Toro 30196 Parts Catalogue

Form No. 3327–426
Mid–Size Mower
ProLine Gear with 48” Side Discharge Mower
Model No. 30196—220000001 and Up
Parts Catalog
Ordering Replacement Parts
To order replacement parts, please supply: the part number, the quantity, and the description of each part desired.
Understanding Reference Numbers
Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.
This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers in the form a:b. the entire service assembly and the b represents a sequential number unique to each part within the service assembly.
The a represents the reference number of
The TORO Company — 2001
All Rights Reserved
For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually.
Reference numbers of this type appear in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.
For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.
3327–426
Contents
Description Page Description Page
Engine and Fuel System Assembly 3. . . . . . . . . .
Transmission and Drive Pulley Assembly 4. . . . .
Wheel Drive Assembly 6. . . . . . . . . . . . . . . . . . . . .
Upper Handle Assembly 7. . . . . . . . . . . . . . . . . . . .
Front Caster and Blade Brake Assembly 8. . . . .
Spindle Assembly 10. . . . . . . . . . . . . . . . . . . . . . . . .
Idler Pulley Assembly 11. . . . . . . . . . . . . . . . . . . . . .
Deck Assembly 12. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cylinder/Crankcase Assembly
Kawasaki FC420V–ES15 13. . . . . . . . . . . . . . . . .
Piston/Crankshaft Assembly
Kawasaki FC420V–ES15 14. . . . . . . . . . . . . . . . .
Valve/Camshaft Assembly
Kawasaki FC420V–ES15 15. . . . . . . . . . . . . . . . .
Lubrication Equipment Assembly
Kawasaki FC420V–ES15 16. . . . . . . . . . . . . . . . .
Cooling Equipment Assembly
Kawasaki FC420V–ES15 17. . . . . . . . . . . . . . . . .
Electric Equipment Assembly
Kawasaki FC420V–ES15 18. . . . . . . . . . . . . . . . .
Control Equipment Assembly
Kawasaki FC420V–ES15 19. . . . . . . . . . . . . . . . .
Carburetor Assembly
Kawasaki FC420V–ES15 20. . . . . . . . . . . . . . . . .
Air Filter/Muffler Assembly
Kawasaki FC420V–ES15 21. . . . . . . . . . . . . . . . .
Starter Assembly
Kawasaki FC420V–ES15 22. . . . . . . . . . . . . . . . .
Recoil Starter Assembly
Kawasaki FC420V–ES15 23. . . . . . . . . . . . . . . . .
Accessories
Description Model / Part No. Description Model / Part No.
Recycler Kit 30142. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Soft Bagger 30198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
Abbreviation Meaning Abbreviation Meaning
AR as required. . . . . . . . . . . . . . . . .
ASM assembly. . . . . . . . . . . . . . . .
CARR carriage. . . . . . . . . . . . . .
DEG degrees. . . . . . . . . . . . . . . .
FH flat head. . . . . . . . . . . . . . . . .
GA gauge. . . . . . . . . . . . . . . . .
HF hex flange. . . . . . . . . . . . . . . . .
HH hex head. . . . . . . . . . . . . . . . .
HHF hex head flange. . . . . . . . . . . . . . . .
HLH hex lag head. . . . . . . . . . . . . . . .
HJ hex jam. . . . . . . . . . . . . . . . . .
HOC height-of-cut. . . . . . . . . . . . . . . .
HS hex socket. . . . . . . . . . . . . . . . .
HSBH hex socket button head. . . . . . . . . . . . . .
HSFH hex socket flat head. . . . . . . . . . . . . . .
HSH hex socket head. . . . . . . . . . . . . . . .
HWH hex washer head. . . . . . . . . . . . . . .
HWHTF hex washer head. . . . . . . . . . . . .
thread forming
HYD hydraulic. . . . . . . . . . . . . . . .
INC incorporated. . . . . . . . . . . . . . . . .
LH left hand. . . . . . . . . . . . . . . . .
NI nylon insert. . . . . . . . . . . . . . . . . .
PPH Phillips pan head. . . . . . . . . . . . . . . .
PTH Phillips truss head. . . . . . . . . . . . . . . .
PTO power take off. . . . . . . . . . . . . . . .
RH right hand. . . . . . . . . . . . . . . . .
SFH slotted fillister head. . . . . . . . . . . . . . . .
SHH slotted hex head. . . . . . . . . . . . . . . .
SQH square head. . . . . . . . . . . . . . . .
SHWH slotted hex washer head. . . . . . . . . . . . . .
SPH slotted pan head. . . . . . . . . . . . . . . .
SRH slotted round head. . . . . . . . . . . . . . . .
STD standard. . . . . . . . . . . . . . . .
TAP self tapping. . . . . . . . . . . . . . . .
TTH Torx truss head. . . . . . . . . . . . . . . .
WH wing head. . . . . . . . . . . . . . . . .
2
27 26
3327–426
1
2 3
4
6
5
7
8
2
24
22
23
21
20
Engine and Fuel System Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 1–633023 2 Stud 2 3256–23 4 Washer–Flat 3 1–633349 2 Spring–Tank, Fuel 4 3296–47 2 Nut–Lock, NI 5 1–303077 5 Clamp–Line, Fuel 6 1–303197 1 Filter,Fuel 7 1–303471 1 Line–Fuel 8 1–303308 1 Clamp–Hose
9 1 Engine–Kawasaki,
Fc420v–Es15
10 63–8440 1 Decal–Surface, Hot
11 3290–357 2 Nut–HHF 12 323–13 1 Screw–HH 13 33114–025 4 Screw–HH 14 1–303334 4 Washer–Spring 18 1–603776 1 Hose–Line, Fuel 19 1–603770 1 Valve–Fuel 20 1–603955 1 Hose–Line, Fuel 21 1–543277 1 Elbow–Tank, Fuel 22 322–3 2 Screw–HH 23 1–513645 1 Bushing–Valve, Fuel 24 1–805005 2 Washer–Lock 26 1–323551 1 Tank–Fuel 27 1–513508 1 Cap–Fuel
*99 1–303287 1 Tie–Plastic *99 1–303335 1 Tie–Plastic
19
18
14
9
10
11
11
12
Sheet No.: 2
13
Not serviced separately * Not illustrated
3
3327–426
30
29
28
27
31
32
33
18
24
23
22
26
25
35
21
39
36
20
40
19
37
18
41
38
17
16
42
43
48
44
15
45
14
13
47
55
12
11 10
9
8
46
4
58
49 50
7
59
56 57
53
1
2/3
4
5
6
54
Sheet No.: 3
Transmission and Drive Pulley Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 1–402112–01 1 Deck–Rear 2 1–323252 2 Bearing–Shaft 3 1–323254 2 Flange–Output 4 1–803310 3 Screw–Set 5 1–323257–03 2 Sheave–Transmission 6 321–3 4 Screw–HH 7 5–1336 1 Key 8 3242–4 2 Screw–Set, SQH 9 3296–39 1 Nut–Lock, NI
10 3256–24 1 Washer–Flat
11 1–323285 1 Idler–Drive,
Transmission 12 3256–5 2 Washer–Flat 13 322–3 4 Screw–HH 14 1–805005 4 Washer–Lock 15 3296–2 2 Nut–Lock 16 1–513152 1 Switch–Closed,
Normally 17 32151–62 2 Ring–Retaining 18 3257–5 3 Key–Woodruff 19 1–323502 2 Shaft–Transmission 20 51–4220 2 Guard–Coupler 21 1–323680 2 Coupler 22 1–323630 1 V–Belt 23 3245–41 2 Screw–HSH 24 1–323278 1 Sheave–Transmission
25 302–19 2 Fitting–Grease 26 1–323500 1 Transmission 27 3230–1 2 Screw–CARR 28 1–323387–03 1 Plate–Shift 29 98–3256 1 Decal–Speed, Ground 30 1–303020 1 Grip–Lever 31 98–3274–03 1 Lever–Shift 32 98–5975 1 Washer–Belleville 33 3296–6 1 Nut–Lock, NI 35 1–323379 1 Washer–Lever, Shifter 36 32128–20 2 Nut–HF 37 32104–32 4 Screw–HH 38 1–603403 1 Bolt–Shoulder 39 1–323389–03 2 Bracket–Plate, Shift 40 1–806003 1 Pin–Hair 41 1–303186 1 Bellcrank 42 3290–357 1 Nut–HHF 43 95–2814 1 Decal–Shut Off, Fuel 44 3290–500 2 Screw–PPH 45 1–543296 1 Grommet–Line, Fuel 46 3231–6 1 Screw–CARR 47 3296–42 4 Nut–Lock, NI 48 98–0776 1 Decal–Caution 49 1–323256 1 Sheave–Transmission 50 1–403160 1 Sheave,6.75 E.o.d 53 1–323318–01 2 Hitch–Sulky
4
30
29
28
27
31
32
33
18
24
23
22
26
25
35
21
39
36
20
40
19
37
18
41
38
17
16
42
43
48
44
15
45
14
13
47
55
12
11 10
9
8
46
4
58
49 50
7
59
56 57
53
3327–426
1
2/3
4
5
6
54
Sheet No.: 3
Transmission and Drive Pulley Assembly (Continued)
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
54 323–6 4 Screw–HH 55 3290–357 4 Nut–HHF 56 1–603610 2 Washer–Spring 57 3212–6 1 Screw–HH 58 1–633453 1 Spacer–Clutch 59 1–373034 2 Washer–Swivel
5
3327–426
44
43
4
3
2
1
4
21
19
22
5
6 LH
23
7 RH
8
18
17
9
10
11 12 13
14
44
43
42
41
13
13
13
40
13
39
13
38
13
37
36
Wheel Drive Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 98–3273 2 Spring–Extension 2 323–10 2 Screw–HH 3 32151–47 2 Ring–Retaining 4 1–806003 4 Pin–Hair 5 3256–23 2 Washer–Flat 6 104–1321–03 1 RH Idler Arm ASM 7 104–1322–03 1 LH Idler Arm ASM 8 74–0521 2 Fitting–Rod 9 283–6 2 Pin–Clevis
10 1–323296 2 Rod–Brake
11 1–322125 2 Swivel – Brake 12 1–513959 2 Wingnut–Nylock 13 3290–357 14 Nut–HHF 14 323–16 4 Screw–HH 16 98–5131–01 2 Shield–Wheel, Drive 17 1–323694 4 Spacer–Shield 18 1–323634 2 Idler–Drive, Wheel 19 302–19 2 Fitting–Grease 21 1–323307 4 Pin–Clevis 22 1–322209–03 2 Arm–Brake 23 32120–47 2 Ring–Retaining 24 1–803051 4 Nut–Push 25 1–323595 2 Band–Brake 26 1–322212–03 1 Axle ASM 27 1–523157 AR Washer–Spacer 27 1–543436 AR Washer,Spacer
35
26
27
28
24
25
29
31
33
16
32
33
27
Sheet No.: 4
28 1–323261 2 Drum–Brake 29 1–323253 4 Sheave–Drive, Wheel 31 1–323720 2 Tire–Turfmaster 32 1–323328 2 Wheel & Hub ASM W/
Bearings 33 1–323329 4 Bearing–Flanged 34 1–808519 2 Ring–Snap 35 1–323260 8 Spacer–Sheave,
Wheel 36 322–6 8 Screw–HH 37 1–412358 2 Scraper 38 1–323631 2 V–Belt, Wheel Drive 39 3296–29 2 Nut–Lock, NI 40 2412–104 2 R–Clamp 41 98–3259 1 Shield–Trailing 42 322–3 2 Screw–HH 43 98–5975 4 Washer–Belleville 44 323–6 4 Screw–HH
34
6
1
2
3
4
5
6
3327–426
36
28
29
23
15
14
13
12
11
10
37
33
32
31
30
3
14
20
21
22
23
24
35
34
24
27
25
26
17
18
19
7
8
9
16
Sheet No.: 5
Upper Handle Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 98–3282 2 Rod–Control 2 95–5522–03 1 Control Bar ASM 3 3296–2 5 Nut–Lock 4 82–2290 1 Decal–Bar, Control 5 32105–1 1 Screw–SHH 6 98–3289–03 1 Bail ASM 7 82–2280 1 Decal–Handle,
Reverse 8 3272–11 2 Pin–Cotter 9 99–8501–03 1 Control–Pivot
10 218–595 1 Connector–Body
11 98–3261–03 1 Lever–Brake, Parking 12 98–3266 1 Decal–Brake, Parking 13 740275 1 Switch–Seat 14 1–806003 3 Pin–Hair 15 237–141 2 Grommet–Rubber 16 98–3267–01 1 Upper Handle ASM 17 283–55 2 Pin–Clevis 18 1–323637 1 Cable–Throttle 19 2412–120 2 R–Clamp 20 95–5537 1 Decal–Engage, Deck 21 1–303335 1 Tie–Plastic 22 1–303160 1 Spring–Compression 23 3256–24 2 Washer–Flat 24 3296–39 5 Nut–Lock, NI 25 98–3257 1 Wire Harness
26 98–3279 1 Linkage–Drive, Blade 27 98–3287–03 1 Lever–Engagement,
Blade 28 323–6 4 Screw–HH 29 32104–76 2 Screw 30 1–304259 1 Panel–Control 31 74–0720 1 Tube–Manual 32 32105–14 4 Screw 33 95–5437 1 Decal–Panel, Control 34 99–8509 1 Spacer 35 1–303020 1 Grip–Lever 36 323–10 1 Screw–HH 37 98–4387 1 Decal–Protection, Ear
7
3327–426
31 30
29
32
37
38
39
21
20
19
Sheet No.: 7
28
27
26 25 24 23
22
19
18
23
17
36
16
35
49
34
31
33
19
46
44
48
43
47
31 40
41
42
50
45
52
11
15
12
10
4
9:4
3
1 2
4
5
9:3
51
6
9:1
9:2
14
7
9:4
8
9
13
Front Caster and Blade Brake Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 1–302194–01 2 Support–Caster 2 302–52 2 Fitting–Grease 3 1–513338 2 Washer–Flat 4 1–303514 4 Bearing–Flanged 5 1–303314 8 Spacer–Caster 6 1–809020 2 Pin 7 1–322145–01 2 Fork
8 325–20 2 Screw–HH 9 2 Wheel & Tire ASM 9:1 1–513807 1 Rim 9:2 1–513808 1 Tire 9:3 1–513809 1 Bearing 9:4 1–513810 2 Bushing
10 1–513547 2 Spacer
11 3217–9 2 Nut–HH 12 3253–7 2 Washer–Lock 13 1–322154 2 Caster/Wheel ASM 14 1–322153 2 Caster/Mount ASM 15 323–4 8 Screw–HH 16 3290–357 8 Nut–HHF 17 3296–42 2 Nut–Lock, NI 18 302–19 1 Fitting–Grease 19 32128–20 3 Nut–HF 20 1–323071 1 Spring–Extension 21 322–6 1 Screw–HH
22 1–402109 1 Engage Arm ASM W/
Bushings 23 1–323729 2 Sleeve–Bearing 24 1–303348 1 Eyebolt,LH Thread 25 1–303434 1 Bushing–Engagement 26 1–603843 1 Pulley–Idler 27 98–5975 1 Washer–Belleville 28 323–10 1 Screw–HH 29 1–808280 1 Pin–Clevis 30 1–303105 1 Yoke–Adjustable 31 1–806003 3 Pin–Hair 32 1–323303 1 Linkage–Arm, Assist 33 1–322230 1 Arm–Assist 34 1–303238 1 Eyebolt,RH Thread 35 1–303236 1 Body–Turnbuckle 36 32151–103 1 Ring–Snap 37 3296–29 1 Nut–Lock, NI 38 3256–3 1 Washer–Flat 39 1–403179 1 Tube–Pivot 40 3256–23 1 Washer–Flat 41 32120–35 1 E–Ring 42 1–323714 1 Rod–Brake 43 321–4 2 Screw–HH 44 1–323747 1 Spring–Compression 45 1–323746 1 Spacer–Flanged
Not serviced separately
8
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