Toro 30180 Operator's Manual
FORM NO. 3317–980GB
ProLine Mid-Size
16 HP
Traction Unit
Model No. 30180 – 590001 thru 690001 & UP
Operator’s Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and
their proper use before you operate the product.
Introduction
Thank you for purchasing a Toro product.
All of us at Toro want you to be completely satisfied
with your new product, so feel free to contact your
local Authorized Service Dealer for help with service,
genuine replacement parts, or other information you
may require.
Whenever you contact your Authorized Service
Dealer or the factory, always know the model and
serial numbers of your product. These numbers will
help the Service Dealer or Service Representative
provide exact information about your specific
product. You will find the model and serial number
plate located in a unique place on the product as
shown below.
Read this manual carefully to learn how to operate
and maintain your product correctly. Reading this
manual will help you and others avoid personal injury
and damage to the product. Although we design,
produce and market safe, state-of-the-art products,
you are responsible for using the product properly
and safely. You are also responsible for training
persons, who you allow to use the product, about safe
operation.
The warning system in this manual identifies
potential hazards and has special safety messages that
help you and others avoid personal injury, even death.
DANGER, WARNING and CAUTION are signal
words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause
serious injury or death if the recommended
precautions are not followed.
WARNING signals a hazard that may cause serious
injury or death if the recommended precautions are
not followed.
1
1. Model and Serial Number Plate
For your convenience, write the product model and
serial numbers in the space below.
Model No:
Serial No.
2149
CAUTION signals a hazard that may cause minor or
moderate injury if the recommended precautions are
not followed.
Two other words are also used to highlight
information. “Important” calls attention to special
mechanical information and “Note” emphasizes
general information worthy of special attention.
The left and right side of the machine is determined
by sitting on the seat in the normal operator’s
position.
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
The Toro Comany – 1995
All Rights Reserved
Contents
Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operation Practices for Ride-on (riding)
Rotary Lawnmower Machines 2. . . . . . . . .
Slope Chart 5. . . . . . . . . . . . . . . . . . . . . . . . .
Symbols Glossary 7. . . . . . . . . . . . . . . . . . .
Gasoline and Oil 10. . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 10. . . . . . . . . . . . . . .
Stabilizer/Conditioner 10. . . . . . . . . . . . . . . .
Filling the Fuel Tank 10. . . . . . . . . . . . . . . . .
Check Engine Oil Level 10. . . . . . . . . . . . . . .
Set-up 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 11. . . . . . . . . . . . . . . . . . . . . . . . .
Mount Control Panel and Fuel Tank 13. . . . .
Install Shift Lever 13. . . . . . . . . . . . . . . . . . . .
Install Upper Handle 14. . . . . . . . . . . . . . . . .
Connect Throttle Cable 14. . . . . . . . . . . . . . .
Connect Choke Cable 15. . . . . . . . . . . . . . . . .
Connect Wire Harness 15. . . . . . . . . . . . . . . .
Install Control Rods 16. . . . . . . . . . . . . . . . . .
Install the Battery 17. . . . . . . . . . . . . . . . . . . .
Activate the Battery 18. . . . . . . . . . . . . . . . . .
Operation 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 20. . . . . . . . . . . . . . . . . . .
Controls 20. . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
Page
Parking Brake 21. . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 22. . . . . . .
Operating Mower Blade Control (PTO) 23. .
The Safety Interlock System 23. . . . . . . . . . .
Driving Forward or Backward 24. . . . . . . . . .
Stopping the Machine 24. . . . . . . . . . . . . . . .
Maintenance 25. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Interval Chart 25. . . . . . . . . . . . . . . .
Air Cleaner 26. . . . . . . . . . . . . . . . . . . . . . . . .
Engine Oil 27. . . . . . . . . . . . . . . . . . . . . . . . .
Spark Plug 29. . . . . . . . . . . . . . . . . . . . . . . . .
Greasing and Lubrication 30. . . . . . . . . . . . . .
Tire Pressure 30. . . . . . . . . . . . . . . . . . . . . . . .
Brake 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank 32. . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filter 33. . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Drive Belt 33. . . . . . . . . . . . . .
Cleaning the Cooling System 33. . . . . . . . . .
Replacing the Traction Belt 34. . . . . . . . . . . .
Adjusting the Electric Clutch 34. . . . . . . . . . .
Battery 35. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Diagram 36. . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 37. . . . . . . . . . . . . . . . .
Troubleshooting 38. . . . . . . . . . . . . . . . . . . . . . . . .
1
Safety
Safe Operation Practices for
Ride-on (riding) Rotary
Lawnmower Machines
Training
1. Read the instructions carefully. Be familiar with
the controls and the proper use of the equipment.
2. Never allow children or people unfamiliar with
these instructions to use the lawnmower. Local
regulations may restrict the age of the operator.
3. Never mow while people, especially children, or
pets are nearby.
4. Keep in mind that the operator or user is
responsible for accidents or hazards occurring to
other people or their property.
5. Do not carry passengers.
6. All drivers should seek and obtain professional
and practical instruction. Such instruction should
emphasize:
Preparation
1. While mowing, always wear substantial
footwear and long trousers. Do not operate the
equipment when barefoot or wearing open
sandals.
2. Thoroughly inspect the area where the
equipment is to be used and remove all objects
which may be thrown by the machine.
3. WARNING – Petrol is highly flammable.
• Store fuel in containers specifically
designed for this purpose.
• Refuel outdoors only and do not smoke
while refuelling.
• Add fuel before starting the engine. Never
remove the cap of the fuel tank or add
petrol while the engine is running or when
the engine is hot.
• If petrol is spilled, do not attempt to start
the engine but move the machine away
from the area of spillage and avoid creating
any source of ignition until petrol vapors
have dissipated.
• the need for care and concentration when
working with ride-on machines;
• control of a ride-on machine sliding on a
slope will not be regained by the application
of the brake. The main reasons for loss of
control are:
insufficient wheel grip;
being driven too fast;
inadequate braking;
the type of machine is unsuitable for its
task;
lack of awareness of the effects of
ground conditions, especially slopes;
incorrect hitching and load distribution.
2
• Replace all fuel tanks and container caps
securely.
4. Replace faulty silencers.
5. Before using, always visually inspect to see that
the blades, blade bolts and cutter assembly are
not worn or damaged. Replace worn or damaged
blades and bolts in sets to preserve balance.
6. On multi–bladed machines, take care as rotating
one blade can cause other blades to rotate.
Safety
Operation
1. Do not operate the engine in a confined space
where dangerous carbon monoxide fumes can
collect.
2. Mow only in daylight or in good artificial light.
3. Before attempting to start the engine, disengage
all blade attachment clutches and shift into
neutral.
4. Do not use on slopes of more than:
• Never mow side hills over 5
• Never mow uphill over 10
• Never mow downhill over 15
Note: Slope angle is calculated as in
5.4.2.3.2.
5. Remember there is no such thing as a “safe”
slope. Travel on grass slopes requires particular
care. To guard against overturning:
• do not stop or start suddenly when going up
or downhill;
• engage clutch slowly, always keep machine
in gear, especially when travelling
downhill;
• machine speeds should be kept low on
slopes and during tight turns;
• stay alert for bumps and hollows and other
hidden hazards;
• never mow across the face of the slope,
unless the lawnmower is designed for this
purpose.
6. Use care when pulling loads or using heavy
equipment.
• Use only approved drawbar hitch points.
• Limit loads to those you can safely control.
• Do not turn sharply. Use care when
reversing.
7. Watch out for traffic when crossing or near
roadways.
8. Stop the blades rotating before crossing surfaces
other than grass.
9. When using any attachments, never direct
discharge of material toward bystanders nor
allow anyone near the machine while in
operation.
10. Never operate the lawnmower with defective
guards, shields or without safety protective
devices in place.
11. Do not change the engine governor settings or
overspeed the engine. Operating the engine at
excessive speeds may increase the hazard of
personal injury.
12. Before leaving the operator’s position:
• disengage the power take-off and lower the
attachments;
• change into neutral and set the parking
brake;
• stop the engine and remove the key.
13. Disengage drive to attachments, stop the engine,
and disconnect the spark plug wire(s) or remove
the ignition key
• before cleaning blockages or unclogging
chute;
• before checking, cleaning or working on the
lawnmower;
• after striking a foreign object. Inspect the
lawnmower for damage and make repairs
before restarting and operating the
equipment;
• if the machine starts to vibrate abnormally
(check immediately).
14. Disengage drive to attachments when
transporting or not in use.
• Use counterweight(s) or wheel weights
when suggested in the instruction
handbook.
3
Safety
15. Stop the engine and disengage drive to
attachment
• before refuelling;
• before removing the grass catcher;
• before making height adjustment unless
adjustment can be made from the operator’s
position.
16. Reduce the throttle setting during engine run-out
and, if the engine is provided with a shut-off
valve, turn the fuel off at the conclusion of
mowing.
Maintenance and Storage
1. Keep all nuts, bolts and screws tight to be sure
the equipment is in safe working condition.
2. Never store the equipment with petrol in the tank
inside a building where fumes may reach an
open flame or spark.
Sound Pressure
This unit has an equivalent continous A-weighted
sound pressure at the operator ear of: 100 dB(A),
based on measurements of identical machines per
ANSI B71.5–1984 procedure.
Sound Power
This unit has a power level of: 100 dB(A)/1pW, based
on measurements of identical machines per Directive
84/538/EEC and amendments.
Vibration Level
This unit has a maximum hand-arm vibration level of
6.44 m/s
machines per ISO 5349 procedures.
2
, based on measurements of identical
3. Allow the engine to cool before storing in any
enclosure.
4. To reduce the fire hazard, keep the engine,
silencer, battery compartment and petrol storage
area free of grass, leaves, or excessive grease.
5. Check the grass catcher frequently for wear or
deterioration.
6. Replace worn or damaged parts for safety.
7. If the fuel tank has to be drained, this should be
done outdoors.
8. On multi-bladed machines, take care as rotating
one blade can cause other blades to rotate.
9. When machine is to be parked, stored or left
unattended, lower the cutting means unless a
positive mechanical lock is used.
4
Slope Chart
Read all safety instructions on pages 2–9.
Safety
5
6
Symbols Glossary
Safety
Safety alert triangle–
symbol within triangle
indicates a hazard
Safety alert symbol
Read operator’s manual
Consult technical manual
for proper service procedures
Shut off engine & remove
key before preforming
maintenance or repair work
Fire, open light & smoking
prohibited
Fire or open flame
Explosion
Do not dispose of lead
battery in garbage
Stay a safe distance
from the machine
Caustic liquids, chemical
burns to fingers or hand
Caution, toxic risk
Eye protection must
be worn
First aid, flush with water
Stay safe distance
from machine
Stay safe distance
from machine
Stay safe distance
from machine
Keep children away
from battery
7
Safety
Symbols Glossary
Do not open or
remove safety shields
while engine is running
Thrown or flying objects,
whole body exposure
Thrown or flying objects,
whole body exposure
Keep guards and safety
shields in place
Severing of toes & fingers,
rotary mower blade
Machine rollover,
riding mower
To operate machine on a
slope, use with 16kg weight
kit & operate with deck lowered
Stop engine before
leaving operator position
Machine being transported
Blade cutting elementheight adjustment
(mm)
Severing of fingers or hand,
mower blade
Severing of toes or foot,
mower blade
Cutting of fingers or hand
Cutting of foot
Hot surface, burns to
fingers or hands
Blade engagement
control operation
Discharge door
lever operation
Fuel shut off
control operation
Blade retaining bolts must be
Torqued to 115–149 N.m
8
Symbols Glossary
Fast
Safety
Power take off (PTO)
Slow
Decreasing/Increasing
On/Run
Off/stop
Engine start
Engine stop
Engage
Disengage
Traction drive
Forward
Reverse
Choke
Brake system
Parking brake
Battery
Fuel
Neutral
First gear
Second gear
Third gear
Fourth gear
9
Gasoline and Oil
Recommended Gasoline
Use UNLEADED Regular Gasoline suitable for
automotive use (85 pump octane minimum). Leaded
regular gasoline may be used if unleaded regular is
not available.
IMPORTANT: Never use methanol, gasoline
containing methanol, or gasohol containing
more than 10% ethanol because the fuel
system could be damaged. Do not mix oil with
gasoline.
POTENTIAL HAZARD
• In certain conditions gasoline is extremely
flammable and highly explosive.
WHAT CAN HAPPEN
• A fire or explosion from gasoline can burn
you, others, and cause property damage.
HOW TO AVOID THE HAZARD
• Use a funnel and fill the fuel tank outdoors,
in an open area, when the engine is cold.
Wipe up any gasoline that spills.
• Do not fill the fuel tank completely full.
Add gasoline to the fuel tank until the level
is 1/4” to 1/2” (6 mm to 13 mm) below the
bottom of the filler neck. This empty space
in the tank allows gasoline to expand.
• Never smoke when handling gasoline, and
stay away from an open flame or where
gasoline fumes may be ignited by a spark.
• Store gasoline in an approved container
and keep it out of the reach of children.
Never buy more than a 30-day supply of
gasoline.
Stabilizer/Conditioner
Add the correct amount of gas stabilizer/conditioner
to the gas.
• Keeps gasoline fresh during storage
• Cleans the engine while it runs
• Eliminates gum-like buildup in the fuel system,
which causes hard starting
IMPORTANT: Never use fuel additives
containing methanol or ethanol.
Filling the Fuel Tank
1. Shut the engine off.
2. Clean around the fuel tank cap and remove the
cap. Use a funnel and add unleaded regular
gasoline to the fuel tank, until the level is 1/4 to
1/2 inch (6 mm to 13 mm) below the bottom of
the filler neck. This space in the tank allows
gasoline to expand. Do not fill the fuel tank
completely full.
3. Install the fuel tank cap securely. Wipe up any
gasoline that may have spilled.
Check Engine Oil Level
Before you start the engine and use the machine,
check the oil level in the engine crankcase; refer to
Checking Oil Level, page 28.
10
Set-up
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTION QTY. USE
Upper Handle
Flanged bolt 3/8–16 x 1” (26 mm)
Flange nut 3/8–16
R-clamp 1 Secure throttle and choke cables
Shift lever
Shift lever mounting bracket
Washer 1/4”
Bolt 1/4–28 x 2” (51 mm)
Rod fitting
Clevis pin
Washer
Hairpin cotter
Fuel tank
Control panel
Bolt 5/16–18 x 7/8” (22.5 mm)
Lock washer 5/16”
Washer 5/16”
1
4
4
1
1
1
1
2
2
2
2
1
1
4
4
4
Install upper handle to frame
Install shift lever to transmission
Install control rods
Install fuel tank and control panel
Hose clamp
Lock nut 1/4–20
Cable tie
Wire tie 1 Retain wire harness
Lock nut 5/16–18
Lock nut 1/4–20
2
1
1
1
1
Install wire harness
Secure negative battery cable to engine bolt
Secure positive battery cable to solenoid
11
Set-Up
DESCRIPTION USEQTY.
Battery
Battery holder
Bolt 3/8–16 x 1-3/4” (44 mm)
Lock nut 3/8–16
Battery strap
Support rod
Lock nut 1/4–20
Battery pad
Carriage bolt 5/16–18 x 3/4” (19 mm)
Lock nut 5/16–18
Red battery cable-positive
Terminal boot-red
Black battery cable-negative
Terminal boot-black
Operator’s Manual
Parts catalog
Registration card
1
2
2
2
1
2
2
2
2
2
1
1
1
1
1
1
1
Install battery
Read before operating machine
Fill out and return to Toro
12
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