Toro 2604, 2606 Operator's Manual

HoverPro
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ModelNo.02604—SerialNo.400000000andUp
ModelNo.02606—SerialNo.400000000andUp
®
500Machine
FormNo.3414-486RevB
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.Keepthis manualforfuturereference.
YoumaycontactT orodirectlyatwww.T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
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Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1349. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthis classmachinewillbesignicantlylower.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthe spacebelow:
©2017—TheT oro®Company 8111L yndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Contents
Introduction...............................................................1
Safety.......................................................................2
GeneralSafety...................................................2
BeforeOperationSafety.....................................2
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DuringOperatingSafety.....................................3
AfterOperatingSafety........................................4
MaintenanceSafety............................................4
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1AssemblingtheHandle....................................6
2InstallingtheFootstop......................................6
3FillingtheEnginewithOil.................................7
ProductOverview.....................................................8
Specications....................................................9
Operation..................................................................9
FillingtheFuelT ank............................................9
OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved
*3414-486*B
CheckingtheEngine-OilLevel..........................10
AdjustingtheCuttingHeight.............................10
StartingtheEngine............................................11
AdjustingtheChoke..........................................12
ShuttingOfftheEngine.....................................12
Hauling.............................................................12
OperatingTips.................................................13
Maintenance...........................................................14
RecommendedMaintenanceSchedule(s)...........14
PreparingforMaintenance...............................14
ReplacingtheAirCleaner.................................15
ChangingtheEngineOil...................................15
ServicingtheSparkPlug...................................16
ReplacingtheBlade..........................................16
CleaningtheMachine.......................................17
Troubleshooting......................................................18
Safety
Thismachinehasbeendesignedinaccordancewith ENISO5395.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.

BeforeOperationSafety

GeneralSafety
Alwaysinspectthemachinetoensurethatthe
blades,bladebolts,andcuttingassemblyarenot wornordamaged.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevicesarein
placeandworkingproperly.
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious injury.
2
–Shutofftheengineandwaitforallmoving
partstostop.
–Disconnectthespark-plugwirefromthespark
plugwhenadjustingcuttingheight.
FuelSafety
DANGER
Fuelisextremelyammableandhighly explosive.Areorexplosionfromfuel canburnyouandothersandcandamage property.
Topreventastaticchargefromignitingthe fuel,placethecontainerand/ormachine directlyonthegroundbeforelling,notin avehicleoronanobject.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Donothandlefuelwhensmokingor aroundanopenameorsparks.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.
stopwithin3seconds.Ifnot,stopusingyour machineimmediatelyandcontactanAuthorized ServiceDealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflighting.
Wetgrassorleavescancauseseriousinjuryifyou
slipandcontacttheblade.Avoidmowinginwet conditions,ifpossible.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausea slip-and-fallaccident.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutoffthe
engine,andwaitforallmovingpartstostop.
Iftheenginehasbeenrunningthemuferwillbe
hotandcanseverelyburnyou.Keepawayfrom thehotmufer.
Useaccessoriesandattachmentsapprovedby
TheToro®Companyonly .
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.

DuringOperatingSafety

GeneralSafety
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghairanddonot wearjewelry .
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengine,and waitforallmovingpartstostopbeforeleavingthe operatingposition.
Whenyoureleasetheoperator-presencecontrol,
theengineshouldshutoffandthebladeshould
SlopeSafety
WARNING
Runningtheengineonslopesofmorethan45 degreeswillcausesevereenginedamagedue toalackoflubrication.Someofthepotential damagecouldincludestuckvalves,scored pistons,orburnedcrankbearings.
Beforeoperatingonanyslope,asite surveyshouldbecompletedtodetermine theactualslopewheretheunitwillbe operating.
Donotrunthe4cycleHondaengineinthis productonslopesofmorethan45degrees.
Avoidmowingwetgrass.Poorfootingcouldcause
aslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
Whenusingthemachine,alwayskeepbothhands
onthehandlebar.
Whencuttingfromthetopofasteepslopeand
youneedlongerreach,useanapprovedextended handlebarifyouneedalongerreach.
3

AfterOperatingSafety

GeneralSafety
Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
HaulingSafety
Usecarewhenloadingorunloadingthemachine.
Securethemachine.
Theengineisnottobeusedtoliftthemachine,as
sharpedgescouldcauseinjury.
SafetyandInstructionalDecals

MaintenanceSafety

Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicing
themachine.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury .Weargloveswhen servicingtheblade.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly .
Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause personalinjury.Runtheenginedrytoremovethe fuelwithahandpump;neversiphonthefuel.
Important:Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearany
areaofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal11 1-9826
111–9826
1.Cutting/dismemberment hazardofhandorfoot, cuttingunit—keepyour handsandfeetawayfrom movingparts.
2.ReadtheOperator’s Manual.
4
decal11 1-5393
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111-5393
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
2.Cutting/dismembermenthazardofhandorfoot,mowerblade; disconnectthewirefromthesparkplugbeforeworkingonthe machine;nevertmetalcuttingparts.
3.Warning—weareyeandhearingprotection.
H295159
1.Enginestop(shutoff)
4.Thrownobjecthazard;keepbystandersawayfromthe machine.
5.Warning—donottouchhotsurfaces;keepguardsinplace; Stayawayfrommovingparts;keepguardsinplace.
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Setup
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2
3
4
5
6
1

AssemblingtheHandle

NoPartsRequired
Procedure
1.Slide2bushingsintotheframe.
3.Repeatfortheoppositeside.
4.Aligntheholesontheupperhandlewiththe lowerhandle.
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Figure4
1.Lowerhandle4.Frame
2.Bushings5.Bolt
3.Nut6.Washers
1.Upperhandle4.U-bolt
2.Handwheel5.Lowerhandle
3.Washer
5.FittheU-boltthroughtheupperandlower handleandsecureitwithawasherandahand wheel.
6.Attachthethrottleassemblytotheoutsideofthe handlebarandsecureitwithanutandapan screw.
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Figure3
2.Placethelowerhandlebetweenthebushings andsecureitwith1handlebarbolt,2washers, and1nut.
Note:Placethelowerhandlebetweenthe
bushingswiththekickstopassemblyattheright side.
1.Nut2.Panscrew
6
Figure5
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