Toro 29521 Operator's Manual

Download

FormNo.3426-517RevE

30inStand-OnAerator

ModelNo.29521—SerialNo.400000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3426-517*E

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g269064

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Introduction

Thisaeratorisintendedtobeusedbytrained operatorsinresidentialandcommercialapplications. Itisprimarilydesignedforaeratingareasof well-maintainedlawnsonresidentialgrounds,parks, sportselds,andoncommercialgrounds.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

g000502

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

SafetyAlertSymbol............................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................4

Setup........................................................................9

1CheckingTireAirPressure..............................9

2ServicingtheBattery........................................9

3ServicingtheEngineOil.................................10

4ServicingtheTransmissionFluid....................10

5ServicingtheAuxiliaryHydraulic

Fluid..............................................................10

ProductOverview....................................................11

Controls............................................................11

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................15

BeforeOperationSafety...................................15

FuelSafety.......................................................16

AddingFuel......................................................17

PerformingDailyMaintenance..........................18

DuringOperation.................................................18

DuringOperationSafety...................................18

UsingtheSmartController/ElectronicDepth

Control..........................................................20

OperatingtheMachine.....................................23

AfterOperation....................................................26

AfterOperationSafety......................................26

TransportingtheMachine.................................26

Maintenance...........................................................29

MaintenanceSafetyInformation.......................29

RecommendedMaintenanceSchedule(s)...........31

Pre-MaintenanceProcedures..............................32

PreparingfortheMachinefor

Maintenance.................................................32

AccessingtheConsoleCompartment...............32

Lubrication..........................................................33

LubricatingtheGreaseFittings.........................33

LubricatingtheChains......................................33

LubricatingtheCasters.....................................34

EngineMaintenance...........................................36

ServicingtheAirCleaner..................................36

ServicingtheEngineOil....................................37

ServicingtheSparkPlug...................................40

CheckingtheSparkArrester.............................41

FuelSystemMaintenance...................................41

ServicingtheFuelFilter....................................41

ElectricalSystemMaintenance...........................42

CheckingtheSafety-InterlockSystem..............42

ServicingtheBattery.........................................43

ServicingtheFuses..........................................46

DriveSystemMaintenance..................................46

CheckingtheAirPressureintheTires...............46

CheckingtheWheelHubNuts..........................46

CheckingtheT orqueoftheWheelLug

Nuts..............................................................47

CheckingtheT orqueoftheTransmission

OutputShaftNut...........................................47

AdjustingtheCasterPivotBearings

Pre-Load.......................................................47

BrakeMaintenance.............................................48

AdjustingtheParkingBrake..............................48

AdjustingtheBrakeSwitch...............................48

BeltMaintenance................................................49

CheckingtheConditionandT ensionofthe

Belts..............................................................49

AdjustingtheAuxiliaryPump-Drive

Belt................................................................49

ReplacingtheTransmission-DriveBelt.............49

ControlsSystemMaintenance.............................50

AdjustingtheTraction-ControlLinkage.............50

HydraulicSystemMaintenance...........................51

MaintainingtheAuxiliaryHydraulic

System..........................................................51

MaintainingtheTransmission...........................53

ChainMaintenance..............................................56

CheckingtheConditionoftheSprockets...........56

CheckingtheConditionandT ensionofthe

Chains...........................................................56

AdjustingtheJackshaftDrive-Chain

Tension.........................................................56

AdjustingtheDriveWheelChain

Tension.........................................................57

AdjustingtheTineDriveChain..........................58

TineMaintenance.................................................58

CheckingtheTines...........................................58

ChassisMaintenance...........................................59

CheckingforLooseHardware...........................59

Cleaning..............................................................60

CleaningtheEngineandtheExhaust

SystemArea.................................................60

RemovingtheEngineShroudsandCleaning

theCoolingFins............................................60

CleaningtheDebrisfromtheMachine...............60

WasteDisposal.................................................61

Storage...................................................................61

PreparingtheMachineforStorage...................61

Troubleshooting......................................................62

AlertandErrorMessages.................................62

Schematics.............................................................65

Safety

SafetyAlertSymbol

ThisSafetyAlertSymbol(Figure3)isusedbothin thismanualandonthemachinetoidentifyimportant safetymessageswhichmustbefollowedtoavoid accidents.

Thissymbolmeans:ATTENTION!BECOMEALERT!

YOURSAFETYISINVOL VED!

Figure3

SafetyAlertSymbol

Thesafetyalertsymbolappearsaboveinformation whichalertsyoutounsafeactionsorsituationsand willbefollowedbythewordDANGER,WARNING,or

CAUTION.

DANGER:Indicatesanimminentlyhazardous

situationwhich,ifnotavoided,Willresultindeathor seriousinjury.

WARNING:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Couldresultindeathorserious injury.

CAUTION:Indicatesapotentiallyhazardoussituation which,ifnotavoided,Mayresultinminorormoderate injury.

Thismanualusestwootherwordstohighlight information.Importantcallsattentiontospecial mechanicalinformationandNoteemphasizesgeneral informationworthyofspecialattention.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeet andofthrowingobjects.Torodesignsandteststhis machinetoofferreasonablysafeservice;however, failuretocomplywithsafetyinstructionsmayresultin injuryordeath.

•Read,understand,andfollowallinstructionsand

warningsintheOperator’sManualandother trainingmaterial,onthemachine,engine,and attachments.Alloperatorsandmechanicsshould betrained.Iftheoperator(s)ormechanic(s)can notreadthismanual,itistheowner’sresponsibility toexplainthismaterialtothem;otherlanguages

g000502

maybeavailableonourwebsite.

•Onlyallowtrained,responsible,andphysically

capableoperatorsthatarefamiliarwiththesafe operation,operatorcontrols,andsafetysignsand instructionstooperatethemachine.Neverlet childrenoruntrainedpeopleoperateorservicethe equipment.Localregulationsmayrestricttheage oftheoperator.

•DoNotoperatethemachineneardrop-offs,

ditches,embankments,water,orotherhazards.

•DoNotputyourhandsorfeetnearmoving

componentsofthemachine.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

115-2047

1.Warning—donottouchthehotsurface.

decal115-2047

decal121-6161

121-6161

1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsinplace.

decal115-4212

115-4212

1.Hydraulicuidlevel

3.Warning—donottouchthe hotsurface.

2.ReadtheOperator's Manual.

116-9391

120-9570

1.Warning—stayawayfrommovingparts;keepallguards andshieldsinplace.

decal121-6162

121-6162

1.Cutting/dismembermenthazardofhandorfoot—lowerthe tinestotheground;readtheOperator’sManualforthe disassemblyprocedure.

decal116-9391

decal120-9570

decal121-6163

121-6163

121-6150

1.Cuttinghazardofhandandfoot—stayawayfrommoving parts.

1.Presstolowerthetines.2.Releasetoraisethetines.

decal126-2054

126-2054

1.Wheellugnuttorque129N∙m(95ft-lb)(4x)

2.Wheelhubnuttorque319N∙m(235ft-lb)

3.ReadandunderstandtheOperator’sManualbefore performinganymaintenance;checkthetorqueevery100

decal121-6150

hours.

decal133-8062

133-8062

decal135-6196

135-6196

1.Electric3.Enginestartrelay

2.Accessory

1.Parkingbrake4.Depthsetting—lock

2.Tineengagementlockout

3.Tines—down

121-6164

1.Fast6.Wheelsandtinesrotatewhenmoving

2.Slow7.Continuousvariablesetting

3.Neutral

4.Reverse

5.Wheelsandtinesrotatewhenmoving forward

backward

8.Choke—on

9.Choke—off14.Warning—stayawayfrommoving

10.Warning—readtheOperator’sManual.15.Warning—shutofftheengine,engage

decal135-1854

135-1854

switch

11.Warning—keepbystandersaway .

12.Warning—donotoperatethemachine unlessyouaretrained.

13.Thrownobjecthazard—pickupdebris beforeoperatingthemachine.

parts;keepallguardsinplace.

theparkingbreak,andremovethekey beforeleavingthemachine.

5.ReadtheOperator’s Manualbeforeperforming maintenance.

decal121-6164

decal135-5948

135-5948

1.Rotatecounterclockwisetodecreasepressure.

2.Rotateclockwisetoincreasepressure.

3.Pressandholdfor1secondtoturnon—tineground engagementfootswitchunlock

4.Electronictinedepth—decrease

5.Electronictinedepth—increase12.Parkingbrake—disengage

6.Pressandholdfor1secondtoturnoff—tineground engagementfootswitchlock

7.Cutting/dismembermenthazardofhandorfoot,tines–stay awayfrommovingparts;keepallguardsinplace.

8.Tippinghazard—Donotturnsharplywhiletravelingfast;slow downandturngradually.Donotoperatethemachinenear drop-offs.Donotusesplitramps;usefullwidthrampstoload amachinefortransport.

9.Engine—Off

10.Engine—On

11.Engine—Start

13.Parkingbrake—engage

decal116-9392

116-9392

1.ReadandunderstandtheOperator’sManualbeforeservicing

9.Checktheauxiliaryhydraulictankevery50hours.

thismachine.

2.Greasethefrontcasterpivots(2x)every100hours.10.Greasethewheelbearings(2x)every25hours.

3.Refertotheengineowner’smanualforservice.11.Greasethetineassemblyidlers(2x)every25hours.

4.Checktheauxiliarypump-drivebelttensionevery50hours.12.Greasethetineshaftbearings(4x)every25hours.

5.Greasethefrontcasterwheelbearings(2x)every100hours.13.Checkthetirepressure,13psi,(2x)every50hours.

6.Greasethecontrolpivots(4x)every50hours.14.Cleanandoilthechainsandcheckthechaintension(2x) every8hours.

7.Greasethejackshaftbearings(8x)every25hours.15.Greasethebeltidlerpivotevery100hours.

8.Checkthehydraulic-uidlevel(2x)every50hours.

Setup

MediaandAdditionalParts

Description

Operator'sManual

Key2

CheckingTireAirPressure

NoPartsRequired

Procedure

Checktheairpressureinthedrivetires,andadjust thepressureasneeded;refertoCheckingtheAir

PressureintheTires(page46).

Note:Youdonotadjustairpressureforthe

semi-pneumaticcastertires.

ServicingtheBattery

NoPartsRequired

Procedure

Qty.

Use

Readbeforeoperatingthemachine.

Startthemachine.

BatteryChargeTable

Voltage Reading

12.6or greater

12.4to12.6

12.2to12.4

12.0to12.2

11.7to12.0

11.7orless

4.Ifthepositivecableisalsodisconnected,

connectthepositive(red)cabletothepositive batteryterminalandsliptheterminalcoverover thepositiveterminal.

5.Removethescrew,washer,andgroundcable fromtheengine.Connectthenegativebattery cableasshowninFigure4.

Percent Charge

100%

75to100%

50to75%

25to50%

0to25%

Maximum Charger Settings

16V/

14.4V/

Charging Interval

Nocharging required

30minutes

1hour

2hours

3hours

6hoursor more

Note:Themachineisshippedwithalled,lead-acid

battery.

1.MovethekeyswitchtotheOFFpositionand removethekey.

2.Measurethevoltageofthebatterywitha voltmeter.

3.Usethetablethatfollowstolocatethe chargestateorthebattery,andifneeded,the battery-chargersettingandcharginginterval recommendedtochargethebatteryto12.6Vor greater;refertothebatterychargetablebelow.

Important:Makesurethatthenegative

batterycableisdisconnected,andthe batterychargerusedforchargingthebattery hasanoutputof16Vand7Aorlessto avoiddamagingthebattery(seechartfor recommendedchargersettings).

Figure4

1.Screw

2.Washer5.Engine

3.Groundwire

4.Negativebatterycable

ServicingtheTransmission Fluid

NoPartsRequired

Procedure

Themachineisshippedwithtransmissionuid;check

g018126

thetransmission-uidleveland,ifnecessary,add uidtotheappropriatelevel.RefertoCheckingthe

TransmissionFluidLevel(page53)forinstructions

andtheoilspecication.

Note:Iftimedoesnotpermitchargingthe

batteryorifchargingequipmentisnotavailable, connectthenegativebatterycablesandrun thevehiclecontinuouslyfor20to30minutesto chargethebattery.

ServicingtheEngineOil

NoPartsRequired

Procedure

Theengineisshippedwithoil;checktheengine-oil leveland,ifnecessary,addoiltotheappropriatelevel. RefertoCheckingtheEngine-OilLevel(page37)for instructionsandtheoilspecication.

ServicingtheAuxiliary HydraulicFluid

NoPartsRequired

Procedure

Themachineisshippedwithhydraulicuid;check thehydraulic-uidleveland,ifnecessary,adduidto theappropriatelevel.RefertoCheckingtheAuxiliary

Hydraulic-FluidLevel(page51)forinstructionsand

theoilspecication.

ProductOverview

g267503

Figure6

Figure5

1.Platform

2.Parking-brakeknob5.Fuelcap

3.Motion-controllevers

4.Enginecontrols

Controls

Motion-ControlLevers

Themotion-controlleversarelocatedoneachsideof thetopconsoleandcontroltheforwardandreverse motionofthemachine.

Movetheleversforwardorbackwardtocontrolthe drivewheelonthesamesideforwardorreverse respectively.Thewheelspeedisproportionaltothe amountyoumovethelever.

Important:Thetinesrotatewhenthe

motion-controlleversaremovedoutofthe NEUTRALposition.

1.Leftmotion-controllever

2.Rightmotion-controllever6.Neutral

3.Frontreferencebar

4.Frontofthemachine

5.Forward

7.Reverse

ThrottleLever

Thethrottlelever(Figure7)islocatedonthecontrol console(redlever).

g269241

Usethethrottlelevertocontrolenginespeed.Move thethrottleleverforwardtoincreaseenginespeed; movingthethrottleleverrearwardtodecreasethe enginespeed.

Note:Movethethrottleleverforwardintothedetent

forfullthrottle.

ChokeLever

Thechokelever(Figure7)islocatedonthecontrol console(blacklever).

Usethechokeleverisusedtoaidinstartingacold engine.Movethechokeleverforwardtosetthe choketotheONposition;movethechokelevertothe rearwardtoreducethechoke.

Note:Pullthechokeleverbackintothedetenttoset

thechoketotheOFFposition.

Note:Donotrunawarmenginewiththechokein

theONposition.

1.Hour

meter/tine-engagement display

2.Operatorweight

adjustmentcontrol

3.Multi-functionswitch

4.Leftmotion-controllever

5.Frontreferencebar

6.Throttlelever

Parking-BrakeHandle

Figure7

7.Chokelever

8.Rightmotion-controllever

9.Ignitionswitch

10.Parking-brakehandle

11.Tineground-engagement footswitch

HourMeter/TineEngagement Display

Locatedtotheleftoftheignitionswitchonthecontrol console.

•Thehourmetermonitorsanddisplaystheengine

hours.

g211730

Figure8

g267524

1.LCDIndicators/Informationscreen

2.Hourdisplay

3.LEDstatuslight

Hoursaredisplayedwhenthekeyisofforwhen themachineisrunning.Hoursarenotdisplayed whenthemachineisaerating.

Note:TheLCDindicatorappearsinthepark

brakesettingwhenitmeetsthe“safetostart” mode(parkingbrakeengaged).

•Thetine-engagementdisplaymonitorsand

displaystheelectronictine-depthsetting.

Hourmeterdisplay

Theparking-brakehandleislocatedonthecontrol console,totherightofthekeyswitch(Figure7).

Note:Thebrakehandleengagesaparkingbrakein

eachofthetransmissions.

•T oengagetheparkingbrake,pullthehandleout

andslideitrearward.

•T oreleasetheparkingbrake,pushthehandle

forwardintothedetent.

Whenparkingonasteepslope,chockorblockthe wheelsinadditiontoengagingtheparkingbrake.Tie downthemachineandengagetheparkingbrake whentransportingthemachine.

g211731

Figure9

Tine-engagementdisplay

1.LCDIndicators/Informationscreen

2.Tinedepthstatusbar

3.Tinedepthsettingindicator

4.LEDstatuslight

Thereare2waystoactivatethedisplay:

1.T apthemulti-functionswitcheitherupordown todisplaythetine-engagementmeter.

2.Steponthetineground-engagementfootswitch.

Ahighernumberonthestatusbarincreasesthe lengthoftheaerationplugandalowernumber decreasesit.

Note:Ifthepluglengthisnotdesiredlength,the

machinemayneedtobeadjustedtoaccommodate fortheweightoftheoperator;refertoAdjustingthe

OperatorWeightControlSetting(page24)formore

information.

KeySwitch

Thekeyswitchislocatedontherightsideofthe controlconsole(Figure7).

Usethekeyswitchtostartandshutofftheengine. Theswitchhas3positions:OFF,ON,andSTART (Figure10).

LEDStatusLights

Locatedontherightsideofthehour meter/tine-engagementdisplay.

TheLEDismulti-coloredtoindicatethesystemstatus andislocatedontherightsideofthepanel.

•Solidgreen—indicatesnormaloperatingactivity.

•Blinkingred—indicatesafaultisactive.

•Solidred—indicatesmaintenanceisrequired.

TinesGround-EngagementFoot Switch

Theswitchislocatedontheoperatorplatform(Figure

7).

Tolowerthetinesintotheground,standonthetine ground-engagementswitch.TheLEDilluminatesin thehourmeter/tineengagementdisplaywhenthetine engagementisactivated.T oraisethetines,remove yourfootfromtheswitch.

Thisswitchcanbedisabledwiththemulti-function switch.

g008610

Figure10

1.OFF3.START

2.ON

Multi-FunctionSwitch

Locatedtotheleftofthehourmeter/tine-engagement display.

Thisswitchallowsyoutodothefollowing:

•Increase/decreasethedepthofanaerationplug.

•Lockorunlockthetine-depthsetting.

•Lockorunlockthetineground-engagementfoot

switch.

•T apandholdthebottomoftheswitchtooverride

anddisablethefootswitch.TheLEDilluminatesin thehourmeter/tineengagementdisplay.Usethis featurewhentransportingthemachine.

•T ounlock,tapandholdthetopofthemulti-function

switchuntiltheLEDlightdisappears.

Note:Thedisablefeatureisengagedeachtimeyou

shutofftheengine.

Fuel-ShutoffValve

Thefuel-shutoffvalveislocatedbehindtheengine andunderthefueltank(Figure11).

Usethefuel-shutoffvalvetoshutoffthefuelwhen themachinewillnotbeusedforafewdays,when transportingthemachinetoandfromthejobsite,or whenthemachineisparkedinsideabuilding.

•T oopenforfuel-shutoffvalve,rotatethehandle

ofthefuel-shutoffvalveuntilitisalignedwiththe fuelline.

•T oclosethefuel-shutoffvalve,rotatethehandle

90°tothefuelline.

Locatedontheleftandrightsidesunderneaththe frontofthemachine.

Duringnormaloperatingconditions,thewasheron theleverispositionedoutsidetheslots.Ifyouneed topushthemachinebyhand,youmustpositionthe leverforthedrivewheelreleasevalvetothevalve releasedposition(Figure12).

g223057

Figure12

Figure11

1.OFFposition2.ONposition

Drive-WheelReleaseValves

WARNING

Yourhandsmaybecomeentangledinthe rotatingdrivecomponentsbelowtheengine deck,whichcouldresultinseriousinjuryor death.

Shutofftheengine,removethekey,andallow allmovingpartstostopbeforeaccessingthe drive-wheelreleasevalves.

WARNING

1.Lever—drivewheel releasevalve(normal

g025897

operatingposition)

2.Washeroutsideoftheslot

3.Lever—drivewheel releasevalve(pushthe machineposition)

4.Washerinsidetheslot (valvereleasedposition)

Toreleasethedrivewheels,movethelevertothe largeropeningoftheslot,pushitinuntilthewasher isinsidetheframe,thenmovetheleverbacktothe narrowportionoftheslot.Repeatthisoneachside ofthemachine.

Disengagetheparkingbrake.Themachineisnow abletobepushedbyhand.

Donottowmachine.

Toresetthedrivesystembacktotheoperating position:

Movethelevertothelargeropeningoftheslot,pull outwarduntilthewasherisoutsidetheframe,then movetheleverbacktothenarrowportionoftheslot. Repeatthisoneachsideofthemachine.

Theengineandhydrauliccomponentscan becomeveryhot.Touchingahotengine orhydrauliccomponentscancausesevere burns.

Allowtheengineandhydrauliccomponents tocoolcompletelybeforeaccessingthe drive-wheelreleasevalves.

Specications

Height

Length

Width

Aerationwidth

Coringrange5.1to12.7cm(2to5inches)

Weight

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

132cm(52inches)

163cm(64inches)

121cm(48inches)

76cm(30inches)

460kg(1,015lb)

Operation

BeforeOperation

BeforeOperationSafety

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbyToro.

•Inspecttheareawheretheequipmentistobe

usedandremoveallrocks,toys,sticks,wires, bones,andotherforeignobjects.Thesecan bethrownorinterferewiththeoperationofthe machineandmaycausepersonalinjurytothe operatororbystanders.

•Markandavoidhiddenobjectssuchassprinkler

heads,undergroundwires/cables,invisiblefences, etc.topreventdamagetothesesystemswhen aerating.

•Wearappropriatepersonalprotectiveequipment

suchassafetyglasses,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairandavoidlooseclothingandloosejewelry whichmaygettangledinmovingparts.

CAUTION

Thismachineproducessoundlevelsin excessof85dBAattheoperator’searand cancausehearinglossthroughextended periodsofexposure.

Wearhearingprotectionwhenoperating thismachine.

•Checkthattheoperatorpresencecontrols,

safetyswitches,andshieldsareattachedand functioningproperly.DoNotoperateunlessthey arefunctioningproperly.

•DoNotoperatethemachinewhenpeople,

especiallychildren,orpetsareinthearea.Stop themachineandattachment(s)ifanyoneenters thearea.

•DoNotoperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceand inproperworkingcondition.Frequentlycheckfor wornordeterioratingcomponentsandreplace themwiththemanufacturer’srecommendedparts whennecessary.

FuelSafety

DANGER

Useextremecarewhenhandlingfuel.

DANGER

Incertainconditionsgasolineisextremely ammableandvaporsareexplosive.

Areorexplosionfromgasolinecanburn you,others,andcausepropertydamage.

•Fillthefueltankoutdoorsonlevelground, inanopenarea,whentheengineiscold. Wipeupanygasolinethatspills.

•Neverrellthefueltankordrainthe machineindoorsorinsideanenclosed trailer.

•DoNotllthefueltankcompletelyfull. Fillthefueltanktothebottomoftheller neck.Theemptyspaceinthetankallows gasolinetoexpand.Overllingmayresult infuelleakageordamagetotheengineor emissionsystem.

•Neversmokewhenhandlinggasoline,and stayawayfromanopenameorwhere gasolinefumesmaybeignitedbyspark.

•Storegasolineinanapprovedcontainer andkeepitoutofthereachofchildren.

Incertainconditionsduringfueling,static electricitycanbereleasedcausingaspark whichcanignitegasolinevapors.Areor explosionfromgasolinecanburnyouand othersandcausepropertydamage.

•Alwaysplacegasolinecontainersonthe groundawayfromyourvehiclebefore lling.

•DoNotllgasolinecontainersinsidea vehicleoronatruckortrailerbedbecause interiorcarpetsorplastictruckbedliners mayinsulatethecontainerandslowthe lossofanystaticcharge.

•Whenpractical,removegas-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainer,ratherthanfroma gasolinedispensernozzle.

•Ifagasolinedispensernozzlemustbe used,keepthenozzleincontactwiththe rimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.DoNot useanozzlelockopendevice.

•Addfuelbeforestartingtheengine.Never removethecapofthefueltankoraddfuel whenengineisrunningorwhentheengine ishot.

•Iffuelisspilled,DoNotattempttostart theengine.Moveawayfromtheareaof thespillandavoidcreatinganysourceof ignitionuntilfuelvaporshavedissipated.

•DoNotoperatewithoutentireexhaust systeminplaceandinproperworking condition.

WARNING

Gasolineisharmfulorfatalifswallowed. Long-termexposuretovaporshascaused cancerinlaboratoryanimals.Failuretouse cautionmaycauseseriousinjuryorillness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgas tank/containeropening.

•Keepawayfromeyesandskin.

•Neversiphonbymouth.

Tohelppreventres:

•Keepengineandengineareafreefrom

accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulatein theseareas.

•Cleanupoilandfuelspillsandremovefuelsoaked

debris.

•Allowthemachinetocoolbeforestoringthe

machineinanyenclosure.DoNotstorenear ameoranyenclosedareawhereopenpilotlights orheatappliancesarepresent.

AddingFuel

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea, andwhentheengineiscold.Wipeupany fuelthatspills.

WARNING

Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleand fueltankorconditionerbottleopening.

•Avoidcontactwithskin;washoffspills withsoapandwater.

•Donotllthefueltankcompletelyfull. Addfueltothefueltankuntilthelevelis6 to13mm(1/4to1/2inch)belowthebottom ofthellerneck.Thisemptyspaceinthe tankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstay awayfromanopenameorwhereaspark mayignitethefuelfumes.

•Storefuelinanapprovedfuelcontainer andkeepitoutofthereachofchildren.

•Neverbuymorethana30-daysupplyof fuel.

DANGER

Incertainconditionsduringfueling,static electricitycanbereleased,causingaspark, whichcanignitethefuelvapors.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Alwaysplacefuelcontainersontheground awayfromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmay insulatethecontainerandslowthelossof anystaticcharge.

•Whenpractical,removefuel-powered equipmentfromthetruckortrailerand refueltheequipmentwithitswheelsonthe ground.

FuelSpecication

Petroleum fuel

Ethanol blended fuel

Important:Forbestresults,useonlyclean,fresh

fuel(lessthan30daysold).

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuel

containersoverthewinterunlessyouuseafuel stabilizer.

•Donotaddoiltogasoline.

Useunleadedgasolinewithanoctaneratingof87 orhigher((R+M)/2ratingmethod).

Useanunleaded-gasolineblendwithupto10% ethanol(gasohol)or15%MTBE(methyltertiary butylether)byvolumeisacceptable.Ethanoland MTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeis notapprovedforuse.Neverusegasolinethat containsmorethan10%ethanolbyvolume,such asE15(contains15%ethanol),E20(contains 20%ethanol),orE85(containsupto85% ethanol).Usingunapprovedgasolinemaycause performanceproblemsand/orenginedamage whichmaynotbecoveredunderwarranty.

UsingStabilizer/Conditioner

Alwaysusefuelstabilizer/conditionerinthemachine tokeepthefuelfreshlonger.

Important:Donotusefueladditivescontaining

methanolorethanol.

Addtheamountoffuelstabilizer/conditionertofresh fuelasdirectedbythefuel-stabilizermanufacturer.

•Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfroma portablecontainerratherthanfroma fuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle, keepthenozzleincontactwiththerimof thefueltankorcontaineropeningatall timesuntilfuelingiscomplete.

FuelingtheMachine

Fuel-tankcapacity:18.9L(5USGallons)

1.Cleanaroundthefuel-tankcap.

2.Removethecapfromthetank.

3.Fillthefueltankwithfueltowithin6to13mm

(1/4to1/2inch)fromthetopofthetank.Donot

llintothellerneck.

Important:Donotllthetankmorethan

6mm(1/4inch)fromthetopofthetank becausethefuelmusthaveroomtoexpand.

4.Installthefuel-tankcapandwipeupanyspilled fuel.

PerformingDaily

WARNING

Engineexhaustcontainscarbonmonoxide, whichisanodorlessdeadlypoisonthatcan killyou.

DoNotrunengineindoorsorinasmall connedareawheredangerouscarbon monoxidefumescancollect.

Maintenance

Beforestartingthemachineeachday,performeach use/dailymaintenanceproceduresthatfollow:

•LubricatingtheChains(page33)

•CheckingtheEngine-OilLevel(page37)

•CheckingtheSafety-InterlockSystem(page42)

•CheckingtheConditionoftheSprockets(page56)

•CheckingtheConditionandTensionoftheChains

(page56)

•CheckingtheTines(page58)

•CheckingforLooseHardware(page59)

•CleaningtheEngineandtheExhaustSystem

Area(page60)

•CleaningtheDebrisfromtheMachine(page60)

DuringOperation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

•Theowner/usercanpreventandisresponsible

foraccidentsorinjuriesoccurringtohimselfor herself,otherpeopleorproperty .

•Thismachinewasdesignedforoneoperatoronly.

Donotcarrypassengersandkeepallothersaway frommachineduringoperation.

•DoNotoperatethemachineundertheinuence

ofalcoholordrugs.

•Operateonlyindaylightorgoodarticiallight.

•Lightningcancausesevereinjuryordeath.If

lightningisseenorthunderisheardinthearea, DoNotoperatethemachine;seekshelter.

•Useextracarewhileoperatingwithaccessoriesor

attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweightsifrequired.

•Keepawayfromholes,ruts,bumps,rocks,and

otherhiddenhazards.Usecarewhenapproaching blindcorners,shrubs,trees,tallgrassorother objectsthatmayhideobstaclesorobscurevision. Uneventerraincouldoverturnthemachineor causetheoperatortolosetheirbalanceorfooting.

DuringOperationSafety

GeneralSafety

Theoperatormustusetheirfullattentionwhen operatingthemachine.DoNotengageinanyactivity thatcausesdistractions;otherwise,injuryorproperty damagemayoccur.

WARNING

Operatingengineparts,especiallythemufer, becomeextremelyhot.Severeburnscan occuroncontactanddebris,suchasleaves, grass,brush,etc.cancatchre.

•Allowengineparts,especiallythemufer, tocoolbeforetouching.

•Removeaccumulateddebrisfrommufer andenginearea.

•Besurealldrivesareinneutralandparkingbrake

isengagedbeforestartingengine.

•Starttheenginecarefullyaccordingtoinstructions

withfeetwellawayfromthetines.

•Neveroperatethemachinewithdamagedguards,

shields,orcovers.Alwayshavesafetyshields, guards,switchesandotherdevicesinplaceandin properworkingcondition.

•Keepclearofthetinesatalltimes.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe enginerunning.

WARNING

Hands,feet,hair,clothing,oraccessories canbecomeentangledinrotatingparts. Contactwiththerotatingpartscan causetraumaticamputationorsevere lacerations.

–DoNotoperatethemachinewithout

guards,shields,andsafetydevicesin placeandworkingproperly.

–Keephands,feet,hair,jewelry,or

clothingawayfromrotatingparts.

•Beawareofthedischargepathanddirect

dischargeawayfromothers.Avoiddischarging materialagainstawallorobstructionasthe materialmayricochetbacktowardtheoperator. Raisethetines,slowdown,andusecautionwhen crossingsurfacesotherthangrassandwhen transportingthemachinetoandfromthework area.

•Bealert,slowdownandusecautionwhenmaking

turns.Lookbehindandtothesidebeforechanging directions.DoNotoperateinreverseunless absolutelynecessary.

•DoNotchangetheenginegovernorsettingor

overspeedtheengine.

•Parkthemachineonlevelground.Stopengine,

waitforallmovingpartstostop,andremovethe sparkplugwire(s).

–Beforechecking,cleaningorworkingonthe

machine.

–Afterstrikingaforeignobjectorabnormal

vibrationoccurs(inspectthemachinefor damageandmakerepairsbeforerestarting andoperatingthemachine).

–Beforeclearingblockages.

–Wheneveryouleavethemachine.DoNot

leavearunningmachineunattended.

–Beforeandwhilebackingorchangingdirection,

lookbehind,down,andside-to-sideforsmall children.

–Neverallowchildrentooperatethemachine.

–DoNotcarrychildren,evenwiththeblades

shutoff.Childrencouldfalloffandbeseriously injuredorinterferewiththesafeoperationof themachine.Childrenthathavebeengiven ridesinthepastcouldsuddenlyappearinthe workingareaforanotherrideandberunover orbackedoverbythemachine.

SlopeSafety

•Slopesareamajorfactorrelatedtolossofcontrol

androlloveraccidents,whichcanresultinsevere injuryordeath.Theoperatorisresponsiblefor safeslopeoperation.Operatingthemachineon anysloperequiresextracaution.Beforeusingthe machineonaslope,theoperatormust:

–Reviewandunderstandtheslopeinstructions

inthemanualandonthemachine.

–Evaluatethesiteconditionsofthedayto

determineiftheslopeissafeformachine operation.Usecommonsenseandgood judgmentwhenperformingthisevaluation. Changesintheterrain,suchasmoisture,can quicklyaffecttheoperationofthemachineon aslope.

•Operateacrossslopes,neverupanddown.Avoid

operationonexcessivelysteeporwetslopes.

•Identifyhazardsatthebaseoftheslope.Do

notoperatethemachineneardropoffs,ditches, embankments,waterorotherhazards.The machinecouldsuddenlyrolloverifawheelgoes overtheedgeortheedgecollapses.Keepasafe distance(twicethewidthofthemachine)between themachineandanyhazard.Useawalkbehind machineorahandheldtooltooperateinthese areas.

•Stopengine,waitforallmovingpartstostop:

–Beforerefueling.

•Tragicaccidentscanoccuriftheoperatorisnot

alerttothepresenceofchildren.Childrenare oftenattractedtothemachineandtheworking activity.Neverassumethatchildrenwillremain whereyoulastsawthem.

–Keepchildrenoutoftheworkingareaand

underthewatchfulcareofanotherresponsible adult,nottheoperator.

–Bealertandturnthemachineoffifchildren

enterthearea.

UsingtheSmart Controller/ElectronicDepth Control

HourMeter/TineEngagement Display

Thesmartcontroller/electronicdepthcontrolmonitors theoverallelectricalsystemanddisplaysinformation inthehourmeter/tineengagementdisplay.The controllerdisplaysmachinehours,interlockstatus, andmaintenancereminders.

Figure13

1.SafeZone—Usethemachinehere

2.DangerZone-Useawalkbehindmachineorahandheld toolneardropoffs,ditches,embankments,waterorother hazards.

3.Water

4.W=widthofthemachine

5.Keepasafedistance(twicethewidthofthemachine) betweenthemachineandanyhazard.

•Avoidstarting,stoppingorturningthemachineon

slopes.Avoidmakingsuddenchangesinspeedor direction;turnslowlyandgradually.

•Donotoperateamachineunderanyconditions

wheretraction,steeringorstabilityisinquestion. Beawarethatoperatingthemachineonwet grass,acrossslopesordownhillmaycausethe machinetolosetraction.Lossoftractiontothe drivewheelsmayresultinslidingandalossof brakingandsteering.Themachinecanslideeven ifthedrivewheelsarestopped.

•Removeormarkobstaclessuchasditches,holes,

ruts,bumps,rocksorotherhiddenhazards.T all grasscanhideobstacles.Uneventerraincould overturnthemachine.

g222486

ScreenIcons

Theinformationscreenusesthefollowingicons:

AeratingHoursParkingbrake

BatteryVoltageEngineOilMaintenance

HourMeter

TransmissionOil

Maintenance

•Useextracarewhileoperatingwithaccessoriesor

attachments.Thesecanchangethestabilityof themachineandcausealossofcontrol.Follow directionsforcounterweights.

•Ifyoulosecontrolofthemachine,stepoffand

awayfromthedirectionoftravelofthemachine.

VoltageErrorValveSolenoidError

ValveSolenoidConnection

Error

InformationScreens

Themaininformationscreensinclude:

•TheStartupScreens

•TheDefaultScreen(engine-on)

•TheTineEngagementDisplay

•MaintenanceRemindersandAlerts

•AlertsandErrorMessages

Thefourthscreendisplaysthenumberofhoursuntil theengineoilmaintenanceisrequired.

Start-upScreens

WhenthekeyisswitchedfromOFFtoRUNposition, thefollowingscreensdisplayfor2seconds:

Note:TheLEDstatuslightchangesfromredto

orangetogreen.

Therstscreendisplaysthermwareversion.

Figure14

Thesecondscreendisplaystheaerationhours.

g212117

Figure17

Thenalscreendisplayedisthenumberofhoursuntil transmissionoilmaintenanceisrequired.

g212118

g212116

Figure18

TheDefaultScreen

Afterthestart-upscreensdisplay,thedefaultscreen (Figure19)appears.

Figure15

Thethirdscreendisplaystheelectricalsystemvoltage.

Figure16

Theinformationscreendisplaysiconsandinformation relativetomachineoperation.

g212114

g211884

Figure19

DefaultScreen

1.Informationscreen

g212115

•Thesafetyinterlockstatusindicatorilluminates

2.LEDstatuslight

whenthecontrolmeetsthe“safetostart”mode (parkbrakeengaged).

•Thehourmeterdisplaysenginehourswhenthe

hourglasssymbolisashing.

•Thedisplayturnsoffafter5minutesafterthe

ignitionkeyisswitchedtotheOFFposition.

TheTineEngagementDisplay

ElectronicDepthControlScreen

MaintenanceReminderScreens

Thehourmeterdisplaysthenumberofengine hoursuntileithertheengineoilortransmissionoil maintenanceisdue.Whenmaintenanceisdue,the smartcontroller/electronicdepthcontroldisplays ashingiconsforanengineoilmaintenancealertor atransmissionoilmaintenancealert,andtheLED statuslightdisplaysasteadyredlight.

Thereare2waystoactivatethetineengagement display:

•T apthemulti-functionswitcheitherupordownto

displaythetineengagementmeter.

•Steponthetinegroundengagementfootswitch.

Figure20

1.LCDIndicators/Informationscreen

2.Tinedepthstatusbar

3.Tinedepthsettingindicator

4.LEDstatuslight

•Amaintenancealertoccurswhenthemaintenance

counterreacheszero.

•Iftheserviceisnotperformed,themaintenance

counterdisplaystimeasnegativehourstoindicate thenumberofhourspastduefortheservice(up to-500hours).

•Thehourmeterswitchesbetweenthedefault

screenandtheactivealertscreen.

•Ifmorethan1alertisactive,thedisplaycycles

betweenthealertsintheorderthattheyoccurred beforecyclingbacktothedefaultscreen.

Themaintenancealertsonlydisplaywhenthedefault screenhasbeenactivefor2seconds;however,if thekeyismovedtotheSTARTposition,thealerts occurimmediately.Whenthemachineisaerating, thealertscreendoesnotdisplaybuttheLEDstatus

g211731

lightremainsasteadyred.

ServiceEngineReminder

Theengine-oilservicereminder(Figure21)counts downfromtheinitialbreak-inserviceintervalof5 enginehoursandthencountsdownfrom100hours foreachserviceintervalthereafter.

Ahighernumberonthestatusbar(Figure20) increasesthelengthoftheaerationplugandalower numberdecreasesit.

Note:Ifthepluglengthisnotthedesiredlength,you

mayneedtoadjustthemachinetoaccommodatefor yourweight;refertoAdjustingtheOperatorWeight

ControlSetting(page24).

LEDStatusLight

TheLEDismulti-coloredlight(Figure19andFigure

20)usedtoindicatethesystemstatus:

•SolidGreen—indicatesnormaloperatingactivity

•BlinkingRed—indicatesanactivefault

•SolidRed—indicatesthatmaintenanceisrequired

g030960

Figure21

ServiceTransmissionReminder

Thetransmissionoilmaintenancereminder(Figure

22)countsdownfromtheinitialbreak-inservice

intervalof100enginehoursandthencountsdown from250hoursforeachserviceintervalthereafter.

Figure22

OperatingtheMachine

3.Iftheengineiscold,pushthechokelever forwardtotheONposition;refertoThrottle

Lever(page11).

Note:Iftheengineiswarm,pullthechokelever

totheOFFposition.

4.RotatethekeyswitchtotheSTARTposition; refertoKeySwitch(page13).

Note:Releasetheswitchassoonastheengine

starts.

Important:Donotcranktheengine

continuouslyformorethan10secondsat atime.Iftheenginedoesnotstart,allowa

g030965

60-secondcooldownperiodbetweenstarting attempts.Failuretofollowtheseguidelines canburnoutthestartermotor.

5.IfthechokeleverisintheONposition,gradually movethelevertowardtheOFFpositionasthe enginewarmsup.

UsingtheFuel-ShutoffValve

Rotatetheleverofthefuel-shutoffvalvetoalignthe leverwiththefuelline.

Figure23

1.OFFposition2.ONposition

StartingtheEngine

1.Movethemotion-controlleverstotheneutral positionandengagetheparkingbrake;refer toMotion-ControlLevers(page11)and

Parking-BrakeHandle(page12).

Note:Tostarttheengine,theparkingbrake

mustbeengaged.Itisnotnecessaryforthe operatortobeontheplatform.

2.Placethethrottlelevermidwaybetweenthe SLOWandFASTpositions;refertoThrottleLever

(page11).

LoweringtheTines

DANGER

Therotatingtinesundertheenginedeckare dangerous.Tinecontactcancauseserious injuryorkillyou.

Donotputyourhandsorfeetunderthe machinewhentheengineisrunning.

1.Disengagetheparkingbrake.

2.MovethethrottlelevertotheFASTposition.

3.Thelockoutfeatureisengagedeachtimethe engineisswitchedoff.T ounlock,tapandhold thetopofthemulti-functionswitchuntiltheLED lightdisappears.

g025897

4.T aptheswitchoncetodisplaythe tine-engagementdepthsetting.

Note:Adjustifnecessary.

5.Lowerthetinesbypressingthetine ground-engagementfootswitch.

TheLEDindicatorshouldilluminateunderthe tinedownpositiononthehourmeter.

6.Standontheswitchandmovethemotion-control leversforwardtoaerate.

Note:Thefoot-rockerbar,locatedbehindthe

tineground-engagementfootswitch,canbe adjustedforyourcomfort.Toadjust,loosenthe foot-rockerbarhardware,slidethebarforward orrearward,andtightenthehardware.

Locking/UnlockingtheTineDepth Setting

Thesettingscanbelockedtoensurethatthetine depthisnotinadvertentlychangedbytheoperator orleftunlocked.

•T oactivatethedepthlock:turntheignitionkey

fromtheOFFpositiontotheONposition5times (stopattheONposition).Usethemulti-function switchtoadjustthetinedepthtothedesired setting.Pressandholdthemulti-functionswitch downfor1secondtolock.

•T odeactivatethedepthlock:turntheignitionkey

fromtheOFFpositiontotheONposition5times (stopattheONposition).Pressandholdthe multi-functionswitchupfor1secondtounlock.

SwitchthekeytotheOFFpositionorSTARTposition whenyouarenished.

AdjustingtheOperatorWeight ControlSetting

1.Withthetinesraised,drivethemachinetoa hard,atsurface(suchasconcrete)andstop theaerator,butleaveitrunning.

2.SetthrottletotheFASTpositionanddisengage theparkingbrake.

3.Usethemulti-functionswitchtosetthetine depthto3.0;refertoAdjustingtheTine-Depth

Setting(page24).

4.Pressandholdthetineground-engagementfoot switchtolowerthetines.

•Ifthemachineraisesandthegroundtires

arenolongertouching,rotatetheoperator weight-adjustmentcontrolcounterclockwise tolowerthemachineuntilthetirestouchthe ground.

•Ifthetinesarenottouchingtheground,

rotatetheoperatorweight-adjustmentcontrol clockwiseuntilthetineslowerandtouchthe ground(butdonotraisethemachine).

Tapthetopoftheswitchtodecreasethetinedepth toremoveashorterplug.

Note:Y oucanmaketine-depthadjustmentswiththe

multi-functionswitchonly.Theidealplugdepthis6.4 to7.6cm(2-1/2to3inches).Adjustthecontrolsto adapttothesoilconditions.

RaisingtheTines

Toraisethetines,removeyourfootfromthe tine-elevationswitch(Figure7).

Important:Thetinesrotatewhenthe

motion-controlleverismovedoutoftheneutral position.

ShuttingOfftheEngine

1.Movethemotion-controlleverstotheneutral positionandbringthemachinetoafullstop; refertoMotion-ControlLevers(page11).

2.Liftyourfootoffthetineground-engagement footswitchcontroltoraisethetines;referto

RaisingtheTines(page24).

3.Placethethrottleinthemidwaybetweenthe SLOWandFASTpositions;refertoThrottleLever

(page11).

4.Allowtheenginetorunforaminimumof15 seconds,thenturnthekeyswitchtotheOFF positiontoshutofftheengine;refertoKey

Switch(page13).

5.Engagetheparkingbrake;refertoParking-Brake

Handle(page12).

6.Removethekeytopreventchildrenorother unauthorizedpersonsfromstartingtheengine.

7.Closethefuel-shutoffvalvewhenthemachine willnotbeusedforafewdays,when transporting,orwhenthemachineisparked insideabuilding;refertoUsingtheFuel-Shutoff

Valve(page23).

DrivingtheMachine

Important:Tomaximizelateralmachine

stability,alwayskeepthedrivetiresonthe ground.

5.Releasethetineground-engagementfoot switch.

AdjustingtheTine-DepthSetting

Tapthemulti-functionswitchupordowntosetthe aerationdepth.

Tapthebottomofthemulti-functionswitchtoincrease thetinedepthtoremovealongerplug.

CAUTION

Machinecanspinveryrapidlybypositioning 1levertoomuchaheadoftheother.Youmay losecontrolofthemachine,whichmaycause damagetothemachineorinjury.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemaking sharpturns.

Important:T odrivethemachine(forwardor

backward),disengagethebrakeleverbeforeyou canmovethemotion-controllevers.

5.T omakezero-turns,liftyourfootoffthetine engagementfootswitchcontroltoraisethe tines.Theheadraisesin1second.

Important:Donotmakeazero-turnwhen

thetinesaredown,otherwiseyoumaytear theturf.

6.T ostopthemachine,movebothmotion-control leverstotheneutralposition.

Figure24

1.Leftmotion-controllever

2.Rightmotion-controllever6.Neutral

3.Frontreferencebar

4.Frontofthemachine

5.Forward

7.Reverse

DrivingForward

1.Makesurethatthemotion-controlleversarein theneutralposition.

2.Disengagetheparkingbrake.

3.T omoveforwardinastraightline,moveboth leversforwardwithequalpressure.

Note:Themachinemovesfasterthefarther

themotion-controlleversaremovedfromthe neutralposition.

g020241

DrivinginReverse

1.Movethemotion-controlleverstotheneutral position.

2.T omoverearwardinastraightline,slowlymove bothleversrearwardwithequalpressure.

g016673

Figure26

Figure25

4.T oturnleftorright,pullthemotion-controllever backtowardneutralinthedesiredturndirection. Thetinescanbeinthedownpositionwhen makinggradualturns.

3.T oturnleftorright,releasepressureonthe motion-controllevertowardthedesiredturn direction.

4.T omakezero-turns,liftyourfootoffthe tine-elevationswitchtoraisethetines.Thehead raisesin1second.

Important:Donotmakeazero-turnwhen

thetinesareinthedownposition.

5.T ostopthemachine,positionbothmotion-control leversintheneutraloperateposition.

AdjustingtheFront

g016672

Reference/Speed-ControlBar

Adjustthefrontreference/speedcontrolbarfor desiredmaximumforwardspeed.

1.Stopthemachineandmovethemotion-control leverstotheNEUTRALposition.

2.Loosenthenutsoneachsideofthecontrol panel(Figure27).

Figure27

1.Nut2.Front reference/speed-control bar

3.Movethebarforwardtoobtainthefastestspeed.

Movethebarrearwardtoobtaintheslowest speed.

4.Onbothsides,tightenthenutsandbolts.

Important:Ensurethatthenutsandboltsare

tightsothatthefrontreference/speed-controlbar doesnotmoveduringoperation.

AfterOperation

AfterOperationSafety

GeneralSafety

•Parkmachineonlevelground,disengagedrives,

setparkingbrake,stopengine,removekeyor disconnectsparkplugwire.Waitforallmovement tostopandallowthemachinetocoolbefore adjusting,cleaning,repairing,orstoring.Never allowuntrainedpersonneltoservicemachine.

•CleanthemachineasstatedintheMaintenance

g270084

section.Keepengineandengineareafreefrom accumulationofgrass,leaves,excessivegrease oroil,andotherdebriswhichcanaccumulate intheseareas.Thesematerialscanbecome combustibleandmayresultinare.

•Frequentlycheckforwornordeteriorating

componentsthatcouldcreateahazard.Tighten loosehardware.

TransportingtheMachine

Machineweight:460kg(1,015lb)

CAUTION

Thismachinedoesnothaveproperturn signals,lights,reectivemarkings,ora slowmovingvehicleemblem.Drivingona streetorroadwaywithoutsuchequipment isdangerousandcanleadtoaccidents, causingpersonalinjury.Drivingonastreetor roadwaywithoutsuchequipmentmayalso beaviolationofstatelaws,andyoumaybe subjecttotrafcticketsand/ornes.

Donotdrivethemachineonapublicstreet orroadway.

LoadingtheMachineontoa TransportVehicle

WARNING

Loadingthemachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Useonlyasingle,full-widthramp;donot useindividualrampsforeachsideofthe machine.

•Ifyoumustuseindividualramps,use enoughrampstocreateanunbrokenramp surfacewiderthanthemachine.

•Donotexceeda15-degreeanglebetween rampandground,orbetweenaramp,a trailer,oratruck.

•Avoidsuddenaccelerationwhiledriving machineuparamptoavoidtipping backward.

•Avoidsuddendecelerationwhilebacking machinedownaramptoavoidtipping backward.

Figure28

1.Trailer3.Notgreaterthan

2.Full-widthramp

15degrees

4.Full-widthramp(sideview)

•Y oushoulddetermineifitisbesttohavethe

platformupordownwhenloading,dependingon conditions.Ifitisnotpossibletouse1full-width ramp,useenoughindividualrampstosimulatea full-width,continuousramp.

g000951

Important:Donotattempttoturnthemachine

whileontheramp;youmaylosecontrolanddrive offtheside.

•Useextremecautionwhenloadingunitsonto

trailersortrucks.

•Use1full-widthrampthatiswideenoughto

extendbeyondthereartiresinsteadofindividual rampsforeachsideofthemachine(Figure28). Theplatform,whendownandlockedintoposition, mustextendbackbetweentherearwheels,and servesasastopfortippingbackward.Havinga full-widthrampprovidesasurfacefortheplatform tocontactifthemachinestartstotipbackward. Withtheplatformup,afull-widthrampprovidesa surfacetowalkonbehindthemachine.

•Therampshouldbelongenoughsothatthe

anglesdonotexceed15degrees(Figure28). Asteeperanglemaycausetinecomponentsto getcaught,asthemachinemovesfromrampto trailerortruck.Asteeperanglemayalsocause themachinetotipbackward.Ifloadingonornear aslope,positionthetrailerortrucksoitisonthe downsideoftheslopeandtherampextendsup theslope.Thisminimizestherampangle.The trailerortruckshouldbeaslevelaspossible.

•Avoidsuddenaccelerationwhendrivinguparamp

andsuddendecelerationwhenbackingdowna ramp.Bothmaneuverscancausethemachineto tipbackward.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Ensurethatthetrailerortruckhasall thenecessarybrakes,lighting,andmarkingas requiredbylaw.Pleasecarefullyreadallthesafety instructions.

1.Raisethetinesofthemachinebeforedriving ontothetrailerortruck.

2.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

3.Ifapplicable,connectthetrailerbrakes.

4.Loadthemachineontothetrailerortruck.

5.Shutofftheengine,removethekey,engagethe parkingbrake,andclosethefuelvalve.

6.Engagetheparkingbrakeandblockthetires.

7.Usethetie-downpointsonthemachineto securelybindthemachinetothetrailerortruck withstraps,chains,cable,orropes(Figure29).

Note:Refertoyourlocalordinancesforspecic

trailerandtie-downregulations.

1.Tie-downpoints

g025949

Figure29

Maintenance

MaintenanceSafety Information

WARNING

Whilemaintenanceoradjustmentsarebeing made,someonecouldstarttheengine. Accidentalstartingoftheenginecould seriouslyinjureyouorotherbystanders.

Removethekeyfromtheignitionswitch, engageparkingbrake,andpullthewire(s) offthesparkplug(s)beforeyoudoany maintenance.Alsopushthewire(s)asideso itdoesnotaccidentallycontactthespark plug(s).

•Parkmachineonlevelground,raisethetines,

setparkingbrake,stopengine,removekeyor disconnectsparkplugwire.Waitforallmovement tostopandallowthemachinetocoolbefore adjusting,cleaningorrepairing.Neverallow untrainedpersonneltoservicemachine.

WARNING

Theenginecanbecomeveryhot.Touching ahotenginecancausesevereburns.

Allowtheenginetocoolcompletelybefore serviceormakingrepairsaroundthe enginearea.

•Disconnectbatteryorremovesparkplugwire

beforemakinganyrepairs.Disconnectthe negativeterminalrstandthepositivelast. Reconnectpositiverstandnegativelast.

•Keepthemachine,guards,shieldsandall

safetydevicesinplaceandinsafeworking condition.Frequentlycheckforwornor deterioratingcomponentsandreplacethemwith themanufacturer’srecommendedpartswhen necessary.

WARNING

Removalormodicationoforiginal equipment,partsand/oraccessories mayalterthewarranty ,controllability, andsafetyofthemachine.Unauthorized modicationstotheoriginalequipmentor failuretouseoriginalToropartscouldlead toseriousinjuryordeath.Unauthorized changestothemachine,engine,fuelor ventingsystem,mayviolateapplicable safetystandardssuchas:ANSI,OSHAand NFPAand/orgovernmentregulationssuch asEP AandCARB.

•Usecarewhencheckingandservicingtines.Wrap

thetine(s)orweargloves,andusecautionwhen servicingthem.Onlyreplacedamagedtines. Neverstraightenorweldthem.

•Usejackstandstosupportthemachineand/or

componentswhenrequired.

CAUTION

Raisingthemachineforserviceor maintenancerelyingsolelyonmechanical orhydraulicjackscouldbedangerous. Themechanicalorhydraulicjacksmaynot beenoughsupportormaymalfunction allowingthemachinetofall,whichcould causeinjury.

Donotrelysolelyonmechanicalor hydraulicjacksforsupport.Useadequate jackstandsorequivalentsupport.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

WARNING

Hydraulicuidescapingunderpressure canpenetrateskinandcauseinjury.Fluid accidentallyinjectedintotheskinmustbe surgicallyremovedwithinafewhoursby adoctorfamiliarwiththisformofinjuryor gangrenemayresult.

–Ifequipped,makesureallhydraulic

uidhosesandlinesareingood conditionandallhydraulicconnections andttingsaretightbeforeapplying pressuretohydraulicsystem.

–Keepbodyandhandsawayfrom

pinholeleaksornozzlesthatejecthigh pressurehydraulicuid.

–Usecardboardorpaper,notyourhands,

tondhydraulicleaks.

–Beforeperforminganyworkonthe

hydraulicsystem:

–Safelyrelieveallpressureinthe grounddrivehydraulicsystemby placingthemotioncontrolleversin neutralandshuttingofftheengine.

–Safelyrelieveallpressureinthe auxiliaryhydraulicsystembyshutting offtheengine,turningtheignition switchtothe“ON”position,and pressingthetinegroundengagement switch.Oncethetineshavelowered totheground,releasethetineground engagementswitchandturntheignition switchtothe“OFF”position.

•Keephandsandfeetawayfrommovingparts.

Ifpossible,DoNotmakeadjustmentswiththe enginerunning.Ifthemaintenanceoradjustment procedurerequiretheenginetoberunningand componentsmoving,useextremecaution.

WARNING

Contactwithmovingpartsorhotsurfaces maycausepersonalinjury .

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

•Checkallboltsfrequentlytomaintainproper

tightness.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Aftertherst100hours

Beforeeachuseordaily

Every25hours

Every50hours

MaintenanceProcedure

•Changetheengineoil.

•Changetheengine-oillter(moreofteninextremelydustyorsandyconditions).

•Checkthetorqueofthewheelhubnuts.

•Checkthetorqueofthetransmissionoutputshaftnut.

•Changetheauxiliaryhydraulicreservoirlteranduid.

•Changethetransmissionlters.

•Fillthetransmissionwithuidwhenchangingthelter.

•Lubricatethechains.

•Checktheengine-oillevel.

•Checkthesafety-interlocksystem.

•Checktheconditionofthesprockets.

•Checktheconditionandtensionofthechains.

•Checkthetines.

•Checkforloosehardware.

•Cleantheengineandtheexhaustsystemarea(moreoftenindryordirtyconditions).

•Cleanthegrassanddebrisbuildupfromthemachine.

•Greasethejackshaftbearings.

•Greasethewheelbearings.

•Greasethetineshaftbearings.

•Greasethetineassemblyidlers.

•Greasethecontrolpivots.

•Checksparkarrester(ifequipped).

•Checkthepressureinthetires.

•Checktheconditionandtensionofthebelts.

•Checktheauxiliaryhydraulic-uidlevel.

•Checkthehydraulictransmissionuidlevel.

Every80hours

Every100hours

Every160hours

Every250hours

Every500hours

Every800hours

•Removetheengineshroudsandcleanthecoolingns.

•Changetheengineoil.

•Changetheengine-oillter(moreofteninextremelydustyorsandyconditions).

•Check,cleanandgapthesparkplug.

•Servicethefoamair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Changetheauxiliaryhydraulicreservoirlteranduid.

•Changethetransmissionlters.

•Fillthetransmissionwithuidwhenchangingthelter.

•Replacethepaperair-cleanerelement(moreofteninextremelydustyorsandy conditions).

•Replacethefuellter.

Monthly

Yearly

•Checkthebattery.

•Greasethefrontcasterpivots.

•Greasethebeltidlerpivot.

•Greasethecasterpivotsandhubs.

•Lubricatethecaster-wheelhubs.

•Checkthetorqueofthewheelhubnuts.

•Checkthetorqueonthewheellugnuts.

•Checkthetorqueofthetransmissionoutputshaftnut.

•Preparethemachineforstorage.

Pre-Maintenance

AccessingtheConsole

Procedures

PreparingfortheMachine forMaintenance

Performthefollowingbeforeservicing,cleaning,or makinganyadjustmentstothemachine.

1.Parkthemachineonalevelsurface.

2.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop.

3.Removethekeyfromthekeyswitch.

Compartment

RemovingtheConsolePad

1.Loosenthe4anged-headboltsthatsecurethe padtotheleftandrightconsolepanels(Figure

30).

Figure30

1.Keyholeslot(console

panel)

2.Fanged-headbolt

3.Pad

g025880

2.Lifttheconsolepad(Figure30)approximately 13mm(1/2inch).

3.Pulltheconsolepadstraightbackandremove thepadfromthemachine(Figure30).

InstallingtheConsolePad

1.Alignthe4anged-headboltsattheforward faceoftheconsolepadtothe4keyholeslotsin theframeoftheconsole(Figure30).

2.Movethepadforwarduntilthepadisushto theconsoleframe(Figure30).

3.Movethepaddownuntiltheanged-headbolts areseatedinthekeyholeslots(Figure30).

4.Tightentheanged-headboltsto1978to2542 N∙cm(175to225in-lb).

Lubrication

LubricatingtheGrease Fittings

Greasetype:NationalLubricatingGreaseInstitute

(NGLI)grade#2multi-purposegungrease.

Note:Refertothelubricationchartforservice

intervals.

LubricationChart

Fitting

Locations

Frontcaster pivots

Jackshaft bearings

Wheelbearings1225hours

Tineshaft bearings

Tineassembly idlers

Controlpivots

Beltidlerpivot11Yearly

Frontcaster hubs

Initial

Pumps

1825hours

1425hours

1225hours

1450hours

Numberof

Places

2Yearly

2.Wipecleanthegreasettingswitharag(Figure

31).

3.Connectagreaseguntothetting(Figure31).

4.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings.

5.Wipeupanyexcessgrease.

LubricatingtheChains

ServiceInterval:Beforeeachuseordaily

Lubricanttype:Oilorchainlubricant.

Service Interval

Important:Donotlubricatechainswith

penetratingoilorsolvents.

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Figure31

1.Frontcasterpivots5.Tineassemblyidlers

2.Jackshaftbearings6.Controlpivots

3.Wheelbearings7.Beltidlerpivot

4.Tineshaftbearings

8.Frontcasterhubs

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

3.Starttheengineandmovethethrottlelevel aheadtothehalf-throttleposition.

WARNING

Youmustruntheengineandturnthe drivewheelssothatyoucanperform adjustments.Contactwithmovingparts orhotsurfacesmaycausepersonal injury.

g020222

Keepyourngers,hands,andclothing clearofrotatingcomponentsandhot surfaces.

4.Disengagetheparkingbrake.

5.Withtheenginerunning,slowlymovethe motion-controlleversforwardandlubricateall6 chains(Figure69).

6.Checktheconditionandtensionofthechains; refertoCheckingtheConditionandTensionof

theChains(page56).

LubricatingtheCasters

Greasetype:NationalLubricatingGreaseInstitute

(NGLI)gradeNo.2multi-purposegungrease.

LubricatingtheCaster-Hubs Bearings

ServiceInterval:Yearly

GreasingtheCasterPivots

ServiceInterval:Yearly

1.Removecapandhexplugfromthetopofthe casterpivot(Figure32).

Figure32

RemovingtheCaster-WheelAssembly

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Liftthefrontofthemachineandsupportitwith jackstands.

3.Removethewheelnutandbolt,andremovethe caster-wheelassemblyfromthefork(Figure33).

g025953

Figure33

1.Wheelbolt3.Wheelnut

g025955

2.Caster-wheelassembly

1.Hexplug

2.Greasetting4.Cap

2.Threadgreasettinginhole(Figure32).

3.Pumpgreaseintothettinguntilgreaseoozes outaroundtopbearing(Figure32).

4.Removegreasettingandinstalltheplugthat youremovedin1(Figure32).

5.Installthecapthatyouremovedinstep1(Figure

32).

6.Repeatsteps1through5totheothercaster.

3.Casterpivot

DisassemblingtheCaster-WheelHuband GreasingtheBearings

ServiceInterval:Yearly

Important:Usenewbearingsealswhen

lubricatingthecaster-wheelhubs.

Important:Topreventsealandbearingdamage,

checkthebearingadjustmentoften.Spinthe castertire.Thetireshouldnotspinfreely(more than1or2revolutions)orhaveanysideplay.If thewheelspinsfreely,adjusttorqueonspacer nutuntilthereisaslightamountofdrag.Apply thread-lockingcompound.

Greasetype:NationalLubricatingGreaseInstitute

(NGLI)gradeNo.2multi-purposegungrease.

1.Removethe2sealguardsfromthewheelhub (Figure34).

Figure34

1.Axle(spacernutstill assembled)

2.Hub5.Bearingseal

3.Bearing

4.Spacernut

6.Sealguard

2.Remove1ofthespacernutsfromtheaxle

assemblyinthecasterwheel(Figure34).

Note:Notethatthread-lockingcompoundhas

beenappliedtolockthespacernutstotheaxle (Figure34).

3.Removetheaxle(withtheotherspacernutstill

assembledtoit)fromthecaster-wheelassembly (Figure34).

4.Pryoutbothbearingseals(Figure34).

Note:Discardtheoldseals.

5.Removebothbearingsandinspectthemfor

wearordamage(Figure34).

Note:Replacethebearingifitiswornor

damaged.

6.Packthe2bearingswiththespeciedgrease.

AssemblingtheCaster-WheelHub

1.Install1bearingintothehubofthewheel(Figure

34).

2.Installthebearingsealintothehubatthe

bearing(Figure34).

3.Ifyouremoved(orbrokeloose)bothofthe

spacernutsfromtheaxleassembly,perform thefollowing:

A.Cleanthethreadsoftheaxleandspacer

nut.

B.Applyathread-lockingcompoundtothe

threadsat1endoftheaxle.

C.Threadtheaxlenut,withthewrenchats

facingoutward,ontotheendoftheaxlethat ispreparedwiththread-lockingcompound (Figure34).

mm(1/8inch)fromtheoutersurfaceofthe spacernuttotheendoftheaxleinsidethe nut.

4.Inserttheassemblednutandaxleintothewheel atthesideofthewheelwiththenewsealand bearing(Figure34).

5.Withtheopenendofthewheelfacingup,llthe areainsidewheelcavity(aroundtheaxle)with thespeciedgrease.

g025954

6.Installtheotherbearingandnewsealintothe wheel(Figure34).

7.Applyathread-lockingcompoundtothesecond spacernutandthreaditontotheaxlewiththe wrenchatsfacingoutward.

8.T orquethespacernutto8to9N∙m(75to80 in-lb),loosen,thentorqueit2to3N∙m(20to 25in-lb).

Important:Ensurethattheaxledoesnot

extendbeyondeithernut.

9.Installthesealguardsoverthewheelhub (Figure34).

InstallingtheCaster-WheelAssembly

1.Aligntheholeintheaxleofthecaster-wheel assemblybetweentheholesintheforkofthe caster(Figure33).

2.Securethewheelassemblytotheforkwiththe wheelnutandbolt(Figure33)thatyouremoved instep3ofRemovingtheCaster-Wheel

Assembly(page34).

3.T orquethewheelnutto91to1 13N∙m(67to 83ft-lb).

Note:Donotthreadspacernutallthe

wayontotheaxle.Leaveapproximately3

EngineMaintenance

2.Inspectthebothelementsfortears,anoilylm, ordamaged(Figure35).

ServicingtheAirCleaner

Inspectthefoamandpaperelements,andreplace themiftheyaredamagedorexcessivelydirty .

Important:Donotapplyoiltothefoamorpaper

element.

AccessingtheFoamandPaper Elements

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanaroundtheaircleanertopreventdirtfrom gettingintotheengineandcausingdamage (Figure35).

Important:Replacetheelement(s)ifitis

wornordamaged.

3.Washthefoamelementinliquidsoapand warmwater.Whentheelementisclean,rinse itthoroughly.

4.Drytheelementbysqueezingitinacleancloth.

5.Assemblethefoamelementontothepaper element(Figure35).

6.Installtheair-cleanerelementsontotheinlet ductoftheengine(Figure35).

7.Rotatethethumbscrewofthehoseclamp clockwise(Figure35).

8.Assembletheair-cleanercoverontotheengine androtatethecoverknobs1/4turnclockwise.

ReplacingthePaperAir-Cleaner Element

ServiceInterval:Every500hours—Replacethe

paperair-cleanerelement(more ofteninextremelydustyorsandy conditions).

Figure35

1.Cover

2.Hoseclamp4.Foamelement

3.Rotatethecoverknobs1/4turncounterclockwise andremovetheair-cleanercover(Figure35).

4.Rotatethethumbscrewofthehoseclamp counterclockwiseuntilyoucanseparatethe air-cleanerassemblyfromtheinletduct(Figure

35).

3.Paperelement

ServicingtheFoamAir-Cleaner Element

Important:Donotwashthepaperair-cleaner

element.

1.Discardtheoldpaperelement.

2.Assemblethefoamelementontothenewpaper element(Figure35).

3.Installtheair-cleanerelementsontotheinlet

g012352

ductoftheengine(Figure35).

4.Rotatethethumbscrewofthehoseclamp clockwise(Figure35).

5.Assembletheair-cleanercoverontotheengine androtatethecoverknobs1/4turnclockwise.

ServiceInterval:Every250hours(moreoften

inextremelydustyorsandy conditions).

1.Carefullyremovethefoamelementfromthe paperelement(Figure35).

ServicingtheEngineOil

Engine-OilSpecications

OilType:Detergentoil(APIserviceSJorlater)

Engine-OilCapacity:1.7L(1.8USqt)withthelter

removed;1.5L(1.6USqt)withoutthelterremoved

Engine-OilViscosity:Refertothetablebelow.

Figure36

CheckingtheEngine-OilLevel

g025899

g004216

ServiceInterval:Beforeeachuseordaily

Important:Donotoperatetheenginewiththeoil

levelbelowtheLow(orAdd)markonthedipstick, orovertheFullmark.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,shutofftheengine,removethe key,andwaitforallmovingpartstostopbefore leavingtheoperatingposition.

2.Allowtheenginetocool.

3.Checktheengine-oillevelasshowninFigure

37.

g025898

Figure37

4.Iftheoillevelislow,wipeofftheareaaround theoilllcap,removecapandaddthespecied oiluntiltheoillevelisattheFullmarkonthe dipstick.

Note:Donotoverlltheenginewithoil.

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours

Every100hours

Note:Disposeoftheusedoilatarecyclingcenter.

1.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoassuretheoil drainscompletely.

2.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

3.ChangetheengineoilasshowninFigure39.

Note:Torquedrainplugto27to33N∙m(20

to24ft-lb).

Figure38

4.Slowlypourapproximately80%ofthespecied oilintothellertube,andslowlyaddthe additionaloiltobringittotheFullmark(Figure

40).

g025980

Figure40

5.Starttheengineanddrivetoaatarea.

6.Checktheengine-oillevel.

7.Resettheengine-oilservicereminder;referto

ResettingtheEngine-OilMaintenanceReminder (page38).

ResettingtheEngine-Oil MaintenanceReminder

1.Preparethemachineformaintenance;refer toPreparingfortheMachineforMaintenance

(page32).

Note:Youmustengagetheparkingbraketo

resetthemaintenancereminder.

2.CyclethekeyswitchbetweentheRUNposition andtheOFFposition4timeswithin8seconds.

TheServiceEnginescreendisplaysandashes (Figure41).

g026005

Figure39

g025979

Figure41

ServiceEngineScreen

3.Pressdownthemulti-functionswitch.

Theengine-oilmaintenancereminderresetsto

100.0(hours),exitstheServiceEnginescreen, andreturnstothedefaultscreen.

Note:YoucanexittheServiceEnginescreenat

anytimebyturningthekeytoeithertheOFForthe STARTpositions.

ChangingtheEngine-OilFilter

ServiceInterval:Aftertherst5hours(more

ofteninextremelydustyorsandy conditions).

Every100hours(moreofteninextremelydusty orsandyconditions).

g025976

g212117

1.Draintheoilfromtheengine;refertoChanging

theEngineOil(page38).

2.Placearagundertheoilltertosoakupany spilledoil.

Important:Spilledoilmaydrainunderthe

engine.Wipeupanyspilledoil.

3.Changetheengine-oillter(Figure42).

g026006

Figure42

Note:Ensurethattheoil-ltergaskettouches

theengine,andthenturnthelteranextra3/4 turn.

4.Fillthecrankcasewiththespeciedtypeofnew oil;refertoFigure36.

ServicingtheSparkPlug

CheckingtheSparkPlug

ServiceInterval:Every160hours

TypeforallEngines:NGKBPR4ESorequivalent

AirGap:0.75mm(0.03inch)

Makesurethattheairgapbetweenthecenterand sideelectrodesiscorrectbeforeinstallingthespark plug.

Useasparkplugwrenchforremovingandinstalling thesparkplug(s)andagappingtool/feelergaugeto checkandadjusttheairgap.Installanewspark plug(s)ifnecessary.

RemovingtheSparkPlug

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.RemovethesparkplugasshowninFigure43.

Important:Donotcleanthesparkplug(s).

Alwaysreplacethesparkplug(s)whenithasa blackcoating,wornelectrodes,anoilylm,or cracks.

Ifyouseelightbrownorgrayontheinsulator,the engineisoperatingproperly.Ablackcoatingonthe insulatorusuallymeansthesparkplugisdirty .

Setthegapto0.75mm(0.03inch).

g027479

Figure44

InstallingtheSparkPlug

Figure43

Tightenthesparkplug(s)to22N∙m(16ft-lb).

g025981

g027478

g027735

Figure45

CheckingtheSpark

FuelSystem

Arrester

MachineswithaSparkArrester Only

ServiceInterval:Every50hours

WARNING

Hotexhaustsystemcomponentsmayignite fuelvaporsevenaftertheengineisshut off.Hotparticlesexhaustedduringengine operationmayigniteammablematerials. Firemayresultinpersonalinjuryorproperty damage.

Donotrefuelorrunengineunlessspark arresterisinstalled.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Allowthemufertocool.

Maintenance

ServicingtheFuelFilter

ReplacingtheFuelFilter

ServiceInterval:Every800hours/Yearly(whichever

comesrst)

Note:Wipeupanyspilledfuel.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Closethefuel-shutoffvalve;refertoUsingthe

Fuel-ShutoffValve(page23).

3.Squeezetheendsofthehoseclampstogether andslidethemawayfromthelter(Figure46).

3.Checkthesparkarresterforbreaksinthe screenorwelds.

Note:Replacethesparkarresterifitisworn

ordamaged.

4.Ifyouseethatthescreenisplugged,perform thefollowing:

A.Removethesparkarrester.

B.Shakeloosetheparticlesfromthearrester

andcleanscreenwithawirebrush.

Note:Soakthearresterscreeninsolvent

ifnecessary.

C.Installsparkarresterontoexhaustoutlet.

g025982

Figure46

1.Hoseclamp3.Hose

2.Flowdirectionarrow(fuel lter)

4.Removethelterfromthefuelhoses(Figure

46).

Note:Donotinstalladirtylterafteritis

removedfromthefuelline.

5.Installanewlterwiththeow-directionarrow

alignedasillustratedinFigure46.

Note:Ensurethatthefuelhosesarefully

seatedontothehosettingsofthefuellter.

6.Alignthehoseclampsoverthehoseandthe

fuel-lterttings(Figure46).

7.Openthefuel-shutoffvalve;refertoUsingthe

Fuel-ShutoffValve(page23).

ElectricalSystem

8.Checkforfuelleaksandrepairifneeded.

9.Wipeupanyspilledfuel.

Maintenance

Checkingthe Safety-InterlockSystem

ServiceInterval:Beforeeachuseordaily

CAUTION

Ifthesafety-interlockswitchesare disconnectedordamaged,themachinecould operateunexpectedly,causingpersonal injury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlock switchesdailyandreplaceanydamaged switchesbeforeoperatingthemachine.

UnderstandingtheSafety-InterlockSystem

Thesafety-interlocksystemisdesignedtopreventthe enginefromstartingunlessthemotion-controllevers areintheneutralposition.

CheckingtheSafety-InterlockSystem

1.Disconnectthespark-plugwires.

2.Whileonlevelground,blockthewheelsofthe machinetopreventunintendedmovement.

3.Disengagetheparkingbrake.

4.Withthemotion-controlleversintheneutral positionturnthekeytotheSTARTposition—the startermustnotcrank.

Note:Ifthemachinedoesnotpassthistest,do

notoperatethemachine.ContactyourAuthorized ServiceDealer.

Important:Itisessentialthattheoperator

safetymechanismsareconnectedandinproper operatingconditionpriortouse.

ServicingtheBattery

RemovingtheBattery

ServiceInterval:Monthly

Alwayskeepthebatterycleanandfullycharged.Use apapertoweltocleanthebatterycase.Ifthebattery terminalsarecorroded,cleanthemwithasolutionof 4partswaterand1partbakingsoda.Applyalight coatingofgreasetothebatteryterminalstoprevent corrosion.

Voltage:12V

DANGER

Chargingorjumpstartingthebatterymay produceexplosivegases.Batterygasescan explodecausingseriousinjury.

•Keepsparks,ames,orcigarettesaway frombattery.

•Ventilatewhenchargingorusingbatteryin anenclosedspace.

•Makesureventingpathofbatteryisalways openoncebatteryislledwithacid.

•Alwaysshieldeyesandfacefrombattery.

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

WARNING

Incorrectbattery-cableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

DANGER

Batteryelectrolytecontainssulfuricacid, whichisfatalifconsumedandcausessevere burns.

Donotdrinkelectrolyte,andavoidcontact withskin,eyes,andclothing.Wearsafety glassestoshieldyoureyesandrubbergloves toprotectyourhands.

CAUTION

IfthekeyswitchisintheONposition,there ispotentialforsparksandengagement ofcomponents.Sparkscouldcausean explosionormovingpartscouldaccidentally engage,causingpersonalinjury.

EnsurethatthekeyswitchisintheOFF positionbeforechargingthebattery.

•Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative (black)cable.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Removetheconsolepad;refertoRemovingthe

ConsolePad(page32).

3.Onthebattery,lifttheblackterminalcoverfrom thenegativecable(Figure47).

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfromthebattery.

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity)topreventbatterydamage whenthetemperatureisbelow0°C(32°F).

1.Removethebatteryfromthechassis;referto

RemovingtheBattery(page43).

Figure47

1.Flangedbolt

2.Terminalcover (black—negativebattery terminal)

3.Terminalcover (red—positivebattery terminal)

4.Positive(+)battery terminal

5.Negative(-)battery terminal

6.Flangednut

7.Batterytray

8.Batterystrap

4.Disconnectthenegativebatterycablefromthe negative(-)batteryterminal,andremovethe cablefromthebattery(Figure47).

5.Slidetheredterminalcoveroffthepositive batteryterminal(Figure47).

6.Disconnectthepositive(red)batterycable,and removethecablefromthebattery(Figure47).

7.Removethehookofthebatterystrapfromthe batterytray(Figure47),andremovethebattery.

g025881

2.Checktheelectrolytelevel.

3.Ensurethatthellercapsareinstalledonthe battery.

4.Chargethebatteryfor1hourat25to30Aor6 hoursat4to6A.

5.Whenthebatteryisfullycharged,unplugthe chargerfromtheelectricaloutlet,anddisconnect thechargerleadsfromthebatteryposts(Figure

48).

6.Installthebatteryontothemachineandconnect thebatterycables;refertoInstallingtheBattery

(page44).

Note:Donotrunthemachinewiththebattery

disconnected;electricaldamagemayoccur.

InstallingtheBattery

1.Placethebatteryontothemachine(Figure47).

2.Securethebatterytothebatterytraywiththe batterystrap.

3.Installthepositive(red)batterycabletopositive (+)batteryterminalwithaangedboltand angednut(Figure47).

4.Slidetheredterminalcoveroverthe positive-batteryterminal.

5.Installthenegativebatterycableandtheground wiretothenegative(-)batteryterminalwitha angedboltandangednut(Figure47).

6.Slidetheblackterminalcoveroverthe negative-batteryterminal.

Figure48

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

JumpStartingaDischarged Battery

ThefollowinginstructionsareadaptedfromtheSAE J1494Rev.Dec.2001–BatteryBoosterCables –SurfaceVehicleRecommendedPractice(SAE– SocietyofAutomotiveEngineers).

g000538

DANGER

Jumpstartingaweakbatterythatiscracked, frozen,haslowelectrolytelevel,oran open/shortedbatterycell,cancausean explosionresultinginseriouspersonalinjury.

Donotjumpstartaweakbatteryifthese conditionsexist.

Choosejumpercableswithcolorcodedor polaritylabeledcablesorclamps.

ConnectingtheJumperCables

CAUTION

Connectingthejumpercablesincorrectly (wrongpolarity)canimmediatelydamagethe electricalsystem.

WARNING

Batteriescontainacidandproduceexplosive gases.

•Alwaysshieldyoureyesandfacefromthe battery.

•Donotleanoverthebatteries.

PreparingtoJumpStarttheBattery

CAUTION

Corrosionorlooseconnectionscancause unwantedelectricalvoltagespikesatanytime duringthejumpstartingprocedure.

DoNotattempttojumpstartwithlooseor corrodedbatteryterminalsordamagetothe enginemayoccur.

1.Checkthecableclampsandbatteryterminals ofthedischargedbatteryforcorrosion(white, green,orblue“snow”)andcheckthatthe hardwarefortheclampsistight.

Cleancorrosionfromthebatteryterminalsand cableclamps.

2.Checkthatthehardwareforthecableclamps istight.

Tightenthecable-clamphardwareasneeded.

3.Checkthattheventcapsonthedischarged batteryandboosterbatteryaretightandlevel.

Becertainofbatteryterminalpolarityand jumpercablepolaritywhenhookingup batteries.

1.Connectthepositivejumpercable—red(+)to thepositive-batteryterminalofthedischarged batteryasshowninFigure49.

Note:Thepositive-batteryterminaliswiredto

thestarterorsolenoid

Figure49

1.Positive(+)jumpercable

atthedischargedbattery

2.Positive(+)jumpercable

attheboosterbattery

3.Negative(–)jumpercable

attheboosterbattery

4.Negative(–)jumpercable

totheengineblock(the machinewithadischarged battery)

5.Boosterbattery

6.Dischargedbattery

7.Engineblock(themachine withadischargedbattery)

g012785

4.Ifavailable,placedampclothesoverthevent capsofbothbatteries.

5.Ifyouarejumpstartingfromthebatteryin anothervehicle,ensurethatithasa12Vlead acidbattery.

Important:Ensurethatthe2vehiclesdo

nottouch.

6.Ensurethattheboosterbatteryisfullycharged with12.6voltsorgreater.

7.Selectproperlysizedjumpercables(4to6 AWG)withshortlengthstoreducevoltagedrop betweensystems.

2.Connecttheotherendofthepositivecable tothepositive-batteryterminalofthebooster battery(Figure49).

3.Connectthenegativejumpercable—black(–) tothenegative-batteryterminalofthebooster battery.

4.Atthemachinewithadischargedbattery, connecttheotherendofthenegativejumper cabletotheengineblock,atalocationaway fromthebatteryandbelts(Figure49).

StartingtheEngineandRemovingtheJumper Cables

1.Starttheengine.

2.Removethenegativecablefromtheengine block(Figure49).

3.Removethenegativecablefromthedischarged battery(Figure49).

DriveSystem Maintenance

CheckingtheAirPressure intheTires

4.Removethepositivecablefromthebooster battery(Figure49)

5.Removethepositivecablefromthedischarged battery(Figure49)

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses,and requiresnomaintenance.Ifafuseblows,checkthe componentorcircuitforamalfunctionorshort.

1.Releasethecushionfromtherearofthe machine.

2.Removethenegative-batterycablefromthe batteryterminal.

Note:Ensurethatthenegativebatterycable

doesnottouchthebatteryterminal.

3.Pullthefusefromthesocketofthefuseblock (Figure50).

ServiceInterval:Every50hours

Note:Thesemi-pneumaticcastertiresdonotneed

tobeinated.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Checkthepressureofthedrivetires.

3.Inatethedrivetiresto83to97kPa(12to14 psi).

CheckingtheWheelHub Nuts

ServiceInterval:Aftertherst5hours

Yearly

Torquethewheelhubnuts(Figure51)to285to350 N∙m(210to260ft-lb).

Note:Donotuseanti-seizecompoundonthewheel

hub.

Figure50

1.Fuseblock

4.Installafuseofthesametypeandamperesinto thesocketofthefuseblock(Figure50).

5.Installthenegative-batterycablefromthebattery terminal;refertosteps5and6ofInstallingthe

Battery(page44).

g026029

Figure51

g025983

1.Lugnut2.Hubnut

CheckingtheTorqueofthe

AdjustingtheCasterPivot

WheelLugNuts

ServiceInterval:Yearly

Torquethewheellugnuts(Figure51)to122to129 N∙m(90to95ft-lb).

CheckingtheTorqueofthe TransmissionOutputShaft Nut

ServiceInterval:Aftertherst5hours

Yearly

Torquethenut(Figure52)onthetransmissionoutput taperedshaftto285to353N∙m(210to260ft-lb).

BearingsPre-Load

Note:Ifyoudisassemblethecasterpivotbearings,

ensurethatthespring-discwashersareinstalledas showninFigure53.

1.Removedustcapfromcasterhub(Figure53).

g026022

Figure53

1.Transmissionoutputshaftnut

Figure52

1.Dustcap

2.Locknut

3.Spring-discwashers

g025989

2.Tightenthelocknutclockwiseuntilthe spring-discwashersareat(Figure53).

3.Rotatethelocknutcounterclockwise1/4turn (Figure53).

4.Installthedustcap(Figure53).

4.Spindle

5.Casterhub

BrakeMaintenance

AdjustingtheBrakeSwitch

1.Parkthemachineonalevelsurface.

AdjustingtheParking Brake

Iftheparkingbrakedoesnotholdsecurely ,an adjustmentisrequired.

1.Parkthemachineonalevelsurface.

2.Shutoffengineandwaitforallmovingpartsto stop.

3.Checktheairpressureinthedrivetires.

Note:Ifneeded,adjusttotherecommended

ination;refertoCheckingtheAirPressurein

theTires(page46).

4.Loosenthejamnutonthebrakecableunder theconsole(Figure54).

2.Shutofftheengineandwaitforallmovingparts tostop.

3.Priortheadjustingthebrakeswitchensurethat theparkingbrakeisproperlyadjusted;referto

AdjustingtheParkingBrake(page48).

4.Engagetheparkingbrake.

5.Checkthedistancebetweentheparking brake-switchbrackettothebrakearmofthe transmission(Figure55).

Note:Thedistanceshouldbe3.2mm(1/8

inch).

Figure54

1.7.9cm(3-1/8inch)

5.Engagetheparkingbrake(Figure54).

6.Adjustthejamnutpositionuntil7.9cm(3-1/8 inch)fromthebottomofthelinktothebottomof thespring(Figure54).

7.Securetheadjustmentofthecablebytightening thejamnuts(Figure54).

8.Checktheparkingbrake;ifnecessary,repeat steps4through7.

g025992

g025991

1.Brakearm(transmission)

2.Plunger(brakeswitch)5.Carriagebolt

3.Brake-switchbracket

6.Ifadjustmentisrequired,preformthefollowing:

A.Loosenthelocknutandcarriagebolt

securingtheparkingbrakeswitchbracket (Figure55).

B.Adjustthepositionofthebrake-switch

bracketuntilthegap(Figure55)between theswitchbracketandthebrakearmis3.2 mm(1/8inch)

C.Tightenthelocknutandcarriagebolt(Figure

55)securingthebrake-switchbracketto

1017to1243N∙cm(90to110in-lb).

Figure55

4.Locknut

BeltMaintenance

CheckingtheCondition andTensionoftheBelts

ServiceInterval:Every50hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

3.Checktheauxiliarypump-drivebeltcondition andtension(Figure56).

Note:Thebeltshoulddeect1.3cm(1/2inch)

when1.4kg(3lb)offorceisappliedtothebelt midwaybetweentheauxiliarypumpandengine pulleys.Ifthebelttensionistoohighortoolow, refertoAdjustingtheAuxiliaryPump-DriveBelt

(page49).

4.Checkconditionofthetransmission-drivebelt (Figure56).

AdjustingtheAuxiliary Pump-DriveBelt

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Loosenthelocknut(3/8inch)thatsecuresthe auxiliarypump-idlerpulleytothechassisofthe machine.

Note:Thetransmissionbelthasan

automatic-springtensioner.

Figure56

1.Transmission-drivebelt2.Auxiliarypump-drivebelt

g025997

Figure57

1.Auxiliarypump

2.Auxiliarypump-idlerpulley5.Auxiliarypump-drivebelt

3.Locknut(3/8inch)

3.Adjustthebelttensionasfollows:

4.Adjustmentslot(chassis)

•Movetheauxiliarypump-idlerpulley

rearwardandoutwardtotightenthebelt.

•Movetheauxiliarypump-idlerpulleyforward

g025994

andinwardtoloosenthebelt.

Note:Thebeltshoulddeect1.3cm(1/2inch)

when1.4kg(3lb)offorceisappliedtothebelt midwaybetweentheauxiliarypumpandengine pulleys.

4.Tightenlocknutto37to45N∙m(27to33ft-lb).

Replacingthe Transmission-DriveBelt

Note:Noadjustmentsarerequiredforbelttension.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Insertabreakerbarintothesocketofthe belt-tensionbracketandmovethebracket outwardandforward(Figure58).

ControlsSystem Maintenance

Adjustingthe Traction-ControlLinkage

1.Parkthemachineonalevelsurface.

2.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

3.Pushthecontrolleverallthewayforwardtoward thefrontreferencebar.

4.Ifthecontrollevercontactsthereference barorIfthegapbetweenthecontrolleverand referencebarislargerthan1.6mm(1/16inch), performthefollowing:

A.Releasethecontrolleverandallowitto

returntotheneutralposition.

B.Removethespring-clevispinfromthefork

ttingofthetraction-controllinkage(Figure

59).

Figure58

1.Transmissionpulley4.Enginepulley

2.Transmission5.T ensionerpulley

3.Socket(belt-tension bracket)

3.Slipthetransmission-drivebeltoftheengine,

tensioner,andtransmissionpulleys(Figure58).

4.Routethenewtransmission-drivebeltaround

theengine,tensioner,andtransmissionpulleys asshowninFigure58

5.Releasethebelt-tensionbracketandallowthe

springtotensionthebelt(Figure58).

Note:Makesurethatthebelt-tensionbracket

andpulleycanmovefreely.

g025999

g020223

Figure59

1.Spring-clevispin

2.Locknut

C.Adjusttheforkttingtosettheinitialgap

asfollows:

3.Turnbuckle

•Ifthecontrollevercontactsthe

referencebar,rotatetheforktting (Figure59)counterclockwise(asviewed fromthetopofthemachine).

•Ifthegapbetweenthecontrolleverand

referencebarislargerthan1.6mm (1/16inch),rotatetheforktting(Figure

59)counterclockwise.

D.Installthespringclevispin(Figure59)and

movethecontrolleverforward.

E.RepeatstepsAthroughDuntilthereis

agapapproximately1.6mm(1/16inch) betweenthecontrolleverandthefront referencebar.

F.Removethespring-clevispin,rotatethe

turnbuckleclockwise1additionalturn,and insertthespring-clevispin(Figure59).

5.Repeatsteps4Athrough4Ffortheother

traction-controllinkage.

HydraulicSystem Maintenance

MaintainingtheAuxiliary HydraulicSystem

HydraulicFluidSpecication

AW-32hydraulicuid

CheckingtheAuxiliary Hydraulic-FluidLevel

ServiceInterval:Every50hours

1.Parkthemachineonalevelsurface.

2.Lowerthetinestotheground.

3.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

4.Removetheconsolepad;refertoRemovingthe

ConsolePad(page32).

5.Cleantheareaaroundthehydraulicreservoir cap(Figure60).

Figure60

1.Colduidlevel2.Hotuidlevel

6.Removethecapandcheckhydraulic-uidlevel inthereservoir(Figure60).

Note:Thehydraulic-uidlevelshouldcoverthe

wordColdthatisembossedintothebafeof thereservoir.

7.Ifnecessary,addthespeciedhydraulicuidto thereservoiruntiltheuidcoverstheColduid levelonthebafe(Figure60).

Note:ThebafeionthereservoirislabeledHot

andCold.Fillthereservoirtotheappropriate leveldependinguponthetemperatureofthe uid.Theuidlevelvarieswiththetemperature

g314129

oftheuid.TheColdlevelshowsthelevelof theuidwhenitisat24°C(75°F).TheHot levelshowsthelevelofuidwhenitisat107°C (225°F).

Forexample:Iftheuidisatambient-air temperature,about24°C(75°F),llonlytothe Coldlevel.Iftheuidisabout65°C(150°F),ll tohalfwaybetweentheHotandColdlevels.

8.Replacethehydraulicreservoircapandtighten ituntilitissnug(Figure60).

Note:Donotovertightenthereservoircap.

9.Installtheconsolepad;refertoRemovingthe

ConsolePad(page32).

ChangingtheAuxiliaryHydraulic ReservoirFluidandFilter

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Carefullycleanareaaroundthefrontofthe auxiliarypump,llcapforthereservoir,andlter (Figure61).

Important:Ensurethatnodirtor

contaminationentershydraulicsystem.

3.Atthefrontoftheauxiliaryhydraulicpump, removetheinlethosefromthehydraulictting inthepump,placetheendofthehoseinadrain container,andallowtheuidtodrain(Figure62).

Figure62

1.Hydraulictting(auxiliary

hydraulicpump)

2.Inlethose

3.Draincontainer

4.Cleanaroundthettingforthehydraulicpump.

5.Rotatetheauxiliaryhydrauliclter counterclockwiseandremoveitfromthe baseofthelteradapter(Figure63).Allowthe uidtodrain.

g026010

Figure61

g026008

g026007

Figure63

1.Auxiliaryhydrauliclter

2.Filteradapter

6.Applyathincoatofspecieduidontotheseal ofthenewhydrauliclter.

7.Installthelterbyrotatingitclockwiseontothe lteradapteruntilthesealcontactsthelter adapter,thentightenthelteranadditional2/3 to3/4turn(Figure63).

8.Installtheinlethoseontothettinginthepump andtorquethehosettingto50N∙m(37ft-lb).

9.Addthespecieduiduntilthelevelreachesthe Coldlllinelocatedonthereservoirtank;refer toCheckingtheAuxiliaryHydraulic-FluidLevel

(page51).

10.Starttheengineandraiseandlowerthetines.

11.Lowerthetinestothegroundandrellthe reservoirtotheColdllline.

4.Ifnecessary,addthespeciedtransmissionuid untiltheuidlevelisattheFullColdlineofthe expansiontank(Figure64).

5.Replaceexpansion-tankcapandtightenituntil snug.

Important:Donotovertightenthe

expansion-tankcap.

Maintainingthe Transmission

TransmissionFluidSpecication

Toro®HYPR-OIL™500hydraulicuidorMobil®1 15W-50syntheticmotoroil.

Important:Usethespecieduid.Otheruids

couldcausesystemdamage.

CheckingtheTransmissionFluid Level

ServiceInterval:Every50hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Allowthemachinetocool.

3.Removethecapfromtheexpansiontankand checkthehydraulic-uidlevelinthetank(Figure

64).

ChangingtheTransmissionFilters

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

Note:Donotchangethehydraulicsystemuid

(exceptforwhatcanbedrainedwhenchanginglter), unlesstheuidhasbeencontaminatedorbeen extremelyhot.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

3.Removethe3washer-headbolts(1/4x3/4inch) thatsecurethelterguardtothetransmission, andremovetheguard(Figure65).

Note:Thetransmissionuidlevelshouldcover

theFullColdlinemoldedintothesideofthe tank.

Figure64

1.Cap3.FullColdline

2.Fillerneck(expansion tank)

g026014

Figure65

1.Transmission

2.Filteradapter5.Filterguard

3.Transmissionlter

4.Cleanthearoundthetransmissionlter(Figure

g025891

65).

5.Alignadrainpanunderthelter.

6.Rotatetheltercounterclockwiseandremove thelter(Figure65).

4.Washer-headbolts(1/4x 3/4inch)

Note:Allowtheuidtocompletelydrainfrom

thelteradapterofthetransmission.

7.Applyathincoatofspecieduidontotheseal ofthenewtransmissionlter.

8.Installthelterbyrotatingitclockwiseontothe lteradapteruntilthesealcontactsthebaseof theadapter,thentightenthelteranadditional 3/4to1turn(Figure65).

9.Installthelterguardwiththe3washer-head bolts(1/4x3/4inch)thatyouremovedinstep3 (Figure65),andtightentheboltsto1 117to1243 N∙cm(90to110in-lb).

FillingtheTransmissionswith Fluid

ServiceInterval:Aftertherst100hours

Every250hoursthereafter

1.Raisetherearofmachineupandsupportwith jackstands(orequivalentsupport)justhigh enoughtoallowthedrivewheelstoturnfreely.

CAUTION

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

1.Sightplug

2.Sight-plugport

g026015

Figure66

Lefttransmissionshown

3.Up

g026016

Figure67

Lefttransmissionshown

2.Alignadrainpanunderthesightplugsofthe transmissions(Figure66andFigure67).

1.Sightplug

2.Sight-plugport

3.Up

3.Attheinboardsideofthetransmission,near thetop,removethesightplugfrom1ofthe transmissions(Figure66andFigure67).

4.Addthespecieduidtotheexpansiontank untiluidowsfromthesight-plugport;referto

CheckingtheTransmissionFluidLevel(page

53).

5.Installthesightplugandtorqueitto244N∙m (180in-lb).

6.Repeatsteps3through5fortheother transmission.

7.Addthespecieduidintotheexpansiontank untiltheuidlevelisattheFullColdlineofthe tank.

8.Starttheengineandmovethethrottlemidway betweentheSLOWandFASTpositions

transmissionscreen,andreturnstothedefault screen.

9.Disengagetheparkingbrake.

10.Slowlymovethemotion-controlleversinthe forwardandreversedirections5to6times.

Note:Cyclingthetraction-controlsforwardand

reversepurgesairfromthetransmissions.

11.Shutofftheengineandremovethekey.

12.Checktheuidlevelintheexpansiontank, andaddthespecieduidasrequired;referto

CheckingtheTransmissionFluidLevel(page

53).

13.Repeatsteps8through12untilalltheairis completelypurgedfromthetransmissions.

Note:Theairispurgedwhenthetransmissions

whenthetransmissionsoperateatnormalnoise levelsandsmoothlymoveforwardandreverse atnormalspeeds.

14.Lowerthemachineandremovethejackstands.

15.Resetthetransmission-oilmaintenance reminder;refertoResettingtheTransmission-Oil

MaintenanceReminder(page55).

Note:Youcanexittheservicetransmissionscreen

atanytimebyturningthekeytoeithertheOFFor theSTARTpositions.

ResettingtheTransmission-Oil MaintenanceReminder

1.Preparethemachineformaintenance;refer toPreparingfortheMachineforMaintenance

(page32).

Note:Youmustengagetheparkingbraketo

resetthemaintenancereminder.

2.CyclethekeyswitchbetweentheRUNposition andtheOFFposition6timeswithin8seconds.

TheServiceTransmissionscreendisplaysand ashes(Figure68).

Figure68

ServiceTransmissionScreen

g212118

3.Pressdownthemulti-functionswitch.

Thetransmission-oilmaintenancereminder resetsto250(hours),exitstheservice

ChainMaintenance

•Drivewheelchain

•Tinedrivechain

CheckingtheConditionof theSprockets

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Inspectsprocketsforwearandreplaceas required(Figure69).

Thechainsshouldmoveupanddown6to12 mm(1/4to1/2inch).

Figure69

1.Sprockets2.Chains

CheckingtheCondition andTensionoftheChains

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, waitforallmovingpartstostop,andremove thekey.

2.Checktheconditionandchaintensionforthe followingchainsatbothsidesofthemachine:

•Jackshaftdrive-chain

g276759

Figure70

1.Tinedrivechain

2.Drivewheelchain

3.Ifthechainspop,snap,orthetensionis incorrect,adjustthechaintension;referto

AdjustingtheJackshaftDrive-ChainT ension (page56),AdjustingtheDriveWheelChain Tension(page57),orAdjustingtheTineDrive Chain(page58).

g025984

3.Jackshaftdrive-chain

4.6to12mm(1/4-1/2inch)

AdjustingtheJackshaft Drive-ChainTension

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Lifttherearofthemachineandsupportitusing jackstandsorequivalentsupport.

3.Checkthechainsonbothsidesofthemachine forpropertension.

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

4.Ateachsideofthemachine,loosenthe3nuts andboltsthatsecurethetransmissionmount

andtensionerplate,andthe2nutssecuringthe adjustmentboltatthetensionerplateasshown inFigure71.

AdjustingtheDriveWheel ChainTension

Note:Youmustloosenthenutsandboltsthat

securethetransmissionmountandtensioner plateatbothsidesofthemachine.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Lifttherearofthemachineandsupportitusing jackstands.

3.Checkthetensionofthedrive-wheelchains (Figure72).

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

g025990

Figure72

1.Locknut3.Drive-wheelchain

2.Idlersprocket

Figure71

1.Hydromountingboltsand nuts

2.Nuts

3.Adjustmentbolt

4.6to12mm(1/4-1/2inch)

5.Guardremovedforclarity

5.Turntheadjustmentbolttomovetransmission

adjustmentplatesandtransmission.

6.Whenthechainscanmoveupanddown6to12

mm(1/4to1/2inch),tightenthenutsonboth sidesoftheadjustmentbolts.

7.Tightennutsandboltsthatsecurethehydro

mounting.

8.Adjustthetraction-controllinkage,referto

AdjustingtheTraction-ControlLinkage(page

50).

g020261

4.Loosenthelocknutandcarriageboltthatsecure theidlersprocket(Figure72).

5.Increaseordecreasechaintensionby performingthefollowing:

•Pushdownandforwardonthesprocket

toincreasethechaintensionasshownin

Figure72.

•Liftupandbackonthesprockettodecrease

thechaintension.

6.T orquethelocknutto91to113N∙m(67to83 ft-lb).

7.Checkthechaintensionandifnecessaryrepeat steps4through6untilyoucanmovethechain upanddown6to12mm(1/4to1/2inch).

AdjustingtheTineDrive Chain

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Removetherearcover;refertostep3of

CheckingtheTines(page58).

3.Checkthechainsonbothsidesofthemachine forpropertension.

Note:Thechainsshouldmoveupanddown6

to12mm(1/4to1/2inch).

TineMaintenance

CheckingtheTines

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Raisethemachineandsupportitwithjack standswitha460kg(1,015lb)capacity.

CAUTION

4.Loosenthelocknutandcarriageboltthatsecure theidlersprocket(Figure73).

Figure73

1.Locknut

2.Idlersprocket

5.Increaseordecreasechaintensionby performingthefollowing:

3.Carriagebolt

4.Slot(trailplate)

•Pushdownandforwardonthesprocket

toincreasethechaintensionasshownin

Figure73.

Raisingthemachineforservice ormaintenancerelyingsolelyon mechanicalorhydraulicjackscouldbe dangerous.Themechanicalorhydraulic jacksmaynotbeenoughsupportormay malfunctionallowingthemachinetofall, whichcouldcauseinjury .

Donotrelysolelyonmechanical orhydraulicjacksforsupport.Use adequatejackstandsorequivalent support.

g026018

3.Removethe2bolts(3/8x1inch)and2washers (3/8inch)thatsecuretherear-coverpaneltothe chassis,andremovethepanel(Figure74).

•Liftupandbackonthesprockettodecrease

thechaintension.

6.T orquethelocknutto91to113N∙m(67to83 ft-lb).

7.Checkthechaintensionandifnecessaryrepeat steps4through6untilyoucanmovethechain upanddown6to12mm(1/4to1/2inch).

8.Installtherearpanel;refertosteps6and7of

CheckingtheTines(page58).

Figure74

1.Chassisholes3.Bolt(3/8x1inch)

2.Washer(3/8inch)

4.Removerocksandotherdebrisfromthetines.

5.Inspectthetinesforwearanddamage.

4.Rearpanel

Note:Replaceanytinesthatarewornor

damaged.

6.Aligntheholesintherear-coverpaneltothe holesinthechassis(Figure74).

g026017

7.Securethecoverpaneltothechassiswiththe 2boltsand2washers(Figure74)thatyou removedinstep3,andtorquetheboltsto37to 45N∙m(27to33in-lb)

ChassisMaintenance

CheckingforLoose Hardware

ServiceInterval:Beforeeachuseordaily

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingparts tostop.

2.Visuallyinspectmachineforanyloosehardware oranyotherpossibleproblem.

Note:Tightenallloosehardwareorrepairthe

problembeforeoperatingthemachine.

Cleaning

RemovingtheEngine

Washthemachineasneededusingwateralone orwithamilddetergent.Y oumayusearagwhen washingthemachine.

Important:Donotusebrackishorreclaimed

watertocleanthemachine.

Important:Donotusepower-washingequipment

towashthemachine.Power-washingequipment maydamagetheelectricalsystem,loosen importantdecals,orwashawaynecessarygrease atfrictionpoints.Avoidexcessiveuseofwater nearthecontrolpanel,engine,andbattery.

Important:Donotwashthemachinewiththe

enginerunning.Washingthemachinewiththe enginerunningmayresultininternalengine damage.

CleaningtheEngineand theExhaustSystemArea

ServiceInterval:Beforeeachuseordaily(more

oftenindryordirtyconditions).

ShroudsandCleaningthe CoolingFins

ServiceInterval:Every80hours

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Removecoolingshroudsfromengine.

3.Cleancoolingnsoftheengine.

Note:Alsocleandust,dirt,andoilfromexternal

enginesurfaces,whichcancauseimproper cooling.

4.Installthecoolingshroudsintotheengine.

Important:Operatingtheenginewithoutthe

coolingshroudswillcauseenginedamage fromoverheating.

CleaningtheDebrisfrom theMachine

CAUTION

Excessivedebrisaroundenginecoolingair intakeandexhaustsystemareacancause engine,exhaustarea,andhydraulicsystemto overheat,whichcancreatearehazard.

Cleanalldebrisfromengineandexhaust systemarea.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanalldebrisfromscreenatthetopofthe engine,aroundengineshrouding,andexhaust systemarea.

3.Wipeupanyexcessivegreaseoroilaroundthe engineandexhaustsystemarea.

ServiceInterval:Beforeeachuseordaily

Important:Washthemachinewithmilddetergent

andwater.Donotpressurewashthemachine. Avoidexcessiveuseofwater,especiallynear thecontrolpanel,aroundtheengine,hydraulic pumps,andmotors.

1.Shutofftheengine,engagetheparkingbrake, removethekey,andwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.

2.Cleanoffanyoil,debris,orgrassbuilduponthe machineandaeratordeck.

3.Cleanoffanydebrisorgrassunderthechain guards,aroundthefueltank,andaroundthe engineandexhaustarea.

WasteDisposal

Storage

DisposingoftheEngineOil

Engineoilandhydraulicuidarebothpollutantsto theenvironment.Disposeofusedoilatacertied recyclingcenteroraccordingtoyourstateandlocal regulations.

DisposingoftheBattery

DANGER

Batteryelectrolytecontainssulfuricacid, whichispoisonousandcancausesevere burns.Swallowingelectrolytecanbefatalor cancausesevereburnsifittouchesskin.

•Wearsafetyglassestoshieldeyes,and rubberglovestoprotectskinandclothing whenhandlingelectrolyte.

•Donotswallowelectrolyte.

•Intheeventofanaccident,ushwithwater andcalladoctorimmediately.

Federallawstatesthatbatteriesshouldnotbeplaced inthegarbage.Managementanddisposalpractices forbatteriesmustfollowrelevantfederal,state,or locallaws.

Ifyouarereplacingthebatteryoryourmachineisno longeroperatedanditisbeingscrapped—removethe battery;takethebatterytoalocalcertiedrecycling center.Ifnolocalrecyclingisavailablereturnthe batterytoanycertiedbatteryreseller.

PreparingtheMachinefor Storage

ServiceInterval:Yearly

1.Raisethetines,stopthemachine,shutoffthe engine,engagetheparkingbrake,andremove thekey.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe engineandhydrostaticdrive.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page36).

4.Lubricatethemachine;refertoLubrication

(page33).

5.Changetheengineoil;refertoChangingthe

EngineOil(page38).

6.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

7.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

8.Storethemachineinaclean,drygarageor storagearea.

9.Coverthemachinetoprotectitandkeepitclean.

Troubleshooting

Important:Ensurethatalloperator-safetymechanismsareconnectedandinoperatingcondition

beforeusingthemachine.

Thefollowingtablelistscommoncausesoftrouble.Donotattempttoserviceorreplacemajoritemsorany itemsthatcallforspecialtimingofadjustmentsprocedures(suchasvalves,governor,etc.).Havethiswork donebyyourEngineServiceDealer.

Note:WhendisconnectingelectricalconnectorsDonotpullonthewirestoseparatetheconnectors.

AlertandErrorMessages

MessageIconDescriptionResolution

VoltageErrorTheignitionkeyisinthe

ValveSolenoidOvercurrent Error

RUNpositionandthesmart

controller/electronicdepth controlmeasuresthatthe electricalsystemislessthan

12.3Vorgreaterthan16V .

Thevoltageerroricondisplays, andtheLEDstatuslightashes ared.

Anover-currenteventoccursat thesolenoidvalve.

Checkthebattery,charging system,andwiring.

Checkthevalvesolenoidand inspectitfordamageandwear.

Thevalvesolenoidover-current errordisplayswiththenumber 2andtheLEDstatuslight ashesared.

ValveSolenoidOpenError1ofthe2valvesolenoids

ValveSolenoidConnection Error

orbothvalvesolenoidsare disconnected.

Thevalvesolenoidopenerror displayswiththenumber6and theLEDstatuslightashesa red.

Thevalvesolenoidsare connectedwrong(the connectorforthereliefvalveis connectedtotheothervalve solenoid).

Thevalvesolenoidconnection erroralertdisplays,andthe tineswillnotoperateuntilthe faultiscorrected.

Connectthevalvesolenoid(s).

Swapthevalvesolenoid connectors.

TroubleshootingTable

Problem

Thestarterdoesnotcrank.

Theenginedoesnotstart,startshard,or failstokeeprunning.

PossibleCauseCorrectiveAction

1.Theparkingbrakeisnotengaged.1.Engagetheparkingbrake.

2.Thebrakeswitchisnotadjusted properly.

3.Thebatterydoesnothaveafull charge.

4.Theelectricalconnectionsare corroded,loose,ordamaged.

5.Afuseisblown.5.Replacetheblownfuse.

6.Arelayorswitchisdefective.6.ContactanAuthorizedServiceDealer.

1.Thefueltankisempty.1.Fillthefueltank.

2.Thefuel-shutoffvalveisclosed.2.Openthefuel-shutoffvalve.

3.Thethrottleandchokearenotinthe correctposition.

4.Thereisdirtinthefuellter.4.Replacethefuellter.

5.Thereisdirt,water,orstalefuelisin thefuelsystem.

6.Theaircleanerisdirty.

7.Theelectricalconnectionsare corroded,loose,ordamaged.

8.Arelayorswitchisdefective.8.ContactanAuthorizedServiceDealer.

9.Thesparkplugiswornordamaged.

10.Thespark-plugwireisnotconnected.

2.Adjustthebrakeswitch.

3.Chargethebattery.

4.Checktheelectricalconnectionsfor goodcontact.Cleantheconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andreconnect.

3.Besurethatthethrottlelevelismidway betweentheSLOWandFASTpositions, andthechokeisintheONpositionfor acoldengineortheOFFpositionfora warmengine.

5.ContactanAuthorizedServiceDealer.

6.Cleanorreplacetheair-cleaner element.

7.Checktheelectricalconnections forgoodcontact.Cleanconnector terminalsthoroughlywithelectrical contactcleaner,applydielectric grease,andreconnect.

9.Clean,adjust,orreplacethespark plug.

10.Checkthespark-plugwireconnection.

Theenginelosespower.

Theengineoverheats.

Themachinepullsleftorright(withlevers fullyforward).

1.Theengineloadisexcessive.1.Reducethegroundspeedoraeration

2.Theaircleanerisdirty.

3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.

4.Thecoolingnsandairpassagesfor theengineareplugged.

5.Thereisdirtinthefuellter.5.Replacethefuellter.

6.Thereisdirt,water,orstalefuelisin thefuelsystem.

1.Theengineloadisexcessive.1.Reducethegroundspeedoraeration

2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.

3.Thecoolingnsandairpassagesfor theengineareplugged.

1.Thetirepressureindrivetiresisnot correct.

2.Thetrackingneedsadjustment.2.Adjustthetraction-controllinkage.

depth.

2.Cleanorreplacetheair-cleaner element.

4.Removetheobstructionsfromthe coolingnsandairpassages.

6.ContactanAuthorizedServiceDealer.

depth.

3.Removetheobstructionsfromthe coolingnsandairpassages.

1.Adjustthetirepressureinthedrive tires.

Problem

PossibleCauseCorrectiveAction

Themachinedoesnotdrive.

Thereisabnormalvibration.

Thetinesdonotraise.

Thetinesdonotengagetheground.

1.Thetransmissionbeltworn,loose,or broken.

2.Thetransmissionbeltisoffapulley.2.Changethebelt.

1.Atineisbent.1.Installanewtine.

2.Thetinemountingboltisloose.2.Tightenthetinemountingbolt.

3.Theenginemountingboltsareloose.3.Tightentheenginemountingbolts.

4.Thereisalooseenginepulleyoridler pulley.

5.Theenginepulleyisdamaged.

6.Abeltisdamaged.6.Installanewbelt.

7.Thechainsarenotproperlytensioned.

1.Thereisanauxiliarypumpbelt problem.

2.Thetinedownpressuresettingistoo low.

3.Thereisashortinthewiringharness.

4.Theauxiliaryreservoirislowonuid.4.Adduidtothereservoir.

1.Thetinedownpressuresettingistoo low.

2.Thewireharnessortheswitchis damaged.

3.Theauxiliaryreservoirislowonuid.3.Adduidtothereservoir.

4.Thecylinderstopisinplace.4.Removecylinderstop,clevispinand

1.Changethebelt.

4.Tightentheappropriatepulley.

5.ContactanAuthorizedServiceDealer.

7.Checkthejackshaftdrive-chain tension,thedrivewheelchaintension, andthetinedrive-chaintension.

1.T ensionorreplacethebelt.

2.Increasethedownpressure.

3.ContactanAuthorizedServiceDealer.

1.Increasethetine-downpressure.

2.ContactyourAuthorizedService Dealer.

hairpin.

BT01

TERMINAL +

TERMINAL -

BATTERY

IGNITION SWITCH

SW01

RUN

START

OFF

FUSE BLOCK

DIS01

FUEL-HOUR METER

B+

SEN A IN

SW PWR

KEY S

START SIG

FOOT

PARK BRAKE

TINE DOWN OUT

TINE UP OUT

DOWN IN

SEN B IN

UP IN

GND-S/D

GND

CAN LO

CAN HI

SW03

BRAKE SWITCH

F01 15A

ACC'Y

F02 20A

MAIN

STARTER RELAY

K03

85 86

ACC SIGNAL

ACC PWR

GND

CAP01

ACC'Y

CAN HI

CAN LO

PWR -SW

PWR - FUSED

GND

CAP02

SERVICE PORT

SP01

SP02

SP03

SP04

SP05

SW02

FOOT SWITCH

S04

DOWN

(ON)-OFF-(ON)

Relief

Valve

Manifold Assembly

L02

QUADRATURE SENSOR

SEN01

FLYWHEEL

ALT

VT START

BK STARTER SOL GND

GN FUEL

BK GND-S/D

ENGINE

B+

ENG

REG

FUEL SOLENOID

GND

IGNITION

MODULES

RD DC REG

OIL PRES

OIL PRESSURE

F03 20A

REG

D01

DIODE

P13

SP06

GREEN/BROWN

GREEN/GRAY

WHITE/TAN

WHITE/BLACK

YELLOW/BLACK

BLACK

YELLOW/BLACKYELLOW/BLACK

YELLOW/BLACK

BLACK

BLUE

RED/WHITE

WHITE/BLUE

RED

ORANGE/RED

RED/GREEN

ORANGE

BLUE/RED

BLUE

BLUE/BLACK

RED/WHITE

BLACK

WHITE/BROWN

BLACK

RED/WHITE

RED/GREEN

VIOLET/RED

BLACK

VIOLET/BLACK

GREEN

YELLOW

BLACK

RED/WHITE

RED/GREEN

BLACK

YELLOW/WHITE

RED/GREEN

RED

BLACK

BLUE/YELLOW

P07

P06

P08

121420

512

P08

1611131519

P11

P01

P09

23456

J01

J02

P10

P02

PWR

GND

CHANNEL A4CHANNEL B

P12

13468

P12

P03

Sol A-

P04

Sol B-

P03

Sol A+

P04

Sol B+

P05

123

456

J05

J04

BLACK

Schematics

ElectricalSchematic(Rev .A)

g269827

CYLINDER

2.5 inch bore

4 inch stroke

FILTER

PUMP

.129 in /rev

25 um Nominal

3600 RPM

VALVE

ADJUSTABLE

VALVE

1000 psi

HydraulicSchematic(Rev .A)

g270316

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,TorohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro 29521 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual