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
Printed in the USA
2
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information
worthy of special attention.
Safety
This machine meets or exceeds ANSI B71.4-1999
specifications in effect at the time of production when
and equipped with rear weight as listed in the weight
chart.
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
The following instructions are from ANSI B71.4-1999.
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space
below:
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate
injury if you do not follow the recommended precautions.
Training
• Read the operator’s manual and other training material
carefully. Be familiar with the controls, safety signs,
and the proper use of the equipment.
• If the operator or mechanic can not read the language of
is the owner’s responsibility to explain this material to
them.
• Never allow children or people unfamiliar with these
instructions to use or service the mower. Local
regulations may restrict the age of the operator.
• Never mow while people, especially children, or pets
are nearby.
• Keep in mind that the operator or user is responsible for
accidents or hazards occurring to other people or their
property.
• Do not carry passengers.
• All drivers and mechanics should seek and obtain
professional and practical instruction. The owner is
responsible for training the users. Such instruction
should emphasize:
– the need for care and concentration when working
with ride-on machines;
– control of a ride-on machine sliding on a slope will
not be regained by the application of the brake. The
main reasons for loss of control are:
• insufficient wheel grip;
• being driven too fast;
3
• inadequate braking;
• the type of machine is unsuitable for its task;
• lack of awareness of the effect of ground
conditions, especially slopes;
• incorrect hitching and load distribution.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself,
other people, or property.
Preparation
• Before attempting to start the engine, disengage all
blade attachment clutches, shift into neutral, and engage
the parking brake.
• Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
• Do not use on slopes of more than
–20° when mowing across a slope
–30° when mowing up or down a slope
• The maximum value of 50% of the limit of stability for
EN836 is
• While mowing, always wear substantial footwear, long
trousers, hard hat, safety glasses, and ear protection.
Long hair, loose clothing, or jewelry may get tangled in
moving parts. Do not operate the equipment when
barefoot or wearing open sandals.
• Thoroughly inspect the area where the equipment is to
be used and remove all objects which may be thrown by
the machine.
• Warning—Fuel is highly flammable. Take the
following precautions:
– Store fuel in containers specifically designed for this
purpose.
– Refuel outdoors only and do not smoke while
refueling.
– Add fuel before starting the engine. Never remove
the cap of the fuel tank or add fuel while the engine
is running or when the engine is hot.
– If fuel is spilled, do not attempt to start the engine
but move the machine away from the area of
spillage and avoid creating any source of ignition
until fuel vapors have dissipated.
– Replace all fuel tanks and container caps securely.
• Replace faulty silencers/mufflers.
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform
the job. Only use accessories and attachments approved
by the manufacturer.
–10° when mowing across a slope
–15° when mowing up or down a slope
• Remember there is no such thing as a safe slope. Travel
on grass slopes requires particular care. To guard
against overturning:
– do not stop or start suddenly when going up or
downhill;
– engage clutch slowly, always keep machine in gear,
especially when travelling downhill;
– machine speeds should be kept low on slopes and
during tight turns;
– stay alert for humps and hollows and other hidden
hazards;
– never mow across the face of the slope, unless the
mower is designed for this purpose.
• Stay alert for holes in the terrain and other hidden
hazards.
• Use care when pulling loads or using heavy equipment.
– Use only approved drawbar hitch points.
– Limit loads to those you can safely control.
– Do not turn sharply. Use care when reversing.
– Use counterweight(s) or wheel weights when
suggested in the operator’s manual.
• Watch out for traffic when crossing or near roadways.
• Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do
not operate unless they are functioning properly.
Operation
• Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
• Mow only in daylight or in good artificial light.
• Stop the blades rotating before crossing surfaces other
than grass.
• When using any attachments, never direct discharge of
material toward bystanders nor allow anyone near the
machine while in operation.
• Never operate the machine with damaged guards,
shields, or without safety protective devices in place. Be
sure all interlocks are attached, adjusted properly, and
functioning properly.
4
• Do not change the engine governor settings or
overspeed the engine. Operating the engine at excessive
speed may increase the hazard of personal injury.
• Never store the equipment with fuel in the tank inside a
building where fumes may reach an open flame or
spark.
• Before leaving the operator’s position:
– stop on level ground;
– disengage the power take-off and lower the
attachments;
– change into neutral and set the parking brake;
– stop the engine and remove the key.
• Disengage drive to attachments when transporting or
not in use.
• Stop the engine and disengage drive to attachment
– before refuelling;
– before removing the grass catcher/catchers;
– before making height adjustment unless adjustment
can be made from the operator’s position.
– before clearing blockages;
– before checking, cleaning or working on the mower;
– after striking a foreign object or if an abnormal
vibration occurs. Inspect the mower for damage and
make repairs before restarting and operating the
equipment.
• Reduce the throttle setting during engine run-out and, if
the engine is provided with a shut-off valve, turn the
fuel off at the conclusion of mowing.
• Keep hands and feet away from the cutting units.
• Look behind and down before backing up to be sure of
a clear path.
• Slow down and use caution when making turns and
crossing roads and sidewalks. Stop cylinders/reels if not
mowing.
• Be aware of the mower discharge direction and do not
point it at anyone.
• Do not operate the mower under the influence of
alcohol or drugs
• Use care when loading or unloading the machine into a
trailer or truck
• Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
• Allow the engine to cool before storing in any
enclosure.
• To reduce the fire hazard, keep the engine,
silencer/muffler, battery compartment and fuel storage
area free of grass, leaves, or excessive grease.
• Check the grass catcher frequently for wear or
deterioration.
• Keep all parts in good working condition and all
hardware and hydraulic fittings tightened. Replace all
worn or damaged parts and decals.
• If the fuel tank has to be drained, do this outdoors.
• Be careful during adjustment of the machine to prevent
entrapment of the fingers between moving blades and
fixed parts of the machine.
• On multi-spindle mowers, take care as rotating one
blade can cause other blades to rotate.
• Disengage drives, lower the cutting units, set parking
brake, stop engine and remove key and disconnect spark
plug wire. Wait for all movement to stop before
adjusting, cleaning or repairing.
• Clean grass and debris from cutting units, drives,
silencers/mufflers, and engine to help prevent fires.
Clean up oil or fuel spillage.
• Use jack stands to support components when required.
• Carefully release pressure from components with stored
energy.
• Disconnect battery and remove spark plug wire before
making any repairs. Disconnect the negative terminal
first and the positive last. Reconnect positive first and
negative last.
• Use care when checking the cylinders/reels. Wear
gloves and use caution when servicing them.
• Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
• Charge batteries in an open well ventilated area, away
from spark and flames. Unplug charger before
connecting or disconnecting from battery. Wear
protective clothing and use insulated tools.
Maintenance and Storage
• Keep all nuts, bolts and screws tight to be sure the
equipment is in safe working condition.
5
Toro Riding Mower Safety
The following list contains safety information specific to
Toro products or other safety information that you must
know that is not included in the ANSI standard.
This product is capable of amputating hands and feet and
throwing objects. Always follow all safety instructions to
avoid serious injury or death.
Use of this product for purposes other than its intended use
could prove dangerous to user and bystanders.
Warning
• Do not touch the engine, silencer/muffler, or exhaust
pipe while the engine is running or soon after it has
stopped because these areas could be hot enough to
cause burns.
• If the engine stalls or loses headway and cannot make it
to the top of a slope, do not turn the machine around.
Always back slowly, straight down the slope.
• When a person or pet appears unexpectedly in or near
the mowing area, stop mowing. Careless operation,
combined with terrain angles, ricochets, or improperly
positioned guards can lead to thrown object injuries. Do
not resume mowing until the area is cleared.
Engine exhaust contains carbon monoxide, which
is an odorless, deadly poison that can kill you.
Do not run engine indoors or in an enclosed area.
• Know how to stop the engine quickly.
• Do not operate the machine while wearing tennis shoes
or sneakers.
• Wearing safety shoes and long pants is advisable and
required by some local ordinances and insurance
regulations.
• Handle fuel carefully. Wipe up any spills.
• Check the safety interlock switches daily for proper
operation. If a switch should fail, replace the switch
before operating the machine. After every two years,
replace all interlock switches in the safety system,
whether they are working properly or not.
• Before starting the engine, sit on the seat.
• Using the machine demands attention. To prevent loss
of control:
– Do not drive close to sand traps, ditches, creeks, or
other hazards.
– Reduce speed when making sharp turns. Avoid
sudden stops and starts.
Maintenance and Storage
• Make sure all hydraulic line connectors are tight and all
hydraulic hoses and lines are in good condition before
applying pressure to the system.
• Keep your body and hands away from pin hole leaks or
nozzles that eject hydraulic fluid under high pressure.
Use paper or cardboard, not your hands, to search for
leaks. Hydraulic fluid escaping under pressure can have
sufficient force to penetrate the skin and cause serious
injury. Seek immediate medical attention if fluid is
injected into skin.
• Before disconnecting or performing any work on the
hydraulic system, all pressure in the system must be
relieved by stopping the engine and lowering the cutting
units and attachments to the ground.
• Check all fuel lines for tightness and wear on a regular
basis. Tighten or repair them as needed.
• If the engine must be running to perform a maintenance
adjustment, keep hands, feet, clothing, and any parts of
the body away from the cutting units, attachments, and
any moving parts, especially the screen at the side of the
engine. Keep everyone away.
• To ensure safety and accuracy, have an Authorized Toro
Distributor check the maximum engine speed with a
tachometer. Maximum governed engine speed should be
3250 RPM.
– When near or crossing roads, always yield the
right-of-way.
– Apply the service brakes when going downhill to
keep forward speed slow and to maintain control of
the machine.
• Raise the cutting units when driving from one work
area to another.
• If major repairs are ever needed or if assistance is
desired, contact an Authorized Toro Distributor.
• Use only Toro-approved attachments and replacement
parts. The warranty may be voided if used with
unapproved attachments.
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area
of potential danger. Replace any decal that is damaged or lost.
67–1710
27-7310
92–5774
93-6686
1. Hydraulic oil 2. Read the
Manual.
52-1420
66-8750
71-3730
Operator’s
76-8750
105-9584
7
106-8065
67-1720
92-5772
8
Specifications
Note: Specifications and design subject to change without notice.
General Specifications
Engine
Air Cleaner Heavy duty remote mounted.
Fuel Tank Capacity 8.5 gal. (32 l) Equipped with a fuel filter/water separator to capture water in the fuel.
Fuel Pump 12 volt electric (transistor type) w/replaceable fuel filter.
Cooling System
Electrical
Drive Coupling Transmission driven by steel shaft with flexible rubber couplings at each end.
Transmission Hydrostatic, U–type. Implement Relief Setting — 700-800 psi (4 826 - 5 516 kPa).
Hydraulic Filter Replaceable 25 micron filter mounted directly to transmission.
Front Axle
Brakes
Tires
Ground Speed 0–10 MPH forward and reverse.
Daihatsu, 4 cycle liquid cooled gas engine. 24.9 hp @ 2900. Engine governed to
3100–3250 rpm high idle, no load.
6 qt. capacity. Remote mounted expansion tank 1 qt capacity. System contains a
50/50 mix of ethylene glycol anti-freeze and water.
12 volt with 530 cold cranking amps at 0 F and 75 minute reserve capacity at
80 F. BCI group size 26.
The front axle serves as a hydraulic fluid reservoir and mates directly with the
transmission. Approximately 5 qt capacity.
Mechanical drum type. Individually controlled by two pedals connected by cable
and conduit for steering assist. Pedals may be latched together for two wheel
braking. Lever provided for parking brake.
Front Tires — 23 x 8.00 – 12, Rear Tires — 16 x 6.50 – 8. All tires 4 ply rating,
tubeless type. Pressure — 20 psi (138 kPa).
Power Steering Tilt steering wheel, released and locked by single lever control.
Main Frame Frame is welded, formed steel.
Instrumentation
Controls
PTO Drive
Implement Connection Universal joint and telescoping shaft assembly.
Lift Cylinders Two with 2 in. (51 mm) bore, 3.5 in. (89 mm) stroke.
Interlock Switches
Fuel gauge, water temperature gauge, hour meter and warning lights for high
temperature shutdown, oil pressure and amperage are mounted on the console.
Throttle, choke, PTO switch, parking brake, implement lift, and ignition switch are
all hand-operated. Forward/reverse traction pedal and turning brakes are foot
operated.
Splined PTO shaft is clutched by a torque-teamed HA Section, spring tensioned
V-belt directly from engine output shaft. PTO shaft engaged by electric clutch/brake
assembly. PTO speed — 2200 RPM @ 3250 RPM engine speed.
Prevents engine starting if traction pedal or PTO switch are engaged. Stops engine
if operator leaves seat with either traction pedal or PTO switch engaged. Stops
engine if traction pedal is engaged with parking brake engaged.
9
Measurements
Length 82 in.
Width (Rear Wheels) 44 in.
Height 50 in.
Weight 1120 lb.
Optional Equipment
52” Side Discharge Cutting Unit Model No. 30555
52” Rear Discharge Cutting Unit Model No. 30568
62” Side Discharge Cutting Unit Model No. 30551
62” Guardian Recycler Cutting
Unit
72” Side Discharge Cutting Unit
Debris Blower
48” V–Plow Kit Model No. 30750
V–Plow Mounting Kit
Arm Rest Kit Model No. 30707
Rear Discharge Shield Kit Model No. 30578
Grass Collection System
Wide Tires w/rim
23 x 10.5 –12, 4 ply
23 x 10.5 –12, 6 ply
Wheel Weights–50 lbs. (23kg.) Part No. 11–0440
Rear Weight Kit–70 lbs. (32 kg.) Part No. 24–5780
Weight Kit–20 lbs. Part No. 92–8763
Tire Chains (Front) Part No. 11–0390
Standard Seat Kit Model No. 30624
Deluxe Seat Kit Model No. 30625
Model No. 30569
Model No. 30553
Model No. 30823
Model No. 30749
Model No. 30502
Part No. 62–7020
Part No. 69–9870
Required with 30750 V–plow. Tire chains, part no. 11–0390
recommended.
52” Blower Kit (for Model 30555 deck) or Model 30506 62” Blower
Kit (for Model 30551 deck) can be used with either Model No. 30504, 9
cu. ft. Hopper Kit or Model No. 30505, 15 cu. ft. Hopper Kit. Model
30504 used on 2 wheel drive traction unit only.
10
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Note: Use this chart as a checklist to ensure that all parts necessary for assembly have been received. Without these parts,
total set-up cannot be completed. Some parts may have already been assembled at the factory.
Description Qty. Use
Steering wheel
Cover
Manual tube
R–clamp
Capscrew
Washer
Roll pin
Capscrew 5/16–18 x 1–3/4” lg.
Locknut 5/16–18
Cylinder pin
Cotter pin 3/16 x 1–1/2”
Brake return springs 2 Mount to deck lift arms
Ignition key 1
Operator’s Manual (Traction Unit)
Parts Catalog
Registration card 1 Fill out and return to Toro
1
1
1
2
2
2
1
2
2
2
4
2
1
Install steering wheel
Install on right underside of seat
Secure universal shaft to implement
Secure deck lift arms to lift cylinders
11
Warning
2
• PTO universal shaft is attached to traction unit
frame. DO NOT ENGAGE PTO without first
removing universal shaft or coupling it to a
suitable implement.
Install Steering Wheel
1. Remove steering wheel from seat plate. Remove cap
from steering wheel (Fig. 2).
2. Remove jam nut from steering shaft. Make sure foam
collar and dust cover are on steering shaft (Fig. 2). Slide
steering wheel onto steering shaft.
3. Secure steering wheel to shaft with jam nut and tighten
it to 10–15 ft–lb.
4. Mount cover to steering wheel.
4
2
1
3
1
Figure 3
1. U–spring
2. Seat mounting bracket
3. Spacer
2. Secure seat mount assemblies to bottom of seat with (4)
flange head capscrews and (4) spacers (Fig. 3).
Spacers to be positioned between seat and seat mount.
Note: Mount the bracket in the forward set of tapped
mounting holes in seat.
3. Remove hair pin cotter and pull back on locking spring
flap to pivot mounting plate forward (Fig. 4).
3
4
Figure 2
1. Steering wheel
2. Jam nut
3. Dust cover
4. Foam collar
5. Cover
Install Seat
The Groundsmaster 225 is shipped without the seat
assembly. Either optional Seat Kit, Model No. 30624 or
30625 must be installed.
Seat Kit, Model No. 30624, Standard Seat
1. Attach “U” springs to seat mounting brackets with (4)
capscrews and flange nuts as shown in figure 3.
1. Hair pin
2. Lock spring flap
1
2
3
Figure 4
3. Seat mounting plate
12
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