Toro 25460, 25460E Installation Instructions

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FormNo.3378-102RevA
AuxiliaryHydraulicsKit
RT1200Trencher
ModelNo.25460
ModelNo.25460E
InstallationInstructions
WARNING
CALIFORNIA
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
127-1831
1.Plowswing5.Plow-headtilt
2.Rocksawstabilizerheight6.Plowheight
3.Auxiliaryfunction7.Sideshift
4.Crumberheight/Plowattitude
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3378-102*A
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LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2 3 4
5 6
Nopartsrequired
Rear-attachmenthydraulicvalve1
Valve-mountplate1 Hex-headscrew(12x30mm)
Rear-attachmenthydraulicvalve1
Nopartsrequired
Nopartsrequired
1

RemovingtheRear-cover PlateandtheCoverPlate

Qty.
2
2.Removetherear-coverplate(Figure2).
Removetherear-coverplate.
Connectthehydrauliclinestothe hydraulicttings.
Installthevalve-mountplate.
Connectthewiring-harnessconnectors tothecoils.
Understandthehydraulicconnections.
Installtherear-coverplate.
Use
NoPartsRequired
Procedure
1.Removethe3hex-headscrews(10x30mm)from thebulkheadandthe3hex-headscrews(12x30mm) fromtherear-coverplate(Figure1).
Figure1
1.Hex-headscrews(10x30 mm)
2.Bulkhead4.Rear-coverplate
3.Hex-headscrews(12x30 mm)
Figure2
1.Rear-coverplate
3.Removethe2hex-headscrews(12x50mm)andthe 2locknuts(12mm)securingthecoverplatetothe frame-mountplate(Figure3).
Note:Retainthe2locknuts(12mm).
2
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2

ConnectingtheHydraulic LinestotheHydraulicFittings

Partsneededforthisprocedure:
1Rear-attachmenthydraulicvalve
Figure3
1.Frame-mountplate
2.Coverplate
4.Removethecoverplate(Figure4).
1.Coverplate
3.Hex-headscrews(12x50
Figure4
Procedure
1.Removethe3hydrauliclines(pressure,return,andload
mm)
sense)fromtheclamp(behindtheframe-mountplate), andmovethelinestotheright,towardtheproximityof thehydraulicttingsontherear-attachmenthydraulic
Figure5).
valve(
Figure5
1.Clamp
2.Frame-mountplate5.Hydraulicpressureline
3.Plugsforthehydraulic lines
4.Hydraulicloadsenseline
6.Hydraulicreturnline
2.Removetheplugsfromthe3hydrauliclines(Figure5).
Note:Checkthehydrauliclinesforanyleaks,butdo nottouchthehydraulicuidwithyourhandsifaleak exists.
3.Connectthehydraulic-pressurelinetothe hydraulic-pressuretting(labeledPonthe rear-attachmenthydraulicvalve)asshowninFigure6.
3
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1.Hydraulic-returntting (labeledTonthe rear-attachmenthydraulic valve)
2.Hydraulicload-sense tting(labeledLSonthe rear-attachmenthydraulic valve)
3.Hydraulic-pressure tting(labeledPonthe rear-attachmenthydraulic valve)
Figure6
4.Hydraulic-pressureline
5.Hydraulicload-senseline
6.Hydraulic-returnline
3

InstallingtheValve-mount Plate

Partsneededforthisprocedure:
1Valve-mountplate
2
Hex-headscrew(12x30mm)
Procedure
1.Alignthe2holesintheframe-mountplatewiththe2 holesinthevalve-mountplate(Figure7).
2.Installthe2newhex-headscrews(12x30mm)and the2locknuts(12mm)removedinstep theRear-coverPlateandtheCoverPlateasshownin Figure7.
3ofRemoving
4.Connectthehydraulicload-senselinetothehydraulic load-sensetting(labeledLSontherear-attachment hydraulicvalve)asshowninFigure6.
5.Connectthehydraulic-returnlinetothehydraulic-return tting(labeledTontherear-attachmenthydraulic valve)asshowninFigure6.
6.Installthevalve-mountplate;refertoInstallingthe Valve-mountPlate.
Figure7
1.Valve-mountplate3.Frame-mountplate
2.Hex-headscrews(12x30 mm)
4
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4

Connectingthe Wiring-harnessConnectorsto theCoils

Partsneededforthisprocedure:
1Rear-attachmenthydraulicvalve
Procedure
Seethefollowinggureforconnectingthewiring-harness connectorsintothefrontandbackofthecoilsonthe rear-attachmenthydraulicvalve.
Note:Tomakesurethatthereisasolidconnection,ensure thatthewiring-harnessconnectorsaresecurelyinsertedinto theirrespectivecoilsontherear-attachmenthydraulicvalve.
Thewiring-harnessconnectorcorrespondtothecoilsonthe rear-attachmenthydraulicvalveasshowninFigure8(from lefttoright):
Figure8
1.Plowswingright
2.Reelcarrier
3.Plowsteerright
4.Plowup/plowdown9.Plowswingleft
5.Slidingoffset
6.Plow-boomoat
7.Plowsteerleft
8.Plow-swingoat
Plowswingright
Reelcarrier
Plowsteerright
Plowup/plowdown
Slidingoffset
Plow-boomoat
Plowsteerleft
Plow-swingoat
Plowswingleft
5
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5
6

UnderstandingtheHydraulic Connections

NoPartsRequired
Procedure
Thehydraulicconnectionscorrespondtothenumbersonthe rear-attachmenthydraulicvalveasfollows:
A1-B1—Sideshift(Figure9)
A2-B2—Plowheight(Figure9)
A3-B3—Plow-headtilt(Figure9)
A4-B4—Crumberheight/Plowaltitude(Figure9)
A5-B5—Auxiliaryfunction(
A6-B6—Rocksawstabilizerheight(Figure9)
A7-B7—Plowswing(Figure9)
Figure9)

InstallingtheRear-coverPlate

NoPartsRequired
Procedure
1.Alignthe3holesontherear-coverplatewiththe correspondingholesontheframe-mountplate(Figure
10).
Figure9
1.A5-B5(auxiliaryfunction)5.A4-B4(crumber height/plowaltitude)
2.A3-B3(plow-headtilt)6.A6-B6(rocksawstabilizer height)
3.A2-B2(plowheight)7.A7-B7(plowswing)
4.A1-B1(sideshift)
Figure10
1.Hex-headscrews(10x30 mm)
2.Bulkhead5.Frame-mountplate
3.Rear-coverplate
2.Installtherear-coverplateontotheframe-mountplate withthe3hex-headscrews(12x30mm)removedin step1ofRemovingtheRear-coverPlateandtheCover Plate(Figure10).
3.Installthebulkheadwiththe3hex-headscrews(10x 30mm)removedinstep1ofRemovingtheRear-cover PlateandtheCoverPlate(Figure10).
4.Hex-headscrews(12x30 mm)
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Notes:
7
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