Toro 25458, 25459, 25458E, 25459E Installation Instructions

FormNo.3395-684RevA

CounterweightKitandCounterweightandReelKit

RT1200Trencher

ModelNo.25458

ModelNo.25458E

ModelNo.25459

ModelNo.25459E

InstallationInstructions

Safety

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato

causecancer,birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Nopartsrequired

Mountingframe
Bolt(1-1/4x3-1/2inch)
Washer(1-1/4inch)
Counterweight
Rod1
Washer(5/8inch)
Locknut(5/8inch)
Strutpad

Qty.

21

Use

–

1
4
4

2
2
2

Preparethemachine.

Installthemountingframe.

Installthecounterweights.

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3395-684*A

Description

Reelcollar2
Spindle
Hexbolt(5/8x1-1/2inch)
Bolt(3/8x5-1/2inch)
Washer2
Nut2
Cylinderpin
Retainingring4
Clevisepin
Hairpin4
Plowlift
Hydraulichose4
Teetting
Hexbolt(5/16x1-3/8inch)
Coverplate
Hosemount2
Rockerswitch1

PreparingtheMachine

1.Movethemachinetoalevelsurface.

Qty.

Use

1
2
2

2

4

2

2
2
2

Installthereel(models25459and25459Eonly).

2.Settheparkingbrakeandlowertheattachmentsto
theground

3.Stoptheengineandremovethekey.

4.Ifafront-mountedattachmentsuchasthebackhoeis
installedonthemachine,removetheattachment;refer
totheOperator’sManualfortheattachment.

2

InstallingtheMountingFrame

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1

2

3

1

1

1

2

4

4

4

3

3

3

4

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Note:Yourliftingequipmentmusthavealiftcapacityof
136kg(300lb).

Note:Removeallcounterweightkithardwareandweights
fromthemountingframepriortoinstallationofthe
counterweightkit.Eachcounterweightweighsapproximately
30kg(66lb).

1.Removethe2locknuts(5/8inch),2washers(5/8
inch),androdthatsecurethecounterweightstothe
mountingframe.

Note:Retainthelocknuts,washers,androdfor
installationinstep3ofInstallingtheCounterweights

(page4).

2.Usingtheliftingequipment,removethecounterweights
fromthemountingframe.

3.Useliftingequipmenttoraiseorlowerthemounting
frameuntiltheholesinthemountingframealignwith
theholesinthemachine;refertoFigure1.

5.Installtheboltsandwasherstofastenthemounting
frametothemachine(Figure2).

Note:Hand-tightenthebolts.

Figure2

Figure1

1.Mountingframe3.Hole(machinechassis)

2.Hole(mountingframe)

4.Applymedium-grade(serviceremovable)
thread-lockingcompoundtothethreadsofthe4bolts
(1-1/4x3-1/2inch).

1.Nut3.Bolt

2.Mountingframe

4.Washer

6.Torqueall4boltsto1220to1491N-m(900to1100
ft-lb).

7.Removetheliftingequipmentfromthemounting
frame.

3

InstallingtheCounterweights

1.Ifnotalreadyinstalled,installastrutpadtotheinside
ofeachsideofthemountingframeusingtheadhesive
sideofeachstrutpad.

Figure3

1.Strutpad

3.Securethecounterweight(s)tothemountingframe
withtherod,washers,andlocknutsthatyouremoved
instep1ofPreparingtheMachine(page2);referto

Figure5.

Note:Donotovertightenthenuts.Tightenthenuts
onlyenoughtopreventthewashersfromrattling.

2.Usetheliftingequipmenttoliftandinstallthe
counterweightsontothemountingframe(Figure4).

Note:Install3counterweightsoneachsideofthe
frameand15counterweightsinthecenter.

Figure5

1.Locknut3.Rod

2.Washer

1.Mountingframe2.Counterweight

Figure4

4

InstallingtheReel

Models25459and25459E

1.Assemblethespindle(Figure6).

Figure6

1.Reelcollar

2.Spindle

2.Mounteachendofthespindletothereelcarrierarm
asshowninFigure7,andtorquethefastenersto37
to45N-m(37to33ft-lb).

3.Hexbolt(5/8x1-1/2inch)

4.Washer

3.Mountthereelcarrierarmtothecounterweightframe
using4retainingringsand2pins(Figure8).

Figure8

1.Retainingring2.Pin

4.Mounttheliftcylinderstothemachineusing4hair
pinsand4clevispins(Figure9).

Figure7

Rightendofspindleshown

1.Nut

2.Washer

3.Stopblock

4.Bolt(3/8x5-1/2inch)

1.Hairpin

2.Clevispin

5

Figure9

3.Liftcylinders

5.Installthehydraulichosesandteettingstothelift

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1

2

3

4

4

3

1

2

g025332

5

5

cylindersandthemachine(Figure10andFigure11).

Note:Thehydraulicportonthemachineislocated
onthebottomrightsideofthefrontofthemachine.

Note:Connectthehosesbycorrespondingletters(A,
B,C,andD)inFigure10andFigure11.

Figure11

1.HoseA4.HoseD

2.HoseB

3.HoseC

5.Teetting

Figure10

1.HoseA

2.HoseB4.HoseD

3.HoseC

6

6.Installahoseclamptotheinsideofeachsideofthe
mountingframe(Figure12).

Figure12

1.Hoseclamp

2.Coverplate

3.Hexbolt(5/16x1-3/8inch)

7.Onthecontrolpanel,removethedash-switchplug,
transferthewiringharnessconnectortotherocker
switch,andinstalltherockerswitch(Figure13).

Note:Ifthewiringharnessisnotattachedtothehole
plug,reachunderthecontrolpaneltondthewiring
harnessandconnectittotheswitch.

Figure13

1.Dash-switchplug2.Rockerswitch

7