Toro 30150, 30161 Operator's Manual

Mid–Size Mower
ProLine Gear 13hp with 32in or 36in Side Discharge Mower
Model No. 30150—Serial No. 250000001 and Up Model No. 30161—Serial No. 250000001 and Up
Form No. 3352-509
Operator’s Manual
Register your product at www.Toro.com
Original Instructions (EN)
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Important This engine is not equipped with a spark
arrester muffler. It is a violation of California Public Resource Code Section 4442 to use or operate this engine on any forest-covered, brush-covered, or grass-covered land. Other states or federal areas may have similar laws.
This spark ignition system complies with Canadian ICES-002.
Ce système d’allumage par étincelle de véhicule est conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance, and warranty.
Keep this engine Owner’s Manual with your mower. Should this engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered through the engine manufacturer.
Contents
Page
Introduction 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . . .
Toro Mower Safety 4. . . . . . . . . . . . . . . . . . . . . . . .
Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 9. . . . . . . . . . . . . . . . .
Gasoline and Oil 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Gasoline 12. . . . . . . . . . . . . . . . . . . . .
Using Fuel Stabilizer/Conditioner 12. . . . . . . . . . . . .
Filling the Fuel Tank 12. . . . . . . . . . . . . . . . . . . . . . .
Checking the Engine Oil Level 12. . . . . . . . . . . . . . .
Setup 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Front Casters 14. . . . . . . . . . . . . . . . . .
Installing the Upper Handle and Wire Harness 14. . .
Installing the Traction Control Rods 15. . . . . . . . . . .
Installing the Blade Control (PTO) Rod 15. . . . . . . .
Connecting the Throttle Cable 16. . . . . . . . . . . . . . . .
Connecting the Choke Cable 16. . . . . . . . . . . . . . . . .
Page
Installing the Shift Lever 16. . . . . . . . . . . . . . . . . . . .
Mounting the Fuel Tank 17. . . . . . . . . . . . . . . . . . . . .
Installing the Muffler 17. . . . . . . . . . . . . . . . . . . . . . .
Operation 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Think Safety First 18. . . . . . . . . . . . . . . . . . . . . . . . . .
Controls 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operating the Parking Brake 19. . . . . . . . . . . . . . . . .
Starting the Engine 19. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine 20. . . . . . . . . . . . . . . . . . . . . . . .
Operating the Blade Control (PTO) 20. . . . . . . . . . . .
Understanding the Safety Interlock System 20. . . . . .
Driving Forward or Backward 21. . . . . . . . . . . . . . . .
Operating the Lower Control Bar 21. . . . . . . . . . . . .
Stopping the Machine 22. . . . . . . . . . . . . . . . . . . . . .
Transporting the Mower 22. . . . . . . . . . . . . . . . . . . . .
Using the Side Discharge 22. . . . . . . . . . . . . . . . . . . .
Adjusting the Height-of-Cut 22. . . . . . . . . . . . . . . . .
Height-of-Cut Chart 24. . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 25. . . . . . . . .
Servicing the Cutting Blades 26. . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 27. . . . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 28. . . . . . . . . . . . . . . . . . . .
Servicing the Spark Plugs 30. . . . . . . . . . . . . . . . . . .
Cleaning the Cooling System 30. . . . . . . . . . . . . . . . .
Checking the Tire Pressure 31. . . . . . . . . . . . . . . . . .
Greasing and Lubrication 31. . . . . . . . . . . . . . . . . . . .
Servicing the Brakes 32. . . . . . . . . . . . . . . . . . . . . . .
Servicing the Fuel Tank 33. . . . . . . . . . . . . . . . . . . . .
Servicing the Fuel Filter 33. . . . . . . . . . . . . . . . . . . . .
Checking the Belts 34. . . . . . . . . . . . . . . . . . . . . . . . .
Replacing the Wheel Belt 34. . . . . . . . . . . . . . . . . . . .
Replacing the Traction Belt 34. . . . . . . . . . . . . . . . . .
Replacing the Mower Belt 35. . . . . . . . . . . . . . . . . . .
Adjusting the Mower Belt Tension 36. . . . . . . . . . . .
Adjusting the Blade Brake 36. . . . . . . . . . . . . . . . . . .
Adjusting the Grass/Mud Scraper 37. . . . . . . . . . . . .
Replacing the Grass Deflector 37. . . . . . . . . . . . . . . .
Wiring Diagram 38. . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 38. . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Total Coverage Guarantee 44. . . . . . . . . . . . . .
2004 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Introduction
Safety
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.
1
m-3775
Figure 1
1. Location of the model and serial numbers
Write the product model and serial numbers in the space below:
Model No.
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
This machine meets or exceeds the B71.4–1999 specifications of the American National Standards Institute in effect at the time of production.
Note: The addition of attachments made by other
manufacturers that do not meet American National Standards Institute certification will cause noncompliance of this machine.
Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
symbol, which means
Safe Operating Practices
The following instructions are from ANSI standard B71.4–1999.
Training
Read the Operator’s Manual and other training material.
If the operator(s) or mechanic(s) can not read English it is the owner’s responsibility to explain this material to them.
Become familiar with the safe operation of the
equipment, operator controls, and safety signs.
All operators and mechanics should be trained. The
owner is responsible for training the users.
Never let children or untrained people operate or
service the equipment. Local regulations may restrict the age of the operator.
The owner/user can prevent and is responsible for
accidents or injuries occurring to himself or herself, other people or property.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information.
Important calls attention to special mechanical
information and Note: emphasizes general information worthy of special attention.
Preparation
Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.
Wear appropriate clothing including hard hat, safety
glasses and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire which can be thrown by the machine.
3
Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with engine
running. Allow engine to cool before refueling. Do not smoke.
Never refuel or drain the machine indoors.
Check that operator’s presence controls, safety switches
and shields are attached and functioning properly. Do not operate unless they are functioning properly.
Operation
Never run an engine in an enclosed area.
Only operate in good light, keeping away from holes
and hidden hazards.
Be sure all drives are in neutral and parking brake is
engaged before starting engine.
Be sure of your footing while using pedestrian
controlled equipment, especially when backing up. Walk, don’t run. Never operate on wet grass. Reduced footing could cause slipping.
Slow down and use extra care on hillsides. Be sure to
travel side-to-side on hillsides. Turf conditions can affect the machine’s stability. Use caution while operating near drop-offs.
Slow down and use caution when making turns and
crossing roads and sidewalks. Stop blades if not
mowing.
Be aware of the mower discharge direction and do not
point it at anyone.
Do not operate the mower under the influence of
alcohol or drugs.
Use care when loading or unloading the machine into or
from a trailer or truck.
Use care when approaching blind corners, shrubs, trees,
or other objects that may obscure vision.
Maintenance and storage
Disengage drives, set parking brake, stop engine and
disconnect spark plug wire. Wait for all movement to
stop before adjusting, cleaning or repairing.
Clean grass and debris from cutting unit, drives,
mufflers, and engine to help prevent fires. Clean up oil
or fuel spillage.
Let engine cool before storing and do not store near
flame.
Shut off fuel while storing or transporting. Do not store
fuel near flames or drain indoors.
Park machine on level ground. Set parking brake. Never
allow untrained personnel to service machine.
Slow down and use caution when making turns and
when changing directions on slopes.
Never raise deck with the blades running.
Never operate with the PTO shield, or other guards not
securely in place. Be sure all interlocks are attached, adjusted properly, and functioning properly.
Never operate with the discharge deflector raised,
removed or altered, unless using a grass catcher.
Do not change the engine governor setting or overspeed
the engine.
Stop on level ground, disengage drives, engage parking
brake (if provided), shut off engine before leaving the operator’s position for any reason including emptying the catchers or unclogging the chute.
Stop equipment and inspect blades after striking objects
or if an abnormal vibration occurs. Make necessary repairs before resuming operations.
Keep hands and feet away from the cutting unit.
Look behind and down before backing up to be sure of
a clear path.
Keep pets and bystanders away.
Use jack stands to support components when required.
Carefully release pressure from components with stored
energy.
Remove spark plug wire before making any repairs.
Use care when checking blades. Wrap the blades or
wear gloves, and use caution when servicing them.
Only replace blades. Never straighten or weld them.
Keep hands and feet away from moving parts. If
possible, do not make adjustments with the engine
running.
Keep all parts in good working condition and all
hardware tightened. Replace all worn or damaged
decals.
Toro Mower Safety
The following list contains safety information specific to Toro products and other safety information you must know.
This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to avoid serious injury or death.
4
This product is designed for cutting and recycling grass or, when equipped with a grass bagger, for catching cut grass. Any use for purposes other than these could prove dangerous to user and bystanders.
General Operation
Be sure the area is clear of other people before mowing.
Stop the machine if anyone enters the area.
Do not touch equipment or attachment parts which may
be hot from operation. Allow to cool before attempting to maintain, adjust or service.
Use only Toro-approved attachments. Warranty may be
voided if used with unapproved attachments.
Check carefully for overhead clearances (i.e. branches,
doorways, electrical wires) before operating under any objects and do not contact them.
Slope Operation
All slopes and ramps require extra caution. If you feel uneasy on a slope, do not mow it.
Remove obstacles such as rocks, tree limbs, etc. from
the mowing area.
Watch for holes, ruts or bumps. Tall grass can hide
obstacles.
Use caution near drop-offs, ditches, or embankments.
The machine could suddenly turn over if a wheel goes over the edge of a cliff or ditch, or if an edge caves in.
Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on slopes slow and gradual. Do not
make sudden changes in speed or direction.
Mow slopes side to side.
Do not mow slopes greater than 15 degrees.
Service
Never store the machine or fuel container inside where
there is an open flame, such as near a water heater or furnace.
Keep nuts and bolts tight, especially the blade
attachment bolts. Keep equipment in good condition.
Never tamper with safety devices. Check safety systems
for proper operation before each use.
Use only genuine replacement parts to ensure that
original standards are maintained.
Check brake operation frequently. Adjust and service as
required.
5
6
Slope Chart
Example: Compare
slope with folded
edge.
Fold along appropriate line
Align this edge with a vertical surface (Tree, Building, Fence post, pole, etc.)
7
8
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
1-403005
82-2280
67-5360
82-2290
66-1340
54-9220
98-3296
9
1. Read the cutting blade
2. Push forward to engage
3. Pull back to disengage
Operator’s Manual
95-2814
95-5537
for instructions on operating the
98-5130
1. Warning—read the torquing the blade bolt/nut to 75–80 ft.-lb.(102–106 N⋅m).
Operator’s Manual
for instructions on
98-3256
98-3266
98-0776
98-4387
1. Warning—wear hearing protection.
1. Warning—read the torquing the blade bolt/nut to 75–80 ft.-lb.(102–106 N⋅m).
10
98-5130
Operator’s Manual
98-5954
for instructions on
106-0699
105-0884
106-0841
11
Gasoline and Oil
Warning
Recommended Gasoline
Use unleaded regular gasoline suitable for automotive use (85 pump octane minimum). Use leaded regular gasoline if unleaded regular is not available.
Important Never use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline.
Danger
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Fill the fuel tank outdoors, in an open area,
when the engine is cold. Wipe up any gasoline that spills.
Never fill the fuel tank inside an enclosed trailer.
Do not fill the fuel tank completely full. Add
gasoline to the fuel tank until the level is 1/4 to 1/2 inch (6 to 13 mm) below the bottom of the filler neck. This empty space in the tank allows the gasoline to expand.
Never smoke when handling gasoline, and stay
away from an open flame or where gasoline fumes may be ignited by a spark.
Store gasoline in an approved container and
keep it out of the reach of children. Never buy more than a 30-day supply of gasoline.
Always place gasoline containers on the ground
and away from your vehicle before filling.
Do not fill gasoline containers inside a vehicle or
on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
When practical, remove gas-powered equipment
from the truck or trailer and refuel the equipment with its wheels on the ground.
If this is not possible, then refuel such
equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be used, keep
the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Gasoline is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and fuel tank or
conditioner opening.
Keep gasoline away from eyes and skin.
Using Fuel Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the machine to provide the following benefits:
Keeps gasoline fresh during storage of 90 days or less (For longer storage, drain the fuel tank.)
Cleans the engine while it runs
Eliminates gum-like varnish buildup in the fuel system,
which causes hard starting
Important Do not use fuel additives containing
methanol or ethanol. Add the correct amount of fuel stabilizer/conditioner to the
gasoline. Note: A fuel stabilizer/conditioner is most effective when
mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use fuel stabilizer at all times.
Filling the Fuel Tank
1. Stop the engine, wait for all moving parts to stop, and set the parking brakes.
2. Clean around the fuel tank cap and remove the cap. Add unleaded regular gasoline to the fuel tank until the level is 1/4 to 1/2 inch (6 mm to 13 mm) below the bottom of the filler neck. This space in the tank allows the gasoline to expand. Do not fill the fuel tank completely full.
3. Install the fuel tank cap securely. Wipe up any spilled gasoline.
Checking the Engine Oil Level
Before you start the engine and use the machine, check the oil level in the engine crankcase; refer to Checking the Engine Oil Level, page 28.
12
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTION QTY. USE
Caster assemblies Bolt, 3/8 x 3/4 inch Flange nut, 3/8 inch Upper handle Bolt, 3/8 x 1 inch Locknut, 3/8 inch Plastic terminal Wire tie
Rod fitting Clevis pin Washer, 1/4 inch Hairpin cotter
PTO rod Hairpin cotter
No parts needed Connecting the throttle cable No parts needed Connecting the choke cable Shift lever
2 8 8 1 4 4 1 1
2 2 2 4
1 2
1
Installing the front casters
Installing the upper handle and wire harness
Installing the traction control rods
Installing the blade control (PTO) rod
Rubber seal Square hole washer Spring washer Locknut
Fuel tank Bolt, 5/16 x 7/8 inch Lock washer, 5/16 inch Washer, 5/16 inch Stud Spring Hose clamp
1 1 1 1
1 2 2 4 2 2 1
13
Installing the shift lever
Mounting the fuel tank
DESCRIPTION USEQTY.
No parts needed Installing the muffler Operator’s Manual
Engine Operator’s Manual Parts Catalog Registration card
Installing the Front Casters
1. Align casters with holes on top and front of mower and
insert 8 bolts (3/8 x 3/4 inch) through mower. Secure with 8 flange nuts (3/8 inch) below mower (Fig. 2).
Note: Tighten lower bolts first to pull caster against front, then top bolts last.
2. Torque bolts to 30–35 ft–lb (40–47 Nm).
1
Read before operating machine 1 1 1
Fill out and return to Toro
1
5
6
4
3
1
4
2
m–4213
Figure 3
1. Upper handle
2. Rear frame
3. Bolt, 3/8 x 1 inch
4. Locknut, 3/8 inch
5. Low
6. High
3
2
m–3777
Figure 2
1. Front caster
2. Bolt, 3/8 x 3/4 inch
3. Flange nut, 3/8 inch
Installing the Upper Handle and Wire Harness
1. Position handle outside frame and align upper handle
mounting holes with desired mounting holes in rear frame. Select high, medium or low according to operators height (Fig. 3).
2. Secure each side with 2 bolts (3/8 x 1 inch) and
2 locknuts (3/8 inch) (Fig. 3).
3. Torque bolts to 25 ft–lb (34 Nm).
4. Route wire harness inside of frame, along left handle
and over throttle cable. Compress wire harness covering and press into lower and upper holes in rear of control panel (Fig. 4).
5. Thread harness up through rear tube of traction handle
(Fig. 4).
1
3
2
4
m–3774
Figure 4
1. Wire harness
2. Control panel
3. Rear tube
4. Wire tie
14
6. Insert terminals into plastic plug until the clips snap into
position (Fig. 5). If they do not snap, turn the plastic plug around and try again.
7. Push plug onto switch until it latches (Fig. 5).
8. Secure wire harness and throttle cable to left handle,
away from PTO lever, with wire tie (Fig. 4).
4
1
3
Note: The upper control bar and fixed bar must be parallel in the engaged, relaxed and brake positions.
4. Check operation. If adjustment is required, remove
hairpin cotter securing rod to upper control bar. Thread rod in or out of trunion for proper position and install into upper control bar with hairpin cotter.
5. After adjusting control rods, check parking brake
adjustment; refer to Servicing the Brake, page 32.
5
2
4
3
2
m–3782
Figure 5
1. Terminal
2. Clip
3. Plastic plug
4. Switch
Installing the Traction Control Rods
1. Thread trunnions equal distance onto each control rod.
For a starting point, thread on approximately 2 inch (51 mm) (Fig. 6).
2. With trunnion rod up, slide clevis pins through rod
fittings and mounting holes in idler brackets (from outside) (Fig. 6). Secure with washers (1/4 inch) and hairpin cotters (Fig. 6).
1
6
5
2
4
1
m–3770
Figure 7
1. Control rod
2. Fixed control bar
3. Parking brake lever
4. Upper control bar
5. 1 to 1–1/4 inch (25–32 mm) gap
Installing the Blade Control (PTO) Rod
1. Rotate the blade control (PTO) lever vertically away
from the left handle so that the blade control (PTO) rod drops down (Fig. 8).
1
2
3
m–3785
Figure 6
1. Control rod
2. Trunnion
3. Idler bracket
4. Clevis pin
5. Washer, 1/4 inch
6. Hairpin cotter
3. Check the gap between upper control bar and fixed bar
with wheel drive fully engaged. Gap should be approximately 1 to 1-1/4 inch (25–32 mm) (Fig. 7).
3
4
Figure 8
1. Blade control lever
2. Blade control (PTO) rod
3. Bell crank
4. Hairpin cotter
2. Remove the hairpin cotter from the bottom end of the
blade control (PTO) rod (Fig. 8).
3. Secure the blade control (PTO) rod through the hole in
the bell crank with the hairpin cotters (Fig. 8).
15
m–3783
Connecting the Throttle Cable
Installing the Shift Lever
1. Hook the throttle cable inner wire into the hole of the
speed control lever (Fig. 9).
2. Move the throttle control lever to the Fast position
(Fig. 9).
3. Loosen the throttle cable clamp screw (Fig. 9).
4. Pull the throttle cable slightly to remove any slack in
the inner wire (Fig. 9).
5. Tighten the cable clamp screw to lock the adjustment in
place (Fig. 9).
6. Move the throttle lever to make sure the carburetor
valve moves.
6 7
2
3
4
54
m–7537
Figure 9
1. Throttle cable
2. Throttle cable inner wire
3. Speed control lever
4. Cable clamp screw
5. Choke cable
6. Choke control lever
7. Choke cable inner wire
1. Remove the locknut (3/8 inch) and spring washer from
the stud on top of the transmission (Fig. 10).
Note: Do not remove rubber seal washer and square hole washer from transmission shaft.
2. Slide the shift lever through the control panel and align
the mounting hole in lever with square on transmission shaft (Fig. 10).
3. Secure lever to transmission with previously removed
spring washer and locknut (Fig. 10).
4. Replace the spring washer, dish down, and locknut
(Fig. 10).
5. Torque the nut to 35 ft–lb (47 Nm).
6
5
1
4
3
1
2
m–3772
Figure 10
1. Shift lever
2. Control panel
3. Rubber seal washer
4. Square hole washer
5. Spring washer
6. Locknut 3/8
Connecting the Choke Cable
1. Move the choke control to the Open position (Fig. 9).
2. Hook the choke cable inner wire into the hole of the
choke control lever (Fig. 9).
3. Loosen the choke cable clamp screw (Fig. 9).
4. Pull the choke cable slightly to remove any slack in the
inner wire (Fig. 9).
5. Tighten the cable clamp screw to lock the adjustment in
place (Fig. 9).
6. Move the choke control to make sure the carburetor
choke valve moves.
Adjusting the Shift Lever Plate
1. Shift lever to second gear and check alignment of lever
in slot of shifter lever plate. The clearance between top and bottom of the shift lever should be equal (Fig. 11).
2. If clearance is not correct, remove lever and bend it
slightly to adjust (Fig. 11).
Note: Do not bend lever while attached to transmission shaft or damage may occur.
3. Shift lever to neutral and check alignment of lever in
slot of shifter lever plate. The clearance on the sides of shift lever should be equal (Fig. 11).
16
4. If clearance is not correct, loosen shift lever plate and
adjust it side–to–side. Tighten the shift lever plate.
1
2
4
4
Rear View
2
3 2
1
1. Bolt, 5/16 x 7/8 inch
2. Lock washer, 5/16 inch
3. Washer, 5/16 inch
m–3771
4
3 5
6
Figure 12
4. Stud
5. Spring
6. Locknut
3
m–7454
Figure 11
1. Shift lever, 2nd gear
2. Shift lever plate
3. Shift lever, neutral
4. Equal distance
Mounting the Fuel Tank
1. Align fuel tank with the top of the rear frame (Fig. 12).
2. Secure the right side of the fuel tank to the rear frame
with 2 bolts (5/16 x 7/8 inch), lock washers (5/16 inch) and washers (5/16 inch) (Fig. 12).
3. Secure the left side of the fuel tank to the rear frame
with 2 studs, washers (5/16 inch), springs and locknuts (5/16 inch) (Fig. 12).
Note: Tighten left side of the fuel tank until it is completely tight and then unscrew locknut one full turn. This will allow the spring to work.
4. Slide the hose clamp onto the fuel line (Fig. 13).
5. Push the fuel line onto the fuel tank connection and
secure it with a hose clamp (Fig. 13).
2
3
1
m–6442
Figure 13
1. Fuel line
2. Hose clamp
3. Fuel fitting
Installing the Muffler
1. Loosen the clamp (Fig. 14).
17
Operation
1
3
2
m–5941
Figure 14
1. Muffler
2. Clamp
2. Rotate the muffler forward into the position shown in
Figure 14.
3. Secure the muffler bracket (Fig. 14) to the engine
bracket with the hardware provided.
4. Tighten the clamp.
3. Muffler bracket
Note: Determine the left and right sides of the machine from the normal operating position.
Think Safety First
Carefully read all the safety instructions and decals in the safety section. Knowing this information could help you, your family, pets or bystanders avoid injury.
The use of protective equipment for eyes, hearing, feet and head is recommended.
Caution
This machine produces sound levels in excess of 85dBA at the operator’s ear and can cause hearing loss through extended periods of exposure.
Wear hearing protection when operating this machine.
1
2
Figure 15
1. Caution 2. Wear hearing protection
Controls
Become familiar with all the controls (Fig. 16) before you start the engine and operate the machine.
Throttle Control – The throttle control has Choke, Fast, Slow and Stop positions.
Bail – The bail, in conjunction with the PTO switch, allows the engine to be started with the PTO disengaged. With the bail compressed the blade control (PTO) can be engaged. Release the bail with the PTO engaged and the engine stops.
Blade Control (PTO) – The blade control lever (PTO) engages and disengages power to the mower blades. Move the PTO lever forward to engage the blades. Pull rearward to stop driving mower blades
Gear Shift Lever – Transmission has five forward speeds, neutral and reverse, and has an in-line shift pattern. Do not shift while unit is moving, as transmission damage may occur.
18
Upper Control Bar – Shift to desired gear and push forward on control bar to engage forward traction operation and pull back to brake. Pull right side of control bar to turn right and left side to turn left.
2. Lift the parking brake lock up and gradually release the
upper control bar (Fig. 17). The brake lock should stay in the set (locked) position.
Lower Control Bar – Shift transmission to reverse and pull rearward on lower control bar to engage rearward traction operation.
Parking Brake Lever – Pull back on upper control bar and swing brake lever up against the upper handle to keep brake engaged.
Recoil Starter – Pull recoil starter handle to start engine. Fuel Shut–off Valve – (In fuel line) Close fuel shut–off
valve when transporting or storing mower. Choke – Use the choke to start a cold engine.
2
7
5
6
Releasing the Parking Brake
1. Pull rearward on the upper control bar (Fig. 17). Lower
the parking brake lock to the released position.
2. Gradually release the upper control bar.
1
2
m–4212
Figure 17
1. Upper control bar 2. Parking brake lock
Starting the Engine
1. Connect the wires to the spark plugs.
1
4
3
8
m–7587
Figure 16
1. Throttle control
2. Bail
3. Blade control (PTO)
4. Gear shift lever
5. Upper control bar
6. Lower control bar
7. Parking brake lever
8. Choke
Operating the Parking Brake
Always set the parking brake when you stop the machine or leave it unattended.
Setting the Parking Brake
1. Pull the upper control bar rearward and hold it in this
position (Fig. 17).
2. Open the fuel valve.
3. Disengage the blade control (PTO) lever and move the shift lever to the Neutral position.
4. Set the parking brakes.
5. Turn the ignition key to the Run position.
6. Move the throttle control midway between the Fast and Slow positions before starting a cold engine.
Note: A warm or hot engine usually does not require
any choking. To start a warm engine, move the throttle control to the Fast position.
7. Pull the choke knob.
8. Grasp the recoil starter handle firmly and pull it out
until positive engagement results; then pull the handle vigorously to start the engine. Allow the rope to recoil slowly.
Important Do not pull the recoil rope to its limit or
release the starter handle when you pull out the rope because the rope may break or the recoil assembly may be damaged.
9. If the engine is cold, allow it to warm up and then move the throttle control to the Fast position.
19
Stopping the Engine
1. Move the throttle lever to slow (Fig. 18). Note: If the engine has been working hard or is hot, let it
idle for a minute before stopping. This helps cool the engine. In an emergency, the engine may be stopped by pulling the throttle all the way back, to stop.
2. To stop the engine pull the throttle all the way back, to
stop (Fig. 18).
1
2
3
2
1
1. Blade control (PTO) 2. Throttle lever
3. Set the parking brake.
4. Pull wire off spark plug(s) to prevent possibility of
someone accidentally starting the machine while transporting or storing the machine.
5. Close the fuel shut off valve before transporting or
storing machine.
Important Make sure the fuel shut off valve is closed
before transporting or storing machine, or fuel leakage may occur.
Figure 18
m–7587
Operating the Blade Control
Figure 19
1. Upper control bar
2. Bail
3. Blade control (PTO)
Disengaging the Mower Blades (PTO)
1. To disengage the blade(s), pull blade control lever
rearward, all the way (Fig. 19).
Note: It is necessary to fully and manually disengage mower.
Understanding the Safety Interlock System
Caution
If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury.
Do not tamper with the interlock switches.
Check the operation of the interlock switches
daily and replace any damaged switches before operating the machine.
m–7587
(PTO)
The blade control (PTO) lever engages and disengages power to the mower blades.
Engaging the Mower Blades (PTO)
1. Pull on the upper control bar to stop the machine
(Fig. 19).
2. Hold the bail against the upper control bar (Fig. 19).
3. To engage blade(s), push the blade control lever firmly
forward, until it latches over-center (Fig. 19).
The safety interlock system is designed to prevent the engine from starting if:
The throttle lever is all the way back, to stop.
The blade control lever (PTO) is engaged.
The safety interlock system is also designed to stop the engine if you released the bail with the PTO engaged or move the throttle all the way back, to stop.
20
Testing the Safety Interlock System
Driving Backward
Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately.
1. Set the parking brake, disengage the PTO and place the
throttle forward. Start the engine. With the engine running squeeze the bail against upper control bar and push the mower blade control lever forward. The mower blades begin rotating.
2. With the engine running, release the bail. The engine
should stop.
3. Start the engine again.
4. With the engine running, move the throttle lever all the
way back, to stop. The engine should stop.
Driving Forward or Backward
The throttle control regulates the engine speed as measured in rpm (revolutions per minute). Place the throttle control in the fast position for best performance.
Driving Forward
1. To go forward, move the shift lever to a forward gear.
2. Release the parking brake; refer to Releasing the
Parking Brake, page 19.
3. Slowly press on the upper control bar to move forward
(Fig. 20).
To go straight, apply equal pressure to both ends of the upper control bar (Fig. 20).
To turn, release pressure on the upper control bar side toward the direction you want to turn (Fig. 20).
1. To go backward, move the shift lever to a reverse gear.
2. Release the parking brake; refer to Releasing the
Parking Brake, page 19.
3. Slowly squeeze on the lower control bar and handle together to move rearward (Fig. 20).
Operating the Lower Control Bar
This procedure is for driving up a curb. This can be performed while driving forward or backward.
1. Disengage the mower blades.
Warning
A blade can be bent or damaged when driving up a curb. Pieces of blade that may be thrown could seriously injure or kill you or bystanders.
Do not run blades while driving up a curb
forward or backward.
2. Select first gear or reverse to drive machine.
3. Drive machine until drive wheels contact curb (Fig. 22).
Note: Both drive wheels should contact the curb and caster
wheels straight.
4. At the same time engage lower control bar and lift up on handle (Fig. 21 and 22).
Note: Lifting up on handle will assist driving the machine up a curb and not spin the drive wheels.
1
2
Figure 20
1. Upper control bar 2. Lower control bar
m–7587
1. Lower Control Bar (Engaged)
21
m–5704
Figure 21
2. Handle
1
2
m–4185
Figure 22
1. Lower Control Bar engaged and mower in reverse.
2. Pull up to assist machine
Stopping the Machine
To stop the machine apply the brakes, pull back on the upper control bar, release the bail and set the parking brake; refer to Setting the Parking Brake, page 19.
Caution
Using the Side Discharge
This mower has a hinged grass deflector that disperses clippings to the side and down toward the turf.
Danger
Without the grass deflector, discharge cover, or complete grass catcher assembly mounted in place, you and others are exposed to blade contact and thrown debris. Contact with rotating mower blades and thrown debris will cause injury or death.
Never remove the grass deflector from the
mower because the grass deflector routes the material down toward the turf. If the grass deflector is ever damaged, replace it immediately.
Never put your hands or feet under the mower.
Never try to clear the discharge area or the
mower blades unless you disengage the power take-off (PTO), stop the engine and wait for all moving parts to stop, and disconnect the wire from the spark plug.
Children or bystanders may be injured if they move or attempt to operate the machine while it is unattended.
Always set the parking brake when leaving the machine unattended, even if just for a few minutes.
Transporting the Mower
Use a heavy-duty trailer or truck to transport the mower. Ensure that the trailer or truck has all the necessary lighting and markings as required by law. Please carefully read all the safety instructions. Knowing this information could help you, your family, pets, or bystanders avoid injury.
To transport the mower:
Lock the brakes and block the wheels.
Securely fasten the mower to the trailer or truck with
straps, chains, cable, or ropes.
Secure the trailer to the towing vehicle with safety chains.
Adjusting the Height-of-Cut
This machine has a 1 to 4-1/4 inch (26 to 108 mm) range for the height-of-cut. This can be achieved by adjusting blade spacers, rear axle height, and front caster spacers. Use the Height-of-Cut Chart on page 24 to select the combination required.
Adjusting the Blade Height
Adjust the blades by using the 4 spacers (1/4 inch) on the blade spindle bolts. This allows a range, in 1/4 inch (6 mm) increments, of cutting height in any axle position. Use the same number of blade spacers on all blades to achieve a level cut (2 above and 2 below, 1 above and 3 below, etc.).
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Stop the engine and wait for all moving parts to stop
before leaving the operating position.
3. Hold the blade bolt and remove the nut (Fig. 23).
22
6 5
4
4
5. Raise or lower the engine frame with the jack so that
you can install the front 2 axle adjustment bolts in the desired hole location (Fig. 24).
Note: Use a tapered punch to help align the holes.
1
3
2
m–3779
Figure 23
1. Blade
2. Blade bolt
3. Cone washer
4. Spacer
5. Thin washer
6. Nut
4. Slide the bolt down through the spindle, and change the
spacers as needed (Fig. 23).
5. Insert a bolt, add extra spacer(s), and secure them with a
thin washer and a nut (Fig. 23).
6. Torque the blade bolt to 75–80 ft-lb (101–108 N m).
Adjusting the Axle Height
You can obtain the desired height-of-cut range by adjusting the rear axle and placing the caster spacers above or below the caster arm. Refer to the Height-of-Cut Chart, page 24.
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Stop the engine and wait for all moving parts to stop
before leaving the operating position.
6. Tighten all 4 bolts and lower the mower.
7. Adjust the control rods and the brake linkages as
required. Refer to Servicing the Brakes, page 32 and Installing the Control Rods, page 15.
Important You must adjust the control rods and the
brake linkage when you change the axle positions for proper traction and brake function.
Adjusting the Caster Position
1. Using the Height-of-Cut Chart (on page ), adjust the
caster spacers to match with the axle hole selected (Fig. 25).
2
m–3791
Figure 25
1. Clevis pin
2. Spacer, 3/16 inch (5 mm)
3. Spacer, 1/2 inch (13 mm)
1
3
3. Loosen, but do not remove, the 2 axle pivot bolts and
the 2 axle adjustment bolts (Fig. 24).
1
2
A
B
C
D
E
m–3789
Figure 24
1. Axle pivot bolt 2. Axle adjustment bolt
4. Place a jack under the rear center of the engine frame.
Raise the back end of the engine frame up enough to remove the front 2 axle adjustment bolts (Fig. 24).
2. Remove the clevis pin, slide the caster from the support,
and change the spacers (Fig. 25).
3. Install the caster in the support and insert the clevis pin
(Fig. 25).
23
Height-of-Cut Chart
No. of Spacers Below
Caster
Number of 1/4 inch Blade Spacers Below Spindle
Axle
Position
A 0 0
A 0 1
A 1 0
B 0 1
B 1 0
B 1 1
B 2 0
C 1 1
C 2 0
1/2 inch
(13mm)
3/16 inch
(5 mm)
4 3210
1 inch
(26 mm)
1–1/8 inch
(29 mm)
1–3/8 inch
(35 mm)
1–3/8 inch
(35 mm)
1–5/8 inch
(41 mm)
1–3/4 inch
(45 mm)
2 inch
(45 mm)
1–7/8 inch
(48 mm)
2–1/8 inch
(55 mm)
1–1/4 inch
(32 mm)
1–3/8 inch
(35 mm)
1–5/8 inch
(41 mm)
1–5/8 inch
(41 mm)
1–7/8 inch
(48 mm)
2 inch
(52 mm)
2–1/4 inch
(58 mm)
2–1/8 inch
(55 mm)
2–3/8 inch
(61 mm)
1–1/2 inch
(38 mm)
1–5/8 inch
(41 mm)
1–7/8 inch
(48 mm)
1–7/8 inch
(48 mm)
2–1/8 inch
(55 mm)
2–1/4 inch
(58 mm)
2–1/2 inch
(64 mm)
2–3/8 inch
(61 mm)
2–5/8 inch
(67 mm)
1–3/4 inch
(45 mm)
1–7/8 inch
(48 mm)
2–1/8 inch
(55 mm)
2–1/8 inch
(55 mm)
2–3/8 inch
(61 mm)
2–1/2 inch
(64 mm)
2–3/4 inch
(70 mm)
2–5/8 inch
(67 mm)
2–7/8 inch
(73 mm)
2 inch
(45 mm)
2–1/8 inch
(55 mm)
2–3/8 inch
(55 mm)
2–3/8 inch
(61 mm)
2–5/8 inch
(67 mm)
2–3/4 inch
(70 mm)
3 inch
(76 mm)
2–7/8 inch
(73 mm)
3–1/8 inch
(79 mm)
C 2 1
C 3 0
D 2 1
D 3 0
D 3 1
D 4 0
E 3 1
E 4 0
E 4 1
2–1/4 inch
(58 mm)
2–1/2 inch
(64 mm)
2–3/8 inch
(61 mm)
2–1/2 inch
(64 mm)
2–3/4 inch
(70 mm)
3 inch
(76 mm)
2–7/8 inch
(73 mm)
3–1/8 inch
(79 mm)
3–1/4 inch
(82 mm)
2–1/2 inch
(64 mm)
2–3/4 inch
(70 mm)
2–5/8 inch
(67 mm)
2–3/4 inch
(70 mm)
3 inch
(76 mm)
3–1/4 inch
(82 mm)
3–1/8 inch
(79 mm)
3–3/8 inch
(86 mm)
3–1/2 inch
(89 mm)
2–3/4 inch
(70 mm)
3 inch
(76 mm)
2–7/8 inch
(73 mm)
3 inch
(76 mm)
3–1/4 inch
(82 mm)
3–1/2 inch
(89 mm)
3–3/8 inch
(86 mm)
3–5/8 inch
(92 mm)
3–3/4 inch
(96 mm)
3 inch
(76 mm)
3–1/4 inch
(82 mm)
3–1/8 inch
(79 mm)
3–1/4 inch
(82 mm)
3–1/2 inch
(89 mm)
3–3/4 inch
(96 mm)
3–5/8 inch
(92 mm)
3–7/8 inch
(99 mm)
4 inch
(102 mm)
3–1/4 inch
(82 mm)
3–1/2 inch
(89 mm)
3–3/8 inch
(86 mm)
3–1/2 inch
(89 mm)
3–3/4 inch
(96 mm)
4 inch
(102 mm)
3–7/8 inch
(99 mm)
4–1/8 inch
(105 mm)
4–1/4 inch
(108 mm)
24
Maintenance
Note: Determine the left and right sides of the machine from the normal operating position.
Important Refer to your engine operator’s manual for additional maintenance procedures.
Recommended Maintenance Schedule
Maintenance Service
Interval
Each Use
After first 8 Hours
8 Hours
After first 25 Hours Mower Belt—check tension
25 Hours Foam Air Cleaner—clean
50 Hours
100 Hours
Maintenance Procedure
Engine Oil—check the level
Safety System—check
Brakes—check
Engine—clean engine screen
Idler Pivots—grease
Engine Oil—change
Mower Belt—check the tension
Cutting Blades—check
Mower Housing—clean
Caster Wheels—grease
Wheel Bearings—grease
Belts—check for wear/cracks
Mower Belt—check the tension
Mower Belt Idler Pivots—grease
Tires—check pressure
Engine Oil—change
Engine—clean cooling system
Transmission Couplings—grease
Spark Plug—check
1
1
1
1
Engine Oil Filter—change (200 hours or every other oil change)
200 Hours
At storage
1
More often in dusty, dirty conditions.
Important Refer to your engine operator’s manual for additional maintenance procedures.
Fuel Filter—replace
Paper Air Cleaner—replace
Chipped Surfaces—paint
Perform all maintenance procedures listed above before storing the mower
1
Caution
Someone could accidently start the engine and seriously injure you or other bystanders. Disconnect the wire from the spark plug before you do any maintenance. Set the wire aside so
that it does not accidentally contact the spark plug.
25
Servicing the Cutting Blades
To ensure a superior quality of cut, keep the blades sharp. For convenient sharpening and replacement, keep extra blades on hand.
Warning
Front
A worn or damaged blade can break, and a piece of the blade could be thrown into the operator’s or bystander’s area, resulting in serious personal injury or death.
Inspect the blades periodically for wear or
damage.
Replace a worn or damaged blade.
Before Inspecting or Servicing the Blades
Park the machine on a level surface, disengage the blade control (PTO) lever, and set the parking brakes.
Inspecting the Blades
1. Inspect the cutting edges (Fig 26). If the edges are not sharp or have nicks, remove and sharpen the blades. Refer to Sharpening the Blades, page 27.
2
1
1666
Figure 27
2. Measure from a level surface to the cutting edge of the
blades (Fig. 28). Note this dimension.
MEASURE FROM CUTTING
EDGE TO A LEVEL SURFACE
Figure 28
3. Rotate the opposite ends of the blades forward.
4. Measure from a level surface to the cutting edge of the
blades at the same position as in step 1 above. The difference between the dimensions obtained in steps 1 and 2 must not exceed 1/8 inch (3 mm).
Note: If this dimension exceeds 1/8 inch (3 mm), the blade is bent and must be replaced. Refer to Removing the Blades, page 26 and Installing the Blades, page 27.
m–2558
3
m–151
Figure 26
1. Cutting edge
2. Curved area
2. Inspect the blades, especially the curved area (Fig. 26). If you notice any damage, wear, or a slot forming in this area (item 3 in Fig. 26), immediately install a new blade.
3. Wear/slot forming
Checking for Bent Blades
1. Rotate the blades until the ends face forward and backward (Fig. 27).
Warning
A blade that is bent or damaged could break apart and could seriously injure or kill you or bystanders.
Always replace bent or damaged blade with a
new blade.
Never file or create sharp notches in the edges
or surfaces of the blade.
Removing the Blades
Replace the blades if you hit a solid object or if the blades are out of balance or bent. To ensure optimum performance and continued safety conformance of the machine, use genuine Toro replacement blades. Replacement blades made by other manufacturers may result in non-conformance with safety standards.
1. Hold the blade bolt with a wrench.
26
2. Remove the nut, blade bolt, cone washer, blade,
spacers, and thin washer from the spindle (Fig. 29).
4
2
6
5 4
1
Figure 31
1. Blade 2. Balancer
m–1855
1
3
2
m–3779
Figure 29
1. Blade
2. Blade bolt
3. Cone washer
4. Spacer
5. Thin washer
6. Nut
Sharpening the Blades
1. Use a file to sharpen the cutting edge at both ends of the
blade (Fig. 30). Maintain the original angle. The blade retains its balance if the same amount of material is removed from both cutting edges.
2
1
Installing the Blades
1. Place the blade onto the bolt and over the cone washer.
Select the proper number of spacer(s) for the height-of­cut, and slide the bolt into the spindle (Fig. 29).
Important The curved part of the blade must point
upward toward the inside of the mower to ensure proper cutting.
2. Install the remaining spacer(s) and secure them with a
thin washer and a nut (Fig. 29).
3. Torque the blade bolt to 75–80 ft-lb (101–108 N m).
Servicing the Air Cleaner
Service Interval/Specification
Foam element: Clean it after every 25 operating hours. Paper element: Replace it after every 200 operating hours
or yearly, which ever comes first. Inspect the foam and paper elements, and replace them if
they are damaged or excessively dirty.
m–1854
Figure 30
1. Sharpen at original angle 2. Sail
2. Check the balance of the blade by putting it on a blade
balancer (Fig. 31). If the blade stays in a horizontal position, the blade is balanced and can be used. If the blade is not balanced, file some metal off the end of the sail area only (Fig. 30). Repeat this step until the blade is balanced.
Note: Service the air cleaner more frequently (every few operating hours) if the operating conditions are extremely dusty or sandy.
Important Do not oil the foam or paper element.
Removing the Foam and Paper Elements
1. Disengage the PTO and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating position.
3. Clean around the air cleaner to prevent dirt from getting
into the engine and causing damage (Fig. 32).
4. Unscrew the cover knob and remove the air cleaner
cover (Fig. 32).
27
5. Unscrew the 2 wing nuts and remove the air cleaner assembly (Fig. 32).
3. Replace the paper element if it is damaged or dirty.
6. Carefully pull the foam element off the paper element
(Fig. 32).
6
2
3
4
5
1
m–7452
Figure 32
1. Engine
2. Cover
3. Wing nut
4. Foam element
5. Paper element
6. Cover knob
Installing the Foam and Paper Elements
Important To prevent engine damage, always operate
the engine with the complete foam and paper air cleaner assembly installed.
1. Carefully slide the foam element onto the paper air
cleaner element (Fig. 32).
2. Place the air cleaner assembly onto the air cleaner base
and secure it with the 2 wing nuts (Fig. 32).
3. Place the air cleaner cover into position and tighten the
cover knob (Fig. 32).
Servicing the Engine Oil
Service Interval/Specification
Change the engine oil:
After the first 8 operating hours
After every 100 operating hours
Note: Change the oil more frequently when the operating conditions are extremely dusty or sandy.
Oil Type: Detergent oil (API service SF, SG, SH, or SJ) Crankcase Capacity: 58 ounces (1.7 liter) with the filter
removed; 51 ounces (1.5 liter) without the filter removed Viscosity: Refer to the table below
Cleaning the Foam Element
1. Wash the foam element in liquid soap and warm water. When the element is clean, rinse it thoroughly.
2. Dry the element by squeezing it in a clean cloth.
Important Replace the foam element if it is torn or
worn.
Cleaning the Paper Element
Note: Never try to brush dirt off the paper element; brushing forces the dirt into the fibers.
Important Never clean the paper element with
pressurized air or liquids, such as solvent, gas, or kerosene. Replace the paper element if it is damaged, defective, or cannot be cleaned thoroughly.
1. Lightly tap the element on a flat surface to remove dust and dirt (Fig. 32).
2. Inspect the element for tears, an oily film, or damage to the rubber seal.
USE THESE SAE VISCOSITY OILS
Checking the Engine Oil Level
1. Park the machine on a level surface.
2. Disengage the PTO and set the parking brake.
3. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating position.
4. Clean around the oil dipstick (Fig. 33) so that dirt
cannot fall into the filler hole and damage the engine.
28
2
1
m–7449
Figure 33
1. Oil dipstick 2. Filler tube
5. Unscrew the oil dipstick and wipe the end clean
(Fig. 33).
6. Slide the oil dipstick fully into the filler tube, but do not thread onto tube (Fig. 33).
7. Pull the dipstick out and look at the end. If the oil level
is low, slowly pour only enough oil into the filler tube to raise the level to the Full mark.
Important Do not overfill the crankcase with oil and
run the engine; engine damage can result.
Changing the Oil
1. Start the engine and let it run five minutes. This warms the oil so it drains better.
2. Park the machine so that the drain side is slightly lower than the opposite side to assure the oil drains completely.
m–7453
1
Figure 34
1. Oil drain valve
9. Slowly pour approximately 80% of the specified oil
(refer to Service Interval/Specification, page 28) into the filler cap (Fig. 33).
10.Check the oil level; refer to Checking the Engine Oil
Level, page 28.
11. Slowly add the additional oil to bring it to the Full
mark.
Changing the Oil Filter
Replace the oil filter every 200 operating hours or every other oil change.
Note: Change the oil filter more frequently when the operating conditions are extremely dusty or sandy.
1. Drain the oil from the engine; refer to Changing the Oil,
page 29.
2. Remove the old filter (Fig. 35).
3. Disengage the PTO and set the parking brake.
4. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating position.
5. Slide the drain hose over the oil drain valve.
6. Place a pan below the drain hose. Rotate oil drain valve
to allow oil to drain (Fig. 34).
7. When oil has drained completely, close the drain valve.
8. Remove the drain hose (Fig. 34).
Note: Dispose of the used oil at a recycling center.
2
1
m–7451
Figure 35
1. Oil filter 2. Adapter
3. Apply a thin coat of new oil to the rubber gasket on the
replacement filter (Fig. 35).
29
4. Install the replacement oil filter to the filter adapter,
turn the oil filter clockwise until the rubber gasket contacts the filter adapter, then tighten the filter an additional 3/4 turn (Fig. 35).
5. Fill the crankcase with the proper type of new oil; refer
to Servicing the Engine Oil, page 28.
6. Run the engine for about 3 minutes, stop the engine,
and check for oil leaks around the oil filter.
7. Check the engine oil level and add oil if needed.
Servicing the Spark Plugs
Service Interval/Specification
Check the spark plugs after every 100 operating hours. Ensure that the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plugs and a gapping tool/feeler gauge to check and adjust the air gap. Install a new spark plugs if necessary.
Type: Champion Air Gap: 0.030 inch (0.75 mm)
RCJ-8Y or equivalent
Checking the Spark Plugs
1. Look at the center of the spark plugs (Fig. 37). If you
see light brown or gray on the insulator, the engine is operating properly. A black coating on the insulator usually means that the air cleaner is dirty.
2. If needed, clean the spark plug with a wire brush to
remove carbon deposits.
2
1
Figure 37
1. Center electrode insulator
2. Side electrode
3. Air gap (not to scale)
3
0.030 inch (0.75 mm)
Removing the Spark Plugs
1. Disengage the PTO and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating position.
3. Disconnect the wires from the spark plugs (Fig. 36).
1
m–7453
Figure 36
1. Spark-plug wire/spark plug
Important Always replace the spark plugs when it has
a black coating, worn electrodes, an oily film, or cracks.
3. Check the gap between the center and side electrodes
(Fig. 37). Bend the side electrode (Fig. 37) if the gap is not correct.
Installing the Spark Plugs
1. Install the spark plugs and the metal washer. Ensure that
the air gap is set correctly.
2. Tighten the spark plugs to 16 ft-lb (22 Nm).
3. Connect the wires to the spark plugs (Fig. 36).
Cleaning the Cooling System
Clean the air intake screen from grass and debris before each use.
Check and clean cooling fins and engine shrouds every 100 hours or yearly, which ever comes first.
1. Disengage the PTO and set the parking brake.
4. Clean around the spark plugs to prevent dirt from
falling into the engine and potentially causing damage.
5. Remove the spark plugs and the metal washers.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating position.
3. Remove the air intake screen, recoil starter and fan
housing.
4. Clean the debris and grass from the engine parts.
30
5. Install air intake screen, recoil starter and fan housing.
Greasing and Lubrication
3
1
Figure 38
1. Air intake screen
2. Fan housing
3. Recoil starter
4. Bolt
5. Nut
Checking the Tire Pressure
5
2
4
Service Interval/Specification
Grease the areas shown at the intervals given in the Locating Where to Add Grease section below. Grease them more frequently when operating conditions are extremely dusty or sandy.
Grease with No. 2 general-purpose lithium-base or molybdenum-base grease.
Applying the Grease
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Clean the grease fittings with a rag and scrape any paint
from the front of the fitting(s).
m–7450
3. Connect a grease gun to the fitting and pump grease
into the fittings until grease begins to ooze out of the bearings.
4. Wipe up any excess grease.
Locating Where to Apply Grease
1. Lubricate the drive and caster wheel bearings and front
spindles (Fig. 40) after every 8 operating hours.
Service Interval/Specification
Maintain the air pressure in the front and rear tires as specified. Check the pressure at the valve stem after every 50 operating hours or monthly, whichever occurs first (Fig. 39). Check the tires when they are cold to get the most accurate pressure reading.
Pressure: 15 psi (103 kPa) rear tires
25–30 psi (172–207 kPa) caster tires
1
Figure 39
1. Valve stem
m–3780
Figure 40
2. Lubricate the transmission couplers after every
100 operating hours and the idler bracket pivots after every 8 operating hours (Fig 41).
31
Figure 41
m–5389
2. Rear wheels must lock when you try to push the
machine forward or backward. Adjustment is required if the wheels turn and do not lock; refer to Adjusting the Brake, page 32.
3. Release the brake and press upper control bar very
lightly, approximately 1/2 inch (13 mm), wheels should rotate freely.
4. If both conditions are met, no adjustment is required.
Adjusting the Brakes
The brake lever is on the upper control bar (Fig. 16). If the parking brake does not hold securely, an adjustment is required.
3. Lubricate the blade belt idler arm pivot (Fig. 42) after every 50 operating hours.
m-4749
Figure 42
Servicing the Brakes
Service Interval/Specification
Before each use, check brakes for proper operation. Always set the parking brake when you stop the machine or
leave it unattended. If the parking brake does not hold securely, an adjustment is required.
1. Check the brake before you adjust it; refer to Checking
the Brake, page 32.
2. Release the parking brake; refer to Releasing the
Parking Brake, page 19.
3. To adjust brake set the parking brake latch, and rotate
the wing nuts on the brake rods (Fig. 43). Clockwise to tighten the brake and counterclockwise to loosen the brake.
Note: Control bar should be parallel with reference bar when properly adjusted.
4. Check the brake operation again; refer to Checking the
Brake, page 32.
Important With the parking brake released, the rear
wheels must rotate freely when you push the mower. If brake action and free wheel rotation cannot be achieved contact your service dealer immediately.
Checking the Brakes
1. Park the machine on a level surface, disengage the blade control (PTO) and set the parking brake.
32
Note: Now is the best time to install a new fuel filter
1
because the fuel tank is empty. Refer to Replacing the Fuel Filter; page 33.
5. Install the fuel line onto the fuel filter. Slide the hose
clamp close to the valve to secure the fuel line.
2
m-3773
Figure 43
1. Brake rod 2. Wing nut
Servicing the Fuel Tank
Danger
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Drain gasoline from the fuel tank when the
engine is cold. Do this outdoors in an open area. Wipe up any gasoline that spills.
Never smoke when draining gasoline, and stay
away from an open flame or where a spark may ignite the gasoline fumes.
Draining the Fuel Tank
1. Park the machine on a level surface, to assure fuel tank
drains completely. Then disengage the power take off (PTO), set the parking brake, and turn the ignition key to off. Remove the key.
2. Close fuel shut–off valve at fuel tank (Fig. 44).
3. Squeeze the ends of the hose clamp together and slide it
up the fuel line away from fuel filter (Fig. 44).
4. Pull the fuel line off the fuel filter (Fig. 44). Open fuel
shut-off valve and allow gasoline to drain into a gas can or drain pan.
2
1
Figure 44
1. Fuel shut-off valve 2. Clamp
m–5235
Servicing the Fuel Filter
Service Interval/Specification
Replace the fuel filter after every 200 operating hours or yearly, whichever occurs first.
Replacing the Fuel Filter
Never install a dirty filter if it is removed from the fuel line.
Note: Note how the fuel filter is installed. Note: Wipe up any spilt fuel.
1. Disengage the PTO and set the parking brake.
2. Stop the engine, remove the key, and wait for all
moving parts to stop before leaving the operating position.
3. Close fuel shut–off valve at fuel tank (Fig. 44).
4. Squeeze the ends of the hose clamps together and slide
them away from the filter (Fig. 45).
5. Remove the filter from the fuel lines.
6. Install a new filter and move the hose clamps close to
the filter.
33
7. Open fuel shut-off valve at fuel tank (Fig. 44).
8. Check for fuel leaks and repair if needed.
1
1
2
3
3
1
2
m–7545
Figure 45
1. Hose clamp
2. Fuel line
3. Filter
Checking the Belts
Service Interval/Specification
Check all belts after every 50 operating hours or monthly, whichever occurs first. Look for dirt, wear, cracks and signs of overheating.
Replacing the Wheel Belt
1. Remove hairpin cotter securing brake rod to brake arm to relax belt idler tension (Fig. 46).
2. Remove bottom and loosen top bolts of shield to rotate for belt clearance (Fig. 46).
4
m–3793
Figure 46
1. Hairpin cotter
2. Brake rod
3. Shield
4. Drive belt
Replacing the Traction Belt
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Stop the engine and wait for all moving parts to stop
before leaving the operating position.
3. Raise the rear of the machine and hold it up with jack
stands.
4. Remove the mower belt (Fig. 47).
1
2
3
3. Lift belt past idler and off drive pulley (Fig. 46).
4. Raise wheel off ground enough to allow belt removal.
Note: Make sure that the mud and grass scraper is adjusted
properly and centered in the pulley grooves (see page 37). The pointed part of the scraper should be centered and as deep in the pulley groove as possible, without rubbing at any point.
5. Replace the drive belt.
6. Secure shield with previously removed bolt and tighten
bolts (Fig. 46).
7. Secure brake rod to brake arm with hairpin cotter (Fig. 46).
6
5
4
4
Figure 47
1. Idler pulley in slot
2. Traction belt
3. Mower belt
4. Belt guide
5. 1-1/4 inch (32 mm)
6. Mower belt
5. Loosen the pivot bolt enough to slide the idler pulley in
the slot and remove the traction belt from the engine and the drive pulleys (Fig. 47).
6. Install the new traction belt around the engine and the
drive pulleys (Fig. 47).
7. Slide the idler pulley in the engine frame to tension the
traction belt (Fig. 47).
34
m–4726
8. Install the mower belt (Fig. 47).
9. Check the belt guide under the engine frame for the
proper adjustment (Fig. 47). Note: The distance between the belt guide and mower
belt should be 1-1/4 inch (32 mm) when the mower belt is engaged. Adjust the belt if necessary. The disengaged belt should not drag or fall off the pulley when the guides are properly adjusted.
3
2
1
4
Replacing the Mower Belt
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Stop the engine and wait for all moving parts to stop
before leaving the operating position.
3. Remove the knobs and the belt cover on the mower.
4. Remove the idler pulley and the worn belt (Fig. 47).
5. Install the new mower belt.
6. Install the idler pulley.
7. Engage the blade control (PTO) lever and check the belt
tension. Refer to Adjusting the Mower Belt Tension, page 36.
Note: The proper mower belt tension is 10–15 lbf. (44–67 N) with the belt deflected 1/2 inch (13 mm) halfway between the pulleys (Fig. 48).
1/2 in.
2
(13 mm)
5
6
m–3860
Figure 49
1. 1/16–1/8 inch (2–3 mm)
2. Bell crank
3. Transmission output shaft
4. Hairpin cotter
5. Clevis pin
6. Clevis
Note: The clearance should be 1/16–1/8 inch (2–3 mm).
10.Remove the hairpin cotter and the clevis pin from the
bell crank.
11. Rotate the clevis clockwise on the rod to increase the
clearance; rotate it counterclockwise to decrease it (Fig. 49).
12.Disengage the blade control (PTO) lever. Note: If the assist arm does not contact the front stop on
the mower deck (Fig. 50), adjust the clevis to bring the bell crank closer to the transmission output shaft (Fig. 49).
4
5
3
1
Figure 48
1. Mower belt with 1/2 inch (13mm) deflection
2. Idler pulley
8. Engage the blade control (PTO) lever.
9. Check the clearance between the bell crank and the
transmission output shaft (Fig. 49).
m-4750
Figure 50
1. 1/2 inch (13 mm) deflection here
2. Assist arm
3. Front stop
4. Locknut
5. Turnbuckle
13.Check the belt guide under the engine frame for the proper adjustment (Fig. 47).
35
2
1
m–4739
Note: The distance between the belt guide and the mower belt should be 1-1/4 inch (32 mm) when you engage the mower belt. Adjust the mower belt as necessary. The disengaged belt should not drag or fall off the pulley when the guides are properly adjusted.
Adjusting the Mower Belt Tension
3
Service Interval/Specification
Check the belt tension after the first 8 operating hours and 25 operating hours thereafter. Check the belt tension after every 50 operating hours.
Important The belt must be tight enough to not slip
during heavy loads while cutting grass. Over tensioning the belt will reduce the bearing life of the belt and the spindle.
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Stop the engine and wait for all moving parts to stop
before leaving the operating position.
3. Loosen the locknut on the turnbuckle (Fig. 50).
4. Rotate the turnbuckle toward the rear of the mower to
increase the tension on the belt. Rotate the turnbuckle toward the front of the mower to decrease the tension on the belt (Fig. 50).
Note: The eyebolt threads on both ends of the turnbuckle should be engaged a minimum of 5/16 inch (8 mm).
2
m–47271
Figure 51
1. Spring mounting bolts
2. Blade brake pad
4. Adjust the nut at the end of the blade brake rod until
there is 1/8–3/16 inch (3–5 mm) between the nut and the spacer (Fig. 51).
5. Engage the blades, and ensure that the blade brake pad
no longer contacts the pulley edges.
3. 1/8–3/16 inch (3–5mm)
Adjusting the Blade Brake
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Stop the engine and wait for all moving parts to stop
before leaving the operating position.
3. If necessary, adjust the spring mounting bolts so that the
blade brake pad rubs against the pulley edges (Fig. 51).
36
Adjusting the Grass/Mud Scraper
Important The grass deflector must be able to lower
down into position. Lift the deflector up to test that it lowers into the full down position.
1. Loosen the locknut that holds the scraper to the engine
frame (Fig. 52).
2
1
3
m-3776
Figure 52
1. Scraper
2. Locknut
3. Pulley
2. Rotate the scraper until it aligns with the center of the
pulley grooves (Fig. 52).
3. Tighten the locknut (Fig. 52). Note: The scraper must not contact the pulley on the sides
or bottom of the grooves. Adjust it if necessary.
2
1
6
1
m–7868
1. Bolt
2. Spacer
3. Locknut
4. Spring
5. Spring installed
4 8
3
8
5
7
Figure 53
6. Grass Deflector
7. L end of spring, place behind deck edge before installing bolt
8. J hook end of spring
Replacing the Grass Deflector
Warning
An uncovered discharge opening could allow the lawn mower to throw objects in the operator’s or bystander’s direction and result in serious injury. Also, contact with the blade could occur.
Never operate the lawn mower unless you install a cover plate, a mulch plate, or a grass chute and catcher.
1. Remove the locknut, bolt, spring and spacer holding the
deflector to the pivot brackets (Fig. 53). Remove damaged or worn grass deflector.
2. Place spacer and spring onto grass deflector. Place the L
end of spring behind deck edge.
Note: Make sure the L end of spring is installed behind deck edge before installing the bolt as shown in figure 53.
3. Install bolt and nut. Place the J hook end of spring
around grass deflector (Fig. 53).
37
Wiring Diagram
J3
KILL
W2
J4
J5
WIRE LIST DESIG. AWG COLOR ROUTE W1 16 WHITE J2 J4 W2 16 WHITE J2 J3 W3 16 BLUE P1–1 J5 W4 16 BLACK P1–2 J1
W3
W1
P1 PTO
Cleaning and Storage
1. Disengage the blade control (PTO) lever and set the
parking brakes.
2. Remove grass clippings, dirt, and grime from the
external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the engine cylinder head fins and the blower housing.
Important Wash the machine with a mild detergent and
water. Do not use a pressure washer to wash the machine. Avoid excessive use of water, especially near the control panel and engine.
3. Check the brakes; refer to Servicing the Brakes,
page 32.
4. Service the air cleaner; refer to Servicing the Air
Cleaner, page 27.
5. Grease the machine; refer to Greasing and Lubrication,
page 31.
6. Change the crankcase oil; refer to Servicing the Engine
Oil, page 28.
J2
MAG
W4
1
2
J1
GND
9. Empty the fuel tank using the following steps:
A. Run the engine to distribute conditioned fuel
through the fuel system (5 minutes).
B. Stop engine and wait for all moving parts to stop
before leaving the operating position.
C. Allow the engine to cool and drain the fuel tank;
refer to Servicing the Fuel Tank, page 33, or operate engine until it stops.
D. Start the engine and run it until it stops. Repeat this
step with the Choke on until engine will not start.
E. Dispose of fuel properly. Recycle per local codes. Note: Do not store stabilizer/conditioned gasoline over
90 days.
10.Remove and inspect the spark plug; refer to Servicing
the Spark Plug, page 30.
11. With the spark plug removed from the engine, pour two
tablespoons of engine oil into the spark plug hole, then use the starter to crank the engine and distribute the oil inside the cylinder.
7. Check the tire pressure; refer to Checking the Tire
Pressure, page 31.
8. For long-term storage (more than 90 days) add a
stabilizer/conditioner additive to the fuel in the tank.
12.Install the spark plug. Do not connect the wire to the
spark plug.
13.Check and tighten all bolts, nuts, and screws. Repair or
replace any part that is worn or damaged.
14.Paint all scratched or bare metal surfaces with paint
available from an Authorized Service Dealer.
15.Store the machine in a clean, dry garage or storage area,
and cover it to protect it and keep it clean.
38
Troubleshooting
g g
g
Problem Possible Causes Corrective Action
The engine will not start, starts hard, or fails to keep running.
The engine loses power.
1. The fuel tank is empty. 1. Fill the fuel tank with gasoline.
2. The choke is not on. 2. Set the Choke to the on position.
3. The blade control (PTO) lever
is engaged.
4. The air cleaner is dirty. 4. Clean or replace the air
5. The spark plug wire is loose
or disconnected.
6. The spark plugs are pitted,
fouled, or gap is incorrect.
7. There is dirt in the fuel filter. 7. Replace the fuel filter.
8. There is dirt, water, or stale
fuel in the fuel system.
1. The engine load is excessive. 1. Reduce the ground speed.
2. The air cleaner is dirty. 2. Clean the air cleaner element.
3. The engine oil level in the
crankcase is low.
4. The cooling fins and air
passages under the engine blower housing are plugged.
3. Disengage the blade control (PTO) lever.
cleaner element.
5. Connect the wire to the spark plug.
6. Install new, correctly gapped spark plugs.
8. Contact an Authorized Service Dealer.
3. Add engine oil to the crankcase.
4. Remove the obstruction(s) from the cooling fins and air passages.
The engine overheats.
The machine does not drive.
5. The spark plug is pitted, fouled, or the gap is incorrect.
6. The vent hole in the fuel cap is plugged.
7. There is dirt in fuel filter. 7. Replace the fuel filter.
8. There is dirt, water, or stale fuel is in fuel system.
1. The engine load is excessive. 1. Reduce the ground speed.
2. The engine oil level in the crankcase is low.
3. The cooling fins and air passages under the engine blower housing are plugged.
1. The shift lever is in the Neutral position.
2. The traction belt is worn, loose, or broken.
3. The traction belt is off the pulley.
5. Install a new, correctly gapped spark plug.
6. Clean or replace the fuel cap.
8. Contact an Authorized Service Dealer.
2. Add oil to the crankcase.
3. Remove the obstruction(s) from cooling fins and air passages.
1. Move the shift lever to a drive gear position.
2. Change the belt.
3. Change the belt.
39
Problem Corrective ActionPossible Causes
gg
gg
There is abnormal vibration.
The cutting height is uneven.
1. The cutting blades are bent or unbalanced.
2. The blade mounting bolt is loose.
3. The engine mounting bolts are loose.
4. The engine pulley, idler pulley, or blade pulley is loose.
5. The engine pulley is damaged.
6. The blade spindle is bent. 6. Contact an Authorized
1. The blades are not sharp. 1. Sharpen the blades.
2. The blades are bent. 2. Install new blades.
3. The mower is not level. 3. Level the mower from
4. The underside of the mower is dirty.
5. The tire pressure is incorrect. 5. Adjust the tire pressure.
1. Install new cutting blades.
2. Tighten the blade mounting bolt.
3. Tighten the engine mounting bolts.
4. Tighten the appropriate pulley.
5. Contact an Authorized Service Dealer.
Service Dealer.
side-to-side and front-to-rear.
4. Clean the underside of the mower.
The blades do not rotate.
The blades do not stop when they are disengaged.
6. The blade spindle is bent. 6. Contact an Authorized Service Dealer.
1. The drive belt is worn, loose,
or broken.
2. The drive belt is off the pulley. 2. Install the drive belt and
3. The mower belt is worn,
loose, or broken.
4. The mower belt is off the
pulley.
1. The blade brake is not
adjusted properly.
2. The belt guide is not set
properly.
1. Check the belt tension.
check the adjusting shafts and the belt guides for the correct position.
3. Install the new mower belt.
4. Install the deck pulley and check the idler pulley, idler arm, and spring for the correct position and function.
1. Adjust the blade brake.
2. Adjust the belt guide.
40
LCE
The Toro Total Coverage Guarantee
A Limited Warranty
Conditions and Products Covered
The Toro Company and its affiliate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair the listed Toro Products if defective in materials or workmanship. The following time periods apply from the date of purchase:
Products
All Products 1 year
All Spindles 2 years parts and labor;
Engines/Hydraulic Systems* on
the following:
Outfront and Mid-Mount Z’s ProLine Mid-Size Mowers Groundsmaster Backpack Blowers
Deck Shells (36–72) on the following:
ProLine Mid-Size Mowers Mid-Mount Z’s
Electric Clutch on 500 Series Mid-Mount Z’s
This warranty includes the cost of parts and labor, but you must pay transportation costs.
This warranty applies to:
Outfront and Mid-Mount Z’s
ProLine Mid-Size Mowers
Groundsmaster Riding Mowers
Turf Maintenance Equipment
Debris Management Equipment
* Some engines used on Toro LCE Products are warranted by the
engine manufacturer.
Riding Mowers
Warranty Period
third year, parts only
2 years
2 years
2 years
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, follow this procedure:
1. Contact any Toro Authorized or Master Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, access our website at www.T oro.com. U.S. Customers may also call 800-348-2424.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer.
If for any reason you are dissatisfied with the Service Dealer’s analysis or with the assistance provided, contact us at:
LCB Customer Service Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196 888-577-7466 (U.S. customers) 877-484-9255 (Canada customers)
Y ou must maintain your Toro Product by following the maintenance procedures described in the operator’s manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
There is no other express warranty except for special emission system coverage on some products. This express warranty does not cover the following:
Cost of regular maintenance service or parts, such as filters, fuel, lubricants, tune-up parts, blade sharpening, brake and clutch adjustments.
Any product or part which has been altered or misused or required replacement or repair due to normal wear , accidents, or lack of proper maintenance.
Repairs necessary due to improper fuel, contaminants in the fuel system, or failure to properly prepare the fuel system prior to any period of non-use over three months.
Pickup and delivery charges.
All repairs covered by this warranty must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
Repair by an Authorized Toro Service Dealer is your sole remedy under this warranty.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental or consequential damages in connection with the use of the Toro Products covered by this warranty, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under this warranty.
Some states d o n o t a l l o w exclusions of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
All implied warranties of merchantability (that the product is fit for ordinary use) and fitness for use (that the product is fit for a particular purpose) are limited to the duration of the express warranty.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Owner Responsibilities
Items and Conditions Not Covered
General Conditions
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country , province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer . I f all other remedies fail, you may contact us at Toro Warranty Company.
Part No. 374-0037 Rev. D
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