Toro 25513, 25513E Installation Instructions

FormNo.3394-809RevB

12inBoomExtension

RT1200Trencher

ModelNo.25513

ModelNo.25513E

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

WARNING

Whentheengineisoff,attachmentsintheraisedpositioncangraduallylower.Someonebelowthe attachmentmaybepinnedorinjuredbytheattachmentasitlowers.

Alwayslowertheattachmenteachtimeyoushutoffthetractionunit.

Installation

PreparingtoInstalltheBoom Extension

NoPartsRequired

PreparingtheMachine

1.Movethemachinetoalevelsurfacethatisbelowthe liftingequipment.

2.Lowerallattachments.

3.Ensurethatthetiltfeatureofthemachineisleveland thetilt-lockoutpinissecuretothechassis-lockout bracket;refertotheOperator’sManualforthemachine.

PreparingaNewCenterTrencher

Note:Refertothefollowingsetupproceduresinthecenter

trencherOperator’ sManualfortheRT1200tractionunit.

1.PreparingtoInstalltheTrencher

2.InstallingtheSpeed-ShiftSwitch

3.InstallingtheTrencherAttachment

4.PreparingtheHydraulicMotor

5.ConnectingtheLiftCylinderHoses

6.InstallingtheHydraulicHoses

7.ConnectingtheWiringHarnesstotheHydraulicMotor

8.PurgingAirfromtheHydraulicMotorandLift

9.InstallingtheSprocket

10.InstallingtheAuger

Cylinder

4.Shutoffthemachine,settheparkingbrake,and removethekeyfromthekeyswitch.

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OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3394-809*B

RemovingtheDiggingChain

NoPartsRequired

Procedure

Machineswithaninstalledtrencher

Restraintbarweightfora 122cm(48inch)rockboom

Restraintbarweightfora 152cm(60inch)rockboom

Crumberweightfora122 cm(48inch)rockboom

Crumberweightfora152 cm(60inch)rockboom

1.Useliftingequipmentasneededtosupporttherestraint barorcrumber.

2.Removethe4bolts(5/8x11inch)and4locknuts (5/8inch)thatsecuretherestraintbarorcrumber,and removethebar(Figure1).

11kg(24lb)

14kg(30lb)

60kg(125lb)

68kg(151lb)

RemovingtheBoom

NoPartsRequired

Procedure

Machineswithaninstalledtrencher

122cm(48inch)rockboom weight

152cm(60inch)rockboom weight

1.Starttheengineofthemachine;refertothetraction unitOperator’sManual.

2.Usetheattachment-elevationswitchtomovethe boom-mountttingofthetrenchertothehorizontal position.

3.Attachtheliftingequipmenttotherockboom,and supporttheboom(Figure2).

Important:Ensurethattheliftingequipmenthas aliftcapacityofatleast293kg(645lb)forthe122 cm(48inch)rockboomor320kg(705lb)fora152 cm(60inch)rockboom.

212kg(466lb)

239kg(526lb)

Figure1

1.Locknut(5/8inch)

2.Bolt(5/8x1 1inch)4.Restraintbar(shown)

3.Removethediggingchain;refertotheRemovingthe DiggingChainprocedureintheMaintenancesection ofthecentertrencherOperator’sManualfortheRT1200 tractionunit.

3.Bar-mountingplates

Figure2

4.Removethe2hex-headbolts(3/4x2-1/2inch),2 washers,and2serrated-angenutsattheverticalholes inthemountingplateandtheboom-mounttting (Figure3).

Figure3

1.Locknut(3/4inch)6.Washer(1inch)

2.Serrated-angenut(3/4 inch)

3.Hex-headbolts(3/4x 2-1/2inch)

4.Washer(3/4inch)9.Hex-headbolts(1x2-1/2

5.Flangelocknut(1inch)

7.Boom-mounttting (trencher)

8.Mountingplate(rock boom)

inch)

5.Removethe2hex-headbolts(3/4x2-1/2inch),2 washers,and2locknutsatthehorizontalholesinthe mountingplateandtheboom-mounttting(Figure3).

6.Removethe2horizontalbolts(1x2-1/2inch), 4washers(1inch),and2locknuts(1inch)atthe horizontalholesinthemountingplateandthe boom-mounttting(Figure3).

AssemblingtheBoom ExtensiontotheRockBoom

Partsneededforthisprocedure:

1Boomextension

Bolt(1x2-1/2inch)

Washer(1inch)

Locknut(1inch)

Bolt(3/4x2-1/2inch)

Washer(3/4inch)

Locknut(3/4inch)

Procedure

Boom-extensionweight:81kg(179lb)

Note:Usethebolts,washers,andnutsfromthe boom-extensionkittoassembletheboomextensiontothe rockboom.

1.Aligntheholesintheboomextensionwiththeholes intherockboomasshowninFigure4.

Note:Retaintheboltswashersandnutsforinstalling theassembledrockboomandextension.

7.Movetheboomawayfromthetrenchertoprovide clearanceforattachingtheboomextensiontothe boom.

Figure4

1.Washer(3/4inch)—12 inchboomextensionkit

2.Bolt(3/4x2-1/2inch)—12 inchboomextensionkit

3.Locknut(3/4inch)—12 inchboomextensionkit

4.Mountingplate(boom extension)

5.Boom-mounttting (trencher)

2.Applythread-lockingcompoundtothethreadsofthe 4bolts(1x2-1/2inch)and2bolts(1x2-1/2inch).

3.Assemblethe2bolts(3/4x2-1/2inch),2washers (3/4inch),and2locknuts(3/4inch)atthevertical holesinthemountingplatefortheboomextension andthemountingplatefortherockboom(Figure4).

4.Assemblethe2bolts(3/4x2-1/2inch),2washers (3/4inch),and2locknuts(3/4inch)atthehorizontal

holesinthemountingplatefortheboomextension andthemountingplatefortherockboom(Figure4).

5.Assemblethe2bolts(1x2-1/2inch),4washers(1 inch),and2locknuts(1inch)atthehorizontalholesin themountingplatefortheboomextensionandthe mountingplatefortherockboom(Figure4).

6.Tightentheboltsandlocknutsbyhand.

InstallingtheBoomExtension andRockBoom

NoPartsRequired

Procedure

122cm(48inch)Rockboom weightwithextension:

152cm(60inch)Rockboom weightwithextension:

Note:Ifyouareinstallingacentertrencheralongwiththe

12-inchboomextension,usethebolts,washers,andnuts fromthecenter-trencherkittoassemblethe12-inchboom extensionandrockboomtothetrencher;refertotheoperator’s manuallforthecentertrencher.Ifyouremovedtherock boomfromanexistingtrencherinstallation,usethehardware youremovedin3RemovingtheBoom(page2)toinstallthe 12-inchboomextensionandrockboom.

1.Starttheengineofthemachine;refertothetraction unitOperator’sManual.

2.Ensurethattheboommountttingforthetrencheris inthehorizontalposition(Figure5).

Note:Ifneeded,usetheattachment-elevationswitch tomovethemounttting.

293kg(645lb)

320kg(705lb)

Figure5

1.Boom-mountingttingonthetrencher

3.Ensurethattheextensionandrockboomarelevel (Figure6).

Important:Ensurethattheliftingequipmenthas aliftcapacityofatleast293kg(645lb)forthe122 cm(48inch)rockboomor320kg(705lb)fora152 cm(60inch)rockboom.

Figure6

1.Boom-mountttingonthe trencher

4.Positiontheboomextensionandrockboomsothat themountingplateoftheextensionisushwiththe boom-mountttingonthetrencher,andtheholesin theplatearealignedwiththeholesinthetting(Figure

6).

2.Mountingplateonthe boom

5.Applymedium-gradethread-lockingcompoundtothe 4hex-headbolts(3/4x2-1/2inch).

Note:Formachineswithanexistingtrencherinstalled, refertosteps4and5of3RemovingtheBoom(page

2).

6.Install2hex-headbolts(3/4x2-1/2inch),washers, andnutsintotheverticalholesinthemountingplate andtheboom-mounttting(Figure7).

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