Toro 30128 Operator's Manual

FORM NO. 3319–775
44” or 52” SIDE
DISCHARGE
BAGGER
Proline Mid–Size Mowers
Model No. 30128 – 890001 & Up
Operator’s Manual
IMPORTANT: Read this manual carefully. It contains information about your
safety and the safety of others. Also become familiar with the controls and their proper use before you operate the product.
Introduction
We want you to be completely satisfied with your new product, so feel free to contact your local Authorized Service Dealer for help with service, genuine replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or the factory, always know the model and serial numbers of your product. These numbers will help the Service Dealer or Service Representative provide exact information about your specific product. You will find the model and serial number plate located in a unique place on the product as shown below
.
1
The warning system in this manual identifies potential hazards and has special safety messages that help you and others avoid personal injury, even death. DANGER, WARNING and CAUTION are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause serious injury or death if the recommended precautions are not followed.
WARNING signals a hazard that may cause serious injury or death if the recommended precautions are not followed.
CAUTION signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed.
Two other words are also used to highlight information. “Important” calls attention to special mechanical information and “Note” emphasizes general information worthy of special attention.
1. Model
For your convenience, write the product model and serial numbers in the space below.
Model No:
Serial No.
and Serial Number Plate
The left and right side of the machine is determined by sitting on the seat in the normal operator’s position.
Printed in USA
Contents
Page
Installation 2.
Loose Parts 2 Installing the Bagger 3 Removing the Bagger 7
Operation 8
Emptying the Grass Bag 8 Clearing Obstructions from the Bagger 8 Operating and Bagging Tips 8
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Page
Maintenance 9
Inspecting the Bagger 9
Inspecting the Mower Blades9. . . . . . . . . . .
Caring for the Grass Bag 9
Cleaning the Bagger9. . . . . . . . . . . . . . . . . .
Storing the Bagger 9
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1
Installation
Loose
DESCRIPTION QTY. USE
Baffle Baf Screw (5/16” x 3/4”)
Seal T Seal T Back Panel
Mounting Beam Retainer Bolt Flange Nut (3/8”–16)
Curved Bolt Washer (3/8”) Bolt (3/8” x 2 1/2”) Locknut (3/8”–16)
Bolt (3/8” x 2 1/2”) Washer (3/8”) Bolt (3/8” x 4 1/2”)
Parts
(18”–for use on 44” deck)
fle (24”–for use on 52” deck)
emplate–44” (for use with 44” deck) emplate–52” (for use with 52” deck)
1 1 2
1 1 1
2 4 4
2 6 2 4
2 8 2
Install baf
Cut rubber extension
Install mounting beams
Install mounting assembly on a 44” deck
Install mounting assembly on a 52” deck
fle
Locknut (3/8”–16) Lockup Rod
Bolt (5/16” x 3/4”) Flange Nut (5/16”–18)
Grass Bag and T Front Bag Support T Rear Bag Support T T
russ Head Screw (5/16” 3/4”)
Flange Nut (5/16”–18)
ray
ube
ube
4 1
2 2
1 1
1 10 10
Install lockup rod
Install grass bag and tray
2
Installation
Installing
the Bagger
Installing the Baffles
Note: For a 44” deck, use the 18” baffle. For
a 52” deck, use the 24” baffle.
1. Position the appropriate baffle inside the cutting
deck opening so the end is aligned with the edge of the deck opening and is against the front wall and ceiling in the storage position (Fig. 1)
2
1
m–3053
Figure 1
1 Baffle
in Bagging Position
2 Baf
fle in Storage Position
Note: The unused hole is used to mount the
baffle when the mower is not being used with the bagger.
7. Ensure that both screws are tight.
Trim the Rubber Extension
Note: For a 44” deck, use the template
marked ”Seal Template–44” Deck”. For a 52” deck, use the template marked ”Seal T
1. Place the appropriate template against the metal
retaining strips on the outside of the rubber extension (Fig. 2).
2. Cut the rubber extension along the bottom edge
of the template (Fig. 2).
emplate–52” Deck”.
2
4
2. Using the baffle as a template, mark and drill
two 11/32” holes in the mower deck.
3. Secure the end of the baffle farthest from the
opening with a 5/16” x 3/4” screw.
4. Pivot the end nearest the opening until there is a
distance of 2 3/4” between the baffle and the front wall of the deck.
5. Using the baffle as a template, mark and drill an
11/32” hole in the mower deck.
6. Secure the end of the baffle closest to the
opening in the bagging position with a 5/16” x 3/4” screw (Fig. 1).
1 Template 2 Retaining 3
Rubber Extension
1
Strips
3
Figure 2
5
4
Back Panel
5 Cut
m–3054
3
Installation
Attaching the Mounting Beams to the Back Panel
1. Secure the mounting beams to the back panel
using four retainer bolts and four 3/8”–16 flange nuts (Fig. 3).
3
4
1
2
m–3055
1 Mounting
Deck
1
Holes for 44”
2
Figure 4
2
1
m–3056
2
Mounting Holes for 52” Deck
Figure 3
1 Back 2
Panel
Mounting Beams
3
Retainer Bolts
4
3/8”–16 Flange Nut
Note: The back panel can be mounted onto
the mounting beams in a range of vertical positions. When fully assembled, the back panel should be adjusted so that the grass bag tray is positioned slightly below the mower deck.
Preparing the Cutting Deck and Carrier Frames for Installation
1. Position the back panel and mounting beam
assembly onto the cutting deck and carrier frame (Fig. 4). The rubber extension should be touching the back edge of the discharge opening (Fig. 5).
2
1 Rubber
Extension
1
Figure
5
2
Back Edge of Discharge Opening
m–3057
2. Using each mounting beam as a template, locate
and drill four 1/2” diameter holes in the carrier frame, if no holes already exist.
4
Installation
Installing the Mounting Assembly on a 44” Deck
Note: If you are installing the bagger on a
52” deck, skip this section.
1. Insert the flat end of the curved screw into one of
the holes in the carrier frame for the rear mounting beam (Fig. 6).
2. Insert the treaded end of the curved bolt through
the appropriate hole in the rear mounting beam and secure it with a 3/8” washer and 3/8”–16 locknut (Fig. 6).
3. Repeat steps 1 and 2 for the other hole in the rear
mounting beam.
3
2
Installing the Mounting Assembly on a 52” Deck
Note: If you are installing the bagger on a
44” deck, skip this section.
1. Secure the rear mounting beam to the carrier
frame with two 3/8” x 4 1/2” bolts, four 3/8” washers, and two 3/8” locknuts.
Note: The washers should be positioned on
top of the beam and under the carrier frame.
2. Secure the front mounting beam to the carrier
frame with two 3/8” x 2 1/2” bolts, four 3/8” washers, and two 3/8” locknuts.
Note: The washers should be positioned on
top of the beam and under the carrier frame.
Installing the Lockup Rod
1
1 Rear 2
Curved Bolt
Mounting Beam
Figure 6
3
3/8” W Locknut
4
Carrier Frame
4
asher and 3/8”–16
m–3058
4. Secure the front mounting beam to the carrier
frame with two 3/8” x 2 1/2” bolts, four 3/8” washers, and two 3/8” locknuts.
Note: The washers should be positioned on
top of the beam and under the carrier frame.
1. Measure 7” (on a 44” deck) or 7 1/4” (on a 52”
deck) from the edge of the deflector and make a mark parallel to the edge (Fig. 7).
1
3
2
m–3059
Figure 7
1 Lockup 2
Rod
Deflector Shield
3
7” (44” Deck) or 7 1/4” (52” Deck)
2. Position the outside mounting hole on the lockup
rod on the line you drew.
5
Installation
3. Raise the deflector and move the lockout rod
back and forth along the course of the line you drew on the deflector until the rod is centered in the back panel slot (Fig. 8).
3
2
1
m–3061
1
2
m–3060
Figure 8
1 Lockup
Rod
2
Lockup Latch
4. Using the lockup rod as a template, mark and
drill two 11/32” diameter holes in the deflector.
5. Secure the lockup rod to the deflector using two
5/16” x 3/4” bolts and two 5/16”–18 flange nuts. Note: The flange nuts should be on top of the
deflector.
Assembling and Installing the Grass Bag
Figure 9
1 Grass 2
Bag T
ray
Front Bag Support T
ube
Rear Bag Support T
3
ube
2. Secure the front bag support tube to the grass
bag tray using six 5/16” x 3/4” truss head screws and six 5/16”–18 flange nuts.
3. Secure the rear bag support tube to the grass bag
tray using four 5/16” x 3/4” truss head screws and four 5/16–18 flange nuts.
Note: Use only the bottom two mounting
holes on each side of the rear bag support tube to secure it to the tray.
4. Move the lockup rod into the slot in the back
panel.
5. Hook the front bag support tube into the lip on
the top of the back panel and lower the bag tray against the back panel.
1. Position the rear bag support tube ends between
the bag rods and the bag tray (Fig. 9).
6
6. Hook the lockup latch (Fig. 8) on the bag tube.
7. Adjust the back panel height by sliding the
retainer bolts up or down in the slots in the mounting beams (Fig. 3) so that the bag tray is slightly below the bottom of the deck.
Note: This adjustment may need to be made
whenever you adjust the mower height of cut.
Installation
Removing
POTENTIAL
the Bagger
HAZARD
Sometimes people are tempted to operate
the mower without the grass deflector or entire bagger in place. This exposes you and others to thrown debris and blade contact.
WHAT CAN HAPPEN
You and others may die or be injured
severely if you are hit by thrown debris or cut by the blade.
HOW TO AV
OID THE HAZARD
Always operate the mower with the
complete grass bagger mounted in place or use the mower to side discharge, making sure that the grass deflector is in the down position.
1. Remove the grass bag from the back panel.
2. Remove the bolts, washers, and nuts securing the
mounting beams to the carrier frame, remove the mounting assembly washers, and nuts into the mounting beams (Fig. 4 and Fig. 6).
3. Remove screws and nuts securing the lockup rod
and remove the lockup rod. Replace the screws and nuts into the holes in the deflector.
4. Remove the baffle screw closest to the opening
in the deck (Fig. 1).
5. Pivot the baffle to the storage position and
secure it with the screw (Fig 1).
6. Store all bagger parts in a convenient place.
, and re–thread the bolts,
7
Operation
To Avoid Personal Injury:
Become familiar with all operating and
safety instructions in the operator’s manual for your mower before using this attachment.
Never do maintenance or repairs while the
engine is running.
Emptying
1. Disengage the power take off (PTO) to stop the
mower blades and release the traction drive or shift to NEUTRAL as applicable for your mower.
2. Remove and empty the grass bag.
3. Reinstall the grass bag and resume operation.
the Grass Bag
Operating
1. Remember that the mower is wider with the
bagger installed. By turning too sharply in confined places you may damage the bagger.
2. Do not trim with the right side of the mower
because you could damage the bagger.
3. When mowing rough or uncertain, use care to
avoid damaging the bagger.
4. Air flow is required to cut grass and propel it
into the bag. Setting the height–of–cut too low, especially in heavy or long grass can restrict the air flow and plug the mower or bagger.
To avoid plugging, double–cut the grass, first at a high height–of–cut and then lower the mower to the desired setting. Also, try to leave one side of the mower out of the uncut grass, allowing air to be drawn into the mower housing.
and Bagging T
ips
Clearing
Obstructions from
the Bagger
1. Disengage the power take off (PTO) to stop the
mower blades and release the traction drive or shift to NEUTRAL as applicable for your mower.
2. Remove the grass bag and empty it if full.
3. Carefully remove and clear the obstruction from
the mower.
4. Reinstall the grass bag and resume operation.
8
Maintenance
Inspecting
Inspect the bagger after the first ten hours of operation and monthly thereafter.
1. Check the grass bag, back panel, and lockup rod
for damage. Replace any damaged parts.
POTENTIAL HAZARD
The grass bag material may tear, wear, and
eventually deteriorate.
WHAT CAN HAPPEN
You or bystanders could be severely injured
by flying debris or thrown objects that pass through a worn or deteriorated grass bag.
HOW TO AV
Frequently check the grass bag for holes,
wear, and other deterioration. Do not wash the grass bag. If the bag has deteriorated, install a new grass bag.
2. Tighten all nuts bolts and screws.
the Bagger
OID THE HAZARD
POTENTIAL HAZARD
If you store grass clippings in the grass bag,
under the right conditions, spontaneous combustion (a fire-generating process that occurs without an external source of ignition) could occur.
WHAT CAN HAPPEN
If a fire occurs, property could be damaged
and/or someone could be injured.
HOW TO AV
The cloth grass bag is not a storage
container. Never store grass clippings and debris in the grass bag.
Cleaning
1. Frequently clean the inside and outside of the
back panel and the mower deck, using water sprayed from a hose. Use a mild automotive detergent to remove stubborn dirt. Do not wash the grass bag.
2. Ensure you remove matted grass from all parts.
OID THE HAZARD
the Bagger
Inspecting
1. Inspect the mower blades regularly and
whenever a blade strikes a foreign object.
2. If blades are badly worn or damaged, install new
blades. Refer to your mower operator’ for complete blade maintenance.
Caring
1. Do not wash the grass bag.
2. To prevent rapid deterioration of bag material,
store the bag so it drys completely after each use.
the Mower Blades
s manual
for the Grass Bag
3. After washing let all parts dry thoroughly.
Storing
1. Clean the bagger (refer to Cleaning the Bagger,
page 9).
2. Inspect the bagger for damage (refer to
Inspecting the Bagger, page 9).
3. Ensure the grass bag is empty and dry.
4. Store the bagger in a clean, dry place, out of
direct sunlight. This extends the life of the bagger. If you must store the bagger outside, cover it with a weatherproof cover.
the Bagger
9
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