Toro 25463, 25463E Installation Instructions

FormNo.3389-756RevA

PlowKit

RT1200Trencher

ModelNo.25463—SerialNo.314000001andUp
ModelNo.25463E—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3389-756*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Introduction

Thisvibratoryplowisanattachmentdesignedforuseon
Toroutilityequipmenttopullexiblepipeandcableintoand
throughsoil.Itisdesignedtobeusedbytrainedoperators
primarilyforroutingirrigationandutilitylinesunderground
withouthavingtodigatrenchforanundergroundtransectof
thepipeorcable.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedToroServiceDealer
orToroCustomerServiceandhavethemodelandserial
numbersofyourproductready.Figure1illustratesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.

Figure1

1.Locationofthemodelandserialnumberplate

ModelNo.

SerialNo.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafetyandInstructionalDecals.................................5

Setup............................................................................6

1InstallingthePlowControlSwitches........................7

2PreparingtoInstalltheVibratoryPlow.....................8

3InstalltheCounterweighttotheTower

Assembly............................................................8

4PreparingtoInstalltheTowerandCounterweight

Assembly...........................................................10

5InstallingtheT owerandCounterweight

Assembly...........................................................11

6ConnectingtheLiftandSwingCylinder

Hoses................................................................15

7InstallingtheShakerBox.......................................19

8InstallingtheTiltandTrimCylinder

Hoses................................................................21

9InstallingtheHydraulicMotorHoses......................24

10BleedingtheAirfromtheTiltandTrim

CylindersandtheHydraulicMotor........................26

Operation....................................................................28

UsingtheTransportLock........................................28

UsingtheVibratoryPlow........................................29

TransportingtheTractionUnitwithaVibratory

Plow.................................................................39

Attachments/Accessories........................................39

OperatingTips......................................................40

Maintenance.................................................................41

RecommendedMaintenanceSchedule(s)......................41

GreasingtheFittings...............................................41

TorquingtheFastenersontheShakerBox..................42

Storage........................................................................43

Troubleshooting...........................................................44

Improperlyusingormaintainingthevibratoryplow
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandthoseinthe
tractionunit
thesafetyalertsymbol,whichmeansCaution,Warning,
orDanger—personalsafetyinstruction.Failureto
complywiththeinstructionmayresultinpersonalinjury
ordeath.

Operator’ s Man ual

.Alwayspayattentionto

DANGER

Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Anelectricshockoran
explosionmayoccurifyouplowintoautilityline.

Havethepropertyorworkareamarkedforburied
linesanddonotplowinmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).

DANGER

Theplowbladeandothermovingpartsonthe
machinemaycutorseveryourhands,feet,orother
bodyparts.

•Keephands,feet,andanyotherpartofyour
bodyorclothingawayfromtheplowbladeand
othermovingparts.

•Beforeadjusting,cleaning,repairing,or
inspectingthevibratoryplow,lowertheplowto
theground,stoptheengine,waitforallmoving
partstostop,andremovethekey.

WARNING

Whentheengineisoff,attachmentsintheraised
positioncangraduallylower.Someonebelow
theattachmentmaybepinnedorinjuredbythe
attachmentasitlowers.

Alwayslowertheattachmenteachtimeyoushut
offthetractionunit.

3

WARNING

Whengoingupordownhill,themachinecould
overturniftheheavyendistowardthedownhill
side.Someonemaybepinnedorseriouslyinjured
bythemachineifitoverturns.

Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Anattached
vibratoryplowwillmakethebackendofthe
machineheavy.

WARNING

Lightningcancausesevereinjuryordeath.

Iflightningisseenorthunderisheardinthearea,
donotoperatethemachine;seekshelter.

CAUTION

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompin-hole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

CAUTION

Hydraulicttings,hydrauliclines/valves,and
hydraulicuidmaybehotandcanburnyouifyou
touchthem.

•Weargloveswhenmaintaininghydraulic
components.

•Allowthetractionunitandvibratoryplowto
coolbeforetouchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

1.Decal125-6671

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.

125–6684

1.Cutting/dismembermenthazard,plow—keepbystanders
awayfromtheplow;stayawayfrommovingparts;keepall
guardsandsafetiesinplace.

Figure3

2.Decal125-6684(2)—bothsides

5

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4

5

6
7

8

Switch

Nopartsrequired

Towerassembly1
Counterweightassembly
Hex-headbolt(1x8-1/2inch)
Hex-headbolt(1x3-1/2inch)
Washer(1inch)
Locknut(1inch)

Locknut(1inch)

Hex-headbolts(1x8-1/2inch)
Washers(1inch)
Nuts(1inch)

Connectortting(3/8inch)

Nopartsrequired

Connectortting(3/8inch)
Squarenut(5/16inch)
Clampblock(2hose)
Coverplate
Washer(5/16inch)
Bolt(5/16x2-3/4inch)
Squarenut(3/8inch)
Clampblock(3hose)
Bolt(3/8x2-3/4inch)
Washer(3/8inch)
Bar1

Qty.

10

Use

3

–

1
2
2
6
6

2

4
8
6

4

–

4
3

3
3
3
2
2
2
2

Installtheplowoatswitches.

Preparetoinstallthevibratoryplow.

Installthecounterweighttothetower
assembly.

Preparetoinstallthetowerand
counterweightassembly .

Assemblethelower-centermounting
bolt(machineswithatrackdriveonly).

Connectthehydrauliccylinderhoses.

Installtheshakerbox.

Installthetiltandtrimcylinderhoses.

9

10

Important:Installafrontmountedaccessorysuchasthecounterweightandreelkitorthebackhoeontothetraction

unitbeforeinstallingthevibratoryplow.

Important:Installtheauxiliaryhydraulicskitontothetractionunitbeforeinstallingthevibratoryplow.

Nopartsrequired

Nopartsrequired

6

–

–

Installthehydraulicmotorhoses.

Bleedairfromthetiltandtrimcylinders
andthehydraulicmotor.

1

InstallingthePlowControl Switches

Partsneededforthisprocedure:

3

Switch

Procedure

1.Removethe6hex-angedbolts(12x30mm)that
securetherear-coverplatetotherearbulkheadofthe
machine,andremovethecoverplate(Figure4).

Figure5

Figure4

1.Buklkhead

2.Rear-coverplate

2.Removethe2ndleftmostand3rdleftmostblanking
platesfromthefromtheauxiliary-controlpanel(Figure

5).

3.Hex-angedbolts(12x30
mm)

1.2ndleft-most-switch
opening(auxiliary-control
panel)

2.Blankingplates

3.3rdleft-most-switch
opening(auxiliary-control
panel)

3.Pullthe2ndleftmostand3rdleftmost10-socket
connectorsofthewiringharnessofthemachine
throughtheswitchopeningswheretheblankingplugs
werelocated(Figure5).

4.Connectthe2ndand3rdleftmost10-socket
connectorsofthewiringharnesstothe10pin
connectorsofthe2oatswitches(Figure5).

5.Removethe4thrightmostblankingplatesfromthe
fromtheauxiliary-controlpane(Figure6).

4.10-socketconnector

5.Left

6.Switches(oat)

7

2

PreparingtoInstallthe VibratoryPlow

NoPartsRequired

Procedure

1.Movethetractionunittoalevelsurfaceandlowerall
attachments.

2.Stoptheengine,settheparkingbrake,andremovethe
keyfromtheignitionswitch.

Figure6

1.Blankingplates3.10-socketconnector

2.4rdright-most-switch
opening(auxiliary-control
panel)

6.Pullthe4thrightmost10-socketconnectorsofthe
wiringharnessofthemachinethroughtheswitch
openingswheretheblankingplugswerelocated(Figure

6)

7.Connectthe4thrightmost10-socketconnectorofthe
wiringharnesstothe10pinconnectoroftherotation
switch(Figure6).

8.Rotatetheswitchessothatthelargenotchinthebody
oftheswitchesareforward,andsnaptheswitches
intotheswitchopeningsintheauxiliary-controlpanel
(Figure7).

4.Switch(rotation)

3.Cleantheangeandtherearmountingplateofthe
tractionunit.

4.Ifyouareremovingthetrencherinordertoinstallthe
vibratoryplow ,cleanandcapthehydraulicttingsat
thetractionunitandthetrencher.

5.Securetheliftingequipmenttothetowerassembly
(Figure8).

Important:Ensurethattheliftingequipmenthas
aliftingcapacityofatleast794kg(1750lb).

Figure7

1.Smallnotch

2.Largenotch

9.Securethecoverplatetothebulkheadwiththe6
hex-headbolts(12x30mm)thatyouremovedinstep

1.

3.Forward

Figure8

6.Raisethetowerassemblyofftheoorasshownin

Figure8.

8

3

InstalltheCounterweightto
theTowerAssembly

Partsneededforthisprocedure:

1Towerassembly

1

Counterweightassembly

2

Hex-headbolt(1x8-1/2inch)

2

Hex-headbolt(1x3-1/2inch)

6

Washer(1inch)

6

Locknut(1inch)

Procedure

1.Useliftingequipmenttoraisethecounterweight.

Important:Ensurethattheliftingequipmenthas
aliftingcapacityofatleast743kg(1638lb).

Figure10

1.Locknut(1inch)4.Row3holes(for

2.Washer

3.Counterweight-mounting
hole

machineswith
wheels—2outerholes

only)

5.Row2holes(for

machineswithatrack
drive—2outerholesonly)

6.Hex-headbolt(1x3-1/2
inch)

2.Identifytherowsofholesinthemountingplateof
thetowerassemblythatyouwillusetosecurethe
counterweightforyourmachine(Figure9).

Figure9

1.Row1holes/slot

2.Row2holes/slot
(counterweight-mounting
holes—2outerholesonly)

3.Mountingplate

4.Row4holes

3.Alignthe2counterweight-mountingholeswiththe
outerRow2holesofthetowermountingplate(Figure

9andFigure10).

4.Securethecounterweighttothemountingplatewith
2bolts(1x3-1/2inch),2washers(1inch),and2
locknuts(1inch);refertoFigure10.

Note:Thewashersandlocknutsaligninsidethe
counterboreofthecounterweight,withthewashers
betweenthelocknutsandthecounterweight(Figure

10).

5.Tightentheboltsandnutsto1219to1490N-m(899
to1099ft-lb).

6.Assemble2hex-headbolts(1x8-1/2inch)and2
washersintothe2outer-toprowofmountingholesfor
thetowerassembly(Figure11).

Note:Ensurethatthecounterboresideofthe
counterweight-mountingholesarealignedawayfrom
thefaceofthemountingplateofthetowerassembly.

9

4

PreparingtoInstalltheTower andCounterweightAssembly

Partsneededforthisprocedure:

2

Locknut(1inch)

Procedure

Figure11

1.Tower/counterweight
assembly

2.Washer(1inch)

7.Locatetheliftingequipmentsothatitsupportsthe
counterweightandtoweratthe2liftingeyesofthe
counterweightandthecradleandlowerstrut(Figure

12).

3.Hex-headbolt(1x8-1/2
inch)

1.Locatetheholesandslotsinthemountingplateofthe
tractionunitformountingthetowerandcounterweight
assembly.

•Formachineswiththetrackdrive,usethe25

mm(1inch)holes/slotatRows2and5(Figure13).

Figure13

1.Counterweight-liftingeye

2.Cradle

Figure12

1.Row2holes3.Row5holesandslot

2.Rearmountingplate

•Formachineswithwheels,usethe25mm(1

inch)slots/holesatRows1and4(Figure14).

3.Lowerstrut

10

Figure14

1.Row1slots3.Row4holesandslot

2.Rearmountingplate

2.Formachineswithwheeldrive—fromunderthe
backofthemachine,insert2locknutsintothenut
retainerslocatedattheforward-outboardfaceofthe
rear-attachmentmountingplate(Figure15).

Figure15

1.Mountingplate(traction
unit)

2.Nutretainer

3.Locknut

Figure16

1.Row5slot,rearmounting
plate

2.Washers(1inch)

2.Positionthetowerandcounterweightassemblyas
follows:

3.Hex-headbolts(1x8-1/2
inch)

4.Rearward

•Formachineswiththetrackdrive—alignthe2

hex-headbolts(1x8-1/2inch)thatyouinstalled
instep6of4PreparingtoInstalltheTowerand

CounterweightAssembly(page10)withtheRow2

holesinthemountingplateofthetractionunitthat
youidentiedinFigure13;refertoFigure17.

5

InstallingtheTowerand CounterweightAssembly

Partsneededforthisprocedure:

4

Hex-headbolts(1x8-1/2inch)

8

Washers(1inch)

6

Nuts(1inch)

AligningtheTowerandCounterweight
AssemblytotheMachine

1.Insert1hex-headbolt(1x8-1/2inch)andwasher(1
inch)throughthecenterRow5slot(Figure16).

1.Rearmountingplateon
thetractionunit

2.Bolt(1x8-1/2inch)

•Formachineswithwheeldrive—alignthe2

hex-headbolts(1x8-1/2inch)thatyouinstalledin

11

Figure17

3.Counterweight

step6of2PreparingtoInstalltheVibratoryPlow

(page8)withtheRow1slotsinthemountingplate

ofthetractionunitthatyouidentiedinFigure14;
refertogure17.

Figure20

Figure18

1.Rearmountingplateon
thetractionunit

2.Bolt(1x8-1/2inch)

3.Counterweight

3.Movethetowerandcounterweightassemblytoward
themachineuntilthebolts(1x8-1/2inch)are
partiallyinsertedthroughtheadjacentholesonthe
counterweightandmountingplates.

RemovingtheSwingCylinder

1.Disconnecttheextend,extendcrossover,andretract
crossoverhosesfromthehydraulicttingsintheswing
cylinder(Figure19).

1.Plug

2.Upperswing-lug

3.Rodtting

3.Removethespringpinfromtheswing-lugspacerfor
theswingcylinder.

Figure21

1.Springpin

2.Swing-lugspacer4.Swingcylinder

3.Wristpin

4.Removethewristpinfromtheswing-lugsandrod
tting(Figure20andFigure21).

Figure19

1.Extendhose3.Retract-crossoverhose

2.Extend-crossoverhose

2.Usingawrenchwithasquaredrive,removetheplug
fromtheupperswing-lug(Figure20).

5.Removethelowersnapringfromthepivotpinatthe
forwardendoftheswingcylinder(Figure22).

12

Figure22

1.Swingcylinder3.Pivotpin(swingcylinder)

2.Lower-snapring

6.Raisethepivotpinuntiltheswingcylinderisfreefrom
theforwardmountinglugs(Figure22).

Note:Useapieceoftapetoholdthepivotpinup.

7.Removetheswingcylinderandthe2washers(1-1/4
inch)fromtheswingframe(Figure23).

Note:Thesingcylinderweightsapproximately17kg
(38lb).

Figure24

1.Bolt(1x8-1/2
inch)—centerRow-5
holeinthetower-mounting
plate

2.Locknut(1inch)

3.Washer(1inch)

Note:Movethetowerandcounterweightassembly
towardthemountingplateofthemachineasneededto
threadthenutontothebolt(Figure25).

Figure25

Machinewithtracksshown;alsoappliestoamachinewith

wheels

Figure23

1.Swingcylinder2.Washers(1-1/4inch)

AssemblingtheTowerand
CounterweightAssemblytothe
Machine

1.Threadalocknut(1inch)andwasher(1inch)ontothe
lowercenterbolt(1x8-1/2inch)thatyouinstalledin
step1ofAssemblingtheTowerandCounterweight

AssemblytotheMachine(page13);refertoFigure24.

1.Towerandcounterweight

2.Mountingplate(machine)

2.Insert2bolts(1x8-1/2inch)intotheoutboardholes
inRow5andabolt(1x8-1/2inch)inthecenterslot
inRow1ofthetower-mountingplate(Figure26).

Note:Formachineswithwheel—threadthe2
outboardboltsintothenutsinthenutretainersthat
youinstalledinstep2of4PreparingtoInstallthe

TowerandCounterweightAssembly(page10).

13

Figure26

Machinewithtracksshown;alsoappliestoamachinewith

wheels

1.Washer—Row1slot3.Washers—outerRow5

2.Bolt(1x8-1/2inch)—Row
1slot

holes

4.Bolt(1x8-1/2inch)—outer
Row5holes

3.Assemblethenutsandwashersasfollows:

•Formachineswiththetrackdrive—threadthe5

locknuts(1inch)and5washers(1inch)ontothe
shanksofthe5bolt(1x8-1/2inch)attheforward
sideofthemountingplateforthemachine(Figure

27).

Figure27

Bottomview

1.Towerandcounterweight
assembly

2.Bolt(1x8-1/2inch)

3.Locknutandwasher(1
inch)

•Formachineswithwheeldrive—atthetop

forwardsideofthemountingplateforthemachine,
threadthe3locknuts(1inch)and3washers(1
inch)ontotheshanksofthe3bolt(1x8-1/2inch)
forRow1(Figure28).

14

InstallingtheSwingCylinder

1.Inserttheswingcylinderbetweenthemountinglugs
atthetower-mountingplateandtheswinglugsatthe
swingframe(Figure29).

Figure29

Figure28

1.Bolt(1x8-1/2inch)3.Locknut(1inch)

2.Washer(1inch)

4.Torquethebottomcenterbolt(1x8-1/2inch)and
locknutto1219to1490N-m(899to1099ft-lb).

5.Torquetheother5bolts(1x8-1/2inch)andlocknuts
to1219to1490N-m(899to1099ft-lb).

1.Upper-mountinglug
(swingframe)

2.Rodtting

3.Swingcylinder

4.Washer

5.Mountinglugs
(tower-mountingplate)

2.Insertthe2washers(1-1/4inch)betweentheforward
swingcylindermountingpointandthemountinglugs
attheswingframe(Figure29).

3.Alignholesinthecylinder,washersandlugs,andinsert
thepivotpinthroughtheholes(Figure22).

4.Securethepivotpinwiththesnapring(Figure22)that
youremovedinstep5ofRemovingtheSwingCylinder

(page12).

5.Alignholeintherodttingwiththeholesintheswing
lugsoftheswingframe(Figure21)

6.Installthewristpinthroughtheholesintherodtting
andswinglugs(Figure21).

Note:Ensurethatthecrossdrilledholeinthe
wristpinisalignedwiththecrossdrilledholeinthe
swing-lugspacer

7.Installthespringpin(Figure21)thatyouremoved
instep3ofRemovingtheSwingCylinder(page12)
throughthecrossdrilledholesintheswing-lugspacer
andwristpin.

8.Installtheplug(Figure20)thatyouremovedinstep2
ofInstallingtheSwingCylinder(page15).

9.Connecttheextend,extendcrossover,andretract
crossoverhosesthatyouremovedinstep1of

RemovingtheSwingCylinder(page12)tothehydraulic

ttingsintheswingcylinder(Figure19).

15