Toro 25514, 25514E Installation Instructions

Page 1
FormNo.3405-597RevA
TrencherSlidingOffsetMountKit
RT1200TractionUnit
ModelNo.25514
ModelNo.25514E
InstallationInstructions
Safety
WARNING
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
125-6107
1.Crushinghazardofhandandfoot—keephandsandfeet away.
©2016—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
125-6690
1.Wholebodycrushinghazard—keepawayfromthemachine wheninoperation.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3405-597*A
Page 2
1.Tie-downpoint
1.Liftpointandtie-downpoint
125-6694
125-6139
125-8175
1.ReadtheOperator’sManualforinformationongreasing themachine.
2
Page 3
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4 5
6
Nopartsrequired
Switch
Bolt(1x4inch) Bolt(1x41/2inch) Washer21 Nut11 Retainingring2 Clevispin Upperspacerplate1 Uppermiddlespacerplate(withgrease
ttings) Retainerplate2 Lowermiddlespacerplate(withgrease
ttings) Lowerspacerplate1
Adaptertting
1481/2cm(581/2-inch)hose 160cm(63-inch)hose 170cm(67inch)hose 170cm(67inch)hose 165cm(65inch)hose
Qty.
1Instaltheswitch.
9 2
1
1
1
2Installthehydrauliccylinderhoses.
1 1 1 1 1
Preparethemachine.
Installtheslidingoffsetattachment.
Installthetrenchercylinderhoses.
Installthetrenchermotorhydraulic hoses.
Use
7 8
65cm(251/2inch)Hose
Nopartsrequired
2Installthehydrauliccrumberhoses.
Testtheswitch.
3
Page 4
1

PreparingtheMachine

NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface.
Note:Ensurethatthefrontwheelsofthemachine arestraight.
2.Loweranyattachments.
3.Settheparkingbrake,shutofftheengine,andremove thekeyfromthekeyswitch.
4.Rotatethebattery-disconnectswitchtotheOFF position;refertotheOperator’ sManual.
Important:Ensurethattheliftingequipmenthasa liftingcapacityofatleast405kg(893lb).
2.Removetheblankingplatefromtheauxiliary-control panelandpulltheconnectorofthewiringharnessof themachinethroughtheswitchopening.
2

InstallingtheSwitch

Partsneededforthisprocedure:
1
Switch
Procedure
1.Removetherear-coverplatetotherearbulkheadof themachine.
3.Connecttheconnectorofthewiringharnesstothe switchandsnaptheswitchintotheauxiliary-control panel.
4
Page 5
3
InstallingtheSlidingOffset Attachment
Partsneededforthisprocedure:
9
Bolt(1x4inch)
2
Bolt(1x41/2inch)
21Washer
11Nut
2Retainingring
1
Clevispin
1Upperspacerplate
1
Uppermiddlespacerplate(withgreasettings)
2Retainerplate
1
Lowermiddlespacerplate(withgreasettings)
1Lowerspacerplate
6.Securetheslidemountplatetothecylinderusingthe clevispinand2retainingrings.
InstallingtheAttachmentontoa WheeledMachine
1.Removethetrencherattachmentfromthemachine.
2.Raisetheslidingoffsetattachmentofftheoorusing liftingequipment.
3.Securetheslidingoffsetframeontothemachineusing 6bolt(1x4),12washers,and6nuts.
4.Torquetheboltsto686to882N∙m(506to651ft-lb).
5.Spreadsomegreaseontherightsideoftheattachment frame.
7.Placetheupperandlowerspacerplatesontheslide mountplateholdingtheminplacewiththe2bolts(3/4 x4inch)and2washers.
5
Page 6
8.Raisethetrencherattachmentofftheoorusinglifting equipment.
InstallingtheAttachmentontoa TrackedMachine
1.Removetheattachmentfromthespacer.
Note:Donotdiscardthehardware.
Note:Keepthespacerinstalledonthemachine.
Important:Ensurethattheliftingequipmenthas
aliftingcapacityofatleast405kg(893lb).
9.Locatethe2rowsofholesinthemountingplatethat youwillusetosecuretheattachmenttothesliding offsetattachment.
10.Lowerthetrencherattachmentuntilitisalignedwith theslidemountassembly .
11.Securethetrenchertotheoffsetattachmentusing3 bolts(1x4inch),6washers,and3nuts.
12.Torquetheboltsto686to882N∙m(506to651ft-lb).
13.Insert2bolts(1x41/2inch)and2washersthrough theinnermostholesontheslidemountassembly.
2.Raisetheslidingoffsetattachmentofftheoorusing liftingequipment.
3.Installthe2longboltspreviouslyremovedintheoffset attachment.
14.Securethetopboltwithanut.
15.Securethebottomboltwithawasherandanut.
16.Torquetheboltsto686to882N∙m(506to651ft-lb).
6
Page 7
4.Securethe2longboltswith2nuts;torquetheboltsto 686to882N∙m(506to651ft-lb).
5.Install2nutsontotheboltsalreadyinstalledonthe spacer;torquetheboltsto686to882N∙m(506to651 ft-lb).
6.Insert1bolt(1x4inch)and1washerthroughthe offsetattachmentthroughtheholeontheunderside ofthespacer.
7.Securetheboltwith1washerand1nut;torquethe boltsto686to882N∙m(506to651ft-lb).
8.Securethetoppartoftheoffsettothespacerusing2 bolts,4washers,and2nuts;torquetheboltsto686to 882N∙m(506to651ft-lb).
9.Installthetrencherattachmentontotheoffsetslider; refertosteps8tostep16in(page).
7
Page 8
InstallingtheHosesontotheLarge Manifold
4

InstallingtheHydraulic CylinderHoses

Partsneededforthisprocedure:
2
Adaptertting
InstallingtheHosesontotheSmall Manifold
1.Installtheadapterttingsontotheports.
1.Installtheadapterttingsontotheports.
2.Installthehosethatiscomingfromtherodendof thehydrauliccylindertotheadapterinstalledonthe topport.
3.Torquethettingsto48to58N∙m(35to43ft-lb).
4.Installthehosethatiscomingfromthebaseendof thehydrauliccylindertotheadapterinstalledonthe bottomport.
5.Torquethettingsto48to58N∙m(35to43ft-lb).
2.Installthehosethatiscomingfromtherodendof thehydrauliccylindertotheadapterinstalledonthe leftport.
3.Torquethettingsto48to58N∙m(35to43ft-lb).
4.Installthehosethatiscomingfromthebaseendof thehydrauliccylindertotheadapterinstalledonthe rightport.
5.Torquethettingsto48to58N∙m(35to43ft-lb).
8
Page 9
5

InstallingtheTrencher CylinderHoses

Partsneededforthisprocedure:
1
1481/2cm(581/2-inch)hose
1
160cm(63-inch)hose
Procedure
Figure13
1.Hydraulicpressure4.Raisetheattachment.
2.Lowertheattachment.5.Hydraulicreturn
3.Casedrain
1.Installthe1481/2cm(581/2inch)hosefromthe attachmentraiseport(Figure13)tothelowerporton thetrencherhydrauliccylinder(Figure14).
Figure14
2.Torquethettingsto31to39N∙m(23to29ft-lb).
3.Installthe160cm(63inch)hosefromtheattachment lowerport(Figure13)totheupperportonthetrencher hydrauliccylinder(Figure14).
4.Torquethettingsto20to28N∙m(15to21ft-lb).
9
Page 10
6

InstallingtheTrencherMotor HydraulicHoses

Partsneededforthisprocedure:
1
170cm(67inch)hose
1
170cm(67inch)hose
1
165cm(65inch)hose
5.Installthe170cm(67inch)hosefromthehydraulic returnport(Figure13)totheupperportonthe trenchermotorasshowninFigure17.
Procedure
1.Installthe170cm(67inch)hosefromthehydraulic pressureport(Figure13)tothelowerportonthe trenchermotorasshowninFigure15.
Figure15
2.Torquethettingsto207to230N∙m(153to187ft-lb).
3.Installthe165cm(65inch)hosefromthecasedrain port(Figure13)totheportonthetrenchermotoras showninFigure16.
Figure17
6.Torquethettingsto207to230N∙m(153to187ft-lb).
Figure16
4.Torquethettingsto93to115N∙m(69to85ft-lb).
10
Page 11
7

InstallingtheHydraulic CrumberHoses

Partsneededforthisprocedure:
2
65cm(251/2inch)Hose
Procedure
Removethettingsfromthe2crumberhoses.
Connectthe2hoses(25-1/2inch)tothemachine.
Connectthehosestothecrumberhoses.
11
Page 12
8

TestingtheSwitch

NoPartsRequired
Procedure
Presstheswitchtoposition5ofFigure21.Thetrencherdriveshouldshifttothecenterofthemachine.
Presstheswitchtoposition6ofFigure21.Thetrencherdriveshouldshifttotherightsideofthemachine.
Figure21
Operation

UsingtheSlidingOffsetKit

Refertotheauxiliary-controlpaneldecalonyourmachine (Figure21).
Maintenance

GreasingtheSliderFrame

ServiceInterval:Every50hours
GreaseType:Lithium-basedgrease.
Lowertheattachmenttothegroundtoensurethatthegrease owsintothettingsproperly.
Cleanthegreasettingswitharag.
Connectthegreaseguntothegreasettingsfortheupper andlowerpivots;apply2or3pumpsofgreasetoeachtting (Figure22).
Figure22
12
Loading...