Toro 25497, 25497E Installation Instructions

FormNo.3398-100RevA
TiltSteeringKit
RT1200TractionUnit
ModelNo.25497
ModelNo.25497E
InstallationInstructions
Installation
WARNING
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
1

PreparingtoInstallthe Tilt-SteeringColumn

NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface.
Note:Ensurethatthefrontwheelsofthemachine arestraight.
2.Settheparkingbrake,shutofftheengine,andremove thekeyfromthekeyswitch.
3.Removetherightpanel;refertotheOperator’sManual.
4.Rotatethebattery-disconnectswitchtotheOFF position;refertotheOperator’ sManual.
2

RemovingtheSteeringWheel

NoPartsRequired
Procedure
1.Prythecoveroutfromthehubofthesteeringwheel (Figure1).
Figure1
1.Cover3.Steeringwheel
2.Nut(13/16inch)
4.Fixed-steeringcolumn
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2.Removethenut(13/16inch)thatsecuresthesteering wheeltothexed-steeringcolumn(Figure1).
3.Removethesteeringwheelbypullingitawayfromthe column(Figure1).
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3398-100*A
3
RemovingtheFixed-Steering Column
NoPartsRequired
Procedure
1.Removethe4hex-angedbolts(5/16x1inch)that securethekickpaneltotheconsole(Figure2).
3.Removethe4bolts(3/8x1-1/2inch)and4washers (3/8inch)thatsecurethexed-steeringcolumnand thesteeringvalvetothesteeringsupport(Figure4).
Note:Donotdiscardthewashers.
Figure4
1.Steeringsupport3.Bolt(3/8x1-1/2inch)
2.Washer(3/8inch)
Figure2
1.Clipnut(console)3.Hex-angedbolts(5/16x 1inch)
2.Kickpanel
2.Loosenthe2bolts(5/16x1-3/4inch)and4clamp blocksthatsecurethesteering-valvehosestothe console(Figure3).
4.Separatethemountingangeofthexed-steering columnfromthesteeringvalve(Figure5).
Figure5
1.Steeringvalve2.Mountingange(xed steeringcolumn)
5.Movethesteeringvalveforwardandtothesideto provideclearanceforremovingthexed-steering column.
Figure3
1.Clampblocks2.Bolts(5/16x1-3/4inch)
6.Movethexed-steeringcolumndownandout fromunderthesteeringsupportandremovethe xed-steeringcolumnfromthemachine(Figure6).
2
Figure7
1.Steeringsupport
4

InstallingtheTilt-Steering Column

Partsneededforthisprocedure:
4
Bolts(3/8-16x1-1/4inch)
InstallingtheColumn
Figure6
2.Fixed-steeringcolumn
1.Hole(steeringsupport)3.Splinesocket(steering valve)
2.Threadedhole(steering
valve)
2.Alignthetilt-steeringcolumntothesteeringvalvewith theshort-splineshaftdownandthewordPUSHthatis embossedinthebootofthecolumnrearward(Figure
8).
Note:Haveanotherpersonhelpyouinstallthetiltsteering column.
1.Pushthesteeringvalveupandalignthethreadedholes inthesteeringvalvewiththeholesinthesteering support(Figure7).
Note:Ensurethatthetopofthesteeringvalveisush withthebottomofthesteeringsupport.
Figure8
1.Steering-wheelshaft3.PUSH(embossedinthe boot)
2.Boot
3.Aligntheshort-splineshaft(attheangeendofthe tilt-steeringcolumn)tothesplinesocketofthesteering valvebyturningthesteering-wheelshaftofthecolumn andinserttheshort-splineshaft(Figure9).
Note:Ensurethatthemountingangeofthe tilt-steeringcolumnisushtothetopofthesteering support.
3
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