Toro 25463, 25463E Installation Instructions

Page 1
FormNo.3389-756RevA
PlowKit
RT1200Trencher
ModelNo.25463—SerialNo.314000001andUp ModelNo.25463E—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3389-756*A
Page 2
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Thisvibratoryplowisanattachmentdesignedforuseon Toroutilityequipmenttopullexiblepipeandcableintoand throughsoil.Itisdesignedtobeusedbytrainedoperators primarilyforroutingirrigationandutilitylinesunderground withouthavingtodigatrenchforanundergroundtransectof thepipeorcable.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
YoumaycontactTorodirectlyatwww.Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedToroServiceDealer orToroCustomerServiceandhavethemodelandserial numbersofyourproductready.Figure1illustratesthe locationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.
Figure1
1.Locationofthemodelandserialnumberplate
ModelNo.
SerialNo.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Page 3
Contents
Safety
Safety...........................................................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1InstallingthePlowControlSwitches........................7
2PreparingtoInstalltheVibratoryPlow.....................8
3InstalltheCounterweighttotheTower
Assembly............................................................8
4PreparingtoInstalltheTowerandCounterweight
Assembly...........................................................10
5InstallingtheT owerandCounterweight
Assembly...........................................................11
6ConnectingtheLiftandSwingCylinder
Hoses................................................................15
7InstallingtheShakerBox.......................................19
8InstallingtheTiltandTrimCylinder
Hoses................................................................21
9InstallingtheHydraulicMotorHoses......................24
10BleedingtheAirfromtheTiltandTrim
CylindersandtheHydraulicMotor........................26
Operation....................................................................28
UsingtheTransportLock........................................28
UsingtheVibratoryPlow........................................29
TransportingtheTractionUnitwithaVibratory
Plow.................................................................39
Attachments/Accessories........................................39
OperatingTips......................................................40
Maintenance.................................................................41
RecommendedMaintenanceSchedule(s)......................41
GreasingtheFittings...............................................41
TorquingtheFastenersontheShakerBox..................42
Storage........................................................................43
Troubleshooting...........................................................44
Improperlyusingormaintainingthevibratoryplow canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandthoseinthe tractionunit thesafetyalertsymbol,whichmeansCaution,Warning, orDanger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonalinjury ordeath.
Operator’ s Man ual
.Alwayspayattentionto
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Anelectricshockoran explosionmayoccurifyouplowintoautilityline.
Havethepropertyorworkareamarkedforburied linesanddonotplowinmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(forexample,intheUnitedStates, call811forthenationwidemarkingservice).
DANGER
Theplowbladeandothermovingpartsonthe machinemaycutorseveryourhands,feet,orother bodyparts.
Keephands,feet,andanyotherpartofyour bodyorclothingawayfromtheplowbladeand othermovingparts.
Beforeadjusting,cleaning,repairing,or inspectingthevibratoryplow,lowertheplowto theground,stoptheengine,waitforallmoving partstostop,andremovethekey.
WARNING
Whentheengineisoff,attachmentsintheraised positioncangraduallylower.Someonebelow theattachmentmaybepinnedorinjuredbythe attachmentasitlowers.
Alwayslowertheattachmenteachtimeyoushut offthetractionunit.
3
Page 4
WARNING
Whengoingupordownhill,themachinecould overturniftheheavyendistowardthedownhill side.Someonemaybepinnedorseriouslyinjured bythemachineifitoverturns.
Operatethemachineupanddownslopeswith theheavyendofthemachineuphill.Anattached vibratoryplowwillmakethebackendofthe machineheavy.
WARNING
Lightningcancausesevereinjuryordeath.
Iflightningisseenorthunderisheardinthearea, donotoperatethemachine;seekshelter.
CAUTION
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjectedinto theskinmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththisformofinjury; otherwise,gangrenemayresult.
Keepyourbodyandhandsawayfrompin-hole leaksornozzlesthatejecthigh-pressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks; neveruseyourhands.
CAUTION
Hydraulicttings,hydrauliclines/valves,and hydraulicuidmaybehotandcanburnyouifyou touchthem.
Weargloveswhenmaintaininghydraulic components.
Allowthetractionunitandvibratoryplowto coolbeforetouchinghydrauliccomponents.
Donottouchhydraulicuidspills.
4
Page 5
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
1.Decal125-6671
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities beforedigging.
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders awayfromtheplow;stayawayfrommovingparts;keepall guardsandsafetiesinplace.
Figure3
2.Decal125-6684(2)—bothsides
5
Page 6
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4
5
6 7
8
Switch
Nopartsrequired
Towerassembly1 Counterweightassembly Hex-headbolt(1x8-1/2inch) Hex-headbolt(1x3-1/2inch) Washer(1inch) Locknut(1inch)
Locknut(1inch)
Hex-headbolts(1x8-1/2inch) Washers(1inch) Nuts(1inch)
Connectortting(3/8inch)
Nopartsrequired
Connectortting(3/8inch) Squarenut(5/16inch) Clampblock(2hose) Coverplate Washer(5/16inch) Bolt(5/16x2-3/4inch) Squarenut(3/8inch) Clampblock(3hose) Bolt(3/8x2-3/4inch) Washer(3/8inch) Bar1
Qty.
10
Use
3
1 2 2 6 6
2
4 8 6
4
4 3
3 3 3 2 2 2 2
Installtheplowoatswitches.
Preparetoinstallthevibratoryplow.
Installthecounterweighttothetower assembly.
Preparetoinstallthetowerand counterweightassembly .
Assemblethelower-centermounting bolt(machineswithatrackdriveonly).
Connectthehydrauliccylinderhoses.
Installtheshakerbox.
Installthetiltandtrimcylinderhoses.
9
10
Important:Installafrontmountedaccessorysuchasthecounterweightandreelkitorthebackhoeontothetraction
unitbeforeinstallingthevibratoryplow.
Important:Installtheauxiliaryhydraulicskitontothetractionunitbeforeinstallingthevibratoryplow.
Nopartsrequired
Nopartsrequired
6
Installthehydraulicmotorhoses.
Bleedairfromthetiltandtrimcylinders andthehydraulicmotor.
Page 7
1

InstallingthePlowControl Switches

Partsneededforthisprocedure:
3
Switch
Procedure
1.Removethe6hex-angedbolts(12x30mm)that securetherear-coverplatetotherearbulkheadofthe machine,andremovethecoverplate(Figure4).
Figure5
Figure4
1.Buklkhead
2.Rear-coverplate
2.Removethe2ndleftmostand3rdleftmostblanking platesfromthefromtheauxiliary-controlpanel(Figure
5).
3.Hex-angedbolts(12x30 mm)
1.2ndleft-most-switch opening(auxiliary-control panel)
2.Blankingplates
3.3rdleft-most-switch opening(auxiliary-control panel)
3.Pullthe2ndleftmostand3rdleftmost10-socket connectorsofthewiringharnessofthemachine throughtheswitchopeningswheretheblankingplugs werelocated(Figure5).
4.Connectthe2ndand3rdleftmost10-socket connectorsofthewiringharnesstothe10pin connectorsofthe2oatswitches(Figure5).
5.Removethe4thrightmostblankingplatesfromthe fromtheauxiliary-controlpane(Figure6).
4.10-socketconnector
5.Left
6.Switches(oat)
7
Page 8
2

PreparingtoInstallthe VibratoryPlow

NoPartsRequired
Procedure
1.Movethetractionunittoalevelsurfaceandlowerall attachments.
2.Stoptheengine,settheparkingbrake,andremovethe keyfromtheignitionswitch.
Figure6
1.Blankingplates3.10-socketconnector
2.4rdright-most-switch opening(auxiliary-control panel)
6.Pullthe4thrightmost10-socketconnectorsofthe wiringharnessofthemachinethroughtheswitch openingswheretheblankingplugswerelocated(Figure
6)
7.Connectthe4thrightmost10-socketconnectorofthe wiringharnesstothe10pinconnectoroftherotation switch(Figure6).
8.Rotatetheswitchessothatthelargenotchinthebody oftheswitchesareforward,andsnaptheswitches intotheswitchopeningsintheauxiliary-controlpanel (Figure7).
4.Switch(rotation)
3.Cleantheangeandtherearmountingplateofthe tractionunit.
4.Ifyouareremovingthetrencherinordertoinstallthe vibratoryplow ,cleanandcapthehydraulicttingsat thetractionunitandthetrencher.
5.Securetheliftingequipmenttothetowerassembly (Figure8).
Important:Ensurethattheliftingequipmenthas aliftingcapacityofatleast794kg(1750lb).
Figure7
1.Smallnotch
2.Largenotch
9.Securethecoverplatetothebulkheadwiththe6 hex-headbolts(12x30mm)thatyouremovedinstep
1.
3.Forward
Figure8
6.Raisethetowerassemblyofftheoorasshownin
Figure8.
8
Page 9
3
InstalltheCounterweightto theTowerAssembly
Partsneededforthisprocedure:
1Towerassembly
1
Counterweightassembly
2
Hex-headbolt(1x8-1/2inch)
2
Hex-headbolt(1x3-1/2inch)
6
Washer(1inch)
6
Locknut(1inch)
Procedure
1.Useliftingequipmenttoraisethecounterweight.
Important:Ensurethattheliftingequipmenthas aliftingcapacityofatleast743kg(1638lb).
Figure10
1.Locknut(1inch)4.Row3holes(for
2.Washer
3.Counterweight-mounting hole
machineswith wheels—2outerholes
only)
5.Row2holes(for
machineswithatrack drive—2outerholesonly)
6.Hex-headbolt(1x3-1/2 inch)
2.Identifytherowsofholesinthemountingplateof thetowerassemblythatyouwillusetosecurethe counterweightforyourmachine(Figure9).
Figure9
1.Row1holes/slot
2.Row2holes/slot (counterweight-mounting holes—2outerholesonly)
3.Mountingplate
4.Row4holes
3.Alignthe2counterweight-mountingholeswiththe outerRow2holesofthetowermountingplate(Figure
9andFigure10).
4.Securethecounterweighttothemountingplatewith 2bolts(1x3-1/2inch),2washers(1inch),and2 locknuts(1inch);refertoFigure10.
Note:Thewashersandlocknutsaligninsidethe counterboreofthecounterweight,withthewashers betweenthelocknutsandthecounterweight(Figure
10).
5.Tightentheboltsandnutsto1219to1490N-m(899 to1099ft-lb).
6.Assemble2hex-headbolts(1x8-1/2inch)and2 washersintothe2outer-toprowofmountingholesfor thetowerassembly(Figure11).
Note:Ensurethatthecounterboresideofthe counterweight-mountingholesarealignedawayfrom thefaceofthemountingplateofthetowerassembly.
9
Page 10
4

PreparingtoInstalltheTower andCounterweightAssembly

Partsneededforthisprocedure:
2
Locknut(1inch)
Procedure
Figure11
1.Tower/counterweight assembly
2.Washer(1inch)
7.Locatetheliftingequipmentsothatitsupportsthe counterweightandtoweratthe2liftingeyesofthe counterweightandthecradleandlowerstrut(Figure
12).
3.Hex-headbolt(1x8-1/2 inch)
1.Locatetheholesandslotsinthemountingplateofthe tractionunitformountingthetowerandcounterweight assembly.
Formachineswiththetrackdrive,usethe25
mm(1inch)holes/slotatRows2and5(Figure13).
Figure13
1.Counterweight-liftingeye
2.Cradle
Figure12
1.Row2holes3.Row5holesandslot
2.Rearmountingplate
Formachineswithwheels,usethe25mm(1
inch)slots/holesatRows1and4(Figure14).
3.Lowerstrut
10
Page 11
Figure14
1.Row1slots3.Row4holesandslot
2.Rearmountingplate
2.Formachineswithwheeldrive—fromunderthe backofthemachine,insert2locknutsintothenut retainerslocatedattheforward-outboardfaceofthe rear-attachmentmountingplate(Figure15).
Figure15
1.Mountingplate(traction unit)
2.Nutretainer
3.Locknut
Figure16
1.Row5slot,rearmounting plate
2.Washers(1inch)
2.Positionthetowerandcounterweightassemblyas follows:
3.Hex-headbolts(1x8-1/2 inch)
4.Rearward
Formachineswiththetrackdrive—alignthe2
hex-headbolts(1x8-1/2inch)thatyouinstalled instep6of4PreparingtoInstalltheTowerand
CounterweightAssembly(page10)withtheRow2
holesinthemountingplateofthetractionunitthat youidentiedinFigure13;refertoFigure17.
5

InstallingtheTowerand CounterweightAssembly

Partsneededforthisprocedure:
4
Hex-headbolts(1x8-1/2inch)
8
Washers(1inch)
6
Nuts(1inch)
AligningtheTowerandCounterweight AssemblytotheMachine
1.Insert1hex-headbolt(1x8-1/2inch)andwasher(1 inch)throughthecenterRow5slot(Figure16).
1.Rearmountingplateon thetractionunit
2.Bolt(1x8-1/2inch)
Formachineswithwheeldrive—alignthe2
hex-headbolts(1x8-1/2inch)thatyouinstalledin
11
Figure17
3.Counterweight
Page 12
step6of2PreparingtoInstalltheVibratoryPlow
(page8)withtheRow1slotsinthemountingplate
ofthetractionunitthatyouidentiedinFigure14; refertogure17.
Figure20
Figure18
1.Rearmountingplateon thetractionunit
2.Bolt(1x8-1/2inch)
3.Counterweight
3.Movethetowerandcounterweightassemblytoward themachineuntilthebolts(1x8-1/2inch)are partiallyinsertedthroughtheadjacentholesonthe counterweightandmountingplates.
RemovingtheSwingCylinder
1.Disconnecttheextend,extendcrossover,andretract crossoverhosesfromthehydraulicttingsintheswing cylinder(Figure19).
1.Plug
2.Upperswing-lug
3.Rodtting
3.Removethespringpinfromtheswing-lugspacerfor theswingcylinder.
Figure21
1.Springpin
2.Swing-lugspacer4.Swingcylinder
3.Wristpin
4.Removethewristpinfromtheswing-lugsandrod tting(Figure20andFigure21).
Figure19
1.Extendhose3.Retract-crossoverhose
2.Extend-crossoverhose
2.Usingawrenchwithasquaredrive,removetheplug fromtheupperswing-lug(Figure20).
5.Removethelowersnapringfromthepivotpinatthe forwardendoftheswingcylinder(Figure22).
12
Page 13
Figure22
1.Swingcylinder3.Pivotpin(swingcylinder)
2.Lower-snapring
6.Raisethepivotpinuntiltheswingcylinderisfreefrom theforwardmountinglugs(Figure22).
Note:Useapieceoftapetoholdthepivotpinup.
7.Removetheswingcylinderandthe2washers(1-1/4 inch)fromtheswingframe(Figure23).
Note:Thesingcylinderweightsapproximately17kg (38lb).
Figure24
1.Bolt(1x8-1/2 inch)—centerRow-5 holeinthetower-mounting plate
2.Locknut(1inch)
3.Washer(1inch)
Note:Movethetowerandcounterweightassembly towardthemountingplateofthemachineasneededto threadthenutontothebolt(Figure25).
Figure25
Machinewithtracksshown;alsoappliestoamachinewith
wheels
Figure23
1.Swingcylinder2.Washers(1-1/4inch)
AssemblingtheTowerand CounterweightAssemblytothe Machine
1.Threadalocknut(1inch)andwasher(1inch)ontothe lowercenterbolt(1x8-1/2inch)thatyouinstalledin step1ofAssemblingtheTowerandCounterweight
AssemblytotheMachine(page13);refertoFigure24.
1.Towerandcounterweight
2.Mountingplate(machine)
2.Insert2bolts(1x8-1/2inch)intotheoutboardholes inRow5andabolt(1x8-1/2inch)inthecenterslot inRow1ofthetower-mountingplate(Figure26).
Note:Formachineswithwheel—threadthe2 outboardboltsintothenutsinthenutretainersthat youinstalledinstep2of4PreparingtoInstallthe
TowerandCounterweightAssembly(page10).
13
Page 14
Figure26
Machinewithtracksshown;alsoappliestoamachinewith
wheels
1.Washer—Row1slot3.Washers—outerRow5
2.Bolt(1x8-1/2inch)—Row 1slot
holes
4.Bolt(1x8-1/2inch)—outer Row5holes
3.Assemblethenutsandwashersasfollows:
Formachineswiththetrackdrive—threadthe5
locknuts(1inch)and5washers(1inch)ontothe shanksofthe5bolt(1x8-1/2inch)attheforward sideofthemountingplateforthemachine(Figure
27).
Figure27
Bottomview
1.Towerandcounterweight assembly
2.Bolt(1x8-1/2inch)
3.Locknutandwasher(1 inch)
Formachineswithwheeldrive—atthetop
forwardsideofthemountingplateforthemachine, threadthe3locknuts(1inch)and3washers(1 inch)ontotheshanksofthe3bolt(1x8-1/2inch) forRow1(Figure28).
14
Page 15
InstallingtheSwingCylinder
1.Inserttheswingcylinderbetweenthemountinglugs atthetower-mountingplateandtheswinglugsatthe swingframe(Figure29).
Figure29
Figure28
1.Bolt(1x8-1/2inch)3.Locknut(1inch)
2.Washer(1inch)
4.Torquethebottomcenterbolt(1x8-1/2inch)and locknutto1219to1490N-m(899to1099ft-lb).
5.Torquetheother5bolts(1x8-1/2inch)andlocknuts to1219to1490N-m(899to1099ft-lb).
1.Upper-mountinglug (swingframe)
2.Rodtting
3.Swingcylinder
4.Washer
5.Mountinglugs (tower-mountingplate)
2.Insertthe2washers(1-1/4inch)betweentheforward swingcylindermountingpointandthemountinglugs attheswingframe(Figure29).
3.Alignholesinthecylinder,washersandlugs,andinsert thepivotpinthroughtheholes(Figure22).
4.Securethepivotpinwiththesnapring(Figure22)that youremovedinstep5ofRemovingtheSwingCylinder
(page12).
5.Alignholeintherodttingwiththeholesintheswing lugsoftheswingframe(Figure21)
6.Installthewristpinthroughtheholesintherodtting andswinglugs(Figure21).
Note:Ensurethatthecrossdrilledholeinthe wristpinisalignedwiththecrossdrilledholeinthe swing-lugspacer
7.Installthespringpin(Figure21)thatyouremoved instep3ofRemovingtheSwingCylinder(page12) throughthecrossdrilledholesintheswing-lugspacer andwristpin.
8.Installtheplug(Figure20)thatyouremovedinstep2 ofInstallingtheSwingCylinder(page15).
9.Connecttheextend,extendcrossover,andretract crossoverhosesthatyouremovedinstep1of
RemovingtheSwingCylinder(page12)tothehydraulic
ttingsintheswingcylinder(Figure19).
15
Page 16
6
ConnectingtheLiftandSwing CylinderHoses
Partsneededforthisprocedure:
4
Connectortting(3/8inch)
InstallingtheLiftandSwingCylinder Hoses
1.Wipecleantheareaaroundtheplugsattherearsideof theauxiliary-hydraulicmanifold(Figure30).
1.PortA7 (auxiliary-hydraulic manifold)
2.PortB7 (auxiliary-hydraulic manifold)
3.PortA2 (auxiliary-hydraulic manifold)
4.PortB2 (auxiliary-hydraulic manifold)
Figure31
5.Left-swingcylinderhose
6.Right-swingcylinderhose
7.Lift-cylinderhose(retract)
8.Lift-cylinderhose(extend)
Figure30
1.Auxiliary-hydraulic manifold
2.Plug
2.Removethe4plugs(3/8inch)atportsA2,B2,A7,and B7(Figure30)fromauxiliary-hydraulicmanifoldatthe followingportlocations.
3.Installthe4connectorttings(3/8inch)intoportsA2, B2,A7,andB7ofthemanifold(Figure30).
4.Torquetheconnectorttingsto15to20N-m(132 to180in-ft).
5.Installthehosefromthettingintheretractportof theliftcylindertotheconnectorttinginportA2 (Figure31andFigure32).
3.Port
4.Connectortting
Figure32
1.Liftcylinder
2.Lift-cylinderhose(extend)5.Left-swingcylinderhose
3.Lift-cylinderhose(retract)
6.Installthehosefromthettingintheextendportof theliftcylindertotheconnectorttinginportB2 (Figure31andFigure32).
7.Installthehosefromthettingintheleft-swing cylindertotheconnectorttinginportA7(Figure31,
Figure32,andFigure33).
16
4.Right-swingcylinderhose
Page 17
Figure33
2.Settheparkingbrakeandmovethecontrolsofthe tractionunittotheNeutralposition;refertothe Operator’sManualforthetractionunit.
3.Startthetractionunit;refertotheOperator’sManualfor thetractionunit.
4.Pressbutton5ontheHomescreenofthecommand centertotoggletothevibratoryplowfunction(Figure
35).
1.Left-swingcylinderhose
2.Right-swingcylinderhose
8.Installthehosefromthettingintheright-swing cylindertotheconnectorttinginportB7(Figure31,
Figure32,andFigure33).
9.Torquethehosettingsto20to28N-m(180to252 in-ft).
PurgingAirfromtheLiftandSwing Cylinders
DANGER
Pressingtheelevationoatswitchortheswingoat whileyouarebleedingthehydraulicsystemwill causetheattachmenttomoveuncontrollablyand mayresultinpersonalinjuryordeath,ordamage theattachment.
Donotpresstheelevationoatswitchortheswing oat(Figure34).
Figure35
1.Button5
5.Performthefollowingtopurgeairfromthelift cylinder:
A.Movethebackllblade/vibratoryplowjoystick
rearwardtoraisethecradleandlowerlink(Figure
36).
Figure34
1.Donotpresstheseswitches.
1.Ensurethattheareasurroundingthevibratoryplowis clearofallpeopleandobjects.
Figure36
1.Backllblade/vibratory plowjoystick
2.Raise
3.Lower
4.Swingleft
5.Swingright
B.Removetheliftingequipmentfromthetower
assembly.
C.Movethebackllblade/vibratoryplowjoystick
rearwardtoraisethecradleandlowerlink(Figure
36).
17
Page 18
Important:Donotallowthecradleorlower linktostriketheground.
Note:Theliftcylinderwillmovethecradleand lowerlinksmoothlywhentheairisbleedfrom thecylinder.
D.Repeatsteps5Aand5Cuntiltheliftcylinder
movesthecradleandlowerlinkupanddown smoothly.
6.Performthefollowingtopurgeairfromtheswing cylinders:
A.Movethebackllblade/vibratoryplowjoystick
lefttoswingthecradleandlowerlinktotheleft (Figure36).
B.Movethebackllblade/vibratoryplowjoystick
righttoswingthecradleandlowerlinktothe right(Figure36).
C.Repeatsteps6Aand6Buntilthecradleandlower
linkswingleftandrightsmoothly
D.Usethebackllblade/vibratoryplowjoystickto
positionthecradleandlowerlinkthehorizontal andstraightbehindthemachine.
7.Shutofftheengineandremovethekeyfromthekey switch.
18
Page 19
7

InstallingtheShakerBox

NoPartsRequired
LiftingtheShakerBox
1.Insertthepin—51x355.6mm(2x14inch)through theupper-mountbushingsandsecurethepinwiththe anged-headbolt(16x60mm),spacer(1x5/8inch), washer(5/8x3/4inch),andlocknut(16mm)hand tight(Figure37).
Figure38
1.Pin—51x356mm(2x14 inch)
2.Side-plateopening
3.Lifttheshaker-boxassembly .
3.Lowermounting-plate bushing
4.Rear-pivothole (lower-strut)
InstallingtheShakerBox
1.Aligntheholesinthelowermounting-platebushings intheshakerwiththerear-pivotholeinthelower-strut (Figure38andFigure39).
Figure37
1.Pin—51x356mm(2x14 inch)
2.Upper-mountbushings
3.Flanged-headbolt(16x 60mm)
2.Attachtheliftingequipmentthroughtheopeningsin thesideplatesoftheshakerboxandattachthelifting equipmenttothepinthatyouinstalledinstep1(Figure
38).
4.Washer(1-3/4x5/8inch)
5.Spacer(1x5/8inch)
6.Locknut(16mm)
2.Insertthepin72x356mm(3x14inch)holesin thelowermountingplatesandtherear-pivotofthe lower-strut,andsecurethepinwiththeanged-head bolt(16x60mm),washer(1-3/4x5/8inch),spacer(1 x5/8inch),andlocknut(16mm).
19
Page 20
Figure40
Figure39
1.Locknut(16mm)4.Washer(1-3/4x5/8inch)
2.Spacer(1x5/8inch)
3.Flanged-headbolt(16x 60mm)
5.Lowermounting-plate bushing
6.Pin72x356mm(3x14 inch)
3.Alignthetiltcylinderwiththe2hydraulicportsupand rearward.
1.Tilt-cylinderhydraulicports
2.Flanged-headbolt(16x 110mm)
3.Washer(1-3/4x5/8inch)8.Pin(2x14inch)
4.Spacer(1x5/16inch)9.Bushings(side
5.Spacer(2x2inch)
6.Locknut(16mm)
7.Barrel(tiltcylinder)
swing-frameplates)
4.Aligntheforward-pivotholeinthebarrelofthetilt cylinderwiththebushingsinthesideswing-frame plates.
5.Securethetiltcylindertotheswing-frameplateswith apin(2x14inch),anged-headbolt(16x110mm), washer(1-3/4x5/8inch),spacer(1x5/16inch), spacer(2x2inch),andalocknut(16mm).
6.Removetheliftingequipmentfromthepinattheupper mountingbushingattheshakerbox.
Note:Continuesupportingtheshakerboxwithlifting equipmentatthesideplatesoftheshaker.
20
Page 21
Figure41
1.Tilt-cylinderhydraulicports
2.Flanged-headbolt(16x 60mm)
3.Washer(1-3/4x5/8inch)7.Locknut(16mm)
4.Spacer(1x5/8inch)8.Pistontting
5.Pin—51x356mm(2x14 inch)
6.Upper-mountbushings
7.Removethepin,anged-headbolt,spacer,washer, andlocknutthatyouinstalledinstep1ofLiftingthe
ShakerBox(page19).
8

InstallingtheTiltandTrim CylinderHoses

Partsneededforthisprocedure:
4
Connectortting(3/8inch)
3
Squarenut(5/16inch)
10
Clampblock(2hose)
3
Coverplate
3
Washer(5/16inch)
3
Bolt(5/16x2-3/4inch)
2
Squarenut(3/8inch)
2
Clampblock(3hose)
2
Bolt(3/8x2-3/4inch)
2
Washer(3/8inch)
1Bar
InstallingtheTilt-CylinderHoses
1.Removethe4plugs(3/8inch)atportsA3,B3,A4,and B4fromauxiliary-hydraulicmanifoldatthefollowing portlocations(Figure42).
8.Alignthepistonttingofthetiltcylinderwiththe upper-mountbushings.
9.Securethetiltcylindertotheupper-mountbushings withthepin51x356mm(2x14inch),anged-head bolt(16x60mm),washer(1-3/4x5/8inch),spacer (1x5/8inch),andlocknut(16mm)
10.Tightentheanged-headboltandlocknutssecurethe pinsatthelowerstrutandtiltcylinder202to248N-m (149to184in-lb).
Figure42
1.Plug
2.Connectortting
2.Installthe4connectorttings(3/8inch)intoportsA3, B3,A4,andB4ofthemanifold(Figure42).
3.Torquetheconnectorttingsto15to20N-m(132 to180in-ft).
4.Routethetilt-down(retract)hoseformtheforward portofthetiltcylindertotheconnectorttinginport B4ofthemanifold,andconnectthehosetothetting handtight(Figure43).
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Page 22
Figure43
1.Clampblock(tiltcylinder)4.Tilt-down(retract)hose
2.Clampblock(right swing-frameplate)
3.Tilt-up(extend)hose
5.PortA4 (auxiliary-hydraulic manifold)
6.PortB4 (auxiliary-hydraulic manifold)
5.Routethetilt-up(extend)hoseformtherearportof thetiltcylindertotheconnectorttinginportA4,and connectthehosetothettinghandtight(Figure43).
6.Insertasquarenut(5/16inch)intotheslotintheclamp supportlocatedontherightsideofthetiltcylinderand therightswing-frameplate(Figure44andFigure45).
Figure45
1.Tilt-down(retract)hose5.Clampblock(2-hose)
2.Tilt-up(extend)hose6.Coverplate
3.Clampsupport(right swing-frameplate location)
4.Squarenut(5/16inch)8.Bolt(5/16x2-3/4inch)
7.Washer(5/16inch)
7.Looselysupportthe2tiltcylinderhoseswith4ofthe clampblock(2-hose),coverplate,washer(5/16inch), andbolt(5/16x2-3/4inch)attheclampsupportat thetiltcylinder(Figure44).
8.Looselysupportthe2tiltcylinderhoseswith4ofthe clampblock(2-hose),coverplate,washer,andbolt (5/16x2-3/4inch)attheclampsupportattheright swing-frameplate(Figure45).
Figure44
1.Clampsupport(tilt-cylinder location)
2.Squarenut(5/16inch)6.Coverplate
3.Clampblock(2-hose)7.Washer(5/16inch)
4.Tilt-down(retract)hose8.Bolt(5/16x2-3/4inch)
5.Tilt-up(extend)hose
22
Page 23
InstallingtheTrim-CylinderHoses
1.Routethetrim-lefthosefromtheretractportofthe right-trimcylindertotheconnectorttinginportB3 oftheauxiliary-hydraulicmanifoldandconnectthe hosetothettinghandtight(Figure46).
Figure48
Figure46
1.Clampblock(tiltcylinder)4.Trim-lefthose
2.Clampblock(right swing-frameplate)
3.Trim-righthose6.PortB3
5.PortA3 (auxiliary-hydraulic manifold)
(auxiliary-hydraulic manifold)
1.Clampsupport(trail-frame location)
2.Squarenut(5/16inch)6.Washer(5/16inch)
3.Clampblock(2-hose)7.Coverplate
4.Trim-lefthose
5.Bolt(5/16x2-3/4inch)
8.Trim-righthose
3.Routethetrim-righthosefromtheextendportofthe right-trimcylindertotheconnectorttinginportA3 ofthemanifold,andconnectthehosetothetting handtight(Figure46).
4.Atthetiltcylinder,alignthetrim-leftandtrim-right hosesintotheclampblocks(Figure49)thatyou installedinstep7ofInstallingtheTilt-CylinderHoses
(page21)andtightenthebolt(5/16x2-3/4inch)to
1978to2542N-cm(175to225in-lb).
Figure47
1.Retractport(right-trim cylinder)
2.Extendport(right-trim cylinder)
3.Trim-lefthose6.Clampblock(tiltcylinder)
4.Trim-righthose
5.Clampblock(trail-frame)
2.Insertasquarenut(5/16inch)intotheslotintheclamp supportlocatedontherightsideofthetrail-frame plate(Figure48).
Figure49
1.Trim-lefthose4.Coverplate
2.Trim-righthose
3.Clampsupport(tilt-cylinder location)
5.Washer(5/16inch)
6.Bolt(5/16x2-3/4inch)
5.Attherightswing-frameplate,alignthetrim-leftand trim-righthosesintotheclampblocks(Figure50)that youinstalledinstep8ofInstallingtheTilt-Cylinder
23
Page 24
Hoses(page21),andtightenthebolt(5/16x2-3/4
inch)to1978to2542N-cm(175to225in-lb).
Figure50
1.Trim-lefthose4.Coverplate
2.Trim-righthose
3.Clampsupport(right swing-frameplate location)
5.Washer(5/16inch)
6.Bolt(5/16x2-3/4inch)
9

InstallingtheHydraulicMotor Hoses

NoPartsRequired
PreparingtoInstalltheHydraulicMotor Hoses
1.Attherearbulkheadofthemachine,removethe 2caps(1inch)fromthehydraulic-pressureand hydraulic-returnttingsandthecap(5/8inch)from thecase-draintting(Figure51).
6.Atthetrailframe,securethetrim-leftandtrim-right hoses(Figure48)withthe2clampblocks,bolt(5/16x 2-3/4inch),washer(5/16inch),andcoverplate,and tightenthebolt(5/16x2-3/4inch)to1978to2542 N-cm(175to225in-lb).
7.Torquethehosettingsateachendofthetilt-down (retract)hose,tilt-up(extend)hose,trim-lefthoseand trim-righthoseto46to57N-m(34to42ft-lb)
Figure51
1.Hydraulic-pressuretting (1inch,portA)
2.Case-draintting(5/8 inch)
3.Hydraulic-returntting(1 inch,portB)
4.Cap(1inch)9.45°elbowtting(3/4inch)
5.Cap(5/8inch)
6.Tube-elbow(3/4inch)
7.Swiveltee(1x3/4x3/4 inch)
8.Checkvalve
24
Page 25
2.Attherearbulkhead,assemblethe2swiveltees(1x 3/4x3/4inch)ontothehydraulicpressure(portA) andhydraulicreturn(portB)ttingsandtightenthe ttingshandtight(Figure51).
3.Assemblethe2tube-elbows(3/4inch)andthecheck valveontothetube-elbowsandtightenthetubettings handtight(Figure51).
Note:Ensurethattheow-directionarrowonthe checkvalveispointinglefttoright.
4.Tightenthetubenutsofthetube-elbowsto90to111 N-m(66to82ft-lb).
Tightenthecompressionnuts(1inch)oftheswivel ttingsto122to149N-m(90to110ft-lb).
5.Assemblethe45°elbowtting(3/4inch)ontothe swiveltee(1x3/4x3/4inch)atthehydraulicreturn (portB)andtightenthettingshandtight.
6.Insertthe2squarenuts(3/8inch)intotheclamp supportsattheleftsideofthetiltcylinder(Figure52).
Figure53
1.Case-drainhose2.45°tting(5/8inch)—top ofthehydraulicmotor
Figure52
1.Squarenut(3/8inch)2.Clampsupport
InstallingtheHydraulicMotorHoses
1.Routethecase-drainhosefromthe45°tting(5/8 inch)atthetopofthehydraulicmotor,alongtheleft sideofthetiltcylinder,andtothebulkheadtting(5/8 inch)attherearbulkheadofthemachine(Figure53 andFigure54).
Figure54
1.Swiveltee(1x3/4x3/4 inch)
2.Bulkheadtting(5/8inch)5.Case-drainhose
3.45°elbowtting(5/8inch)
4.Returnhose
6.Pressurehose
2.Routethereturnhosefrom90°tting(3/4inch)at portBofthehydraulicmotor(Figure54andFigure
55),alongtheleftsideofthetiltcylinder,andtothe
45°elbowtting(3/4inch)thatyouassembledinstep
5ofPreparingtoInstalltheHydraulicMotorHoses (page24).
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Page 26
Figure55
1.Returnhose
2.90°tting(3/4inch)—port Bofthehydraulicmotor
3.Routethepressurehosefromthe90°tting(3/4inch) attheleftsideofthehydraulicmotortotheswiveltee (1x3/4x3/4inch)connectedtohydraulicpressure (portA)ofrearbulkheadofthemachine(Figure
54andFigure56);refertostep2of9Installingthe HydraulicMotorHoses(page24).
Figure57
1.Bar5.Pressurehose
2.Bolt(3/8x2-3/4inch)6.Case-drainhose
3.Washer(3/8inch)
4.Clampblock(3hose)
7.Returnhose
5.Alignthereturnhoseinthetopgrooveoftheclamp block,thecase-drainhoseinthemiddlegroove,and thepressurehoseinthebottomgroove.
6.Securethehoseswiththeotherclampblock(3hose),2 bolt(3/8x2-3/4inch),andwasher(3/8inch).
7.Torquetheboltto37to45N-m(27to33ft-lb).
8.Torquethe45°elbowtting(3/4inch)thatyou assembledinstep5ofPreparingtoInstallthe
HydraulicMotorHoses(page24)to90to111N-m
(66to82ft-lb).
9.Torquethettingsforthepressureandreturnhosesto 90to111N-m(66to82ft-lb).
10.Torquethettingsforthecase-drainhoseto58to72 N-m(43to53ft-lb).
Figure56
1.Pressurehose
2.90°tting(3/4inch)—left sideofthehydraulicmotor
4.Alignthebarand1clampblock(3hose)betweenthe hydraulicmotorhosesandtheclampsupportonthe leftsideofthetiltcylinder.
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10
BleedingtheAirfromtheTilt andTrimCylindersandthe HydraulicMotor
NoPartsRequired
BleedingtheAirfromtheTiltandTrim Cylinders
DANGER
Pressingtheelevationoatswitchortheswingoat whileyouarebleedingthehydraulicsystemwill causetheattachmenttomoveuncontrollablyand mayresultinpersonalinjuryordeath,ordamage theattachment.
Donotpresstheelevationoatswitchortheswing oat(Figure58).
Figure59
1.Button5
5.Ensurethatthevibratoryplowislevel.
6.Performthefollowingtobleedthetiltcylinder:
Important:Donotallowtheshakerboxtostrike theground.
A.Pressthelowerhalfofthetiltswitchtotiltthe
shakerboxup(Figure60).
B.Presstheupperhalfofthetiltswitchtotiltthe
shakerboxdown(Figure60).
C.Repeatsteps6Band6Auntilthetiltcylindertilts
theshakerboxsmoothly.
Figure58
1.Donotpresstheseswitches.
1.Ensurethattheareasurroundingthevibratoryplowis clearofallpeopleandobjects.
2.Settheparkingbrakeandmovethecontrolsofthe tractionunittotheNeutralposition;refertothe Operator’sManualforthetractionunit.
3.Startthetractionunit;refertotheOperator’sManualfor thetractionunit.
4.Pressbutton5ontheHomescreenofthecommand centertotoggletothevibratoryplowfunction(Figure
59).
Figure60
1.Tiltswitch(up)2.Tiltswitch(down)
7.Performthefollowingtobleedthetrimcylinder:
A.Twistthumbcontrolforthebackll
blade/vibratoryplowjoystickclockwisetotrim theshakerboxleft(Figure61).
B.Twistthumbcontrolforthebackll
blade/vibratoryplowjoystickcounterclockwiseto trimtheshakerboxright(Figure61).
C.Repeatsteps7Aand7Buntilthetrimcylinder
rotatestheshakerboxsmoothly .
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Page 28
Figure61
1.Shaker-trimright
2.Shaker-trimleft
3.Thumbcontrol (attachmentjoystick)
BleedingtheAirfromtheHydraulic Motor
1.Movethejoystickfortherearattachment-hydraulic motorbackwardfromtheNeutralpositionuntilyou feeltheplowbegintovibrate(Figure62).
Operation

UsingtheTransportLock

UnlockingtheTransportLock
1.Startthetractionunitandsettheparkingbrake.
2.Pressthetiltswitchupuntiltheshakerboxisfully tiltedupandforward.
Important:Movingthevibratoryplowtothe fully-raisedpositionwithoutrstfullytiltingthe shakerforwardandupbeforeraisingtheplowwill damagethetiltcylinder.
3.Slowlyraisethevibratoryplowtoitsfullheight;refer toUsingtheBackllBlade/VibratoryPlowJoystick
(page30).
4.Pullforwardontheleverforthetransportlock(Figure
63).
2.Movethejoystickfortheattachment-hydraulicmotor totheNeutralposition(Figure62).
Figure62
1.Vibratoryplow/trencher motorjoystick
3.Movethejoystickback(towardyou)10%ofthetotal travelandletshakerboxoperatefor20seconds(Figure
62).
4.Movethejoystickfortheattachment-hydraulicmotor totheNeutralposition(Figure62).
5.Raisetheplowtothetransportposition,stopthe engine,andremovethekeyfromthekeyswitch;refer toLockingtheTransportLock(page28).
2.Joystickmovement (neutraltoplowvibrate; plowvibratetoNeutral)
Figure63
1.Cam
2.Hook
5.Lowertheplowuntilthecamontheupperstrutclears thehookofthetransportlock(Figure63).
3.Transport-locklever
LockingtheTransportLock
1.Startthetractionunitandsettheparkingbrake.
2.Pressthetiltswitchupuntiltheshakerboxisfully tiltedupandforward.
Important:Movingthevibratoryplowtothe fully-raisedpositionwithoutrstfullytiltingthe shakerforwardandupraisingthewilldamagethe tiltcylinder.
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Page 29
3.Slowlyraisethevibratoryplowtofullheight;referto
UsingtheBackllBlade/VibratoryPlowJoystick(page
30).
Note:Whenthevibratoryplowisinthefullup position,thetransportlockwillautomaticallyengage thecamontheupperstrut(Figure63).
Important:Beforemovingthetractionunitor performingmaintenance,ensurethattheplowis inthefulluppositionandcamontheupperstrut fullyengagesthehookofthetransportlock.

UsingtheVibratoryPlow

UsingtheOperatorControls
UsingtheCommandCenter
Important:Donotswitchfromvibratoryplowoperation
tobackllbladeoperationwhilevibratory-plowmotor isoperating.Damagetoshakerboxorvibratory-plow motormayresult.
1.Button5(switchbetween controllingthebackll bladeorvibratoryplow)
2.Button7(increasethe enginespeed)
3.Button8(decreasethe enginespeed)
Figure64
4.Vibratoryplowicon
5.Backllbladeicon
Backllblade/VibratoryPlowCommandButton
Pressthebackllblade/vibratoryplowcommandbutton (button5),locatedatthetop-rightcornerofthecommand center(Figure64),toswitchbetweencontrollingthebackll bladeorthevibratoryplowwiththebackllblade/vibratory plowjoystick;refertoUsingtheBackllBlade/Vibratory
PlowJoystick(page30).
ThrottleButton
Throttle-upbutton—pressthethrottle-upbutton(button
7),locatedatthebottom-rightcornerofthecommand center,toincreasetheenginespeed(Figure64).
Note:Pressthebuttonrepeatedlytoincreasetheengine speeduptothemaximumenginespeed(2,450rpm).
Throttle-downbutton—pressthethrottle-downbutton
(button8),locatedatthebottom-rightcornerofthe commandcenter,tolowertheenginespeed(Figure64).
Note:Pressthebuttonrepeatedlytodecreasetheengine speeddowntotheengine-idlespeed(750rpm).
29
Page 30
UsingtheBackllBlade/VibratoryPlowJoystick
Note:Setthebackllblade/vibratoryplowcommand
button(button5)tothevibratoryplowfunctiontochange theattachmentjoystickfunction;refertoUsingtheCommand
Center(page29).
BackllBlade/VibratoryPlowJoystick
Movethebackllblade/vibratoryplowjoysticktoward
youtoraisetheelevationofthevibratoryplow(Figure65 andFigure66).
Movethebackllblade/vibratoryplowjoystickaway
fromyoutolowertheelevationofthevibratoryplow (Figure65andFigure66).
Figure67
ThumbControl
Twistthumbcontrolforthebackllblade/vibratoryplow
joystickclockwisetotrimtheshakerboxleft(Figure65 andFigure68).
Twistthumbcontrolforthebackllblade/vibratoryplow
joystickcounterclockwisetotrimtheshakerboxright (Figure65andFigure68).
Figure65
1.Backllblade/vibratory plowjoystick
2.Thumbcontrol (attachmentjoystick)
3.Shaker-trimleft7.Swingleft
4.Shaker-trimright8.Swingright
5.Raise
6.Lower
Figure66
Figure68
UsingtheVibratoryPlow/TrencherMotorJoystick
Movethevibratoryplop/trenchermotorjoystickbackto
startthehydraulicmotorfortheshakerbox(Figure69).
Note:Movingthejoystickclosertoyouincreasesthe vibrationintensityoftheplow.
Movethevibratoryplow/trenchermotorjoysticktoward
theNeutralpositiondecreasesthevibrationintensityof theplow(Figure69).
Movethevibratoryplow/trenchermotorjoysticktothe
neutralpositiontostopthevibrationfunctionofthe plow(Figure69).
Movethebackllblade/vibratoryplowjoysticktotheleft
toswingthevibratoryplowleft(Figure65andFigure67).
Movethebackllblade/vibratoryplowjoysticktothe
righttoswingthevibratoryplowright(Figure65and
Figure67).
30
Page 31
Figure71
Figure69
1.Vibratoryplow/trencher motorjoystick
UsingtheTiltSwitch
2.Joystickmovement (neutraltoplowvibrate; plowvibratetoNeutral)
Thetiltswitchislocatedattheauxiliarycontrolpanelandis the4thswitchfromtheleft(Figure70).
UsingtheElevation-oatSwitch
Note:Thevibratoryplowhas2operationmodesthatyou
canusetheelevation-oatswitchtocontrol: Floatposition—theplowwillfollowthecontourofthe
groundwhentheelevation-oatswitchtotheoatposition. Off(xed-position)—theplowwillstopmovingoroating
whenyoumovetheelevation-oatswitchtotheoffposition.
Presstheupperhalfoftheelevation-oatswitchtoallow
theplowtofollowthecontouroftheground(oat) withoutmanualmovementofthebackllblade/vibratory plowjoystick(Figure70andFigure72).
Pressthelowerhalfoftheelevation-oatswitchtoshut
offtheelevation-oatfunctionandcontroltheelevation oftheplowwiththebackllblade/vibratoryplowjoystick (Figure70).
Figure70
1.Tiltswitch
2.Elevation-oatswitch
3.Swing-oatswitch
Presstheupperhalfofthetiltswitchtorotatetheshaker
boxup(Figure70andFigure71).
Pressthelowerhalfofthetiltswitchtorotatetheshaker
boxdown(Figure70andFigure71).
Figure72
UsingtheSwing-oatSwitch
Note:Thevibratoryplowhas2operationmodesthatyou
canusetheswing-oatswitchtocontrol: Floatposition—theplowwillfollowthemovearound
undergroundobstructionswhentheswing-oatswitchto theoatposition.
Off(xed-position)—theplowwillstopmovingoroating whenyoumovetheswing-oatswitchtotheoffposition.
Presstheupperhalfoftheswing-oatswitchtoallowthe
plowtomovearoundburiedobstructions(oat)without manualmovementofthebackllblade/vibratoryplow joystick(Figure70andFigure73).
Pressthelowerhalfoftheoat-oatswitchtoshutoff
theswing-oatfunctionandcontrolthepositionofthe plowwiththebackllblade/vibratoryplowjoystick (Figure70).
31
Page 32
Figure73
InstallingandRemovingtheVibratory PlowBlade
InstallingthePlowBlade
Note:Thefollowingstepsaregeneralinstructionsfor
installingtheplowblade.forspecicinstructionsoninstalling yourblade,refertotheoperator’smanualsuppliedwiththe bladefromtheblademanufacturer.
1.Raisethevibratoryplowtothetransportposition;refer toLockingtheTransportLock(page28).
Important:Ensurethatthecamontheupper strutfullyengagesthehookofthetransportlock.
2.Securetheliftingequipmenttotheblade,andliftthe bladetotheverticalposition.
3.Openthebalesofthesafetypins,removethesafety pinsfromtheblade-mountingpins,andremovethe blade-mountingpinsfromthestabilizer(Figure74).
7.Alignthelowerholeintheplowbladewiththe mountingholeinthestabilizer.
8.Installtheblade-mountingpinthroughthemounting holeinthestabilizerandthroughthelowerholeinthe plowblade(Figure74).
Note:Ensurethattheheadofthepinisushwith thesurfaceofthestabilizer.
9.Installthesafetypinsintotheholesintheblade­mountingpins,andclosethebalesoverthemounting pins(Figure74).
10.Removetheliftingequipment.
RemovingthePlowBlade
1.Raiseorlowertheplowbladeuntilthebladeisslightly abovetheground.
2.Secureliftingequipmenttotheblade,andlifttheblade slightly.
3.Openthebalesforthesafetypins,andremovethe safetypinsfromthemountingpins(Figure74).
4.Removethelowermountingpin(Figure74).
Note:Applyenoughliftingforcewiththelifting equipmenttokeepthebladefromrotatingasyou removethelowermountingpin.
Figure74
1.Plowblade
2.Blade-mountingpin4.Mountingslot
3.Safetypin
4.Centerablade-mountingpinintheupperholeofthe blade(Figure74).
5.Alignthebladetothestabilizeroftheshaker,andalign theblade-mountingpintothemountingslotinthe frameofthestabilizer(Figure74).
6.Lowerthebladeandinsertthepinintotheslot.
5.Raisethebladeuntiltheuppermountingpinclearsthe mountingslotintheframeofthestabilizer(Figure74).
6.Movetheliftingequipmentandthebladerearwarduntil theplowbladeclearsthebackofthevibratoryplow .
7.Carefullylowertheplowbladeontoitsside.
8.Removetheliftingequipmentfromtheblade.
InstallingCableintotheCableChute
Thecablechuteisattachedtothebackoftheblade.Some cablechuteshavereplaceablelinksandotherchutesare attacheddirectlytotheblade.
Note:Thefollowingaregeneralinstructionsforloading cableintothecablechute.Forspecicinstructiononusing yourplowblade,refertotheOperator’ sManualprovidedby theplowblademanufacturer.
1.Removethehairpinandthegatepinfromthegate (Figure75).
Note:Ensurethattheheadofthepinsisushwith thesurfaceofthestabilizer.
32
Page 33
Figure75
1.Plowblade
2.Hairpin
2.Pullthegateleverrearwardandrotatethegatedown (Figure75).
3.Gatepin
4.Gatelever
WARNING
Vibrationsfromtheplowcancausethesoilofan overhangorhighbanktofallandcauseinjuryor death.
Keeppeopleandanimalsawayfromnearby overhangsandhighbankswhileyouareoperating thevibratoryplow.
SettingtheShoePositionontheStabilizer
Youcansetthewear-plateshoesforthestabilizerto2 positionsdependingonoperatingconditions,bladeselection, andyourpreference.
Tochangethepositionofthestabilizershoes,performthe followingsteps:
1.Raisethevibratoryplowtoanelevationthatallowsyou toaccessthebottomofthestabilizershoes(Figure76).
3.Checkthelinksofthechuteforwearandfreedomof movement;cleanorrepairthelinksbeforeinserting thecableintothechute.
4.Insertthecableintothecablechute(Figure75).
5.Liftthegateleverupandrotatethegateforward (Figure75).
6.Installthegatepinthroughtheholeintheretainerof chute(Figure75).
7.Installthehairpinthroughthegatepin(Figure75).
PreparingtoUsetheCablePlow
WARNING
Seriousinjuryordeathcanresultfromcontactwith theploworfromejecteddebrisduringplowing operation.
Makesurethatallpeopleandanimalsareclear ofthemachineandtheworksitewhileyouare operatingthevibratoryplow.
Figure76
1.Wearplate5.Locknut
2.Flat-headscrews6.Wearplate—inboard
3.Stabilizershoe
4.Washer
2.Atthewearplate,removethe4atheadscrews, locknuts,andwashersthatsecuretheplatetothe stabilizershoe(Figure76).
position
7.Wearplate—outboard position
WARNING
Vibrationsfromtheplowcancausethewallsofa trenchtocollapse,causinginjuryordeath.
Neverallowpeopletostandinsideoforadjacent toanearbytrenchwhileyouareoperatingthe vibratoryplow .
3.Movethewearplatetoeitherinboardoroutboard positiontoaligntheholesinthewearplatewiththe holeinthestabilizershoe.(Figure76).
4.Securetheplatetothestabilizershoewiththebolts, locknuts,andwashersthatyouremovedinstep2 (Figure76).
5.Torquethescrewsandnutsto37to45N-m(27to 33ft-lb).
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6.Repeatsteps1through5fortheotherwearplateand stabilizershoe.
PositioningtheSeatforPlowing
Fastentheseatbeltandrotatetheseatclockwise.
Note:Y oumustbeseatedintheoperatorseatbeforemoving thetractionunit;otherwise,theenginewillstopin1second.
PreparingtheTractionUnit
1.Starttheengineofthetractionunit;refertothe Operator’sManualofthetractionunit.
2.Settheendingspeedtothe1/2throttleposition,and allowtheenginetowarmupfor3to5minutes.
3.Ensurethatthevibratoryplowisinthetransport position;refertoLockingtheTransportLock(page
28).
4.Movethetractionunittotheworksite.
PlowingCableandTubing
2.Insertthecablethatyouareinstallingattheworksite intothechute;refertoInstallingCableintotheCable
Chute(page32).
3.Movethebackllblade/vibratoryplowjoysticktoward youtolowertheplowbladetothesurfaceofthesoil.
Note:Anchortheendofthecableasnecessary.
Important:Donotstarttheblade-vibration
functionoftheplowuntilthebladehasentered theground.
4.Releasetheparkingbrake;refertotheOperator’sManual forthetractionunit.
5.Beginloweringthebladeintothegroundbyperforming thefollowingsteps:
A.Presstheupperhalfoftheelevation-oatswitch
toallowtheplowtoFloatvertically(Figure78).
Note:Slowlylowerthebladeintotheground.
WARNING
Aworkingvibratoryplowcaninjureorkillyou. Beforeyoubeginusingthevibratoryplow,make surethatallpeopleareawayfromthedangerarea.
Figure77
1.Dangerarea(shadedareainthegure)
Figure78
1.Float(elevation-oat switch)
B.Ontheutility-tractionjoystick,usethedown-shift
buttonofthegear-selectorswitchtoshiftthe transmissiontogear1(Figure79).
Note:Whenyourststartthemachine,gear1 isselected.
2.Off(elevation-oatswitch)
Important:Youwillreducethelifeofthecableplowif youoperatetheblade-vibrationfunctionwhiletheblade isoutoftheground.
LoweringthePlowintotheGround
Important:Knowthelocationofallunderground
utilitiesbeforeoperatingtheequipmentontheworksite.
1.Releasethecableplowfromthetransportposition; refertoUnlockingtheTransportLock(page28).
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Figure80
Figure79
1.Down-shiftbutton (utility-tractionjoystick)
2.Up-shiftbutton (utility-tractionjoystick)
3.Icon—gear-shiftpattern
C.Liftuponthelockringthatisatthebottomof
theutility-tractionjoystickandslowlypushthe joystickforward(Figure80).
Important:Nevermovethetractionunitin thereversedirectionwiththebladeinthe ground.
Note:Useonlytheutility-tractionjoystickto controltheforwardandreversedirectionsofthe tractionunitwhileplowing.Thetractionunit movesforwardorbackwardthroughacontinuous rangeofspeedsdependingonthepositionofthe utility-tractionjoystick.
Thefurtherthatyoupushtheutility-traction joystickawayfromtheNeutralposition,thefaster thetractionunittravels.Theleverstaysinposition whenyoureleasethelockring.Movethejoystick totheNeutralpositiontostopthetractionunit fromtravelinginforwardorreverse.
1.Tractionunit—forward
2.Utility-tractionjoystick
3.Lockring
6.Oncethebladeenterstheground,beginthe blade-vibrationfunctionbyliftinguponthelockring thatisatthebottomofvibratoryplow/trenchermotor joystickmovingthejoysticktowardyou(Figure81).
Figure81
1.Vibratoryplow/trencher motorjoystick
2.Joystickmovement (neutraltoplowvibrate)
Note:Ensurethatthechutelinksarehorizontalasthe bladeenterstheground.
7.When1/4ofthebladeisbelowthesurfaceof theground(Figure82),graduallyincreasethe blade-vibrationfunctionbymovingthevibratory plow/trenchermotorjoystickback(towardyou)and selectingtheswing-oatswitch(Figure83)tothe Floatposition.
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Figure82
Figure83
1.Float(swing-oatswitch)2.Off(swing-oatswitch)
Note:Thisletstheobstacletomovearoundsideof theploworallowstheplowbladetomovearoundthe obstacle
PlowingCablefromaBuildingWall
1.Digaholenexttothewallofthebuildingwherethe cablewillenterthebuilding(Figure84).
Important:Youwilldamagethecableandthe chuteifyouforcethebladeintothegroundtoo fast.Ifyouareplowingintoveryhardground,you canunintentionallyoverloadthebladeandthereby under-powertheblade-vibrationfunction.
Note:Movetheutility-tractionjoystick(Figure80) towardtheneutralpositioniftheplowbladerisesup fromthegroundwhileyouareplowing.
8.Whenthebladeisdownatfull-plowingdepth,adjust thevibratoryplow/trenchermotorjoysticksothatthe blade-vibrationfunctionisfastenoughtoallowthe tractionunittomaintainthedesiredgroundspeed (Figure81).
Note:Donotoperatetheblade-vibrationfunction fasterthannecessarytomaximizethespeed.
Important:Ifthetiresbegintoslipwhileyouare plowing,reducetheforwardspeedofthetraction unitbymovingtheutility-tractionlevertowardthe Neutralposition.
9.Usetheutility-tractionjoysticktoincreasetheforward travelspeeduntilthetiresbegintosliporlosetraction (Figure80).
PlowingAroundanUndergroundObstacle
Figure84
1.Hole(outsideofbuilding)
2.Hole(throughthebuilding wall)
3.Anchorpoint
2.Drillaholethroughthewallwherethecablewillenter thebuilding(Figure84).
3.Movethetractionunittoapositionwhereyoucan lowerthebladeintotheholenexttothebuilding (Figure84).
4.Threadthecablethroughthechuteoftheblade,and pushthecablethroughthewall.
5.Lowerthebladeintothehole(Figure84).
6.Anchortheendofthecableinsidethebuilding(Figure
84).
7.Slowlymovethetractionunitforward,andstartthe blade-vibrationfunctionasthebladeentersthesoil (Figure84).
8.Asthebladeentersthesoil,slowlyincreasethe blade-vibrationfunctionbymovingthevibratory plow/trenchermotorjoysticktowardyou;referto
UsingtheVibratoryPlow/TrencherMotorJoystick (page30).
Performthefollowingstepsifyouencounteranunderground obstaclewhileplowing:
1.Increasethevibrationspeedbymovingvibratory plow/trenchermotorjoystickrearwardwhile maintainingslightforwardpressureontheplowblade andtheobstaclewiththetractionunit(Figure81).
2.MovetheswingcontroltotheFloatposition(Figure
83).
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
PlowingaServiceConnection
Usethisproceduretoplowtoaserviceconnection,anchor thecable,andplowtothenextserviceconnectionorend thecablerun.
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1.Ensurethatthestabilizershoesaresettothewide position;refertoSettingtheShoePositiononthe
Stabilizer(page33).
2.Digaserviceholedownwherethecablewilljointhe serviceconnectiontotheplowingdepthofthecable run(Figure85)andnowiderthan0.6m(24inches).
Note:Thetractionunitcandriveovera0.6m (24-inch)hole.
Figure85
1.Servicehole2.0.6m(24inches)
3.Plowdirectlytotheserviceholewherethecablesjoins theserviceconnection(Figure86).
plow/trenchermotorjoysticktowardyou;referto
UsingtheVibratoryPlow/TrencherMotorJoystick (page30).
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
PlowingTurnswithaRadiusLessThan0.9m(36 inches)
1.Atthelocationwherethecablewillturn,digaservice holedowntotheplowingdepth(Figure85)ofthe cablerunandnowiderthan0.6m(24inches).
2.Plowthecabletothehole(Figure87).
Figure86
1.Servicehole
2.Loopinthecable
4.Beforethebladeenterstheservicehole,stopthe blade-vibrationfunctionbymovingthevibratory plow/trenchermotorjoysticktotheNeutralposition.
5.Movethevibratoryplowbladeacrossthehole(Figure
86).
6.Feedthecabledownthroughthechute,andmakea loopinthecableatthebottomofthehole(Figure86).
7.Whilefeedingthecableintothechute,movethe tractionunitforwarduntilthebladeentersthesoilon theothersideoftheservicehole(Figure86).
8.Asthebladeentersthesoil,slowlystartthe blade-vibrationfunctionbymovingthevibratory
Figure87
1.Cable-plowrun#12.Cable-plowrun#2
3.Beforethebladeentersthehole,stopthe blade-vibrationfunctionbymovingthevibratory plow/trenchermotorjoysticktotheNeutralposition; refertoUsingtheVibratoryPlow/TrencherMotor
Joystick(page30).
4.Selecttheswing-oatswitch(Figure83)totheOff position;refertoUsingtheSwing-oatSwitch(page
31).
5.Whenthecablechuteofthebladeisintothehole, performthefollowing:
A.Stopthetractionunit.
B.Removethegatefromthechuteoftheplowblade.
C.Removethecablefromthechute.
D.Carefullyraisethebladeoutofthehole
Note:Donotcutordamagethecablewhileraising thebladeoutofthehole.
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6.Movethetractionunittothepositionthatalignsthe plowbladewiththenextdirectionforthecablerun andalongsidetheservicehole(Figure87).
7.Carefullylowerthebladeintotheservicehole.
8.Installthecableintothechuteandinstallthegateto thechute;refertoInstallingCableintotheCableChute
(page32).
9.Whilefeedingthecableintothechute,movethe tractionunitforwarduntilthebladeentersthesoilon thesideoftheservicehole(Figure87).
10.Asthebladeentersthesoil,slowlystartthe blade-vibrationfunctionbymovingthevibratory plow/trenchermotorjoysticktowardyou.
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
PlowingT urnswithaRadiusGreaterThan0.9m(36 inches)
Tomakearightturnwitharadiusgreaterthan0.9m(36 inches),performthefollowingsteps:
1.Selecttheswing-oatswitch(Figure83)totheFloat position;refertoUsingtheSwing-oatSwitch(page
31).
2.Steerthebladeandtheshakerboxtotheright byrotatingtheleft-thumbcontrolofthebackll blade/vibratoryplowjoystickclockwise(Figure88); refertoUsingtheBackllBlade/VibratoryPlow
Joystick(page30).
Note:Allowthebladetotraverseenoughdistanceto movetothefarthestrightposition.
Figure89
1.Steeringwheel3.Leftturn(rear-wheel steeringswitch)
2.Rightturn(rear-wheel
steeringswitch)
4.Usethethumbcontrolofthebackllblade/vibratory plowjoysticktomaintainthedirectionofthevibratory ploworchangethedirectionofthebladeandstabilizer; refertoUsingtheBackllBlade/VibratoryPlow
Joystick(page30).
RaisingtheBladefromtheGround
DANGER
IftheswingcontrolisintheFloatpositionwhen thebladeoftheplowisoutoftheground,theplow mightswinguncontrolledandinjurepeopleor damagepropertyneartheplow .
PlacetheswingcontrolintheFixedpositionbefore thebladeoftheplowisoutoftheground
Figure88
3.Toturnthetractionunittotheright,turnthesteering wheelclockwisetoturnthefrontwheelstotheright, andpressthelefthalfoftherear-wheelsteeringswitch (rightturn)toturntherearwheels(Figure89).
Note:Usetheseinstructionsifyouarenotplowingthecable ortubingintoaserviceholeortrenchattheendoftherun.
Note:Lubricatethecableortubingwhileperformingthis operation.
1.Liftthelockringoftheutility-tractionjoystickand Slowthetravelspeedofthetractionunit(Figure90).
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Figure90
1.Utility-tractionjoystick
2.Lockring
2.Liftthelockringofthevibratoryplow/trenchermotor joystickandreducethespeedoftheblade-vibration function(Figure90).
3.Ensurethatthecableabovethechutehasadequate slacktoraisetheplowoutoftheground.
Note:Youcoulddamagethecableatthechuteoutlet ifthecablehasinsufcientslackabovethevibratory plow .
3.Vibratoryplow/trencher motorjoystick

TransportingtheTractionUnit withaVibratoryPlow

TransportingtheTractionUnitwitha VibratoryPlow
1.Removetheplowblade;refertoRemovingthePlow
Blade(page32).
2.Movethevibratoryplowontothetransportposition; refertoLockingtheTransportLock(page28).
3.Drivethetractionunitontothetransportvehicle.
Note:Positionthetractionunitsothatyoucanlower theplowontothedeckofthetransportvehicleandthe deckwillsupporttheplow(Figure91).
4.Movethetractionunitaheadslowlyasyouslowlyraise theplowbymovingthebackllblade/vibratoryplow joysticktotheRaiseposition;refertoUsingtheBackll
Blade/VibratoryPlowJoystick(page30).
5.Whenthebladeoftheplowisabouthalfwayabove theground,stoptheblade-vibrationfunctionby movingthevibratoryplow/trenchermotorjoystick totheNeutralposition;refertoUsingtheVibratory
Plow/TrencherMotorJoystick(page30).
6.Ensurethattheswing-oatswitchisintheOffposition beforethebladeoftheplowisoutoftheground;refer toUsingtheSwing-oatSwitch(page31).
Figure91
1.Fronttie-downpoint(each side)
4.Lowertheplowuntilitisfullysupportedbythe transportvehicle(Figure91).
5.Movetheplowbladeontothedeckofthetransport vehicle(Figure91).
6.Bindthetractionunitandtheplowbladetothe transportvehicle(Figure91).
7.Blockthetiresofthetractionunitatthedeckofthe transportvehicle(Figure91).
2.Reartie-downpoint(each side)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .T oro.comforalistofallapproved attachmentsandaccessories.
39
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OperatingTips
Operatetheplowwiththeelevation-oatswitchin
theFloatposition;otherwise,excessvibrationwillbe transmittedtothetractionunitanddamageit.Therefore, youmustuseabladewiththeproperplowingdepthfor thejobbeingperformed.
thecenteredposition,thesidedraftofthebladewillcause thetiresofthetractionunittoslipmoreeasily.
Whenyouplowwiththeshakerandbladeoffsetfromthe
tractionunit,youcanovercomesidedraftoftheblade byslightlyturningtherearwheelstowardthesideofthe tractionunitwheretheplowisoffset;refertoFigure89.
Duringnormalplowingoperation,oattheswingof
theplowbysettingtheswing-oatswitchintheFloat position.
Youcanadjustthehydraulicmotorthatproduces
theblade-vibrationfunctiontoanyspeedinthe operatingrangeofthemotortoobtainthebestplowing performance.
Youcanoptimizetheplowperformanceforasoil
conditionbychangingthetravelspeedofthetraction unitandthevibrationspeedsettingsatthesametime. Startbymovingthevibratoryplow/trenchermotor joystickmidwaybetweentheNeutralpositionandthe Fastposition,andadjusttheforwardtractionspeedwith theutility-tractionlevertoproducea3to10%wheel slip.Movethevibratoryplow/trenchermotorjoystickto adjustthevibrationspeedupordownandnoteifthe performanceincreasesordecreases.Continueadjusting thevibrationspeeduntilyouobtainthebestplowing performance.
Generally,plowwithslowvibrationspeedsinlooseor
sandysoiltypes,andplowwithfastvibrationspeedsin tougherclaysoil.
Youwillusuallyobtainthefastestplowingspeedswhen
theforward-tractionspeedofthetractionunitandthe vibrationspeedaresettoprovidetheleastamountof vibrationattheoperatorseatofthetractionunit.
Note:Turningtherearwheelswhileoffsetplowing allowsyoutousethefrontwheelsfornormalsteering.
Iftheplowbladeisoutoftheground,offsettheplow
usingthebackllblade/vibratoryplowjoystick.Ifthe bladeisintheground,movetheswing-oatswitchtothe Floatposition,andoffsettheshakerandbladetoeither therightorleftbyusingthethumbcontrolofthejoystick.
Alwaysstopthevibrationbymovingthevibratory
plow/trenchermotorjoysticktotheNeutralposition whenthebladeisoutofthegroundorinthegroundand thetractionunitisnotmovingforward.
Usethebackllblade/vibratoryplowjoysticktoreduce
thesidedraftwhenmakingtightturns.Returnthe swing-oatswitchtotheFloatpositionwhenmaking minorchangesindirection.
Ifthestabilizershoesoftheshakerareinthenarrow
positionandyouarediggingintothegroundtoodeep, settheshoestothewideposition;refertoPositioningthe
SeatforPlowing(page34).
Forthebestperformanceintoughsoilconditions,try
thefollowing:
Increasethetiltofthebladetomovethetoeofthe
bladeforward.
Useabladewithanincreasedforwardangle.
Useabladewithanincreasedtoeproleatthe
bottomoftheblade.
Forthebestperformanceinloose,sandy-soilconditions
orifoatingtheplowoverthetopofthesoilisa problem,trythefollowing:
Decreasethetiltofthebladetomovethetoeofthe
bladebackward.
Useabladewithlessforwardangle(nearvertical).
Useabladewithadecreasedtoeprole.
Forthehighestplowingproductivity,centertheplow
behindthetractionunit.Whentheplowisoffsetfrom
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Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every40hours
Note:LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopyoftheschematicby visitingwww .Toro.comandsearchingforyourmachinefromtheManualslinkonthehomepage.
MaintenanceProcedure
•T orquethefastenersontheshakerbox.
•Greasethettings.
•T orquethefastenersontheshakerbox.

GreasingtheFittings

ServiceInterval:Beforeeachuseordaily
GreaseType:Lithiumbasedgrease
1.Cleanthegreasettingswitharag.
2.Connectthegreaseguntothegreasetting,andapply 3pumpsofgreasetothetting(Figure92,Figure93, andFigure94).
3.Wipeupanyexcessgrease.
Figure92
Figure93
41
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TorquingtheFastenersonthe ShakerBox

ServiceInterval:Aftertherst5hours
Every40hours
Torquetheboltsandnutsontheshakerboxto183to203 N-m(135to150ft-lb)inthepatternshowninFigure95.
Figure94
1.Greasettings(left-andright-swingcylinder)
Figure95
Topviewshownintheinset
42
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Storage
1.Beforestoringthetractionunit,brushoffthedirtfrom theattachment.
Note:RefertothetractionunitOperator’sManualfor storingthetractionunit.
2.Checktheconditionofthehoses,thestabilizershoes, theplowblade,andthecablechute.Replaceanyworn ordamagedparts.
3.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamagedorworn.
4.Ensurethatallhydrauliccouplersareconnected togethertopreventcontaminatingthehydraulicsystem.
5.Paintallscratchedorbaremetalsurfaceswithpaint availablefromanAuthorizedServiceDealer.
6.Storetheattachmentinaclean,drygarageorstorage area.Coverthevibratoryplowtoprotectitandkeepit clean.
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Troubleshooting
Problem
Theplowdoesnotvibrate.
Thebladedoesnotplowfastenough.
PossibleCauseCorrectiveAction
1.Ahydraulicttingisnotcompletely connected.
2.Ahydraulicttingisdamaged.2.Replacethedamagedtting.
3.Thereisanobstructioninahydraulic hose.
4.Thedrive-controlcableisdisconnected orhasfailed.
5.Thehydraulicmotorhasfailed.5.ContactanAuthorizedServiceDealer.
6.Thehydraulicpumphasfailed.6.ContactanAuthorizedServiceDealer.
1.Thereisarestrictioninahydraulic hose.
2.Thehydraulicsystemistoohot.
3.Thereliefvalveissetbelow specications.
4.Therunningspeed(rpm)oftheengine istoolow.
5.Theplowspeed(rpm)isnotatthe maximumlevel.
1.Checkandtightenallttings.
3.Findandremovetheobstruction.
4.Connect,repair,orreplacethe drive-controlcable.
1.Checkthehosesandrepairany problemsfound.
2.Shutdownthesystemandallowitto cool.
3.ContactanAuthorizedServiceDealer.
4.Increasethethrottlesettingorreduce thedrive-speedsettingtoallowthe enginetorecovertoitspeaklevelof power.
5.Increaseordecreasetheattachment speed(rpm)tomaximizethedrive speed.
44
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Notes:
45
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Notes:
46
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Notes:
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TheToroUndergroundWarranty
ALimitedWarranty
Underground
Equipment
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourToroUnderground Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Whereawarrantableconditionexists,wewillrepairtheProduct atnocosttoyouincludingdiagnostics,labor,andparts. ThefollowingwarrantyappliesfromthedatetheProductisdeliveredtothe originalretailpurchaserorrentalowner.
ProductsWarrantyPeriod
RT600,RT1200,DD2024,and DD4045
AllOtherEnginePoweredBase UnitsandFluidMixers
AllSerializedAttachments RockHammer6months Engines
2yearsor1500operatinghours, whicheveroccursrst 1yearor1000operatinghours, whicheveroccursrst
1year
Throughenginemanufacturers: 2yearsor2000operatinghours, whicheveroccursrst
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou purchasedtheProductassoonasyoubelieveawarrantablecondition exists.IfyouneedhelplocatingaUndergroundDealer ,orifyouhave questionsregardingyourwarrantyrightsorresponsibilities,youmay contactusat:
ToroCustomerCare ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196 TollFreeat855-493-0088(U.S.Customers) 1-952-948-4318(InternationalCustomers)
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto:brakes,lters,lights,
bulbs,belts,tracksortires,diggingteeth,diggingbooms,digging, drive,ortrackchains,trackpads,drivesprockets,idlers,rollers, blades,cuttingedges,orothergroundengagingcomponents.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.
Haulingexpenses,traveltime,mileage,orovertimeassociatedwith
transportingproducttotheauthorizedT orodealer .
Parts
Partsscheduledforreplacementasrequiredmaintenanceinthe Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Partsreplacedunderthiswarrantyare coveredforthedurationoftheoriginalproductwarrantyandbecomethe propertyofT oro.Torowillmakethenaldecisionwhethertorepairany existingpartorassemblyorreplaceit.Toromayuseremanufacturedparts forwarrantyrepairs.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroUndergroundDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty obtainingguaranteeinformation,contacttheToroimporter.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0292RevA
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