Toro 29521 Operator's Manual

FormNo.3426-517RevE
30inStand-OnAerator
ModelNo.29521—SerialNo.400000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3426-517*E
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
g269064
Figure1
1.Locationofthemodelandserialnumbers
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Introduction
Thisaeratorisintendedtobeusedbytrained operatorsinresidentialandcommercialapplications. Itisprimarilydesignedforaeratingareasof well-maintainedlawnsonresidentialgrounds,parks, sportselds,andoncommercialgrounds.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService
©2020—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
2
g000502
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
Contents
Safety.......................................................................4
SafetyAlertSymbol............................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................9
1CheckingTireAirPressure..............................9
2ServicingtheBattery........................................9
3ServicingtheEngineOil.................................10
4ServicingtheTransmissionFluid....................10
5ServicingtheAuxiliaryHydraulic
Fluid..............................................................10
ProductOverview....................................................11
Controls............................................................11
Specications..................................................15
Attachments/Accessories.................................15
BeforeOperation.................................................15
BeforeOperationSafety...................................15
FuelSafety.......................................................16
AddingFuel......................................................17
PerformingDailyMaintenance..........................18
DuringOperation.................................................18
DuringOperationSafety...................................18
UsingtheSmartController/ElectronicDepth
Control..........................................................20
OperatingtheMachine.....................................23
AfterOperation....................................................26
AfterOperationSafety......................................26
TransportingtheMachine.................................26
Maintenance...........................................................29
MaintenanceSafetyInformation.......................29
RecommendedMaintenanceSchedule(s)...........31
Pre-MaintenanceProcedures..............................32
PreparingfortheMachinefor
Maintenance.................................................32
AccessingtheConsoleCompartment...............32
Lubrication..........................................................33
LubricatingtheGreaseFittings.........................33
LubricatingtheChains......................................33
LubricatingtheCasters.....................................34
EngineMaintenance...........................................36
ServicingtheAirCleaner..................................36
ServicingtheEngineOil....................................37
ServicingtheSparkPlug...................................40
CheckingtheSparkArrester.............................41
FuelSystemMaintenance...................................41
ServicingtheFuelFilter....................................41
ElectricalSystemMaintenance...........................42
CheckingtheSafety-InterlockSystem..............42
ServicingtheBattery.........................................43
ServicingtheFuses..........................................46
DriveSystemMaintenance..................................46
CheckingtheAirPressureintheTires...............46
CheckingtheWheelHubNuts..........................46
CheckingtheT orqueoftheWheelLug
Nuts..............................................................47
CheckingtheT orqueoftheTransmission
OutputShaftNut...........................................47
AdjustingtheCasterPivotBearings
Pre-Load.......................................................47
BrakeMaintenance.............................................48
AdjustingtheParkingBrake..............................48
AdjustingtheBrakeSwitch...............................48
BeltMaintenance................................................49
CheckingtheConditionandT ensionofthe
Belts..............................................................49
AdjustingtheAuxiliaryPump-Drive
Belt................................................................49
ReplacingtheTransmission-DriveBelt.............49
ControlsSystemMaintenance.............................50
AdjustingtheTraction-ControlLinkage.............50
HydraulicSystemMaintenance...........................51
MaintainingtheAuxiliaryHydraulic
System..........................................................51
MaintainingtheTransmission...........................53
ChainMaintenance..............................................56
CheckingtheConditionoftheSprockets...........56
CheckingtheConditionandT ensionofthe
Chains...........................................................56
AdjustingtheJackshaftDrive-Chain
Tension.........................................................56
AdjustingtheDriveWheelChain
Tension.........................................................57
AdjustingtheTineDriveChain..........................58
TineMaintenance.................................................58
CheckingtheTines...........................................58
ChassisMaintenance...........................................59
CheckingforLooseHardware...........................59
Cleaning..............................................................60
CleaningtheEngineandtheExhaust
SystemArea.................................................60
RemovingtheEngineShroudsandCleaning
theCoolingFins............................................60
CleaningtheDebrisfromtheMachine...............60
WasteDisposal.................................................61
Storage...................................................................61
PreparingtheMachineforStorage...................61
Troubleshooting......................................................62
AlertandErrorMessages.................................62
Schematics.............................................................65
3
Safety
SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure3)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOL VED!
Figure3
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituationsand willbefollowedbythewordDANGER,WARNING,or
CAUTION.
DANGER:Indicatesanimminentlyhazardous
situationwhich,ifnotavoided,Willresultindeathor seriousinjury.
WARNING:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Couldresultindeathorserious injury.
CAUTION:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Mayresultinminorormoderate injury.
Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.
GeneralSafety
Thismachineiscapableofamputatinghandsandfeet andofthrowingobjects.Torodesignsandteststhis machinetoofferreasonablysafeservice;however, failuretocomplywithsafetyinstructionsmayresultin injuryordeath.
Read,understand,andfollowallinstructionsand
warningsintheOperator’sManualandother trainingmaterial,onthemachine,engine,and attachments.Alloperatorsandmechanicsshould betrained.Iftheoperator(s)ormechanic(s)can notreadthismanual,itistheowner’sresponsibility toexplainthismaterialtothem;otherlanguages
g000502
maybeavailableonourwebsite.
Onlyallowtrained,responsible,andphysically
capableoperatorsthatarefamiliarwiththesafe operation,operatorcontrols,andsafetysignsand instructionstooperatethemachine.Neverlet childrenoruntrainedpeopleoperateorservicethe equipment.Localregulationsmayrestricttheage oftheoperator.
DoNotoperatethemachineneardrop-offs,
ditches,embankments,water,orotherhazards.
DoNotputyourhandsorfeetnearmoving
componentsofthemachine.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
115-2047
1.Warning—donottouchthehotsurface.
decal115-2047
4
decal121-6161
121-6161
1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.
decal115-4212
115-4212
1.Hydraulicuidlevel
3.Warning—donottouchthe hotsurface.
2.ReadtheOperator's Manual.
116-9391
120-9570
1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.
decal121-6162
121-6162
1.Cutting/dismembermenthazardofhandorfoot—lowerthe tinestotheground;readtheOperator’sManualforthe disassemblyprocedure.
decal116-9391
decal120-9570
decal121-6163
121-6163
121-6150
1.Cuttinghazardofhandandfoot—stayawayfrommoving parts.
1.Presstolowerthetines.2.Releasetoraisethetines.
decal126-2054
126-2054
1.Wheellugnuttorque129N∙m(95ft-lb)(4x)
2.Wheelhubnuttorque319N∙m(235ft-lb)
3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance;checkthetorqueevery100
decal121-6150
hours.
5
decal133-8062
133-8062
decal135-6196
135-6196
1.Electric3.Enginestartrelay
2.Accessory
1.Parkingbrake4.Depthsetting—lock
2.Tineengagementlockout
3.Tines—down
121-6164
1.Fast6.Wheelsandtinesrotatewhenmoving
2.Slow7.Continuousvariablesetting
3.Neutral
4.Reverse
5.Wheelsandtinesrotatewhenmoving forward
backward
8.Choke—on
9.Choke—off14.Warning—stayawayfrommoving
10.Warning—readtheOperator’sManual.15.Warning—shutofftheengine,engage
decal135-1854
135-1854
switch
11.Warning—keepbystandersaway .
12.Warning—donotoperatethemachine unlessyouaretrained.
13.Thrownobjecthazard—pickupdebris beforeoperatingthemachine.
parts;keepallguardsinplace.
theparkingbreak,andremovethekey beforeleavingthemachine.
5.ReadtheOperator’s Manualbeforeperforming maintenance.
decal121-6164
6
decal135-5948
135-5948
1.Rotatecounterclockwisetodecreasepressure.
2.Rotateclockwisetoincreasepressure.
3.Pressandholdfor1secondtoturnon—tineground engagementfootswitchunlock
4.Electronictinedepth—decrease
5.Electronictinedepth—increase12.Parkingbrake—disengage
6.Pressandholdfor1secondtoturnoff—tineground engagementfootswitchlock
7.Cutting/dismembermenthazardofhandorfoot,tines–stay awayfrommovingparts;keepallguardsinplace.
8.Tippinghazard—Donotturnsharplywhiletravelingfast;slow downandturngradually.Donotoperatethemachinenear drop-offs.Donotusesplitramps;usefullwidthrampstoload amachinefortransport.
9.Engine—Off
10.Engine—On
11.Engine—Start
13.Parkingbrake—engage
7
decal116-9392
116-9392
1.ReadandunderstandtheOperator’sManualbeforeservicing
9.Checktheauxiliaryhydraulictankevery50hours.
thismachine.
2.Greasethefrontcasterpivots(2x)every100hours.10.Greasethewheelbearings(2x)every25hours.
3.Refertotheengineowner’smanualforservice.11.Greasethetineassemblyidlers(2x)every25hours.
4.Checktheauxiliarypump-drivebelttensionevery50hours.12.Greasethetineshaftbearings(4x)every25hours.
5.Greasethefrontcasterwheelbearings(2x)every100hours.13.Checkthetirepressure,13psi,(2x)every50hours.
6.Greasethecontrolpivots(4x)every50hours.14.Cleanandoilthechainsandcheckthechaintension(2x) every8hours.
7.Greasethejackshaftbearings(8x)every25hours.15.Greasethebeltidlerpivotevery100hours.
8.Checkthehydraulic-uidlevel(2x)every50hours.
8
Setup
MediaandAdditionalParts
Description
Operator'sManual
Key2
1
CheckingTireAirPressure
NoPartsRequired
Procedure
Checktheairpressureinthedrivetires,andadjust thepressureasneeded;refertoCheckingtheAir
PressureintheTires(page46).
Note:Youdonotadjustairpressureforthe
semi-pneumaticcastertires.
2
ServicingtheBattery
NoPartsRequired
Procedure
Qty.
Use
1
Readbeforeoperatingthemachine.
Startthemachine.
BatteryChargeTable
Voltage Reading
12.6or greater
12.4to12.6
12.2to12.4
12.0to12.2
11.7to12.0
11.7orless
4.Ifthepositivecableisalsodisconnected,
connectthepositive(red)cabletothepositive batteryterminalandsliptheterminalcoverover thepositiveterminal.
5.Removethescrew,washer,andgroundcable fromtheengine.Connectthenegativebattery cableasshowninFigure4.
Percent Charge
100%
75to100%
50to75%
25to50%
0to25%
0%
Maximum Charger Settings
16V/
7A
16V/
7A
16V/
7A
14.4V/
4A
14.4V/
4A
14.4V/
2A
Charging Interval
Nocharging required
30minutes
1hour
2hours
3hours
6hoursor more
Note:Themachineisshippedwithalled,lead-acid
battery.
1.MovethekeyswitchtotheOFFpositionand removethekey.
2.Measurethevoltageofthebatterywitha voltmeter.
3.Usethetablethatfollowstolocatethe chargestateorthebattery,andifneeded,the battery-chargersettingandcharginginterval recommendedtochargethebatteryto12.6Vor greater;refertothebatterychargetablebelow.
Important:Makesurethatthenegative
batterycableisdisconnected,andthe batterychargerusedforchargingthebattery hasanoutputof16Vand7Aorlessto avoiddamagingthebattery(seechartfor recommendedchargersettings).
9
Figure4
1.Screw
2.Washer5.Engine
3.Groundwire
4.Negativebatterycable
4
ServicingtheTransmission Fluid
NoPartsRequired
Procedure
Themachineisshippedwithtransmissionuid;check
g018126
thetransmission-uidleveland,ifnecessary,add uidtotheappropriatelevel.RefertoCheckingthe
TransmissionFluidLevel(page53)forinstructions
andtheoilspecication.
Note:Iftimedoesnotpermitchargingthe
batteryorifchargingequipmentisnotavailable, connectthenegativebatterycablesandrun thevehiclecontinuouslyfor20to30minutesto chargethebattery.
3
ServicingtheEngineOil
NoPartsRequired
Procedure
Theengineisshippedwithoil;checktheengine-oil leveland,ifnecessary,addoiltotheappropriatelevel. RefertoCheckingtheEngine-OilLevel(page37)for instructionsandtheoilspecication.
5
ServicingtheAuxiliary HydraulicFluid
NoPartsRequired
Procedure
Themachineisshippedwithhydraulicuid;check thehydraulic-uidleveland,ifnecessary,adduidto theappropriatelevel.RefertoCheckingtheAuxiliary
Hydraulic-FluidLevel(page51)forinstructionsand
theoilspecication.
10
ProductOverview
g267503
Figure6
Figure5
1.Platform
2.Parking-brakeknob5.Fuelcap
3.Motion-controllevers
4.Enginecontrols
Controls
Motion-ControlLevers
Themotion-controlleversarelocatedoneachsideof thetopconsoleandcontroltheforwardandreverse motionofthemachine.
Movetheleversforwardorbackwardtocontrolthe drivewheelonthesamesideforwardorreverse respectively.Thewheelspeedisproportionaltothe amountyoumovethelever.
Important:Thetinesrotatewhenthe
motion-controlleversaremovedoutofthe NEUTRALposition.
1.Leftmotion-controllever
2.Rightmotion-controllever6.Neutral
3.Frontreferencebar
4.Frontofthemachine
5.Forward
7.Reverse
ThrottleLever
Thethrottlelever(Figure7)islocatedonthecontrol console(redlever).
g269241
Usethethrottlelevertocontrolenginespeed.Move thethrottleleverforwardtoincreaseenginespeed; movingthethrottleleverrearwardtodecreasethe enginespeed.
Note:Movethethrottleleverforwardintothedetent
forfullthrottle.
ChokeLever
Thechokelever(Figure7)islocatedonthecontrol console(blacklever).
Usethechokeleverisusedtoaidinstartingacold engine.Movethechokeleverforwardtosetthe choketotheONposition;movethechokelevertothe rearwardtoreducethechoke.
Note:Pullthechokeleverbackintothedetenttoset
thechoketotheOFFposition.
Note:Donotrunawarmenginewiththechokein
theONposition.
11
1.Hour
meter/tine-engagement display
2.Operatorweight
adjustmentcontrol
3.Multi-functionswitch
4.Leftmotion-controllever
5.Frontreferencebar
6.Throttlelever
Parking-BrakeHandle
Figure7
7.Chokelever
8.Rightmotion-controllever
9.Ignitionswitch
10.Parking-brakehandle
11.Tineground-engagement footswitch
HourMeter/TineEngagement Display
Locatedtotheleftoftheignitionswitchonthecontrol console.
Thehourmetermonitorsanddisplaystheengine
hours.
g211730
Figure8
g267524
1.LCDIndicators/Informationscreen
2.Hourdisplay
3.LEDstatuslight
Hoursaredisplayedwhenthekeyisofforwhen themachineisrunning.Hoursarenotdisplayed whenthemachineisaerating.
Note:TheLCDindicatorappearsinthepark
brakesettingwhenitmeetsthe“safetostart” mode(parkingbrakeengaged).
Thetine-engagementdisplaymonitorsand
displaystheelectronictine-depthsetting.
Hourmeterdisplay
Theparking-brakehandleislocatedonthecontrol console,totherightofthekeyswitch(Figure7).
Note:Thebrakehandleengagesaparkingbrakein
eachofthetransmissions.
T oengagetheparkingbrake,pullthehandleout
andslideitrearward.
T oreleasetheparkingbrake,pushthehandle
forwardintothedetent.
Whenparkingonasteepslope,chockorblockthe wheelsinadditiontoengagingtheparkingbrake.Tie downthemachineandengagetheparkingbrake whentransportingthemachine.
g211731
Figure9
Tine-engagementdisplay
1.LCDIndicators/Informationscreen
2.Tinedepthstatusbar
3.Tinedepthsettingindicator
4.LEDstatuslight
12
Thereare2waystoactivatethedisplay:
1.T apthemulti-functionswitcheitherupordown todisplaythetine-engagementmeter.
2.Steponthetineground-engagementfootswitch.
Ahighernumberonthestatusbarincreasesthe lengthoftheaerationplugandalowernumber decreasesit.
Note:Ifthepluglengthisnotdesiredlength,the
machinemayneedtobeadjustedtoaccommodate fortheweightoftheoperator;refertoAdjustingthe
OperatorWeightControlSetting(page24)formore
information.
KeySwitch
Thekeyswitchislocatedontherightsideofthe controlconsole(Figure7).
Usethekeyswitchtostartandshutofftheengine. Theswitchhas3positions:OFF,ON,andSTART (Figure10).
LEDStatusLights
Locatedontherightsideofthehour meter/tine-engagementdisplay.
TheLEDismulti-coloredtoindicatethesystemstatus andislocatedontherightsideofthepanel.
Solidgreen—indicatesnormaloperatingactivity.
Blinkingred—indicatesafaultisactive.
Solidred—indicatesmaintenanceisrequired.
TinesGround-EngagementFoot Switch
Theswitchislocatedontheoperatorplatform(Figure
7).
Tolowerthetinesintotheground,standonthetine ground-engagementswitch.TheLEDilluminatesin thehourmeter/tineengagementdisplaywhenthetine engagementisactivated.T oraisethetines,remove yourfootfromtheswitch.
Thisswitchcanbedisabledwiththemulti-function switch.
g008610
Figure10
1.OFF3.START
2.ON
Multi-FunctionSwitch
Locatedtotheleftofthehourmeter/tine-engagement display.
Thisswitchallowsyoutodothefollowing:
Increase/decreasethedepthofanaerationplug.
Lockorunlockthetine-depthsetting.
Lockorunlockthetineground-engagementfoot
switch.
T apandholdthebottomoftheswitchtooverride
anddisablethefootswitch.TheLEDilluminatesin thehourmeter/tineengagementdisplay.Usethis featurewhentransportingthemachine.
T ounlock,tapandholdthetopofthemulti-function
switchuntiltheLEDlightdisappears.
Note:Thedisablefeatureisengagedeachtimeyou
shutofftheengine.
13
Fuel-ShutoffValve
Thefuel-shutoffvalveislocatedbehindtheengine andunderthefueltank(Figure11).
Usethefuel-shutoffvalvetoshutoffthefuelwhen themachinewillnotbeusedforafewdays,when transportingthemachinetoandfromthejobsite,or whenthemachineisparkedinsideabuilding.
T oopenforfuel-shutoffvalve,rotatethehandle
ofthefuel-shutoffvalveuntilitisalignedwiththe fuelline.
T oclosethefuel-shutoffvalve,rotatethehandle
90°tothefuelline.
Locatedontheleftandrightsidesunderneaththe frontofthemachine.
Duringnormaloperatingconditions,thewasheron theleverispositionedoutsidetheslots.Ifyouneed topushthemachinebyhand,youmustpositionthe leverforthedrivewheelreleasevalvetothevalve releasedposition(Figure12).
g223057
Figure12
Figure11
1.OFFposition2.ONposition
Drive-WheelReleaseValves
WARNING
Yourhandsmaybecomeentangledinthe rotatingdrivecomponentsbelowtheengine deck,whichcouldresultinseriousinjuryor death.
Shutofftheengine,removethekey,andallow allmovingpartstostopbeforeaccessingthe drive-wheelreleasevalves.
WARNING
1.Lever—drivewheel releasevalve(normal
g025897
operatingposition)
2.Washeroutsideoftheslot
3.Lever—drivewheel releasevalve(pushthe machineposition)
4.Washerinsidetheslot (valvereleasedposition)
Toreleasethedrivewheels,movethelevertothe largeropeningoftheslot,pushitinuntilthewasher isinsidetheframe,thenmovetheleverbacktothe narrowportionoftheslot.Repeatthisoneachside ofthemachine.
Disengagetheparkingbrake.Themachineisnow abletobepushedbyhand.
Donottowmachine.
Toresetthedrivesystembacktotheoperating position:
Movethelevertothelargeropeningoftheslot,pull outwarduntilthewasherisoutsidetheframe,then movetheleverbacktothenarrowportionoftheslot. Repeatthisoneachsideofthemachine.
Theengineandhydrauliccomponentscan becomeveryhot.Touchingahotengine orhydrauliccomponentscancausesevere burns.
Allowtheengineandhydrauliccomponents tocoolcompletelybeforeaccessingthe drive-wheelreleasevalves.
14
Specications
Height
Length
Width
Aerationwidth
Coringrange5.1to12.7cm(2to5inches)
Weight
Attachments/Accessories
AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.
Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.
132cm(52inches)
163cm(64inches)
121cm(48inches)
76cm(30inches)
460kg(1,015lb)
Operation
BeforeOperation
BeforeOperationSafety
Evaluatetheterraintodeterminewhataccessories
andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyToro.
Inspecttheareawheretheequipmentistobe
usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjects.Thesecan bethrownorinterferewiththeoperationofthe machineandmaycausepersonalinjurytothe operatororbystanders.
Markandavoidhiddenobjectssuchassprinkler
heads,undergroundwires/cables,invisiblefences, etc.topreventdamagetothesesystemswhen aerating.
Wearappropriatepersonalprotectiveequipment
suchassafetyglasses,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairandavoidlooseclothingandloosejewelry whichmaygettangledinmovingparts.
CAUTION
Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.
Wearhearingprotectionwhenoperating thismachine.
Checkthattheoperatorpresencecontrols,
safetyswitches,andshieldsareattachedand functioningproperly.DoNotoperateunlessthey arefunctioningproperly.
DoNotoperatethemachinewhenpeople,
especiallychildren,orpetsareinthearea.Stop themachineandattachment(s)ifanyoneenters thearea.
DoNotoperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceand inproperworkingcondition.Frequentlycheckfor wornordeterioratingcomponentsandreplace themwiththemanufacturer’srecommendedparts whennecessary.
15
FuelSafety
DANGER
Useextremecarewhenhandlingfuel.
DANGER
Incertainconditionsgasolineisextremely ammableandvaporsareexplosive.
Areorexplosionfromgasolinecanburn you,others,andcausepropertydamage.
Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanygasolinethatspills.
Neverrellthefueltankordrainthe machineindoorsorinsideanenclosed trailer.
DoNotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows gasolinetoexpand.Overllingmayresult infuelleakageordamagetotheengineor emissionsystem.
Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyspark.
Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitegasolinevapors.Areor explosionfromgasolinecanburnyouand othersandcausepropertydamage.
Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.
DoNotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.
Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.
Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.DoNot useanozzlelockopendevice.
Addfuelbeforestartingtheengine.Never removethecapofthefueltankoraddfuel whenengineisrunningorwhentheengine ishot.
Iffuelisspilled,DoNotattempttostart theengine.Moveawayfromtheareaof thespillandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.
DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.
WARNING
Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporshascaused cancerinlaboratoryanimals.Failuretouse cautionmaycauseseriousinjuryorillness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgas tank/containeropening.
Keepawayfromeyesandskin.
Neversiphonbymouth.
Tohelppreventres:
Keepengineandengineareafreefrom
accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulatein theseareas.
Cleanupoilandfuelspillsandremovefuelsoaked
debris.
Allowthemachinetocoolbeforestoringthe
machineinanyenclosure.DoNotstorenear ameoranyenclosedareawhereopenpilotlights orheatappliancesarepresent.
16
AddingFuel
DANGER
Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Fillthefueltankoutdoors,inanopenarea, andwhentheengineiscold.Wipeupany fuelthatspills.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourfaceawayfromthenozzleand fueltankorconditionerbottleopening.
Avoidcontactwithskin;washoffspills withsoapandwater.
Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.
Neversmokewhenhandlingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.
Storefuelinanapprovedfuelcontainer andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof fuel.
DANGER
Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark, whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.
Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.
Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.
FuelSpecication
Petroleum fuel
Ethanol blended fuel
Important:Forbestresults,useonlyclean,fresh
fuel(lessthan30daysold).
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuel
containersoverthewinterunlessyouuseafuel stabilizer.
Donotaddoiltogasoline.
Useunleadedgasolinewithanoctaneratingof87 orhigher((R+M)/2ratingmethod).
Useanunleaded-gasolineblendwithupto10% ethanol(gasohol)or15%MTBE(methyltertiary butylether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeis notapprovedforuse.Neverusegasolinethat containsmorethan10%ethanolbyvolume,such asE15(contains15%ethanol),E20(contains 20%ethanol),orE85(containsupto85% ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.
UsingStabilizer/Conditioner
Alwaysusefuelstabilizer/conditionerinthemachine tokeepthefuelfreshlonger.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.
FuelingtheMachine
Fuel-tankcapacity:18.9L(5USGallons)
1.Cleanaroundthefuel-tankcap.
2.Removethecapfromthetank.
3.Fillthefueltankwithfueltowithin6to13mm
(1/4to1/2inch)fromthetopofthetank.Donot
llintothellerneck.
17
Important:Donotllthetankmorethan
6mm(1/4inch)fromthetopofthetank becausethefuelmusthaveroomtoexpand.
4.Installthefuel-tankcapandwipeupanyspilled fuel.
PerformingDaily
WARNING
Engineexhaustcontainscarbonmonoxide, whichisanodorlessdeadlypoisonthatcan killyou.
DoNotrunengineindoorsorinasmall connedareawheredangerouscarbon monoxidefumescancollect.
Maintenance
Beforestartingthemachineeachday,performeach use/dailymaintenanceproceduresthatfollow:
LubricatingtheChains(page33)
CheckingtheEngine-OilLevel(page37)
CheckingtheSafety-InterlockSystem(page42)
CheckingtheConditionoftheSprockets(page56)
CheckingtheConditionandTensionoftheChains
(page56)
CheckingtheTines(page58)
CheckingforLooseHardware(page59)
CleaningtheEngineandtheExhaustSystem
Area(page60)
CleaningtheDebrisfromtheMachine(page60)
DuringOperation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Theowner/usercanpreventandisresponsible
foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty .
Thismachinewasdesignedforoneoperatoronly.
Donotcarrypassengersandkeepallothersaway frommachineduringoperation.
DoNotoperatethemachineundertheinuence
ofalcoholordrugs.
Operateonlyindaylightorgoodarticiallight.
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea, DoNotoperatethemachine;seekshelter.
Useextracarewhileoperatingwithaccessoriesor
attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweightsifrequired.
Keepawayfromholes,ruts,bumps,rocks,and
otherhiddenhazards.Usecarewhenapproaching blindcorners,shrubs,trees,tallgrassorother objectsthatmayhideobstaclesorobscurevision. Uneventerraincouldoverturnthemachineor causetheoperatortolosetheirbalanceorfooting.
DuringOperationSafety
GeneralSafety
Theoperatormustusetheirfullattentionwhen operatingthemachine.DoNotengageinanyactivity thatcausesdistractions;otherwise,injuryorproperty damagemayoccur.
WARNING
Operatingengineparts,especiallythemufer, becomeextremelyhot.Severeburnscan occuroncontactanddebris,suchasleaves, grass,brush,etc.cancatchre.
Allowengineparts,especiallythemufer, tocoolbeforetouching.
Removeaccumulateddebrisfrommufer andenginearea.
Besurealldrivesareinneutralandparkingbrake
isengagedbeforestartingengine.
Starttheenginecarefullyaccordingtoinstructions
withfeetwellawayfromthetines.
Neveroperatethemachinewithdamagedguards,
shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.
Keepclearofthetinesatalltimes.
Keephandsandfeetawayfrommovingparts.
Ifpossible,DoNotmakeadjustmentswiththe enginerunning.
18
WARNING
Hands,feet,hair,clothing,oraccessories canbecomeentangledinrotatingparts. Contactwiththerotatingpartscan causetraumaticamputationorsevere lacerations.
–DoNotoperatethemachinewithout
guards,shields,andsafetydevicesin placeandworkingproperly.
–Keephands,feet,hair,jewelry,or
clothingawayfromrotatingparts.
Beawareofthedischargepathanddirect
dischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionasthe materialmayricochetbacktowardtheoperator. Raisethetines,slowdown,andusecautionwhen crossingsurfacesotherthangrassandwhen transportingthemachinetoandfromthework area.
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging directions.DoNotoperateinreverseunless absolutelynecessary.
DoNotchangetheenginegovernorsettingor
overspeedtheengine.
Parkthemachineonlevelground.Stopengine,
waitforallmovingpartstostop,andremovethe sparkplugwire(s).
–Beforechecking,cleaningorworkingonthe
machine.
–Afterstrikingaforeignobjectorabnormal
vibrationoccurs(inspectthemachinefor damageandmakerepairsbeforerestarting andoperatingthemachine).
–Beforeclearingblockages.
–Wheneveryouleavethemachine.DoNot
leavearunningmachineunattended.
–Beforeandwhilebackingorchangingdirection,
lookbehind,down,andside-to-sideforsmall children.
–Neverallowchildrentooperatethemachine.
–DoNotcarrychildren,evenwiththeblades
shutoff.Childrencouldfalloffandbeseriously injuredorinterferewiththesafeoperationof themachine.Childrenthathavebeengiven ridesinthepastcouldsuddenlyappearinthe workingareaforanotherrideandberunover orbackedoverbythemachine.
SlopeSafety
Slopesareamajorfactorrelatedtolossofcontrol
androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,theoperatormust:
–Reviewandunderstandtheslopeinstructions
inthemanualandonthemachine.
–Evaluatethesiteconditionsofthedayto
determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.
Operateacrossslopes,neverupanddown.Avoid
operationonexcessivelysteeporwetslopes.
Identifyhazardsatthebaseoftheslope.Do
notoperatethemachineneardropoffs,ditches, embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalkbehind machineorahandheldtooltooperateinthese areas.
Stopengine,waitforallmovingpartstostop:
–Beforerefueling.
Tragicaccidentscanoccuriftheoperatorisnot
alerttothepresenceofchildren.Childrenare oftenattractedtothemachineandtheworking activity.Neverassumethatchildrenwillremain whereyoulastsawthem.
–Keepchildrenoutoftheworkingareaand
underthewatchfulcareofanotherresponsible adult,nottheoperator.
–Bealertandturnthemachineoffifchildren
enterthearea.
19
UsingtheSmart Controller/ElectronicDepth Control
HourMeter/TineEngagement Display
Thesmartcontroller/electronicdepthcontrolmonitors theoverallelectricalsystemanddisplaysinformation inthehourmeter/tineengagementdisplay.The controllerdisplaysmachinehours,interlockstatus, andmaintenancereminders.
Figure13
1.SafeZone—Usethemachinehere
2.DangerZone-Useawalkbehindmachineorahandheld toolneardropoffs,ditches,embankments,waterorother hazards.
3.Water
4.W=widthofthemachine
5.Keepasafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.
Avoidstarting,stoppingorturningthemachineon
slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.
Donotoperateamachineunderanyconditions
wheretraction,steeringorstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopesordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.
Removeormarkobstaclessuchasditches,holes,
ruts,bumps,rocksorotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.
g222486
ScreenIcons
Theinformationscreenusesthefollowingicons:
AeratingHoursParkingbrake
BatteryVoltageEngineOilMaintenance
HourMeter
TransmissionOil
Maintenance
Useextracarewhileoperatingwithaccessoriesor
attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweights.
Ifyoulosecontrolofthemachine,stepoffand
awayfromthedirectionoftravelofthemachine.
VoltageErrorValveSolenoidError
ValveSolenoidConnection
Error
20
InformationScreens
Themaininformationscreensinclude:
TheStartupScreens
TheDefaultScreen(engine-on)
TheTineEngagementDisplay
MaintenanceRemindersandAlerts
AlertsandErrorMessages
Thefourthscreendisplaysthenumberofhoursuntil theengineoilmaintenanceisrequired.
Start-upScreens
WhenthekeyisswitchedfromOFFtoRUNposition, thefollowingscreensdisplayfor2seconds:
Note:TheLEDstatuslightchangesfromredto
orangetogreen.
Therstscreendisplaysthermwareversion.
Figure14
Thesecondscreendisplaystheaerationhours.
g212117
Figure17
Thenalscreendisplayedisthenumberofhoursuntil transmissionoilmaintenanceisrequired.
g212118
g212116
Figure18
TheDefaultScreen
Afterthestart-upscreensdisplay,thedefaultscreen (Figure19)appears.
Figure15
Thethirdscreendisplaystheelectricalsystemvoltage.
Figure16
Theinformationscreendisplaysiconsandinformation relativetomachineoperation.
g212114
g211884
Figure19
DefaultScreen
1.Informationscreen
g212115
Thesafetyinterlockstatusindicatorilluminates
2.LEDstatuslight
whenthecontrolmeetsthe“safetostart”mode (parkbrakeengaged).
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