Toro 2840 Installation Instructions

LightKit

Z580SeriesMowers

ModelNo.02840

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

FormNo.3368-211RevB

InstallationInstructions

ProcedureDescription

1

2

3

Rearlightbracket2 Washer(5/16inch) Nut(M8) Bolt(M8x75) Washer(M8) Bolt(M5x16) Washer(M5) Nut(M5) Rearlamp2 Reector Lefthandheadlamp Righthandheadlamp1 Frontlightbracket2 Bolt(M8x20) Washer(M8) Nut(M8) Horn1 Blankswitch2 Switchpanel Combinationswitchassembly Adaptorswitchmount1 Hazardswitch1 Lightingswitch1 Hazardswitchlens1 Lightingswitchlens1 Grommet Cabletie Bolt(M5) Washer(M5) Nut(M5) Screw Crimpterminal—Piggyback Crimpterminal—Malebullet Crimpterminal—Femalebullet

Qty.

Use

4 4 4 4 4 8 4

2 1

1 2 1

1 1

2 1 1 1 1 1 1 1 1

MountthelampstotheROPS.

Mounttheheadlampsandhorn

Installthefrontswitches.

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OriginalInstructions(EN)

PrintedintheUK.

AllRightsReserved

ProcedureDescription

G015994

580mm

Numberplatelampassembly1 Bolt(M5x16) Washer(1/4x3/4inch) Nut(M5)

4

Lampplatebracket1 Bolt(M6x16) Washer(M6x12) Nut(M6) 30ampfuse

CAUTION

Ifyouleavethekeyintheignitionswitch,someone couldaccidentallystarttheengineandseriously injureyouorotherbystanders.

Parkthemachineonalevelsurface,applythe parkingbreak,removethekeyfromtheignition, anddisconnectthebatteryterminals.

Note:Referencesinthismanualtorightandleftare determinedfromstandardoperatingposition.

Qty.

Use

2 4 4

Routethewiringharness. 2 4 2 1

1

MountingtheLampstothe ROPS

Partsneededforthisprocedure:

2Rearlightbracket

4

Washer(5/16inch)

4

Nut(M8)

4

Bolt(M8x75)

4

Washer(M8)

4

Bolt(M5x16)

8

Washer(M5)

4

Nut(M5)

2Rearlamp

2

Reector

Procedure

Figure1

2.Lifttheenginecover.

3.Alignthebottomofthebracketalongthemarkon theROPS.SecurethebrackettotheROPSusing2 bolts(M8x75),2washers(M8),2washers(5/16 inch),and2nuts(M8)(Figure2).

1.Measure580mm(23inches)fromthegroundtothe ROPSandmarkboththeleftandrighthandside (Figure1).

2

G016005

1

2

3

4

5

4

6

7

8

9

10

Figure2

G016006

1

2

3

4

5

1.Washers(M8)5.Reector

2.Bolts(M8x75)6.Nuts(M5)10.ROPS

3.Bolts(M5x16)7.Washers(5/16 inch)

4.Washers(M5)8.Nuts(M8)

9.Bracket

4.Mountthereectortothebracketusing2bolts(M5 x16),4washers(M5),and2nuts(M5)(Figure2).

5.Mounttherearlamptothebracketusing2starx washersand2nutsincludedwiththelampassembly

Figure3).

(

Figure3

1.Rearlamp

2.Nut(includedwithrear lamp)

3.Starxwasher(included withrearlamp)

4.ROPS

5.Bracket

6.Repeatsteps2-5fortheoppositeside.

2

MountingtheHeadLampsand Horn

Partsneededforthisprocedure:

1

Lefthandheadlamp

1Righthandheadlamp

2Frontlightbracket

1

Bolt(M8x20)

2

Washer(M8)

1

Nut(M8)

1Horn

Procedure

1.Locatethetwoboltsalongtheleftsiderailand removethe2boltsand2nuts(Figure4).

3

G015996

Figure4

1

2

3

4

5

6

7

G016007

G015997

3

4

5

6

2

1

7

8

G016008

Leftsiderail

1.Removethesenutsandbolts.

2.Mountafrontlightbrackettotheleftsiderailusing theremovednutsandbolts(Figure5).

Figure6

Rightsiderail

1.Removethesenutsandbolts.

5.Mountthehorntotheleftsidebracketasshownin Figure7.Secureitwithabolt(M8x20),2washers (M8),andanut(M8).

Figure5

1.Bolt(existing)4.Siderail

2.Springwasher(included withheadlamp)

3.Nut(includedwithhead lamp)

3.Fixthelefthandheadlamptothefrontlightbracket usingaspringwasherandanutprovidedwiththe lamp(

4.Repeatsteps1-3fortherighthandside(Figure6).

Figure5).

5.Nut(existing)

6.Frontlightbracket

Figure7

Leftsidehornmount

1.Bolt(M8x20)5.Leftsiderail

2.Washer(M8)6.Nut(M8)

3.Leftheadlamp7.Washer(M8)

4.Horn8.Bracket

4