Toro 25445E, 25445 Installation Instructions

AuxiliaryValveKit

RT600TractionUnit

ModelNo.25445

FormNo.3388-147RevA

InstallationInstructions

Safety

WARNING

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knowntotheStateofCaliforniatocausecancer,

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SafetyandInstructional
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Safetydecalsandinstructionsareeasily
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decalthatisdamagedorlost.

©2014—TheT oro®Company
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Registeratwww.T oro.com.

125-6696

1.Rotatecounterclockwise4.Moveright

2.Rotateclockwise5.Lowertheguard

3.Moveleft

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

6.Raisetheguard

*3388-147*A

Installation

g027024

2

1

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

Description

Nopartsrequired

Auxiliaryvalve1
Bracket1
Bolts(M8)
90-degreetting(1/2-inchmale,5/8-inch

male)
Cover
Clipnut
Bolts(M6)
90-degreetting(5/8-inchmale,male)
90-degreetting(5/8-inchmale,5/8-inch

female)
Teetting
Hydraulichose(30inches)
Directionalvalveassembly1
Bolts(5/16inch)
Washer2
ShortHydraulictube
Longhydraulictube1
Hydraulichose(24inches)
90-degreetting(5/8-inchmale,3/4-inch

female)
Decal1
Cableties

Qty.

Use

–

3

2

1
3
3
2

1

1
1

2

1

1

2

2

Preparethemachine.

Installtheauxiliaryvalve.

Installthedirectionalvalvecoverandassembly.

Installthehydraulichosesandthedecal.

PreparingtheMachine

1.Movethemachinetoalevelsurface.

2.Settheparkingbrakeandlowertheattachmentsto
theground.

3.Shutoffthemachineandremovethekey.

4.Removetheboltsandcoverfromtheexistingbulkhead
mountasshowninFigure1.

Figure1

1.Bolts

2.Cover

2

InstallingtheAuxiliaryValve

InstallingtheDirectionalValve

1.Applythread-lockingadhesivetothe3bolts(M8)and
securetheauxiliaryvalvetothebracketasshownin
Figure2.

Figure2

1.90-degreettings3.Bolts(M8)

2.Bracket

2.Installthe2ttings(90degree,1/2-inchmale,5/8-inch
male)ontothevalveasshowninFigure2.

Note:Ensurethatthettingontherightsideis
turned25degrees.

3.Removethebolts,washers,andnutssecuringthelower
rightsidepaneltotheROPS(Figure3).

CoverandAssembly

1.Installthe3clipnutsontothenewcoverassemblyas
showninFigure4.

Figure4

1.Bolts(M6)3.Cover

2.Clipnuts

2.Applythread-lockingadhesivetothe3bolts(M6)and
securethecovertothebulkheadmountasshownin
Figure4.

3.Installbothofthe90-degreettings(5/8-inchmale,
male),theTeetting,andthe90-degreetting
(5/8-inchmale,5/8-inchfemale)ontothedirectional
valveasshowninFigure5.

Figure3

4.SecuretheauxiliaryvalveassemblytotheROPSusing
thebolts,washers,andnutsremovedintheprevious
stepasshowninFigure3.

Figure5

1.90-degreetting(5/8-inch
male,5/8-inchmale)

2.90-degreetting(5/8-inch
male,5/8-inchfemale)

3.Teetting6.90-degreetting(5/8-inch

4.Valvenut

5.Coil

male,male)

4.Torquethettingsto142to162N-m(105to120ft-lb).

5.Installthe30-inchhoseontothelower90-degree
tting(5/8-inchmale,male)(Figure5).

6.Loosenthevalvenutandrotatethecoilonthe
directionalvalve180degrees(Figure5).

3

7.Torquethevalvenutto142to162N-m(105to120

1

g027031

ft-lb).

8.Applythread-lockingadhesivetothe2bolts(5/16
inch)andlooselysecurethedirectionalvalveassembly
tothecoverusingthe2bolts,and2washersasshown
inFigure6.

Note:Makesurethatport2isshowingontopofthe
valve.

90-degreettingontheauxiliaryvalveasshownin
Figure8.

Figure6

1.Bolts(5/16inch)3.Valvettingcover

2.Washers

9.Removethevalvettingcovercurrentlyinstalledon
thebulkheadasshowninFigure6.

InstallingtheHydraulicHoses
andtheDecal

1.Installthelonghydraulictubefromtheteettingto
thefurthest90degreettingonthebulkheadassembly
asshowninFigure7.

Figure8

1.Hydraulichose(30inches)3.Hydraulichose(24inches)

2.90-degreetting(5/8male,
female)

4.Installthe24-inchhosefromtheinnermost90-degree
ttingtothe90-degreettingontheteevalve
connectedtothedirectionalvalveassemblyasshown
inFigure8.

5.Securethehosestogetherwiththe2cableties.

6.Tightentheboltssecuringthedirectionalvalve
assemblytothecover(Figure6).

7.InstallthedecalasshowninFigure9.

Figure7

1.Longhydraulictube

2.90-degreetting(5/8inch
male,3/4inchfemale)

3.Shorthydraulictube

2.Installtheshorthydraulictubefromthe90-degree
ttingontopofthedirectionalvalveassemblytothe
closest90-degreettingonthebulkheadassemblyas
showninFigure7.

3.Connectthe30-inchhose,previouslyinstalledonthe
bottomofthedirectionalvalveassembly,totheoutside

Figure9

1.Decal

4