Toro 30033 Operator's Manual

FormNo.3367-780RevA
CommercialWalk-Behind TractionUnit
FixedDeck,PistolGrip,Hydro,Fittedwith a48in(122cm),36in(91cm)or32in(81cm) RearDischargeCuttingUnit
ModelNo.30033(TractionUnit)—SerialNo.311000001 andUp
ModelNo.02711(36in(91cm)CuttingUnit)—SerialNo. 311000001andUp
ModelNo.02710(32in(82cm)CuttingUnit)—SerialNo. 311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean directives,fordetailspleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,lawnmowerisintendedtobeused byresidentialhomeownersorprofessional,hired operators.Itisdesignedprimarilyforcuttinggrasson well-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Thismanualshouldbeconsidered aspartofthemachine,asitcontains,safety ,operational andmaintenanceinformation.Themowerisaprecision builtmachinedesignedsolelyforcuttinggrassand similarlowlyinggroundvegetationwithinthelimitations statedinthismanual.Youareresponsibleforoperating theproductproperlyandsafely .
ModelNo.
SerialNo.
Figure2
1.Modelandserialnumberlocation
ModelNo.
YoumaycontactTorodirectlyforproductand accessoryinformation,helpndingadealer,orto registeryourproductatToroCommercialProducts ServiceDepartmentSpellbrook,BishopsStortford, CM234BU,England,+44(0)1279603019,Email: uk.service@toro.com.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .
Figure1and Figure2identifythelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol
Figure3),whichsignalsahazardthatmaycauseserious
( injuryordeathifyoudonotfollowtherecommended precautions.
Figure3
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
1.Modelandserialnumberlocation
©2010—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Introduction.................................................................2
Safety...........................................................................4
GeneralLawnMowerSafety.................................4
SoundPressureforthe32RD,36RDand48
RD...................................................................6
SoundPowerforthe32RD ,36RDand48
RD...................................................................6
VibrationLevelforthe32RD...............................6
VibrationLevelforthe36RD...............................6
VibrationLevelforthe48RD...............................6
SlopeIndicator.....................................................7
SafetyandInstructionalDecals.............................8
Setup..........................................................................10
1CheckingtheFluidsandTyrePressure..............10
2ReadingtheManualandViewingthe
OperatorTrainingMaterial.............................10
ProductOverview......................................................11
Controls.............................................................11
Specications.....................................................12
Attachments/Acessories....................................12
Operation...................................................................13
AddingFuel.......................................................13
ThinkSafetyFirst...............................................14
OperatingtheParkingBrake...............................14
StartingandStoppingtheEngine........................14
OperatingtheNeutralLocks...............................15
OperatingtheMowerBladeControlKnob
(PTO)............................................................16
TheSafetyInterlockSystem................................16
DrivingtheMachineForwardand
Backward.......................................................17
BringingtheMachinetoNeutralPosition............18
StoppingtheMachine.........................................18
PushingtheMachinebyHand.............................18
TransportingMachines.......................................18
AdjustingtheHeight-of-Cut...............................18
AdjustingtheCasterPosition..............................19
AdjustingtheHandleHeight..............................20
HeightofCutChart............................................21
Maintenance...............................................................22
RecommendedMaintenanceSchedule(s)................22
Lubrication.............................................................22
HowtoGrease...................................................23
LubricatingtheCasterandWheel
Bearings.........................................................23
GreasingtheMowerBeltIdler............................23
GreasingthePumpControlandBell
Crank.............................................................23
EngineMaintenance...............................................24
ServicingtheAirCleaner....................................24
ServicingtheEngineOil.....................................25
ServicingtheSparkPlugs....................................26
FuelSystemMaintenance.......................................27
ServicingtheFuelTank......................................27
ServicingtheFuelFilter......................................28
DriveSystemMaintenance.....................................29
AdjustingtheSpeedControlLinkage..................29
AdjustingtheNeutralControlLinkages..............29
AdjustingtheHydroControlLinkages................30
AdjustingtheControlRod..................................32
AdjustingtheTracking.......................................33
AdjustingtheSpringAnchorLinks.....................33
CheckingtheTyrePressure.................................33
CoolingSystemMaintenance..................................34
CleaningtheAirIntakeScreen............................34
CleaningtheCoolingSystem...............................34
BrakeMaintenance.................................................34
ServicingtheBrake.............................................34
BeltMaintenance....................................................35
CheckingtheBelts..............................................35
ReplacingtheMowerBelt...................................35
AdjustingtheMowerBeltTension......................36
HydraulicSystemMaintenance...............................38
ServicingtheHydraulicSystem...........................38
MowerDeckMaintenance......................................41
ServicingtheCuttingBlades...............................41
AdjustingtheBladeBrake...................................42
Storage.......................................................................43
Troubleshooting.........................................................45
Schematics.................................................................47
3
Safety
Improperlyusingormaintainingthismowercan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe service;however,failuretocomplywiththefollowing instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and togainknowledgeoftheproduct,itisessential thatyouandanyotheroperatorofthemowerread andunderstandthecontentsofthismanualbefore theengineiseverstarted.Payparticularattention tothesafetyalertsymbol( Caution,Warning,orDanger—“personalsafety instruction.”Readandunderstandtheinstruction becauseithastodowithsafety.Failuretocomply withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
ThefollowinginstructionshavebeenadaptedfromEN
836.
Figure3)whichmeans
Ifgasolineisspilled,donotattempttostartthe enginebutmovethemowerawayfromtheareaof spillageandavoidcreatinganysourceofignition untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand longtrousers.Donotoperatetheequipmentwhen barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis tobeusedandremoveallstones,sticks,wires,bones andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat guards,andsafetydevices,suchasdeectorsarein placeandworkingcorrectly .
Beforeusing,alwaysvisuallyinspecttoseethatthe blades,bladeboltsandcutterassemblyarenotworn ordamaged.Replacewornordamagedbladesand boltsinsetstopreservebalance.
Starting
Thiscuttingmachineiscapableofamputatinghands andfeetandthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese instructionstousethemower.Localregulationscan restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
Understandexplanationsforallpictogramsusedon themowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe followingprecautions.
Storefuelincontainersspecicallydesignedforthis purpose.
Refueloutdoorsonlyanddonotsmokewhile refueling.
Addfuelbeforestartingtheengine.Neverremove thecapofthefueltankoraddgasolinewhilethe engineisrunningorwhentheengineishot.
Disengageallbladeanddriveclutchesandplaceinto neutralbeforestartingtheengine.
Donottiltmowerwhenstartingtheengineor switchingonthemotor,unlessthemowerhastobe tiltedforstarting.Inthiscase,donottiltitmorethan absolutelynecessaryandliftonlythepart,whichis awayfromtheoperator.
Starttheengineorswitchonthemotorcarefully accordingtoinstructionsandwithfeetwellaway fromtheblade(s).
Operation
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
Nevermowwhilepeople,especiallychildren,orpets arenearby.
Mowonlyindaylightoringoodarticiallight.
Avoidoperatingthelawnmowerinwetgrass,where feasible.
Stayalertforholesintheterrainandotherhidden hazards.
Neverdirectdischargeofmaterialtowards bystanders.
Donotputhandsorfeetnearorunderrotating parts.
4
Neverpickuporcarryalawnmowerwhilethe engineisrunning.
Useextremecautionwhenreversingorpullinga pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Neveroperatethelawnmowerwithdamagedguards, orwithoutsafetydevices,forexampledeectors and/orgrasscatchers,inplace.
Uselowthrottlesettingswhenengagingthe traction-clutch,especiallyinhighgears.Reduce speedonslopesandinsharpturnstoprevent overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor transportationwhencrossingsurfacesotherthan grassandwhentransportingthelawnmowertoand fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
Stoptheengineandwhereakeyisttedremovethe key,makesurethatallmovingpartshavecometoa completestop:
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s position.
Stoptheengineandwhereakeyisttedremovethe key,makesurethatallmovingpartshavecometoa completestop,anddisconnectthesparkplugwire:
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore restartingandoperatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Reducethethrottlesettingduringengineshutdown and,iftheengineisprovidedwithashut-offvalve, turnthefueloffattheconclusionofmowing.
Usecarewhenusingsulkies,and
useonlyapproveddrawbarhitchpoints.
limitloadstothoseyoucansafelycontrol.
donotturnsharply:usecarewhenreversing.
donotcarrypassengers.
Watchoutfortrafcwhencrossingornearroadways.
Beforeleavingtheoperator’sposition
disengagethepowertake-offandlowerthe
attachments.
placeintoneutralandsettheparkingbrake.
stoptheengineandremovethekey.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank andinsideabuildingwherefumescanreachanopen ameorspark.
Allowtheenginetocoolbeforestoringinany enclosure.
Toreducetherehazard,keeptheengine,silencer, batterycompartmentandgasolinestoragearefreeof grass,leaves,orexcessivegrease.
Checkthedischargeguardfrequentlyandreplace withmanufacturer’srecommendedparts,when necessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisout-doors.
Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatinganengineat excessivespeedcanincreasethehazardofpersonal injury.
Onmultibladedlawnmowers,takecareasrotating oneblademaycauseotherstorotate.
Becarefulduringadjustmentofthelawnmowerto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthelawnmower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineTororeplacementparts andaccessories.Donotuse accessories;theymaycauseasafetyhazard.
will t
partsand
5
SoundPressureforthe32RD,
VibrationLevelforthe48RD
36RDand48RD
The32RDhasasoundpressurelevelattheoperator’s earof91dBA,whichincludesanUncertaintyValue(K) of1dBA.
The36RDhasasoundpressurelevelattheoperator’s earof85dBA,whichincludesanUncertaintyValue(K) of1dBA.
The48RDhasasoundpressurelevelattheoperator’s earof88dBA,whichincludesanUncertaintyValue(K) of1dBA.
Thesoundpressurelevelwasdeterminedaccordingto theproceduresoutlinedinEN836.
SoundPowerforthe32RD,36 RDand48RD
The32RDand36RDhasaguaranteedsoundpower levelof100dBA,whichincludesanUncertaintyValue (K)of1dBA.
Hand-Arm
Measuredvibrationlevelforrighthand=2.0m/s
Measuredvibrationlevelforlefthand=2.0m/s
UncertaintyValue(K)=1.0m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
2
2
The48RDhasaguaranteedsoundpowerlevelof105 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
VibrationLevelforthe32RD
Hand-Arm
Measuredvibrationlevelforrighthand=3.7m/s
Measuredvibrationlevelforlefthand=3.4m/s
UncertaintyValue(K)=1.0m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
2
VibrationLevelforthe36RD
Hand-Arm
Measuredvibrationlevelforrighthand=1.5m/s
2
2
Measuredvibrationlevelforlefthand=2.0m/s
UncertaintyValue(K)=1.0m/s
Measuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
2
2
6
SlopeIndicator
G011841
Figure4
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopecharttodeterminethedegreeofslope ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan20degrees.Foldalongtheappropriateline tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
7
SafetyandInstructional Decals
1.Cuttinghazardofhand
2.Cuttinghazardoffoot
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Keepsafetysignsclearandvisible,replaceanydecalthatisdamagedorlost.
40-13–010
106-2733
1.Fast
2.Continuousvariable setting
3.Slow
1.ReadtheOperator’s Manualforinstructionson operatingthecuttingblade
2.Pullbacktodisengage
95-5537
105-4109
105-4110
3.Pushforwardtoengage
106-5517
1.Warning–DoNottouchthehotsurface.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer .
8
115-1039
1.Parking brake—disengaged
2.Parkingbrake—engaged
1.Hydraulicoillevel3.Warning—donottouch
2.ReadtheOperator’s Manual.
115-4212
115-1038
1.Forward
2.Neutral
3.Reverse
4.Toturnrightmovethelefthandleverintotheforwardpositionwhiletherighthandleverisintheneutralposition.
5.Toturnleftmovetherighthandleverintotheforwardpositionwhilethelefthandleverisintheneutralposition.
6.Engine—stop
7.Engine—run
8.Groundspeed
9.Fast
10.Continuousvariablesetting
11.Slow
12.Neutral
13.Warning—readtheOperator’sManual.
14.Warning—donotoperatethismachineunlessyouaretrained.
15.Warning—wearhearingprotection.
16.Warning—removetheignitionkeybeforeperformingmaintenanceonthemachine.
17.Cutting/dismembermenthazardofhandorfoot,mowerblade—stoptheenginebeforeleavingtheoperatingposition.
18.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
19.Warning—stayawayfrommovingparts;keepallguardsinplace.
thehotsurface.
9
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
Nopartsrequired
Operator’sManual EngineOperator’sManual PartsCatalog Operatortrainingmaterial RegistrationCard Oildrainhose
1
CheckingtheFluidsandTyre Pressure
ReadingtheManualand ViewingtheOperatorTraining
Qty.
1 1 1 1 1 1
2
Material
NoPartsRequired
Use
Checktheuidsandtyrepressure.
ReadtheOperator’sManualandwatch theoperatortrainingmaterialbefore operatingthemachine.
Procedure
Beforeyoustarttheengineandusethemachine, checktheoillevelintheenginecrankcase;referto CheckingtheEngineOilLevel.
Checkthegreaseforthemowerandmowerdeck.
Checkthetyrepressure;refertoCheckingthetyre Pressure.
Note:Thecuttingbladesaresettoa2inch(51mm) height-of-cutatinitialpurchase.TheAxlepositionis B,with2spacesbelowthecastersand4spacesbelow thespindle.
Partsneededforthisprocedure:
1
Operator’sManual
1
EngineOperator’sManual
1
PartsCatalog
1
Operatortrainingmaterial
1
RegistrationCard
1
Oildrainhose
Procedure
ReadtheOperator’ sManual.
Viewtheoperatortrainingmaterialbeforeoperating themachine.TheDVDsuppliedisgeneraltraining materialandthemachinemaydifferfromthat supplied.
Fillouttheregistrationcard.
Usetheoildrainhosewhenchangingtheengineoil.
10
ProductOverview
Figure5
1.Mowerdeck
2.Brake5.Handle
3.Gastank6.Casterwheel
Controls
Becomefamiliarwithallthecontrols(Figure6)before youstarttheengineandoperatethemachine.
4.Controls
Figure6
1.Throttlecontrol6.Handle
2.Speedcontrollever
3.Ignitionswitch
4.Neutrallock
5.OperatorPresence Controllevers(OPC)
7.DriveLever
8.Bladecontrolknob(PTO)
9.Choke
10.Fuelshut-offvalve
ThrottleControl
Thethrottlecontrolhastwopositions:FastandSlow.
OperatorPresenceControl(OPC) Levers
WhenyousqueezetheOPCleversagainstthehandles, theOPCsystemsensesthattheoperatorisinthe normaloperatingposition.WhenyoureleasetheOPC levers,theOPCsystemsensesthattheoperatorhasleft thenormaloperatingposition,andthesystemwillstop theengineifeitherthespeedcontrolleverisnotinthe neutralpositionorthebladecontrol(PTO)knobis engaged.
BladeControlKnob(PTO)
Thebladecontrolknob(PTO)isusedtoengageand disengagethedrivebelttodrivethemowerblades withtheOPCleverspressedagainstthehandles.Pull theknobuptoengagethebladesandpushdownto disengagetheblades.
11
IgnitionSwitch
48inchmowers:
Thisswitchisusedinconjunctionwithrecoilstarterand hastwopositions:RunandOff.
SpeedControlLever
Thismachinehasavariablespeedcontrolwithaneutral position.Thiscontrolshowfastthemachinewilltravel.
DriveLevers
Releasedriveleverstoengageforwardtractionoperation andsqueezetheleversuntilanincreaseinforceisfelt togointoneutralpositionandcontinuetosqueezeto goinreverse.Squeezerighthanddrivelevertoturnright andlefthandlevertoturnleft.
NeutralLock
Squeezedriveleversuntilanincreaseinforceisfeltand movelockstotherearforneutrallock.
RecoilStarter
Width
Length
Height
Weight
49–1/2inches(126cm)
76–1/2inches(194cm)
44inches(1 12cm)
547lb(248kg)
Attachments/Acessories
AselectionofToroapprovedattachmentsand accessoriesareavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributorforalistofall approvedattachmentsandaccessories.
Pulltherecoilstarterhandletostartengine(Figure5).
FuelShut-offValve
Closethefuelshut-offvalvewhentransportingor storingmower.
Choke
Usethechoketostartacoldengine.
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
32inchmowers:
Width
Length
Height
Weight
35inches(89cm)
80inches(203cm)
44inches(1 12cm)
509lb(231kg)
36inchmowers:
Width
Length
Height
Weight
37inches(94cm)
80inches(203cm)
44inches(1 12cm)
511lb(232kg)
12
Operation
AddingFuel
UseUnleadedRegularGasolinesuitablefor automotiveuse(85pumpoctaneminimum).
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanygasoline thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4to 1/2inch(6to13mm)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwheregasoline fumesmaybeignitedbyaspark.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethegasolinevapors.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Alwaysplacegasolinecontainersontheground awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,ratherthanfromagasolinedispenser nozzle.
Ifagasolinedispensernozzlemustbeused, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
Storegasolineinanapprovedcontainerand keepitoutofthereachofchildren.Neverbuy morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystem inplaceandinproperworkingcondition.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporscancauseserious injuryandillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor conditionerbottleopening.
Avoidcontactwithskin;washoffspillagewith soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto providethefollowingbenets:
Keepsgasolinefreshduringstorageof90daysor less.Forlongerstorageitisrecommendedthatthe fueltankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel system,whichcauseshardstarting
Important:Donotusefueladditives containingmethanolorethanol.
Addthecorrectamountofgas stabilizer/conditionertothegas.
13
Note:Afuelstabilizer/conditionerismost effectivewhenmixedwithfreshgasoline.To minimizethechanceofvarnishdepositsinthefuel system,usefuelstabilizeratalltimes.
CAUTION
Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileit isunattended.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundfueltankcapandremovethecap. Addunleadedregulargasolinetofueltank,untilthe levelis1/4to1/2inch(6to13mm)belowthe bottomofthellerneck.Thisspaceinthetank allowsgasolinetoexpand.Donotllthefueltank completelyfull.
3.Installfueltankcapsecurely.Wipeupanygasoline thatmayhavespilled.
ThinkSafetyFirst
Carefullyreadallthesafetyinstructionsanddecalsin thesafetysection.Knowingthisinformationcould helpyouoranybystandersavoidinjury.
Theuseofprotectiveequipmentforeyes,hearing,feet andheadisrecommended.
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator’searandcancausehearing lossthroughextendedperiodsofexposure.
Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.
SettingtheParkingBrake
Pulltheparkingbrakeleverrearward(Figure8).
Figure8
1.Parkingbrakelever(inthereleasedposition)
ReleasingtheParkingBrake
Pushtheparkingbrakeleverforward.
Wearhearingprotectionwhenoperatingthis machine.
Figure7
1.Warning—wearhearingprotection.
OperatingtheParkingBrake
Alwayssettheparkingbrakewhenyoustopthe machineorleaveitunattended.Beforeeachuse,check theparkingbrakeforproperoperation.
Iftheparkingbrakedoesnotholdsecurely,adjustit. RefertoServicingtheParkingBrake.
StartingandStoppingthe Engine
StartingtheEngine
1.Connectthewirestothesparkplugs.
2.Openthefuelvalve.
Note:Acoldweatherstaringkithasbeen incorporatedtoassistenginestartingincold weatherorwhentheunithasnotbeenrunfora periodoftime.
Tousethecoldstartkit:
Graspsplitring(Figure9)onrightsideof machine,pullringandchainstraightoutfrom sideofmachineandhookringovercontrol shieldbolt.
14
Figure9
1.Splitring2.Controlshieldbolt
4.Letengineidlefor30to60secondsbeforeturning theengineoff.
5.Tostoptheengine,turntheignitionkeytooff.
Aftertheengineisstarted,pullthechainstraight outfromsideofmachineuntilringcanbe removedfromshieldbolt.Slowlyreleasetension onchain.
3.Disengagethebladecontrolknob(PTO)andmove thespeedcontrollevertoneutral.
4.Movethedriveleverstoneutralandsettheneutral locks.
5.Settheparkingbrake.
6.Turntheignitionkeytotherunposition(
Figure6).
7.Tostartacoldengine,movethethrottlecontrol midwaybetweenthefastandslowpositions.
8.Tostartawarmengine,movethethrottlecontrol tothefastposition.
9.Pullthechokeknobiftheengineiscold(
Figure6).
Note:Awarmorhotengineusuallydoesnot requireanychoking.
10.Grasptherecoilstarterhandlermlyandpullit outuntilpositiveengagementresults;thenpullthe handlevigorouslytostarttheengine.Allowthe ropetorecoilslowly.
Figure10
1.Throttlelever
2.Ignitionswitch
3.Choke
Important:Makesurefuelshutoffvalveis closedbeforetransportingorstoringmachine, asfuelleakagemayoccur.Beforestoring machine,removewirefromthesparking plug(s)topreventpossibilityofaccidental starting.
OperatingtheNeutralLocks
Alwayssettheneutrallockwhenyoustopthemachine. Settheparkingbrakeifitisleftunattended.
SettingtheNeutralLock
1.Squeezethedriveleversbackuntilanincreasein forceisfelt.
2.Placethumbsontheupperpartofthelocksand movethembackuntilthepinsareintheneutral position(
Figure11).
11.Pushthechoketooffastheenginewarmsup (Figure10).
12.Iftheengineiscold,allowittowarmupandthen movethethrottlecontroltothefastposition.
StoppingtheEngine
1.Movedriveleverstoneutralandsetneutrallocks.
2.Movethethrottlelevertoslow(Figure10).
3.Disengagethebladecontrolknob(PTO)andmove thespeedcontrollevertoneutral.
15
Figure11
1.Handle4.Drivelever
2.Neutrallock
3.Neutralposition6.Reverseposition
5.Fullspeedforward
ReleasingtheNeutralLock
1.Squeezethedriveleversbackuntilanincreasein forceisfelt.
2.Placethumbsontheupperpartoflocksandmove themforwarduntilthepinsareintheforwardslot
Figure12).
(
2.Pullbladecontrolknob(PTO)up.HoldtheOPC leversagainsthandlegrip.
Note:ReleasingtheOPCleverswiththemower bladesrunningwillkilltheengine.
3.Restarttheengineandrepeattheprocedureto engagethemowerbladesiftheoperatorpresence control(OPC)leversarereleased.
Figure13
1.Throttlelever4.DriveLever
2.OperatorPresence Controllevers(OPC)
3.Handle
5.Bladecontrolknob(PTO)
Figure12
1.Handle
2.Neutrallock5.Handle
3.Drivelever6.Forwardslot
4.Pininfullspeedforward
OperatingtheMowerBlade ControlKnob(PTO)
Thebladecontrolknob(PTO)isusedinconjunction withtheOperatorPresenceControl(OPC)leversto engageanddisengagethemowerblades.
EngagingtheMowerBlades(PTO)
1.Toengageblades,squeezetheOperatorPresence Control(OPC)leversagainsthandlegrips (Figure13).
DisengagingtheMowerBlades(PTO)
Themowerbladescanbedisengagedbyoneofthe followingsteps.
1.Pushthebladecontrolknob(PTO)downtooff (Figure13).
2.ReleasingtheOperatorPresenceControl(OPC) leverswillkilltheengineandstoptheblades
Figure13)withthebladecontrolleverengaged.
(
TheSafetyInterlockSystem
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.
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