Toro 2601, 2605 Operator's Manual

HoverPro450/550Mower
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ModelNo.02601—SerialNo.312000001andUp
ModelNo.02605—SerialNo.312000001andUp
Introduction
WARNING
CALIFORNIA
Proposition65Warning
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
FormNo.3371-467RevA
Operator'sManual
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Theenclosed
Engine Owner's Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.Keepforfuture reference.
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready . Figure1identiesthelocationofthemodelandserial numbersontheproduct.
©2011—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical
OriginalInstructions(EN)
PrintedintheUK
AllRightsReserved
informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1349. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclass machinewillbesignicantlylower.
Safety
Thiscuttingmachinecanamputatehandsandfeet andthrowobjects.Failuretoobservethefollowing safetyinstructionscouldresultinseriousinjuryor death.
slowdownandusecautionwhenmakingturnsand crossingroadsandsidewalks.Stopcuttingelement ifnotmowing.
Neverdirectdischargedmaterialtowardanyone. Avoiddischargingmaterialagainstawallor obstruction.Materialmayricochetbacktowardthe operator.Stoptheswingingbladewhencrossing gravelsurfaces.
Checkthattheoperator’spresencecontrols,safety switches,andshieldsareattachedandfunctioning properly.donotoperateunlesstheyarefunctioning properly.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntiltheswingingblade comestoacompletestop,andremovethesparkplug wirebeforecleaningoruncloggingthemachine.
GeneralOperation
ReadtheOperator’ sManualandothertrainingmaterial. Iftheoperator(s)ormechanic(s)cannotreadEnglish itistheownersresponsibilitytoexplainthismaterial tothem.
Becomefamiliarwiththesafeoperationofthe equipment,operatorcontrols,andthesafetysigns.
Alloperatorsandmechanicsshouldbetrained.The ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateor servicetheequipment.Localregulationsmayrestrict theageoftheoperator.
Theowner/usercanpreventandisresponsiblefor accidentsorinjuriesoccurringtothemselves,other people,orproperty.
Donotputhandsorfeetnearorunderthemachine.
Evaluatetheterraintodeterminewhataccessories andattachmentsareneededtoproperlyand safelyperformthejob.Onlyuseaccessoriesand attachmentsapprovedbythemanufacturer.
Cleartheareaofobjectssuchasrocks,wire,toys, etc.,whichcouldbethrownbytheswingingblade. Staybehindthehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore operating.Stopmachineifanyoneentersthearea.
Wearappropriateclothingincludinghardhat,safety glasses,andhearingprotection.Longhair,loose clothing,orjewelrymaygettangledinmovingparts.
Donotpullmachinebackwardunlessabsolutely necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
Operatemachineonlyindaylightorgoodarticial light.
Donotoperatemachinewhileundertheinuence ofalcoholordrugs.
Neveroperatemachineinwetgrass.Alwaysbesure ofyourfooting;walk;neverrun.
Neverraisethedeckwiththeenginerunning.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckforthecauseimmediately. Vibrationisgenerallyawarningoftrouble.
Usecarewhenloadingorunloadingthemachine intoatrailerortruck.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,do notmowit.
Mowacrossthefaceofslopes;neverupanddown. Exerciseextremecautionwhenchangingdirection onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes. Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or embankments.Youcouldloseyourfootingor balance.
2
WhenusingtheHoverPro,alwayskeepbothhands onthehandlebar.
Iffuelisspilledonclothing,changeclothing immediately.
Whencuttingsteepslopesfromthetopoftheslope andalongerreachisneeded,nevertietheHoverPro toarope,usetheextendedhandlebarkitoption.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassume thatchildrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunderthe watchfulcareofaresponsibleadultotherthanthe operator.
Bealertandturnmachineoffifachildentersthe area.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,orotherobjectsthatmayblockyour viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine running.Allowenginetocoolbeforerefueling.
Neverrefuelordrainthemachineindoors.
Neverstorethemachineorfuelcontainerwhere thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilfuelingis complete.Donotuseanozzlelock-opendevice.
Neveroverllfueltank.Replacegascapandtighten securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless, deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly .
Keepmachinefreeofgrass,leaves,orotherdebris build-up.Cleanupoilorfuelspillageandremove anyfuel-soakeddebris.Allowmachinetocoolbefore storinginanenclosedspace.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.Disconnectthesparkplugwireand groundagainstenginetopreventunintendedstarting.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Ifgasolineisspilled,donotattempttostartthe enginebutmovethemachineawayfromthearea ofspillageandavoidcreatinganysourceofignition untilthegasolinevaporhasdissipated.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethat theswingingblade,boltsandcutterassemblyare notwornordamaged.Replacewornordamaged swingingbladesinsetstopreservebalance.
Stoptheswingingbladesifthemachinehastobe tiltedfortransportationwhencrossingsurfacesother thangrass,andwhentransportingthemachineto andfromtheareatobemowed.
Neverpickuporcarryamachinewhiletheengine isrunning.
Stoptheengineanddisconnectthesparkplugwire, makesurethatallmovingpartshavecometoa completestop:
–Beforeclearingblockages.
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–Beforechecking,cleaning,orworkingonthe
machine.
–Afterstrikingaforeignobject.Inspectthe
machinefordamageandmakerepairsbefore restartingandoperatingthemachine.
–Ifthemachinestartstovibrateabnormally.
–Wheneveryouleavethemachine.
–Beforerefueling.
Usecarewhencheckingtheswingingblades.Wrap theswingingbladeorweargloves,andusecaution whenservicingthem.Onlyreplacetheswinging blades.
Keephandsandfeetawayfrommovingparts.If possible,donotmakeadjustmentswiththeengine running.
Shutoffthefuelwhilestoringortransportingthe machine.Donotfuelnearopenames,anddonot drainfuelindoors.
Parkthemachineonlevelground.Neverallow untrainedpersonneltoservicethemachine.
Allowtheenginetocoolbeforestoringinany enclosure.
Replacewornordamagedpartsforsafety .
Ifthefueltankhastobedrained,thisshouldbe doneoutdoors.Thedrainedfuelshouldbestoredin acontainerspecicallydesignedforfuelstorageor itshouldbedisposedofcarefully.
StarttheenginecarefullyaccordingtotheOperator’s Manualandwithfeetawayfromthecuttingelements.
Alwayswearearprotection.
Donottiltthetrimmerwhenstartingtheengine, exceptifthetrimmerhastobetiltedforstarting.In thiscasedonottiltitmorethanabsolutelynecessary andliftonlythepartwhichisawayfromtheoperator.
Examinethetrimmerregularlyandreplacewornor damagedpartsforsafety.Neverreplacethecutting unitwithmetalpartsandonlyusecuttingheadsand cuttingelementswhicharesuitableforuseatthe operatingspeedofthetrimmer;
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SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
111-5393
1.Warning—Receivetrainingontheproduct;readthe
Operator’sManual.
2.Cutting/dismembermenthazardofhandorfoot,mowerblade; disconnectthewirefromthesparkplugbeforeworkingonthe machine;nevertmetalcuttingparts.
3.Warning—weareyeandhearingprotection.
94-8072
1.Warning—cutting/dismembermenthazardofhandorfoot, cuttingmechanism.
4.Thrownobjecthazard;keepbystandersawayfromthe machine.
5.Warning—donottouchhotsurfaces;keepguardsinplace; Stayawayfrommovingparts;keepguardsinplace.
5
Setup
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AssemblingtheHandle
NoPartsRequired
Procedure
1.Slide2bushesintotheframe.
Figure4
1.Upperhandle4.Ubolt
2.Handwheel5.Lowerhandle
3.Washer
5.FittheUboltthroughtheupperandlowerhandle andsecureitwithawasherandahandwheel.
6.Attachthethrottleassemblytotheoutsideofthe handlebarandsecureitwithanutandapanscrew .
Figure3
1.Lowerhandle4.Frame
2.Bushes5.Bolt
3.Nut6.Washers
2.Placethelowerhandlebetweenthebushesand secureitwith1handlebarbolt,2washers,and1nut.
Note:Placethelowerhandlebetweenthebushes withthekickstopassemblyontherighthandside.
3.Repeatfortheoppositeside.
4.Aligntheholesontheupperhandlewiththelower handle.
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Figure5
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FillingtheEnginewithOil
NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoil
intheengine.Beforestartingtheengine,llthe enginewithoil.
Max.ll:0.59l(20oz.),type:SAE30orSAE10W-30 detergentoilwithanAPIserviceclassicationofSF , SG,SH,SJ,SL,orhigher.
1.Movethemachinetoalevelsurface.
2.Removethedipstick(
Figure6).
Figure7
Note:Filltheenginecrankcasewithoiluntilthe
dipstickindicatesthattheengineoilleveliscorrect asshowninFigure6.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChanging theEngineOil.
4.Installthedipstickandhandtightenitsecurely.
Important:
5 operating hour s
RefertoChangingtheEngineOil.
Change the engine oil after the r st
;changeityearlythereafter.
Figure6
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Slowlypouroilintotheoilllhole,wait3minutes, andchecktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewing in,theoilllcapintothehole(Figure7).
3.Theoillevelistoo low—addoiltothe crankcase.
7
ProductOverview
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Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline havinganoctaneratingatornear87fromamajor name-brandservicestation(Figure10).
Important:Donotuseanyfuelthatcontains morethan10%ethanol.Alternativefuelswith highalcoholcontentcancausehardstarting,poor
Figure8
engineperformance,andmaycauseinternalengine damage.
1.Fuelcap6.Handlebarsecuringknob
2.Enginestart7.Exhaustguard
3.Throttlecontrol8.Enginecover
4.Enginestophandle9.Dipstick
5.Handlebar
Figure9
6.Fuelcap
9.Carburetor
1.Sparkplug
2.Exhaustguard7.Fingerguard
3.Exhaust8.Aircleaner
4.Dipstick
5.Startergrip
Important:T oreducestartingproblems,add fuelstabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
Figure10
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CheckingtheEngineOilLevel
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AdjustingtheCuttingHeight
ServiceInterval:Beforeeachuseordaily
1.Movethemachinetoalevelsurface.
2.Removethedipstickandwipeitwithacleancloth.
3.Insert,butdonotscrewin,thedipstickintothe oilllhole.
4.Removethedipstickandcheckit.
5.Todeterminetheproperoillevelonthedipstick, referto
Figure11).
WARNING
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblades,causingserious injury.
Stoptheengineandwaitforallmovingparts tostop.
Weargloveswhilehandlingtheswingingblades.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe hotandcanseverelyburnyou.Keepawayfromthe hotmufer.
Adjustthecuttingheightasdesired.
1.Turnthefuelswitchtotheoffposition.
2.Disconnectthewirefromthesparkplug.
3.Tiltthemachineonitsleftside.
Figure11
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
6.Iftheoillevelislow,slowlypouroilintotheoil llhole,wait3minutes,andchecktheoillevelon thedipstickbywipingthedipstickcleanandthen inserting,butnotscrewingin,theoilllcapinto thehole.
Note:Max.ll:0.59l(20oz.)SAE10W-30 detergentoilwithanAPIserviceclassicationofSF, SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrect asshowninFigure11.Ifyouoverlltheenginewith oil,removetheexcessoilasdirectedinChanging theEngineOil.
7.Installthedipstickandhandtightenitsecurely.
Important:
5 operating hour s
Change the engine oil after the r st
;changeityearlythereafter.
RefertoChangingtheEngineOil.
4.Wearingprotectivegloves,removetheblade carrierassembly.
5.Removetheretainingbolt.
6.Repositionthespacerstothedesiredheight,reinstall thebladecarrierassembly(
Figure12,),andtighten
theboltto25N-m(18ft-lbs).
Figure12
1.Bladecarrierassembly3.Retainingbolt
2.Spacers
4.Bolt
Note:Thelargespacermustbepositioneddirectly belowtheimpelleratalltimes.
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StartingtheEngine
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1.Placethethrottlecontroltothechokeposition, ensurethatthefuelswitchisinthe‘On’position.
Figure13
Figure15
4.Pulltherecoilstarthandle.
Note:Ifthemachinedoesnotstartafterseveral attempts,contactanAuthorizedServiceDealer.
2.Holdtheenginestophandleagainstthehandle.
Figure14
1.Handle2.Enginestophandle
3.Placeyourfootonthedeckandtiltthemachine towardsyou(Figure15).
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AdjustingtheChoke
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StoppingtheEngine
Usethethrottleassemblytoadjustthechoke(Figure16).
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar (Figure17).
Important:Whenyoureleasetheenginestop handle,boththeengineandbladeshouldstop within3seconds.Iftheydonotstopproperly,stop usingyourmachineimmediatelyandcontactan AuthorizedServiceDealer.
Figure17
Figure16
1.Chokeon2.Chokeoff
11
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate, immediatelystoptheengine,disconnectthewire fromthesparkplug,andexaminethemachinefor damage.
Forbestperformance,installanewbladebeforethe cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime. Donotcutbelowthe30mm(1.2inch)setting (02602/02604)or32mm(1.25inch)setting(02606) unlessthegrassissparseoritislatefallwhengrass growthbeginstoslowdown.RefertoAdjustingthe CuttingHeight.
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn showsthroughthecutleafcover.Youmayneedto makemorethanonepassovertheleaves.
Slowdownyourmowingspeedifthemachinedoes notcuttheleavesnelyenough.
Mowinggrassover15cm(6inches)inlengthisnot recommended.Ifthegrassistoolong,themachine mayplugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves tendtoclumpontheyardandcancausethemachine toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
Alternatethemowingdirection.Thishelpsdisperse theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try oneormoreofthefollowing:
–Replacetheblade/lineorhavetheblade
sharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
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Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every100hours
Beforestorage
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemachine.
•Checkthesparkplugandreplaceitifnecessary.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Cleanthecoolingsystem;removegrassclippings,debris,ordirtfromtheengine aircoolingnsandstarter.Cleanthesystemmorefrequentlyindirtyorhigh-chaff conditions.
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
13
PreparingforMaintenance
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1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug (Figure18)beforeperforminganymaintenance procedure.
Figure19
Figure18
1.Sparkplugwire
3.Afterperformingthemaintenanceprocedure(s), connectthesparkplugwiretothesparkplug.
WARNING
Tippingthemachinemaycausethefueltoleak. Gasolineisammable,explosiveandcancause personalinjury.
Runtheenginedryorremovethegasolinewith ahandpump;neversiphon.
1.Cover
2.Latchtabs
3.Filter
2.Openthecover.
3.Removethelter(
Figure19).
4.Inspectthelter,andreplaceitifitisdamagedor excessivelydirty.
5.Inspectthepaperairlter.
A.Ifthelterisdamagedoriswetwithoilorfuel,
replaceit.
B.Ifthelterisdirty,tapitonahardsurfaceseveral
timesorblowcompressedairlessthan207kPa (30psi)throughthesideofthelterthatfaces theengine.
Note:Donotbrushthedirtoffthelter; brushingforcesdirtintothebers.
6.Removedirtfromtheaircleanerbodyandcover usingamoistrag.Donotwipedirtintotheair
duct.
7.Insertthelterintotheaircleaner.
8.Installthecover.
Important:Alwaystipthemachineontoitsside
ChangingtheEngineOil
withthedipstickdown.
ServiceInterval:Aftertherst5hours
ReplacingtheAirCleaner
Yearly
1.Ensurethatthefueltankcontainslittleornofuelso
ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopoftheaircleaner cover(Figure19).
thatfueldoesnotleakoutwhenyoutipthemachine ontoitsside.
2.Runtheengineafewminutesbeforechangingthe oiltowarmit.
Note:Warmoilowsbetterandcarriesmore contaminants.
3.Disconnectthewirefromthesparkplug.Referto PreparingforMaintenance.
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4.Removethedipstick.
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5.Tipthemachineontoitsside,withthedipstickdown, todraintheusedoiloutthroughtheoillltube.
6.Returnthemachinetotheoperatingposition.
7.Slowlypouroilintotheoilllhole,wait3minutes, andchecktheoillevelonthedipstickbywipingthe dipstickcleanandtheninserting,butnotscrewing in,theoilllcapintothehole.
Note:Max.ll:0.59l(20oz.),type:SAE30or SAE10W -30detergentoilwithanAPIservice classicationofSF,SG,SH,SJ,SL,orhigher.
Note:Filltheenginecrankcasewithoiluntilthe dipstickindicatesthattheengineoilleveliscorrect asshownin(
Figure20).Ifyouoverlltheengine
withoil,removetheexcessoilasdirectedin5.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
5.Setthegapontheplugto0.76mm(0.030inch) (Figure21).
Figure21
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
Figure20
1.Theoillevelisatits maximum.
2.Theoillevelistoo high—removeoilfrom thecrankcase.
3.Theoillevelistoo low—addoiltothe crankcase.
8.Installthedipstickandhandtightenitsecurely.
9.Disposeoftheusedoilproperlyatalocalrecycling center.
ServicingtheSparkPlug
ServiceInterval:Every100hours
7.Torquetheplugto20N-m(15ft-lb).
8.Connectthewiretothesparkplug.
ReplacingtheSwinging Blades
ServiceInterval:Yearly
Important:
the blades pr oper l y
wrenchorareuncomfortableperformingthis procedure,contactanAuthorizedServiceDealer.
Examinethebladeswheneveryourunoutofgasoline.If thebladeisdamagedorcracked,replaceitimmediately. Ifthebladesedgesaredullornicked,havethem sharpenedorreplaced.
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Disconnectthewirefromthesparkplug .
Y ou will need a torque wr ench to install
.Ifyoudonothaveatorque
Checkthesparkplugafterevery100operatinghours. UseanChampionRN9YCsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Cleanaroundthesparkplug.
4.Removethesparkplugfromthecylinderhead.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug. RefertoPreparingforMaintenance.
2.Tipthemachineontoitsside,withtheairlterup.
3.Wearingprotectivegloves,removethethreeblade boltsusingthekeyprovided(
15
Figure22).
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Figure22
1.Spacers
2.Swingingblade
3.Bladebolt
4.Removetheswingingbladesandthespacers (Figure22).
5.Fitthenewswingingbladesontotheirindividual bladebolts,replacethespacers,thenscrewthebolts intoplaceusingthekeyprovided(
Figure22).
6.Useatorquewrenchtotightenthebladebolts
to14N-m(10ft-lb)(Figure22).
CleaningtheMachine
ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfromunderthe machinehousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle).
Donotallowbystandersinthearea.
1.Tipthemachineonitsside.
2.Useabrushorcompressedairtoremovegrassand debrisfromtheexhaustguard,thetopcowl,andthe surroundingdeckareas.
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Storage
Storethemachineinacool,clean,dryplace.
PreparingtheMachinefor Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemachineinanenclosurenear anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer tothefuelasdirectedbytheenginemanufacturer.
2.Runthemachineuntiltheenginestopsfromrunning outoffuel.
3.Primetheengineandstartitagain.
4.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
5.Disconnectthewirefromthesparkplug.
6.Removethesparkplug,add30ml(1oz.)ofoil throughthesparkplughole,andpullthestarterrope slowlyseveraltimestodistributeoilthroughoutthe cylindertopreventcylindercorrosionduringthe off-season.
7.Installthesparkplugandtightenitwithatorque wrenchto20N-m(15ft-lb).
8.Tightenallnuts,bolts,andscrews.
17
Troubleshooting
Problem
Theenginedoesnotstart
Theenginestartshardorlosespower
PossibleCauseCorrectiveAction
1.Thewireisnotconnectedtothespark plug.
2.Thefuelcapventholeisplugged.2.Cleanthefuelcapventholeorreplace
3.Thesparkplugispitted,fouled,orthe gapisincorrect.
4.Thefueltankisemptyorthefuel systemcontainsstalefuel.
1.Thefuelcapventholeisplugged.1.Cleanthefuelcapventholeorreplace
2.Theairlterelementisdirtyandis restrictingtheairow.
3.Theundersideofthemachinehousing containsclippingsanddebris.
4.Thesparkplugispitted,fouled,orthe gapisincorrect.
5.Theengineoillevelistoolow,toohigh, orexcessivelydirty .
6.Thefueltankcontainsstalefuel.6.Drainandllthefueltankwithfresh
1.Connectthewiretothesparkplug.
thefuelcap.
3.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
4.Drainand/orllthefueltankwith freshgasoline.Iftheproblempersists, contactanAuthorizedServiceDealer.
thefuelcap.
2.Cleantheairlterand/orreplacethe airlter.
3.Cleanunderthemachinehousing.
4.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
5.Checktheengineoil.Changetheoilif itisdirty;addordraintheoiltoadjust theoilleveltotheFullmarkonthe dipstick.
gasoline.
Theenginerunsrough
Themachineorenginevibrates excessively
Thereisanunevencuttingpattern
1.Thewireisnotconnectedtothespark plug.
2.Thesparkplugispitted,fouled,orthe gapisincorrect.
3.Theairlterelementisdirtyandis restrictingtheairow.
1.Theundersideofthemachinehousing containsclippingsanddebris.
2.Theenginemountingboltsareloose.2.Tightentheenginemountingbolts.
3.Thecuttingdiscboltisloose.3.Tightenthecuttingdiscbolt.
1.Y ouaremowinginthesamepattern repeatedly.
2.Theundersideofthemachinehousing containsclippingsanddebris.
1.Connectthewiretothesparkplug.
2.Checkthesparkplugandadjustthe gapifnecessary .Replacethespark plugifitispitted,fouled,orcracked.
3.Cleantheairlterand/orreplacethe airlter.
1.Cleanunderthemachinehousing.
1.Changethemowingpattern.
2.Cleanunderthemachinehousing.
18
IntlDistList
Distributor:
AtlantisSuveSulamaSisstemleriLt BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. EquiverMexico525553995444 FemcoS.A.Guatemala G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GuandongGoldenStarChina HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IbeaS.P .A. IrriamcPortugal351212388260 IrrigationProductsInt'lPvtLtd.India862283960789 JeanHeybroekb.v.Netherlands31306394611 MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. MetraKft Mountelda.s.CzechRepublic MunditolS.A. OslingerTurfEquipmentSA OyHakoGroundandGardenAb ParklandProductsLtd.NewZealand6433493760 Prochaska&Cie RTCohen2004Ltd. Riversa ScSvendCarlsenA/S SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited T-MarktLogisticsLtd.Hungary3626525500 ToroAustraliaAustralia61395807355 ToroEuropeBVBABelgium3214562960
Country:
Turkey902163448674
Korea82325512076 PuertoRico7877888383
NorthernIreland442890813121
Japan81726325861
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479 Egypt2025194308 Italy390331853611
Japan81332522285 Hungary3613263880
Argentina541 148219999 Ecuador59342396970 Finland35898700733
Austria4312785100 Israel97298617979 Spain Denmark4566109200 France33130817700
India911292299901
PhoneNumber:
5062391138 941 12746100
5024423277
30109350054 862087651338 4635100000
5712364079
420255704220
902497798
35722434131
374-0269RevC
TheToroTotalCoverageGuarantee
ALimitedWarranty
ConditionsandProductsCovered
TheToro toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser. *Productequippedwithanhourmeter.
®
Companyanditsafliate,T oroWarrantyCompany,pursuant
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:
CommercialProductsServiceDepartment ToroWarrantyCompany
811 1LyndaleAvenueSouth Bloomington,MN55420-1196 E-mail:commercial.warranty@toro.com
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator’sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.
contamination,useofunapprovedcoolants,lubricants,additives, fertilizers,water ,orchemicals,etc.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damageto
seatsduetowearorabrasion,wornpaintedsurfaces,scratched decalsorwindows,etc.
Parts
Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofToro.Torowill makethenaldecisionwhethertorepairanyexistingpartorassemblyor replaceit.Toromayuseremanufacturedpartsforwarrantyrepairs.
NoteRegardingDeepCycleBatteryWarranty:
Deepcyclebatterieshaveaspeciedtotalnumberofkilowatt-hoursthey candeliverduringtheirlifetime.Operating,recharging,andmaintenance techniquescanextendorreducetotalbatterylife.Asthebatteriesinthis productareconsumed,theamountofusefulworkbetweencharging intervalswillslowlydecreaseuntilthebatteryiscompletelywornout. Replacementofwornoutbatteries,duetonormalconsumption,isthe responsibilityoftheproductowner.Batteryreplacementmayberequired duringthenormalproductwarrantyperiodatowner’sexpense.
MaintenanceisatOwner’sExpense
Enginetune-up,lubricationcleaningandpolishing,replacementof ItemsandConditionsNotCoveredlters,coolant,andcompleting RecommendedMaintenancearesomeofthenormalservicesT oro productsrequirethatareattheowner’sexpense.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto,brakespads andlinings,clutchlinings,blades,reels,bedknives,tines,castor wheels,tires,lters,belts,andcertainsprayercomponentssuchas diaphragms,nozzles,andcheckvalves,etc.
RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy underthiswarranty.
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.
Allimpliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.Somestatesdonotallowexclusions ofincidentalorconsequentialdamages,orlimitationsonhowlongan impliedwarrantylasts,sotheaboveexclusionsandlimitationsmaynot applytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
GeneralConditions
Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices,
CountriesOtherthantheUnitedStatesorCanada
CustomersshouldcontacttheirT oroDistributor(Dealer)toobtainguaranteepoliciesforyourcountry ,province,orstate.Ifforanyreasonyouare dissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguaranteeinformation,contacttheToroimporter.Ifallotherremediesfail,you maycontactusatToroWarrantyCompany.
374-0277RevA
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