Toro 2615 Operator's Manual

HoverPro
1
g017415
ModelNo.02615—SerialNo.400000000andUp
®
400Machine
FormNo.3414-446RevA
Operator'sManual
Introduction
WARNING
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Thismachinedoesnotcomeequippedwitha sparkarresterstandard.Youmustinstallthe sparkarresterkitbeforeoperatingthismachinein California.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.
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Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe spacebelow:
TheenclosedEngineOwner'sManualis suppliedforinformationregardingtheUS EnvironmentalProtectionAgency(EPA)and theCaliforniaEmissionControlRegulationof emissionsystems,maintenance,andwarranty. Replacementsmaybeorderedthroughtheengine manufacturer.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.Keepfor futurereference.
YoumaycontactT orodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
1.Safety-alertsymbol
OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved
*3414-446*A
g000502
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1349. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthis classmachinewillbesignicantlylower.
Contents
Introduction...............................................................1
Safety.......................................................................2
GeneralSafety...................................................2
BeforeOperationSafety.....................................3
DuringOperatingSafety.....................................3
AfterOperatingSafety........................................4
MaintenanceSafety............................................4
SafetyandInstructionalDecals..........................5
Setup........................................................................7
1AssemblingtheHandle....................................7
2FillingtheEnginewithOil.................................7
ProductOverview.....................................................8
Specications....................................................9
Operation..................................................................9
FillingtheFuelT ank............................................9
CheckingtheEngineOilLevel..........................10
AdjustingtheCuttingHeight.............................10
StartingtheEngine............................................11
AdjustingtheHandlePosition...........................12
ShuttingOfftheEngine.....................................12
OperatingTips.................................................13
Maintenance...........................................................14
RecommendedMaintenanceSchedule(s)...........14
PreparingforMaintenance...............................14
ReplacingtheAirCleaner.................................15
ChangingtheEngineOil...................................15
ServicingtheSparkPlug...................................16
ReplacingtheNylonCuttingString...................16
CleaningtheMachine.......................................16
Storage...................................................................17
PreparingtheMachineforStorage...................17
Troubleshooting......................................................18
Safety
ThefollowingsafetysectionisadaptedfromANSI B71.4–2012andEN14910.

GeneralSafety

Thisproductiscapableofinjuringhandsandfeet andofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
2

BeforeOperationSafety

DuringOperatingSafety

GeneralSafety
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevicesarein
placeandworkingproperly.
Alwaysinspectthemachinetoensurethatthe
cuttingunitbolt,line,anddiscarenotwornor damaged.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingcuttingdisc,causinginjury.
–Shutofftheengineandwaitforallmoving
partstostop.
–Disconnectthespark-plugwirefromthespark
plugbeforeadjustingthecuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighly explosive.Areorexplosionfromfuel canburnyouandothersandcandamage property.
Topreventastaticchargefromignitingthe fuel,placethecontainerand/ormachine directlyonthegroundbeforelling,notin avehicleoronanobject.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Donothandlefuelwhensmokingor aroundanopenameorsparks.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.
GeneralSafety
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghair,anddonot wearjewelry .
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thecuttingunitissharp;contactingthediscorline
canresultinseriouspersonalinjury.Shutoffthe engineandwaitforallmovingpartstostopbefore leavingtheoperatingposition.
Whenyoureleasetheoperator-presencecontrol,
theengineshouldshutoffandthecuttingunit shouldstopwithin3seconds.Ifnot,stop usingyourmachineimmediatelyandcontactan AuthorizedServiceDealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflighting.
Wetgrassorleavescancauseseriousinjuryifyou
slipandcontactthecuttingunit.Mowonlyindry conditions,ifpossible.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausea slip-and-fallaccident.
Stopthemachineandinspectthecuttingunit
afterstrikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutoffthe
engineandwaitforallmovingpartstostop.
Iftheenginehasbeenrunningthemuferwillbe
hotandcanseverelyburnyou.Keepawayfrom thehotmufer.
Useaccessoriesandattachmentsapprovedby
TheToro®Companyonly.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.
3
SlopeSafety

AfterOperatingSafety

WARNING
Runningtheengineonslopesofmorethan25 degreeswillcausesevereenginedamagedue toalackoflubrication.Someofthepotential damagecouldincludestuckvalves,scored pistons,orburnedcrankbearings.
Beforeoperatingonanyslope,asite surveyshouldbecompletedtodetermine theactualslopewheretheunitwillbe operating.
Donotrunthe4cycleHondaengineinthis productonslopesofmorethan25degrees.
Avoidmowingwetgrass.Poorfootingcouldcause
aslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
Whenusingthemachine,alwayskeepbothhands
onthehandlebar.
Whencuttingfromthetopofasteepslopeand
youneedlongerreach,nevertiethemachinetoa rope;useanapprovedextendedhandlebar.
GeneralSafety
Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
HaulingSafety
Usecarewhenloadingorunloadingthemachine.
Securethemachine.
Theengineisnottobeusedtoliftthemachine,as
sharpedgescouldcauseinjury.

MaintenanceSafety

Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicing
themachine.
Weargloveswhenservicingthecuttingunit.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly .
Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause personalinjury.Runtheenginedrytoremovethe fuelwithahandpump;neversiphonthefuel.
4
SafetyandInstructionalDecals
Important:Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearany
areaofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal130-8322
130-8322
1.Useonlyfuelwithan alcoholcontentbyvolume under10%.
2.ReadtheOperator's Manualformore informationonfuel.
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
2.Cutting/dismembermenthazardofhandorfoot,nylonline; disconnectthewirefromthesparkplugbeforeworkingonthe machine;nevertmetalcuttingparts.
3.Warning—weareyeandhearingprotection.
3.Donotusefuelwithan alcoholcontentbyvolume greaterthan10%.
111–9826
1.Cutting/dismemberment hazardofhandorfoot, cuttingunit—keepyour handsandfeetawayfrom movingparts.
2.ReadtheOperator’s Manual.
111-5392
4.Thrownobjecthazard;keepbystandersatleast15m(49ft) awayfromthemachine.
5.Warning—donottouchhotsurfaces;keepguardsinplace; Stayawayfrommovingparts;keepguardsinplace.
decal11 1-9826
decal11 1-5392
5
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H295159
94-8072
1.Warning—cutting/dismembermenthazardofhandorfoot, cuttingmechanism.
decal94-8072
1.Enginestop(shutoff)
6
Setup
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5
6
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3
4
5
Note:Determinerightandleftsideofthemachine
fromnormaloperatingposition.
1

AssemblingtheHandle

NoPartsRequired
Procedure
1.Slidethelowerhandleintotheframe(Figure3).
Figure3
1.Footstop4.Retainingpin
2.Hairpin5.Washer
3.Bolt6.Locknut
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Figure4
1.Upperhandle4.U-bolt
2.Handwheel5.Lowerhandle
3.Washer
2

FillingtheEnginewithOil

NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoil
intheengine.Beforestartingtheengine,llthe enginewithoil.
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Max.ll:0.59L(20oz),type:MultigradeMineral 10W-30oilwithanAPIserviceclassicationofSF, SG,SH,SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure5).
2.Secureeachsidewitharetainingpinanda hairpin(Figure3).
3.Securethefootstoptotherightsideofthelower handleusinganM6nut,andM6bolt,and2 washers(Figure3).
4.Attachthefootstoptotheframewitharetaining pinandahairpin(Figure3).
5.Connecttheupperhandletothelowerhandleby securingeachsidewithaU-bolt,anM6washer, andahandwheel(Figure4).
7
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Figure5
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5
6
7
8
9
10
11
ProductOverview
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1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
3.Slowlypouroilintotheoil-llhole,wait3
minutes,andchecktheoillevelonthedipstick bywipingthedipstickcleanandtheninserting, butnotscrewingin,theoil-llcapintothehole (Figure6).
Figure7
1.Handle4.Handlebarsecuringknob
2.Operator-presencecontrol
3.Switchbox
5.Footstop
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Figure6
Note:Filltheenginecrankcasewithoiluntil
Figure8
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thedipstickindicatesthattheengineoillevel iscorrectasshowninFigure5.Ifyouoverll theenginewithoil,removetheexcessoilas directedinChangingtheEngineOil(page15).
4.Installthedipstickandhandtightenitsecurely.
Important:Changetheengineoilafterthe
1.Sparkplug
2.Exhaustguard8.Fuelcap
3.Exhaust
4.Dipstick10.Aircleaner
5.Fingerguard
6.Startergrip
7.Fuel-cap-ventknob
9.Chokelever
11.Carburetor
rst5operatinghours;changeityearly thereafter.RefertoChangingtheEngineOil
(page15).
8
Specications
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1
Model
02615
Cuttingwidth
400mm(15-3/4 inches)
Productwidth
500mm(19-1 1/16 inches)
Operation

FillingtheFuelTank

Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline,such
asE15orE85,withmorethan10%ethanolby volume.Performanceproblemsand/orengine damagemayresult,whichmaynotbecovered underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizer hasbeenaddedtothefuel.
Donotaddoiltogasoline.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure9).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwithfuel lessthan30daysold.
Refertoyourengineowner’smanualforadditional information.
Figure9
1.Fuelcap
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9
CheckingtheEngineOil
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1
2
3
AdjustingtheCutting
Level
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickandwipeitwithaclean cloth.
3.Insert,butdonotscrewin,thedipstickintothe oil-llhole.
4.Removethedipstickandcheckit.
5.Todeterminetheproperoillevelonthedipstick, refertoFigure10).
Height
WARNING
Adjustingthecuttingheightmaybringyou intocontactwiththemovingcuttingunit, causingseriousinjury.
Shutofftheengineandwaitforallmoving partstostop.
Weargloveswhilehandlingthecutting unit.
CAUTION
Iftheenginehasbeenrunning,themufer willbehotandcanseverelyburnyou.Keep awayfromthehotmufer.
Adjustthecuttingheightasdesired.
1.TurnthefuelswitchtotheOFFposition.
2.Disconnectthewirefromthesparkplug.
3.Tiltthemachineonitsside,withthedipstick down.
4.Wearingprotectivegloves,removethenylon cuttingline.
5.Installthenyloncuttinglineatthedesiredheight.
Figure10
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
6.Iftheoillevelislow,slowlypouroilintothe
oil-llhole,wait3minutes,andchecktheoil levelonthedipstickbywipingthedipstickclean andtheninserting,butnotscrewingin,the oil-llcapintothehole.
3.Theoillevelistoo low—addoiltothe crankcase.
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Note:Max.ll:0.59L(20oz),Multigrade
Mineral10W-30oilwithanAPIservice classicationofSF,SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntil
thedipstickindicatesthattheengineoillevel iscorrectasshowninFigure10.Ifyouoverll theenginewithoil,removetheexcessoilas directedinChangingtheEngineOil(page15).
7.Installthedipstickandhandtightenitsecurely.
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Figure11
Important:Changetheengineoilafterthe
rst5operatinghours;changeityearly
thereafter.RefertoChangingtheEngineOil
(page15).
1.High3.Low
2.Middle
10

StartingtheEngine

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1.Openthefueltankventbyturningtheventknob atleast2or3turnscounterclockwise.
2.TurnthefuelvalvetotheONposition(Figure12).
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Figure14
5.Pulltherecoil-starthandle.
Figure12
1.Fuelvalve
3.Holdtheoperator-presencecontrolagainstthe handle.
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Note:Donotallowthestartergriptosnapback
againsttheengine.Returnitgentlytoprevent damagetothestarter.
Note:Ifthemachinedoesnotstartafterseveral
attempts,contactanAuthorizedServiceDealer.
Figure13
1.Handle
4.Placeyourfootonthedeckandtiltthemachine towardyou(Figure14).
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2.Operator-presencecontrol
11
AdjustingtheHandle
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Position
RefertoFigure15forthedifferenthandlepositions.
Figure15
1.Hangingstorage/transportposition4.Storage/transportposition
2.Lowerworkingposition
3.Upperworkingposition
5.Serviceposition
Note:Forproperstorageprocedure,referto
PreparingtheMachineforStorage(page17).

ShuttingOfftheEngine

ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,releasetheoperator-presence control(Figure16).
Important:Whenyoureleasethe
operator-presencecontrol,theengine shouldshutoffandthecuttinglineshouldstop within5seconds.Iftheydonotstopproperly, stopusingyourmachineimmediatelyandcontact anAuthorizedServiceDealer.
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Figure16
12
OperatingTips
GeneralMowingTips
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Avoidstrikingsolidobjectswiththecuttingline.
Neverdeliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnect thewirefromthesparkplug,andexaminethe machinefordamage.
Forbestperformance,installnewcuttinglines
beforethecuttingseasonbegins.
Replacethecuttinglinewhennecessarywitha
Tororeplacementcuttingline.
Ensurethatthereplacementcuttinglineisthe
samelengthastheintactcuttingline.
CuttingGrass
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneed tomakemorethanasinglepassovertheleaves.
Mowinggrassover15cm(6inches)inlengthis
notrecommended.Iftheleafcoveristoothick,the machinemayplugandcausetheenginetostall.
Slowdownyourmowingspeedifthemachine
doesnotcuttheleavesnelyenough.
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthehighestsetting(30mmor1.2 inches)unlessthegrassissparseoritislatefall whengrassgrowthbeginstoslowdown.Referto
AdjustingtheCuttingHeight(page10).
Mowinggrassover15cm(6inches)inlengthis
notrecommended.Ifthegrassistoolong,the machinemayplugandcausetheenginetostall.
Wetgrassandleavestendtoclumpontheyard
andcancausethemachinetoplugortheengine tostall.Mowonlyindryconditions,ifpossible.
WARNING
Wetgrassorleavescancauseserious injuryifyouslipandcontactthecutting line.Mowonlyindryconditions,if possible.
Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep themachinefreeofdrygrassandleafdebris.
Ifthenishedlawnappearanceisunsatisfactory,
try1ormoreofthefollowing:
–Inspectthecuttingunitand/orreplacethe
cuttingline.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
13
Maintenance
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Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Aftertherst5hours
Beforeeachuseordaily
Aftereachuse
Every100hours
Beforestorage

PreparingforMaintenance

WARNING
Interval
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Ensurethattheengineshutsoffwithin5secondsafterreleasingthe operator-presencecontrol.
•Cleangrassclippingsanddirtfromtheentiremachine.
•Cleangrassclippingsanddirtfromtheentiremachine.
•Checkthesparkplugandreplaceitifnecessary.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Cleanthecoolingsystem;removegrassclippings,debris,ordirtfromtheengine aircoolingnsandstarter.Cleanthesystemmorefrequentlyindirtyorhigh-chaff conditions.
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
Tippingthemachinemaycausethefuelto leak.Fuelisammable,explosiveandcan causepersonalinjury.
Runtheenginedryorremovethefuelwitha handpump;neversiphon.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthespark-plugwirefromthe sparkplug(Figure17)beforeperformingany maintenanceprocedure.
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Figure17
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.
Important:Alwaystipthemachineontoits
side,withthedipstickdown.Ifthemachine istippedinanotherdirection,oilmayllthe valvetrain,requiringatleast30minutesto drain.
14

ReplacingtheAirCleaner

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ChangingtheEngineOil

ServiceInterval:Y early
1.Pressdownonthelatchtabsontopofthe air-cleanercover(Figure18).
Figure18
1.Filter2.Latchtabs
2.Openthecover(Figure18).
3.Removethelter(Figure18).
4.Inspecttheairlter.
A.Ifthelterisdamagedoriswetwithoilor
fuel,replaceit.
ServiceInterval:Aftertherst5hours
Yearly
1.Runtheengineafewminutesbeforechanging theoiltowarmit.
Note:Warmoilowsbetterandcarriesmore
contaminants.
2.Ensurethatthefueltankcontainslittleornofuel sothatthefueldoesnotleakwhenyoutipthe machineontoitsside.
3.Disconnectthewirefromthesparkplug.Refer toPreparingforMaintenance(page14).
4.Removethedipstick.
5.Tipthemachineontoitsside,withthedipstick down,todraintheusedoiloutthroughtheoil-ll hole.
6.Returnthemachinetotheoperatingposition.
7.Slowlypouroilintotheoil-llhole,wait3 minutes,andchecktheoillevelonthedipstick bywipingthedipstickcleanandtheninserting, butnotscrewingin,theoil-llcapintothehole.
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Note:Max.ll:0.59L(20oz),type:
MultigradeMineral10W-30oilwithanAPI serviceclassicationofSF ,SG,SH,SJ,SL,or higher.
Note:Filltheenginecrankcasewithoiluntil
thedipstickindicatesthattheengineoillevelis correctasshownin(Figure19).Ifyouoverll theenginewithoil,removetheexcessoilas directedin5.
B.Ifthelterisdirty,tapitonahardsurface
severaltimesorblowcompressedairless than207kPa(30psi)throughthesideof thelterthatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
5.Removedirtfromtheaircleanerbodyandcover
usingamoistrag.Donotwipedirtintothe
airduct.
6.Insertthelterintotheaircleaner(Figure18).
7.Installthecover(Figure18).
Figure19
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
8.Installthedipstickandhandtightenitsecurely.
15
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9.Disposeoftheusedoilproperlyatalocal recyclingcenter.

ReplacingtheNylonCutting String

ServicingtheSparkPlug

ServiceInterval:Every100hours
UseaChampionRN9YCsparkplugorequivalent.
1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or
dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercan damagetheengine.
5.Setthegapontheplugto0.76mm(0.030inch) asshowninFigure20.
1.TurnthefuelvalvetotheOFFpositionandclose theventknob.
2.Disconnectthewirefromthesparkplug.
3.Turnthemachineonitsside,withthedipstick facingdown.
4.Wearingprotectivegloves,removethenylon cuttingline.
5.Placeonelengthofnyloncuttinglineintothe desiredcuttingheightsetting.Ensurethata secondlineofthesamelengthisplacedinthe correspondingcuttingheightontheopposite sideofthecuttingdisc.
Note:Ifusingasparereel,cutthelinetoalength
of200mm(7-7/8inches).

CleaningtheMachine

ServiceInterval:Beforeeachuseordaily
Aftereachuse
Figure20
1.Center-electrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
7.Torquetheplugto20N-m(15ft-lb).
8.Connectthewiretothesparkplug.
WARNING
Themachinemaydislodgematerialfrom underthemachinehousing.
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Weareyeprotection.
Stayintheoperatingposition(behindthe handle).
Donotallowbystandersinthearea.
1.Tipthemachineonitsside,withthedipstick down.
2.Useabrushorcompressedairtoremovegrass anddebrisfromtheexhaustguard,thetopcowl, andthesurroundingdeckareas.
16
Storage
Storethemachineinacool,clean,dryplace.

PreparingtheMachinefor Storage

WARNING
Fuelvaporscanexplode.
Donotstorefuelmorethan30days.
Donotstorethemachineinanenclosure nearanopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuel stabilizertothefuelasdirectedbytheengine manufacturer.
2.Runthemachineuntiltheengineshutsofffrom runningoutoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitshutsoff. Whenyoucannolongerstarttheengine,itis sufcientlydry.
5.Ifyouarestoringthemachinehangingonawall, switchthefuelvalveoffandclosetheventof thefuelcap.
6.Disconnectthewirefromthesparkplug.
7.Removethesparkplug,add30ml(1oz)of oilthroughthespark-plughole,andpullthe starterropeslowlyseveraltimestodistribute oilthroughoutthecylindertopreventcylinder corrosionduringtheoff-season.
8.Installthesparkplugandtightenitwithatorque wrenchto20N-m(15ft-lb).
9.Tightenallnuts,bolts,andscrews.
17
Troubleshooting
Problem
Theenginedoesnotstart.
Theenginestartshardorlosespower.
PossibleCauseCorrectiveAction
1.Thewireisnotconnectedtothespark plug.
2.Theholeinthefuel-capventis plugged.
3.Thesparkplugispitted,fouled,orthe gapisincorrect.
4.Thefueltankisemptyorthefuel systemcontainsstalefuel.
1.Thefuelcapventholeisplugged.1.Cleanthefuelcapventholeorreplace
2.Theairlterelementisdirtyandis restrictingtheairow.
3.Theundersideofthemachinehousing containsclippingsanddebris.
4.Thesparkplugispitted,fouled,orthe gapisincorrect.
5.Theengineoillevelistoolow,toohigh, orexcessivelydirty .
6.Thefueltankcontainsstalefuel.6.Drainandllthefueltankwithfresh
1.Connectthewiretothesparkplug.
2.Cleantheholeinthefuel-capventor replacethefuelcap.
3.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
4.Drainand/orllthefueltankwithfresh fuel.Iftheproblempersists,contactan AuthorizedServiceDealer.
thefuelcap.
2.Cleantheairlterand/orreplacethe airlter.
3.Cleanunderthemachinehousing.
4.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
5.Checktheengineoil.Changetheoilif itisdirty;addordraintheoiltoadjust theoilleveltotheFullmarkonthe dipstick.
fuel.
Theenginerunsrough.
Themachineorenginevibrates excessively.
Thereisanunevencuttingpattern.
1.Thewireisnotconnectedtothespark plug.
2.Thesparkplugispitted,fouled,orthe gapisincorrect.
3.Theairlterelementisdirtyandis restrictingtheairow.
1.Theundersideofthemachinehousing containsclippingsanddebris.
2.Theenginemountingboltsareloose.2.Tightentheenginemountingbolts.
3.Thecuttingdiscboltisloose.3.Tightenthecuttingdiscbolt.
1.Y ouaremowinginthesamepattern repeatedly.
2.Theundersideofthemachinehousing containsclippingsanddebris.
1.Connectthewiretothesparkplug.
2.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
3.Cleantheairlterand/orreplacethe airlter.
1.Cleanunderthemachinehousing.
1.Changethemowingpattern.
2.Cleanunderthemachinehousing.
18
InternationalDistributorList
Distributor:
AgrolancKft BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation
CascoSalesCompany
CeresS.A.CostaRica
CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. CyrilJohnston&Co.RepublicofIreland
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760 FemcoS.A.Guatemala ForGarderOU
G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GolfinternationalTurizm GuandongGoldenStarChina HakoGroundandGardenSweden
HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960 IrrigationProductsInt'lPvtLtd.India0091442449
JeanHeybroekb.v .Netherlands3130639461 1VictusEmakPoland48618238369
Country:
Hungary3627539640
Korea82325512076
PuertoRico7877888383
NorthernIreland442890813121
Estonia3723846060
Japan81726325861
Turkey902163365993Riversa
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500 Egypt2025194308ToroAustraliaAustralia61395807355
PhoneNumber:Distributor:
5062391 138
94112746100
442890813121
5024423277
30109350054
862087651338 4635100000
4387
Country:
MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. Mountelda.s.CzechRepublic
Mountelda.s.Slovakia
MunditolS.A.
NormaGarden OslingerTurfEquipmentSA OyHakoGroundandGarden
Ab
Perfetto PratoverdeSRL.
Prochaska&Cie RTCohen2004Ltd.
LelyTurfcare SolvertS.A.S.
SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited
ValtechMorocco21253766
Japan81332522285
Argentina54114821
Russia74954116120 Ecuador59342396970 Finland35898700733
Poland48618208416 Italy390499128
Austria4312785100 Israel97298617979 Spain Denmark4566109200 France331308177
India911292299901
Phone Number:
5712364079
420255704 220 420255704 220
9999
128
34952837500
00 35722434131
3636
EuropeanPrivacyNotice
TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.
TheTorowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.
BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.
TheWayToroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.
RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw.
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AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0269RevH
TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheT oro toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
®
Companyanditsafliate,T oroWarrantyCompany,pursuant
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
CommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner ,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator’sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
contamination,useofunapprovedcoolants,lubricants,additives, fertilizers,water ,orchemicals,etc.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.Torowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.Toromayuseremanufacturedpartsforwarrantyrepairs.
NoteRegardingDeepCycleBatteryWarranty:
Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesin thisproductareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.
MaintenanceisatOwner’sExpense
Enginetune-up,lubricationcleaningandpolishing,replacementofItems andConditionsNotCoveredlters,coolant,andcompletingRecommended MaintenancearesomeofthenormalservicesToroproductsrequirethat areattheowner’sexpense.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligentorrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto,brakespads andlinings,clutchlinings,blades,reels,bedknives,tines,castor wheels,tires,lters,belts,andcertainsprayercomponentssuchas diaphragms,nozzles,andcheckvalves,etc.
RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .
Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedtothe durationofthisexpresswarranty .Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlonganimplied warrantylasts,sotheaboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
GeneralConditions
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
CountriesOtherthantheUnitedStatesorCanada
CustomersshouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry ,province,orstate.Ifforanyreasonyouare dissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,you maycontactusatT oroWarrantyCompany.
374-0277RevA
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