Toro 25446, 25446E, 25447, 25447E, 25448 Installation Instructions

...
FormNo.3407-770RevA
48in,60in,and72inHydraulicCrumber
RT1200TractionUnit
ModelNo.25446
ModelNo.25446E
ModelNo.25447
ModelNo.25447E
ModelNo.25448
ModelNo.25448E
InstallationInstructions
Safety
WARNING
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedormissing.
125-6670
1.Cutting/dismembermenthazard,trencher—keepbystandersawayfromthetrencher;keepawayfrommovingparts;keepall guardsandsafetiesinplace.
decal125-6670
©2016—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3407-770*A
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1 2
3
4
Nopartsrequired
Crumber-tubeassembly Crumber-plateassembly Adapterttings Hydraulichoses2 Hose-mountclamp2 Bolt(1/2x2-1/4inches) Tubeclamp4 Coverplate Bolt(5/16x1-1/2inches) Bolt(3/8x2-1/2inches) Hexnut(3/8inch) Upperangleconduit1 Lowerangleconduit1 Tall,frontangleconduit Tall,rearangleconduit1 Angletie1 Washer2 Bolt(1x2-1/2inches) Hexnut(1/2inch) Bolt(3/8x2-1/2inches) Bolt(3/8-16x1inch) Bolt(3/8x2-3/4inches)
Qty.
Use
1 1 2
4
2 2 3 3
1
2 5 3 1 1
Preparethemachine.
Installthecrumbertubeandplate assembly.
Installthehydraulichoses.
Securethehydraulichoses.
5
Switch
1Installtheswitch.
2
1

PreparingtheMachine

NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Lowertheattachments.
3.Engagetheparkingbrake.
4.Shutofftheengineandremovethekeyfromtheignitionswitch.
Figure1
g038689
2

InstallingtheCrumberTube andPlateAssembly

Partsneededforthisprocedure:
1
Crumber-tubeassembly
1
Crumber-plateassembly
Procedure
Important:Youshouldhaveeither2peopleorlifting
equipmenttoperformthisprocedure.
1.Loosenandremovethe4boltsandthe4locknutsthat securethecrumber-mountingbracketstotheboom (Figure2).
g031720
Figure2
2.Installthecrumber-tubeassemblyusingthe4locknuts and4boltsthatyouremovedpreviously(Figure2).
3
3.Securethecrumber-plateassemblytothecrumber-tube assemblyasshowninFigure2.
3

InstallingtheHydraulicHoses

Partsneededforthisprocedure:
2
Adapterttings
2Hydraulichoses
2Hose-mountclamp
4
Bolt(1/2x2-1/4inches)
Procedure
g038691
Figure4
1.Installthe2adapterttingsontothemachine(Figure
3).
Figure3
6.Routetheotherhosefromtheupperportonthe cylindertotherightportonthemachine(Figure5).
g038690
Figure5
g038692
2.Removethe4bolts,washers,andnuts(Figure3).
Note:Discardthebolts.
3.Securethehose-mountclampusing4bolts(1/2x 2-1/4inches)and4washersandthenutspreviously removedasshowninFigure3.
4.Torquetheboltsto127to157N∙m(94to116ft-lb).
5.Route1ofthehosesfromthelowerportonthe cylindertotheleftportonthemachine(Figure4).
4
4
SecuringtheHydraulicHoses
Partsneededforthisprocedure:
4Tubeclamp
2
Coverplate
2
Bolt(5/16x1-1/2inches)
3
Bolt(3/8x2-1/2inches)
3
Hexnut(3/8inch)
1Upperangleconduit
1Lowerangleconduit
1
Tall,frontangleconduit
1Tall,rearangleconduit
1Angletie
2Washer
2
Bolt(1x2-1/2inches)
5
Hexnut(1/2inch)
3
Bolt(3/8x2-1/2inches)
1
Bolt(3/8-16x1inch)
1
Bolt(3/8x2-3/4inches)
Procedure
1.Securethehydraulichosestothetrencherdrivecover using4tubeclamps,2coverplates,and2bolts(5/16x 1-1/2inches)asshowninFigure6.
g038693
Figure6
2.Torquetheboltsto31to37N∙m(23to28ft-lb).
3.Securetheupperandlowerangleconduitstothe boom-mountplateontheframeusing3bolts(3/8x 2-1/2inches)and3hexnuts(3/8inch)asshownin
Figure7.
Note:Whentheboomisup,thereshouldnotbeany slackinthehoses.
Note:Theboltsshouldbebehindthehydraulichoses.
g038694
Figure7
5
4.Torquethe3bolts(3/8x2-1/2inches)to51to65 N∙m(38to48ft-lb).
5.Removetheboltsandnutsfromthecrumber-bracket bar(Figure8).
Note:Discardthebolts.
11.Torquethe3bolts(3/8x2-1/2inches)to51to65 N∙m(38to48ft-lb).
12.Securetheangletietotheupperandlowerangle conduitassemblyusing1bolt(3/8x2-3/4inches)and 1nut(3/8inch)asshowninFigure8.
13.Torquethebolt(3/8x2-3/4inches)to60to76N∙m (44to56ft-lb).
5

InstallingtheSwitch

Partsneededforthisprocedure:
1
Switch
Procedure
1.Removethe6hex-angedbolts(12x30mm)that securetherear-coverplatetotherearbulkheadofthe machine,andremovethecoverplate(Figure9).
Figure8
6.Securetheangletietothetall,frontangleconduitusing 1bolt(3/8x1inch)and1nut(3/8inch)asshown inFigure8.
7.Torquethebolt(3/8x1inch)to51to65N∙m(38to 48ft-lb).
8.Securethetall,frontangleconduittothecrumber bracketusing2washersand2bolts(1x2-1/2inches) andthe2boltspreviouslyremoved(Figure8).
9.Torquethe2bolts(1x2-1/2inches)to732to894 N∙m(540to660ft-lb).
10.Securethetall,rearangleconduittothetall,frontangle conduitusing3bolts(3/8x2-1/2inches)and3nuts (3/8inch)asshowninFigure8.
g031726
1.Bulkhead
2.Rear-coverplate
2.Cutthecabletiestoallowthewireharnessenough slack.
6
Figure9
3.Hex-angedbolt(12x30 mm)
g025321
3.Removetheplugandinstalltheswitch(Figure10).
Figure10
4.Connectthewireharnesslabeled“plowtilt”tothe switch.
5.Testtheattachment:
Pushtheswitchtowardtherearofthemachineto
lowertheattachment.
g031727
Pushtheswitchtowardthefrontofthemachine
toraisetheattachment.
6.Checkforhydraulicleaks.
7.Installtherear-coverplatetotherearbulkhead removedinstep1ofthisprocedure.
7
Loading...