Toro 30094, 30096, 30098, 30099 Operator's Manual

FormNo.3361-911RevA
CommercialWalk-BehindMower
FloatingDeck,T-Bar,Gearwith36in40in 48inor52inTURBOFORCE
ModelNo.30094—SerialNo.290000001andUp
ModelNo.30096—SerialNo.290000001andUp
®
CuttingUnit
ModelNo.30098—SerialNo.290000001andUp
ModelNo.30099—SerialNo.290000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
Theenclosed
Engine Owner’ s Man ual
forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
issupplied
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineT oroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................4
SafeOperatingPractices.......................................4
ToroMowerSafety...............................................5
SlopeChart..........................................................7
SafetyandInstructionalDecals.............................8
ProductOverview......................................................10
Controls.............................................................10
©2009—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Specications.....................................................11
Attachments/Accessories...................................11
Operation...................................................................12
AddingFuel.......................................................12
CheckingtheEngineOilLevel............................13
ThinkSafetyFirst...............................................13
UsingtheParkingBrake......................................13
StartingandStoppingtheEngine........................13
OperatingtheMowerPowerTakeOff
(PTO)............................................................14
TheSafetyInterlockSystem................................15
DrivingForwardorBackward.............................15
UsingtheLowerControlBar..............................15
StoppingtheMachine.........................................16
TransportingMachines.......................................16
SideDischargingorMulchingtheGrass..............17
AdjustingtheHeight-of-Cut...............................17
AdjustingtheAnti-ScalpRollers.........................17
AdjustingtheHandleHeight..............................18
AdjustingtheFlowBafe...................................19
PositioningtheFlowBafe.................................20
UsingtheMid-SizeWeight..................................21
Maintenance...............................................................22
RecommendedMaintenanceSchedule(s)................22
Lubrication.............................................................22
HowtoGrease...................................................22
LubricatingtheCasterandWheel
Bearings.........................................................23
GreasingtheTransmissionCouplers...................23
GreasingthePTODriveBeltIdlerandMower
DeckBeltIdler...............................................23
EngineMaintenance...............................................24
ServicingtheAirCleaner....................................24
ServicingtheEngineOil.....................................25
ServicingtheSparkPlugs....................................27
FuelSystemMaintenance.......................................28
DrainingtheFuelTank.......................................28
ReplacingtheFuelFilter.....................................28
ElectricalSystemMaintenance................................29
ServicingtheFuse..............................................29
DriveSystemMaintenance.....................................30
AdjustingtheControlBar...................................30
CheckingtheTirePressure.................................30
ReplacingtheCasterWheelFork
Bushings........................................................31
ServicingtheCasterWheelandBearings.............31
AdjustingtheElectricClutch..............................32
CoolingSystemMaintenance..................................33
CleaningtheAirIntakeScreen............................33
BrakeMaintenance.................................................33
ServicingtheBrakes...........................................33
BeltMaintenance....................................................34
ReplacingtheTractionDriveBelt........................34
ReplacingtheTransmissionBelt.........................34
ReplacingtheMowerBelt...................................35
ReplacingthePTODriveBelt.............................36
AdjustingthePTODriveBeltIdlerSpring
Anchor...........................................................37
MowerDeckMaintenance......................................37
ServicingtheCuttingBlades...............................37
CorrectingtheMowerQualityofCut..................39
FrameSetUp.....................................................40
CheckingtheMowerDeckFront-to-Rear
Pitch...............................................................41
ChangingtheMowerDeckFront-to-Rear
Pitch...............................................................42
CheckingtheMowerDeckSide-to-Side
Height............................................................42
ChangingtheMowerDeckSide-to-Side
Height............................................................43
MatchingHeightofCut......................................43
ReplacingtheGrassDeector.............................44
Storage.......................................................................45
CleaningandStorage..........................................45
Troubleshooting.........................................................46
Schematics.................................................................48
3
Safety
Note:Theadditionofattachmentsmadeby
othermanufacturersthatdonotmeetAmerican NationalStandardsInstitutecerticationwillcause noncomplianceofthismachine.
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafetyalertsymbol,whichmeans CAUTION,WARNING,orDANGER-“personalsafety instruction."Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
SafeOperatingPractices
–Useonlyanapprovedcontainer
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling. Donotsmoke.
–Neverrefuelordrainthemachineindoors.
Checkthatoperator’spresencecontrols,safety switchesandshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholes andhiddenhazards.
ThefollowinginstructionsarefromANSIstandard B71.4-2004.
Training
ReadtheOperator’sManualandothertraining material.Iftheoperator(s)ormechanic(s)cannot readEnglishitistheowner’sresponsibilitytoexplain thismaterialtothem.
Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor servicetheequipment.Localregulationsmayrestrict theageoftheoperator.
Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtohimselforherself, otherpeopleorproperty.
Besurealldrivesareinneutralandparkingbrakeis engagedbeforestartingengine.Onlystartengine fromtheoperator’sposition.
Besureofyourfootingwhileusingthismachine, especiallywhenbackingup.Walk,don’trun.Never operateonwetgrass.Reducedfootingcouldcause slipping.
Slowdownanduseextracareonhillsides.Besure totravelsidetosideonhillsides.Turfconditions canaffectthemachine’sstability.Usecautionwhile operatingneardrop-offs.
Slowdownandusecautionwhenmakingturnsand whenchangingdirectionsonslopes.
Neverraisedeckwiththebladesrunning.
NeveroperatewiththePTOshield,orotherguards notsecurelyinplace.Besureallinterlocksare attached,adjustedproperly ,andfunctioningproperly.
Neveroperatewiththedischargedeectorraised, removedoraltered,unlessusingagrasscatcher.
Preparation
Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
Wearappropriateclothingincludinghardhat,safety glassesandhearingprotection.Longhair,loose clothingorjewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeused andremoveallobjectssuchasrocks,toysandwire whichcanbethrownbythemachine.
Useextracarewhenhandlinggasolineandother fuels.Theyareammableandvaporsareexplosive.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Stoponlevelground,disengagedrives,engage parkingbrake,shutoffenginebeforeleavingthe operator’spositionforanyreasonincludingemptying thecatchersoruncloggingthechute.
Stopequipmentandinspectbladesafterstriking objectsorifanabnormalvibrationoccurs.Make necessaryrepairsbeforeresumingoperations.
Keephandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptobesure ofaclearpath.
4
Keeppetsandbystandersaway .
Slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopbladesifnot mowing.
Beawareofthemowerdischargedirectionanddo notpointitatanyone.
Donotoperatethemowerundertheinuenceof alcoholordrugs.
Usecarewhenloadingorunloadingthemachine intoorfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs, trees,orotherobjectsthatmayobscurevision.
Maintenanceandstorage
Disengagedrives,setparkingbrake,stopengineand removekeyordisconnectsparkplugwire.Waitfor allmovementtostopbeforeadjusting,cleaningor repairing.
Cleangrassanddebrisfromcuttingunit,drives, mufers,andenginetohelppreventres.Cleanup oilorfuelspillage.
Letenginecoolbeforestoringanddonotstorenear ame.
Shutofffuelwhilestoringortransporting.Donot storefuelnearamesordrainindoors.
Parkmachineonlevelground.Setparkingbrake. Neverallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhen required.
Carefullyreleasepressurefromcomponentswith storedenergy.
Disconnectthebatteryorremovesparkplugwire beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositivelast.Reconnectthe positiverstandnegativelast.
Usecarewhencheckingblades.Wraptheblade(s)or weargloves,andusecautionwhenservicingthem. Onlyreplaceblades.Neverstraightenorweldthem.
Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
Keepallpartsingoodworkingconditionandall hardwaretightened.Replaceallwornordamaged decals.
ToroMowerSafety
Thefollowinglistcontainssafetyinformationspecic toToroproductsandothersafetyinformationyoumust know .
Thisproductiscapableofamputatinghandsand feetandthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass or,whenequippedwithagrassbagger,forcatching cutgrass.Anyuseforpurposesotherthanthesecould provedangeroustouserandbystanders.
GeneralOperation
Besuretheareaisclearofotherpeoplebefore mowing.Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhich maybehotfromoperation.Allowtocoolbefore attemptingtomaintain,adjustorservice.
UseonlyToroapprovedattachments.Warrantymay bevoidedifusedwithunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e. branches,doorways,electricalwires)before operatingunderanyobjectsanddonotcontact them.
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeel uneasyonaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.from themowingarea.
Watchforholes,rutsorbumps.Tallgrasscanhide obstacles.
Usecautionneardrop-offs,ditches,orembankments. Themachinecouldsuddenlyturnoverifawheel goesovertheedgeofaclifforditch,orifanedge cavesin.
Useextracarewithgrasscatchersorother attachments.Thesecanchangethestabilityofthe machine.
Keepallmovementonslopesslowandgradual.Do notmakesuddenchangesinspeedordirection.
Mowslopessidetoside.
Donotmowslopesgreaterthan20degrees.
Service
Neverstorethemachineorfuelcontainerinside wherethereisanopename,suchasnearawater heaterorfurnace.
Keepnutsandboltstight,especiallytheblade attachmentbolts.Keepequipmentingood condition.
Nevertamperwithsafetydevices.Checksafety systemsforproperoperationbeforeeachuse.
5
Useonlygenuinereplacementpartstoensurethat originalstandardsaremaintained.
Checkbrakeoperationfrequently.Adjustandservice asrequired.
6
SlopeChart7SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
82- 2280
REV ERSE  TRAC T I ON DRI V E
potentialdanger.Replaceanydecalthatisdamagedorlost.
82-2280
82-2290
43-8480
95-2814
52-2010
66-1340
1.Warning—wearhearingprotection.
68-8340
98-0776
98-3256
98-4387
98-5954
8
106-0699
104-8185
110-2067
104-8186
104-8569
110-2068
1.ReadtheOperator’sManual.
105-7798
106-0635
9
105-0884
110-4971
1.Engine—stop
2.Engine—Start3.EngagebalethenpulloutonthePTO toengagetheblade.
ProductOverview
Figure3
1.Sidedischargechute5.Controls
2.Mowerdeck6.Handle
3.Recoilstarter
4.Gastank
7.Casterwheel
Controls
Becomefamiliarwithallthecontrols(Figure4)before youstarttheengineandoperatethemachine.
Figure4
1.Gearshiftlever
2.Powertakeoffswitch (PTO)
3.Chokecontrol
4.Lowerhandle10.Throttlecontrol
5.Lowercontrolbar11.Ignitionswitch
6.Parkingbrake lever-releasedposition
7.Bladecontrolbail
8.Uppercontrolbar
9.Upperhandle
12.Fuelshut-offvalve
ThrottleControl
Thethrottlecontrolhastwopositions:FastandSlow.
Choke
Usethechoketostartacoldengine.
10
BladeControlBail
Specications
Thebailisusedinconjunctionwiththepowertakeoff switch(PTO)toengagetheclutchtodrivethemower blades.Releasethemowercontrolbailtodisengagethe mowerblades.
PowerTakeOffSwitch(PTO)
Thispullswitchisusedinconjunctionwiththeblade controlbailtoengagetheclutchtodrivethemower blades.
GearShiftLever
Thetransmissionhasveforwardspeeds,neutraland reverse,andhasanin-lineshiftpattern.
Important:Donotshiftwhileunitismoving,as transmissiondamagemayoccur.
UpperControlBar
Shifttothedesiredgearandpushforwardontheupper controlbartoengageforwardtractionoperationand pullbacktobrakeforwardmovement.Pullbackon rightsideofuppercontrolbartoturnrightandleftside toturnleft.
LowerControlBar
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
36inchmowers:
Widthwithdeectordown51–1/8inches(130cm)
Length
Heightwithhandleinlowest position
Weight
40inchmowers:
Widthwithdeectordown55–1/2inches(141cm)
Length
Heightwithhandleinlowest position
Weight
48inchmowers:
Widthwithdeectordown63–1/2inches(161cm)
Length
Heightwithhandleinlowest position
Weight
82–3/4inches(210cm)
41–3/16inches(105cm)
588lb(267kg)
79–1/2inches(202cm)
41–3/16inches(105cm)
596lb(270kg)
82inches(208cm)
41–3/16inches(105cm)
649lb(294kg)
Shifttransmissiontoreverseandsqueezethelower controlbarandhandletogethertoengagerearward tractionassistoperation.
ParkingBrakeLever
Pullbackonuppercontrolbarandswingbrakeleverup againsttheupperhandle(Figure4).
IgnitionSwitch
Thisswitchisusedinconjunctionwithrecoilstarterand hastwopositions:RunandOff.
RecoilStarter
Pullrecoilstarterhandletostartengine(notshownin Figure4).
FuelShut-offValve
Closethefuelshut-offvalvewhentransportingor storingmower.
52inchmowers:
Widthwithdeectordown67–5/8inches(171.7cm)
Length
Heightwithhandleinlowest position
Weight
82inches(208cm)
41–3/16inches(105cm)
684lb(310kg)
Attachments/Accessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.
11
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
AddingFuel
Useunleadedregulargasolinesuitableforautomotive use(85pumpoctaneminimum).Leadedregular gasolinemaybeusedifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline containingmethanol,orgasoholcontainingmore than10%ethanolbecausethefuelsystemcouldbe damaged.Donotmixoilwithgasoline.
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areor explosionfromgasolinecanburnyouand othersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupany gasolinethatspills.
Neverllthefueltankinsideanenclosed trailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4 to1/2inch(6to13mm)belowthebottomof thellerneck.Thisemptyspaceinthetank allowsgasolinetoexpand.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Never buymorethana30-daysupplyofgasoline.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitethegasolinevapors.Are orexplosionfromgasolinecanburnyouand othersandcandamageproperty.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowtheloss ofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditioneropening.
Keepgasawayfromeyesandskin.
Donotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting
12
Important:Donotusefueladditivescontaining methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner tothegas.
Note:Afuelstabilizer/conditionerismosteffective whenmixedwithfreshgasoline.Tominimizethe chanceofvarnishdepositsinthefuelsystem,usefuel stabilizeratalltimes.
Figure5
1.Warning—wearhearingprotection.
UsingtheParkingBrake
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundeachfueltankcapandremovethecap.
3.Addunleadedregulargasolinetobothfueltanks, untilthelevelis1/4to1/2inch(6mmto13mm) belowthebottomofthellerneck.
Thisspaceinthetankallowsgasolinetoexpand. Donotllthefueltankscompletelyfull.
4.Installfueltankcapssecurely.
5.Wipeupanygasolinethatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoChecking OilLevelin,page
Note:Determinetheleftandrightsidesofthe machinefromthenormaloperatingposition.
Stoponlevelground,disengagedrives,engageparking brake,shutoffengineandremovekey.Alwayssetthe parkingbrakewhenyoustopthemachineorleaveit unattended.
SettingtheParkingBrake
1.Pulltheuppercontrolbar(Figure6)rearwardand holditinthisposition.
2.Lifttheparkingbrakelock(Figure6)upand graduallyreleasetheuppercontrolbar.Thebrake lockshouldstayintheset(locked)position.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsin thesafetysection.Knowingthisinformationcould helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet andheadisrecommended.
Thismachineproducessoundlevelsinexcess of85dBAattheoperator’searandcancause hearinglossthroughextendedperiodsof exposure.
Wearhearingprotectionwhenoperatingthis machine.
Figure6
1.Uppercontrolbar3.Fixedbar
2.Parkingbrakelever-set position
ReleasingtheParkingBrake
1.Pullrearwardontheuppercontrolbar.Lowerthe parkingbrakelocktothereleasedposition.
2.Graduallyreleasetheuppercontrolbar.
StartingandStoppingthe Engine
StartingtheEngine
1.Makesuresparkplugwire(s)areinstalledonspark plug(s)andfuelvalveisopen.
13
2.Movetheshiftlevertoneutral,settheparkingbrake andturnignitionkeytorun.
3.Movethethrottlecontroltofastandmovethe chokelevertotheonpositionbeforestartingacold engine.
Note:Awarmorhotengineusuallydoesnot requireanychoking.Tostartawarmengine,move throttlecontroltothefastposition.
OperatingtheMowerPower TakeOff(PTO)
Thepowertakeoffswitch(PTO)inconjunctionwith thebladecontrolbailengagesanddisengagespowerto theelectricclutchandmowerblades.
EngagingtheMowerBlades(PTO)
4.Grasprecoilstarterhandlermlyandpullout untilpositiveengagementresults;thenpullhandle vigorouslytostartengineandallowropetorecoil slowly.
Important:Donotpullrecoilropetoitslimit orletgoofthestarterhandlewhenropeis pulledoutbecauseropemaybreakorrecoil assemblymaybedamaged.
StoppingtheEngine
1.Movethethrottlelevertotheslowposition (Figure7).
2.Letengineidlefor30to60secondsbeforeturning theignitionkeytooff.
3.Turntheignitionkeytooff(Figure7).
1.Releasetheuppercontrolbartostopthemachine (Figure8).
2.Toengagetheblades,squeezebladecontrolbail againsttheuppercontrolbar(Figure8).
3.Pullthepowertakeoffswitch(PTO)upand release.Holdthebladecontrolbailagainstthe uppercontrolbarwhileoperating.
4.Repeattheproceduretoengagethemowerbladesif thebladecontrolbailisreleased.
Figure7
1.Throttlelever2.Ignitionkey
4.Settheparkingbrakeandremovekey.
5.Pullthewireoffsparkplug(s)topreventpossibility ofaccidentalstartingbeforestoringmachine.
6.Closethefuelshutoffvalvebeforestoringmachine.
Important:Makesurethefuelshutoffvalveis closedbeforetransportingorstoringmachine, asfuelleakagemayoccur.
Figure8
1.Uppercontrolbar
2.Bladecontrolbail
3.Powertakeoffswitch (PTO)
DisengagingtheMowerBlades(PTO)
Releasethebladecontrolbailtodisengagetheblades (Figure8).
14
TheSafetyInterlockSystem
Ifthesafetyinterlockswitchesaredisconnected ordamagedthemachinecouldoperate unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
throttlecontrolinthefastpositionforbestmowing performance.
DrivingForward
1.Togoforward,movetheshiftlevertoaforward gear(Figure9).
2.Releasetheparkingbrake;refertoReleasingthe ParkingBrakeinOperation.
Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock System
Thesafetyinterlocksystemisdesignedtopreventthe mowerbladesfromrotatingunless:
Thecontrolbailispressedagainsttheuppercontrol bar.
Thepowertakeoffswitch(PTO)ispulledon.
Thesafetyinterlocksystemisdesignedtostopthe mowerbladesifyoureleasethebladecontrolbail.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe machineeachtime.
3.Slowlypressontheuppercontrolbartomove forward(Figure9).
Togostraight,applyequalpressuretobothendsof theuppercontrolbar(Figure9).
Toturn,releasepressureontheuppercontrolbar sideinthedirectionyouwanttoturn(Figure9).
Note:Ifthesafetysystemdoesnotoperateas describedbelow ,haveanAuthorizedServiceDealer repairthesafetysystemimmediately.
1.Settheparkingbrakeandstarttheengine;referto StartingandStoppingtheEngine.
2.Squeezethebladecontrolbailagainstuppercontrol bar.Thebladesshouldnotrotate.
3.Thencontinueholdingthebladecontrolbailand pulluponthebladecontrolswitchandrelease.The clutchshouldengageandthemowerbladesbegin rotating.
4.Releasethebladecontrolbail.Thebladesshould
stoprotating.
5.Withtheenginerunning,pullupthepowertakeoff switch(PTO)andreleasewithoutholdingtheblade controlbail.Thebladesshouldnotrotate.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas measuredinRPM(revolutionsperminute).Placethe
Figure9
1.Uppercontrolbar
2.Lowercontrolbar
3.Shiftlever
DrivingBackward
1.Togobackward,movetheshiftlevertoreversegear.
2.Releasetheparkingbrake;refertoReleasingthe ParkingBrake.
3.Slowlysqueezethelowercontrolbarandlower handletogethertomoverearward(Figure9).
UsingtheLowerControlBar
Thisprocedureisfordrivingupacurb.Thiscanbe performedwhiledrivingforwardorbackward.
Note:Somecurbsdonotallowthereardrivetiresto contactthecurb.Ifthishappens,drivethemachineup thecurbatanangle.
15
Abladecanbebentordamagedwhendriving upacurb.Piecesofbladethatmaybethrown couldseriouslyinjureorkillyouorbystanders.
Donotrunbladeswhiledrivingupacurb forwardorbackward.
DrivingForwardUpaCurb
DrivingBackwardUpaCurb
1.Disengagethemowerblades.
2.Selectreversetodrivemachine.
3.Drivethemachineuntildrivewheelscontactcurb (Figure10).
Note:Bothdrivewheelsshouldcontactthecurb andcasterwheelsstraight.
4.Atthesametimeengagelowercontrolbarandlift uponthelowerhandle(Figure9andFigure10).
1.Disengagethemowerblades.
2.Selectrstgeartodrivethemachine.
3.Drivemachineuntilthecastorwheelscontactthe curb(Figure10).
4.Liftthefrontofthemachinebypushingdownon thelowerhandle(Figure10).
5.Drivethemachineuntildrivewheelscontactthe curb(Figure10).
6.Lowerthefrontofthemachine(Figure10).
Note:Bothdrivewheelsshouldcontactthecurb andcasterwheelsstraight.
7.Atthesametime,engagethelowercontrolbarand liftuponthelowerhandletodriveoverthecurb (Figure9andFigure10).
Note:Liftinguponthelowerhandlewillassist drivingthemachineupacurbandnotspinthe drivewheels.
Note:Liftinguponthelowerhandlewillassist drivingthemachineupacurbandnotspinthe drivewheels.
StoppingtheMachine
Tostopthemachine,pullbackontheuppercontrol bar,releasethebladecontrolbail,andturntheignition keytooff.Alsosettheparkingbrakeifyouleavethe machineunattended;refertoSettingtheParkingBrake in,page.Remembertoremovethekeyfromthe ignitionswitch.
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.
Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.
1.LowerControlBar engagedandmower inreverse.
2.Pulluptoassistmachine
Figure10
3.LowerControlBar engagedandmower goingforward.
TransportingMachines
Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall necessarybrakes,lighting,andmarkingasrequiredby law .Pleasecarefullyreadallthesafetyinstructions. Knowingthisinformationcouldhelpyou,yourfamily, petsorbystandersavoidinjury.
Totransportthemachine:
1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Loadthemachineontothetrailerortruck.
4.Stoptheengine,removethekey ,setthebrake,and closethefuelvalve.
5.Usethemetaltiedownloopsonthemachineto securelyfastenthemachinetothetrailerortruck withstraps,chains,cable,orropes(Figure11).
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