Toro 25512, 25512E Installation Instructions

AdvancedSteeringControl
RT1200TractionUnit
ModelNo.25512
ModelNo.25512E
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3389-375RevA
InstallationInstructions
WARNING
CALIFORNIA
ProcedureDescription
1
2
3 4 5
Nopartsrequired
Steeringsensorassembly Screw Nut2
Nopartsrequired
Switchassembly
Nopartsrequired
Qty.
2 2
1Installtheswitch.
Use
Preparethemachine.
Installthesteeringsensorassembly.
Connectthesteeringsensorassembly.
Calibrateandtestthemachine.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3389-375*A
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PreparingtheMachine
NoPartsRequired
Procedure
Formachineswithwheels.
1.Parkthemachineonalevelsurfaceandlowerall attachmentstotheground.
2.Shutofftheengineandremovethekeyfromthekey switch.
3.MovethemasterdisconnectswitchtotheOffposition; refertotheOperator’ sManualforthemachine.
4.Jackupthefrontleftsideofthemachineandplacea jackstandunderthefrontaxletosupportthemachine.
The2steeringsensorsareinstalledontotherear-rightwheel andfront-leftwheel.
Formachineswithtracks.
1.Turnboththefrontandreartrackstotheleft.
Note:Thisallowsaccesstothekingpinassembly.
2.Parkthemachineonalevelsurfaceandlowerall attachmentstotheground.
3.Shutofftheengineandremovethekeyfromthekey switch.
4.MovethemasterdisconnectswitchtotheOffposition; refertotheOperator’ sManualforthemachine.
5.Jackupthefrontleftsideofthemachineandplacea jackstandunderthefrontaxletosupportthemachine.
Important:Useajackstandthatcanholda capacityof26,000pounds.
6.Placeafootlong2x4underthereartrackidleronthe frontaxle(Figure1).
Note:Wheninstallingthekitontherearaxle,place the2x4underthefronttrackidler.
Important:Useajackstandthatcanholda capacityof26,000pounds.
5.Supporttheweightofthedrivehub.
6.Removethewheelassembly;refertotheOperator’s Manualforthemachine.
Note:Ifyourmachineisequippedwithabackhoe,unlock androtatethewalkwayoutoftheway;refertotheOperator’s Manualfortheattachment.
2
InstallingtheSteeringSensor Assembly
Partsneededforthisprocedure:
2
Steeringsensorassembly
2
Screw
2Nut
Figure1
1.Reartrackidler
7.Lowerthemachineuntilthetracksmakecontactwith thegroundandthereisnoloadonthekingpin.
Note:Themachinewillbesupportedbytheground andthe2x4.
Procedure
1.Removethe3boltssecuringthetriangularkingpin fromthetopoftheaxle(Figure2).
Note:Donotdiscardthehardware.
Figure2
1.Hexbolt2.Kingpin
2
2.Supportthehubtokeepitfrommoving,thenremove
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thekingpin.
Note:Thekingpinwillnotbereused.
3.LubricatetheO-ringandinsertitintothegrooveon thenewkingpin.
Note:Useasmallscrewdriverorsimilartooltoensure thattheO-ringisinsertedintothegroovedslot(Figure
3).
Figure5
1.Kingpin2.Axlehousing
7.Putathread-lockingcompoundonthe3boltsremoved earlierandusethemtosecurethenewkingpin(Figure
6).
Figure3
1.Kingpin
2.O-ring
4.Installthegreasettingintothenewkingpin(Figure
4).
Figure4
1.Greasetting
2.Kingpin
Figure6
1.Hexbolt2.Kingpin
8.Inserttheactuatorpinintothekingpin(Figure7).
Note:Donotpushtheactuatorpininalltheway .
5.Putgreaseinthecenterholeandonthesurfaceofthe kingpin.
6.Insertthenewkingpinintotheaxlehousing.
Note:Ifthehubwassecured,thekingpinshould
1.Actuatorpin
Figure7
installeasily;otherwiseyoumayhavetomovethehub slightlytoaligntheholes(Figure5).
3
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