Toro 25430A, 25430C, 25430W Operator's Manual

FormNo.3394-659RevA

RT600TractionUnit

ModelNo.25430A—SerialNo.315000501andUp ModelNo.25430C—SerialNo.315000501andUp ModelNo.25430W—SerialNo.315000501andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3394-659*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.

Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.

Figure1

1.Locationofthemodelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

TheenclosedEngineOwner’sManualissuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.

Introduction

Thismachineisdesignedtodigtrenchesinsoiltobury cablingandpipingforvariousapplications.Itisnotintended tocutrock,wood,oranyothermaterialotherthansoil.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactT orodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedToroServiceDealer orToroCustomerServiceandhavethemodelandserial numbersofyourproductready.Figure1illustratesthe locationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Contents

Safety...........................................................................3

.............................................................................4

ElectricalLineSafety...............................................6

GasLineSafety.......................................................6

CommunicationLineSafety......................................6

WaterLineSafety....................................................6

SafetyandInstructionalDecals.................................7

ProductOverview.........................................................15

Controls...............................................................16

InstrumentCluster..............................................16

TractionControls...............................................19

AttachmentControlPanel....................................20

OperatorSeatandSeatBelt.................................21

Specications........................................................22

Attachments/Accessories........................................22

Operation....................................................................23

PreparingforWork.................................................23

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

AddingFueltotheEngine.......................................23

CheckingtheEngineOilLevel.................................24

CheckingtheHydraulicFluidLevel...........................25

InspectingtheMachineDaily...................................26

StartingtheEngine.................................................26

SettingtheEngineSpeed.........................................26

StoppingtheEngine...............................................27

BreakinginaNeworRebuiltEngine.........................27

OperatingtheMachineinExtreme

Conditions.........................................................27

OperatingtheParkingBrake....................................28

DrivingandStoppingtheMachine............................28

OperatingtheTransmission.....................................29

PreparingtoOperatetheMachine.............................30

UsingtheBackllBlade...........................................30

TransportingtheMachine........................................31

CompletingtheWorkfortheDay.............................33

CompletingtheProject...........................................33

Maintenance.................................................................34

RecommendedMaintenanceSchedule(s)......................34

PremaintenanceProcedures........................................35

GeneralSafety........................................................35

Lubrication...............................................................35

GreasingtheMachine.............................................35

EngineMaintenance..................................................37

AccessingtheEngine..............................................37

ServicingtheEngineOilandFilter............................39

ServicingtheAir-cleanerSystem...............................41

FuelSystemMaintenance...........................................44

ServicingtheFuelSystem........................................44

ElectricalSystemMaintenance....................................47

MaintainingtheBattery...........................................47

DriveSystemMaintenance.........................................50

ServicingtheTires..................................................50

ServicingtheAxlesandtheTransmission...................51

CoolingSystemMaintenance......................................56

ServicingtheCoolingSystem...................................56

BeltMaintenance......................................................60

ServicingtheEngineDriveBelt................................60

ReplacingtheEngineDriveBelt...............................61

HydraulicSystemMaintenance....................................63

ServicingtheHydraulicSystem.................................63

ROPSMaintenance....................................................66

CheckingandServicingtheROPS.............................66

Cleaning...................................................................67

RemovingDirtandDebrisfromtheMachine.............67

Storage........................................................................68

PreparingforSeasonalStorage.................................68

Troubleshooting...........................................................69

Safety

Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury,comply

withthesesafetyinstructionsandalwayspayattentionto thesafetyalertsymbol(Figure2),whichmeansCaution,

Warning,orDanger—personalsafetyinstruction.Failure tocomplywiththeinstructionmayresultinpersonal injuryordeath.

Important:Thismachinewasmanufacturedaccording totheappropriateregulatorystandardsineffectatthe timeofmanufacture.Modifyingthismachineinany waymaycauseittobeoutofcompliancewiththose standardsandwiththeinstructionsinthis

Man ual.

onlybyanAuthorizedT oroServiceDealer.

Modicationstothismachineshouldbemade

WARNING

Welding,cutting,ordrillingcastductileironparts ofthemachinecouldcausethemtobreakduring operation,whichinturncouldresultininjuryor death.

Donotweld,cut,ordrilltorepairortoattachitems tocastductileironpartsonthismachine.

Alwaysfollowallsafetyinstructionstoavoidseriousinjury ordeath.

Youcanpreventandareresponsibleforinjuriesoccurringto yourselfandtoothersandfordamagetoproperty.

Donotusethismachineforapplicationsotherthanthose whicharedescribedinthismanual.

Beforeoperatingthismachineforthepurposeoftrenching, drilling,orotherconstructionwork,itisyourresponsibility toknowwhereallutilitylinesareburiedintheprojectarea andtoavoidthem.

Alwaysensurethatalllocalutilitycompaniesmark thelocationoftheirlines.IntheUSAandCanada, calla“One-callSystemDirectory”service.Inthe USA,call811oryourlocalnumber.Ifyoudonotknow yourlocalnumber,callthenationalnumber(USAand Canadaonly)at1-888-258-0808.Also,contactanyutility companiesthatarenotparticipantsofthe“One-call SystemDirectory”service.

Operator’ s

Checkwithlocalauthoritiesforalllawsandregulationsthat requireyoutolocateandavoidexistingutilities.

Refertothefollowingtablefortheproperutilitylineandthe correspondingutilitylinecolor(USAandCanadaonly):

UtilityLine

ElectricRed

Telecommunication,alarmorsignal,cables, orconduit

Naturalgas,oil,steam,petroleum,orother gaseousorammablematerial

SeweranddrainGreen

DrinkingwaterBlue

Reclaimedwater,irrigation,andslurrylinesPurple

TemporarysurveymarkingsPink

ProposedexcavationlimitsWhite

Color

Orange

Yellow

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer. –Donotremovethefuelcaporaddfuelwiththe

enginerunning.Allowtheenginetocoolbefore fueling.Donotsmokenearthemachinewhilethe engineisrunning.

–Donotrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthese controls,switches,andshieldsarefunctioningproperly.

Afterlocatingalltheutilitylines,carefullydigaholetothe utilitylinetoverifythelocationandthedepthoftheline.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof theoperator.

•Ensurethatyouunderstandthehandsignalsusedonthe

jobsite.Followtheinstructionsofthesignalperson.

Preparation

•Beforeusingthemachine,havetheareamarkedfor

undergroundutilities,anddonotdiginmarkedareas. Also,beawareofthelocationofobjectsandstructures thatmaynotbemarked,suchasundergroundstorage tanks,wells,andsepticsystems.

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform thejob.Useonlyaccessoriesandattachmentsapproved bythemanufacturer.

•Markthejobsiteclearlyandkeepbystandersaway.

•Reviewthejobsitehazards,safetyandemergency

procedures,andpersonnelresponsibilitieswithall workersbeforebeginningthework.

•Wearappropriateclothing,includinghardhat,safety

glasses,longpants,safetyshoes,andhearingprotection; somejobsmayalsorequirethatyouwearareectivevest and/orarespirator.Securelonghair,looseclothing,and jewelrytopreventthemfromgettingtangledinmoving parts.

•Beforeoperatingthemachinewithanattachment,ensure

thattheattachmentisproperlyinstalled.

GeneralOperation

•Alwayswearaseatbeltwhenoperatingamachinewith

aROPS.

•Donotrunanengineinanenclosedarea.

•Donotoperatethemachinewithouttheguardssecurely

inplace.Ensurethatallinterlocksareattached,adjusted properly,andfunctioningproperty.

•Decreasethegroundspeedofthemachineanduse

cautionwhenmakingturnsandcrossingroadsand sidewalks.

•Donotoperatethemachinewhileundertheinuence

ofalcoholordrugs.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters thearea.

•Excessivevibrationfromatrencheroraplowcancausea

trench,anoverhang,orahighbanktocollapse,resulting inpossibleinjuryordeath.

•Ifyourviewoftheworkareaisnotclear,alwayshavea

signalpersondirectthemovementofthemachine.

•Donotleavearunningmachineunattended.Stopthe

engineandremovethekeywheneveryouleavethe machine.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof themachine.

•Watchfortrafcwhenoperatingthemachinenearor

acrossroadways.

•Ensurethatyouoperatethemachineinareaswherethere

arenoobstaclesincloseproximitytoyou.Failureto maintainanadequatedistancefromtrees,walls,andother barrierswhileoperatingthemachinemayresultininjury and/ordamage.Operatethemachineonlyinareaswhere thereissufcientclearanceforyoutosafelymaneuver theproduct.

•Locatethepinchpointareasmarkedonthemachineand

attachments,andkeephandsandfeetawayfromthese areas.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland tip-overaccidents,whichcanresultinsevereinjuryordeath. Allslopesrequireextracaution.

•Avoidoperatingthismachineonslopes,ifpossible.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingthemachineonaslope.Ifthe

machinelosestraction,keeptheheavyendofthemachine uphillandproceedslowly,straightdowntheslope.

•Avoidturningthemachineonslopes.Ifyoumustturn,

turnslowlyandkeeptheheavyendofthemachineuphill.

•Donotoperatethemachineneardrop-offs,ditches,or

embankments.Themachinecouldsuddenlyturnoverif atiregoesovertheedgeofaclifforditch,orifanedge cavesin.

RolloverProtectionStructure(ROPS) System

•BeforeoperatingamachinewithaROPS(rollover

protectionstructure),ensurethattheseatbeltisingood conditionandissecurelyattachedtothemachine.

•InspecttheROPSattheintervalrecommendedinthis

manualorwhentheROPShasbeeninanaccident.

•RepairadamagedROPSusingonlygenuineT oro

replacementparts;donotrepairormodifytheROPS.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.

•DonotremovetheROPSexceptwhenservicingor

replacingit.

•Donotaddweighttothemachinethatexceedsthegross

weightdisplayedontheROPSlabel.

TransportingSafety

Whenyoutransportthemachinetoorfromthejobsite, observethefollowingsafetyprecautions:

•Donotcarrypassengersonthemachine.

•Keepallbystandersawaywhileyouaremovingthe

machine.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Watchfortrafcwhenyouarecrossingroadwayswith

themachine.

•Checkforoverheadclearances(i.e.,branches,doorways,

electricalwires)beforedrivingunderanyobjects,anddo notcontactthem.

MaintenanceandStorage

•Lowertheattachment(s),stoptheengine,waitforall

movingpartstostop,andremovethekeywheneveryou adjust,clean,orrepairthemachine.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust, orservicethemachine.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilandfuelspills.

•Lettheenginecoolbeforestoring,anddonotstorethe

machinenearanopename.

•Parkthemachineonlevelground.

•Donotallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepallequipmentingood

condition.

•Donottamperwithsafetydevices.

•Keepthemachinecleanandfreeofdebris.

•Cleanupoilorfuelspills.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Donotremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.

–Donotrefuelthemachineindoors.

–Donotdrainthefuelindoors.

–Donotstorethemachineorafuelcontainerinside

wherethereisanopename,suchasnearawater heaterorfurnace.

–Donotllacontainerwhileitisinsideavehicle,

trunk,pickupbed,oranysurfaceotherthanthe ground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•UseonlygenuineTororeplacementparts.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectfromthenegativebatteryterminalrstand fromthepositivelast.Connecttothepositiverstandto thenegativelast.

•Chargethebatteryinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthigh-pressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;neveruse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury,requiringsurgerywithin afewhoursbyaqualiedsurgeon;otherwise,gangrene mayresult.

•Allowthemachinetocoolbeforestoringit.

ElectricalLineSafety

WARNING

CommunicationLineSafety

CAUTION

Ifyoudamagetheber-opticcableandlookinto theexposedhighly-intenselight,youmayharm youreyes.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

Ifyouleavetheseatofthemachineortouch anypartofthemachinewhenitischargedwith electricity,seriousinjuryordeathcouldresult.

Donotleavetheseatofthemachineifthemachine ischargedwithelectricity .

Note:Immediatelycontacttheproperemergencyandutility authoritiestosecuretheareainthecasethatthemachineis chargedandyoucannotleavetheseatofthemachine.

Note:Itispossibletostrikeautilitylinewithoutthemachine becomingcharged.

•Itislikely(butnotalwaysthecase)thatthepower-source

interrupterorbreakerwilltrip,buttoensureyoursafety, considerthatthemachinemaybeconductingelectricity.

•Donotattempttoleavethemachine.

Note:Youwillbesafeaslongasyoudonotleavethe seatofthemachine.

•Touchinganypartofthemachinewhilecontactingthe

groundmayelectricallygroundyou.

•Donotallowanotherindividualtotouchorapproachthe

machinewhenitischarged.

WaterLineSafety

Ifyoudamageawaterline,apotentialoodhazard couldoccur.

•Shutoffthemachineandremovethekey .

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

GasLineSafety

WARNING

Ifyoudamageagasline,animmediateexplosion andrehazardcouldoccur.Leakinggasisboth ammableandexplosiveandmaycauseserious injuryordeath.

•Donotsmokewhileoperatingthemachine.

•Shutoffthemachineandremovethekey.

•Removeallindividualsfromtheworkarea.

•Immediatelycontacttheproperemergencyand utilityauthoritiestosecurethearea.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

Figure3

DecalMap(T opview)

1.Decal125-84814.Decal125-84837.Decal125-847810.Decal125-6699

2.Decal125-84825.Decal125-66978.Decal125-847311.Decal130–8815

3.Decal125-8470(underthe hood)

6.Decal125-84719.Decal125-6691

Figure4

DecalMap(T opview—controls)

1.Decal125-66833.Decal125-84725.Decal125-84757.Decal125-6698

2.Decal125-84844.Decal125-66916.Decal130–8817

Figure5

DecalMap(Left-sideview)

1.Decal125-84794.Decal125-6689

2.Decal125-49635.Decal1 17–2718

3.Decal125-84806.Decal125-8478

117-2718

1.Warning—donottouchhotsurfaces.

125-4963

125-6683

1.Pulloutforfastestspeed

2.Increasespeed

3.Enginespeed

4.Decreasespeed

5.Pushinforslowestspeed

125-6689

1.Warning—keepawayfrom hotsurfaces.

2.Cutting/dismemberment hazard,fan—keepaway frommovingparts;keep allguardsandsafety devicesinplace.

125-6695

1.Trencherchain—forward

2.Backllblade—pivotleft

3.Backllblade—raise11.Backllblade—tiltright

4.Backllblade—pivotright12.Backllblade—tiltleft

5.Backllblade—oat

6.Backllblade—lower

7.Fastforward15.Rearsteeringleft

8.Fastreverse16.Rearsteeringright

9.Engagethevibratoryplow

10.Trencherchain—reverse

13.Trencher—lower

14.Trencher—raise

125-6691

1.Motionhazard—donotswitchgearsonslopes.

125-6698

1.Slow5.Machinedirectionof

2.Clutch

3.Fast

4.Fastforward8.Shift(highrange)

motion

6.Fastreverse

7.Shift(lowrange)

125-6699

1.Warning—readtheOperator’sManual.

2.Warning—donotoperatethemachineunlessyouaretrained.7.Explosionhazard;electricshockhazard—donotdiguntilyou

3.Warning—alwayswearaseatbeltwhenoperatingthe machine.

4.Warning—keepbystandersawayfromthemachine.9.ReadtheOperator’sManualforinformationonstoppingthe

5.Warning—keepawayfrommovingparts;keepallguardsand safetydevicesinplace.

6.Warning—wearhearingprotection.

havecalledlocalutilities.

8.ReadtheOperator’sManualforinformationonstartingthe engine—1)Engagetheparkingbrake;2)Setthetractionand attachmentstotheNeutralposition;3)Turnthekeytothe engineStartposition.

engine—1)Parkthemachineonalevelsurface;2)Engage theparkingbrake;3)Setthetractionandattachmentsthe Neutralposition;4)Lowertheattachments;5)Turnthekeyto theengineStopposition;6)Removethekeyfromtheignition.

125-8472

1.Engine—stop3.Engine—start

2.Engine—run

125-8470

1.Disconnectthebattery.

2.Off

3.On

4.Warning—readthe Operator’sManual.

125-8471

1.Usefrontwheelsteeringonlywhenmovingthemachine forwardin4thgear.

1.Explosionhazard—wear eyeprotection.

2.Chemicalburn hazard—ushaffected areawithwaterandseek medicalhelp.

125-8473

3.Firehazard—keepopen amesaway.

4.Poisonhazard—keep childrenawayfromthe battery.

125-8478

1.Dieselfuel

125-8481

1.Hydraulicsupply

125-8475

1.Engagetheparkingbrake.2.Disengagetheparking brake.

125-8479

1.Burnhazardfromcontentsunderpressure—readthe

Operator’sManual.

125-8482

1.Hydraulicreturn

1.Warning—donotclimbonROPS.

125-8480

1.ReadtheOperator’sManualforhydraulicoilinformation.

125-8483

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

125-8484

1.12-voltreceptacle

1.Explosionhazard

2.Nore,opename,or smoking.

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distancefromthebattery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

130-8815

1.Port-E7.Plowtankport

2.Casedrain

3.Port-F9.Auxiliaryhydraulic

4.Plowpressureport10.Auxiliaryhydraulic

5.Plowboost-beyondport

6.Raisethetrencher

8.Lowerthetrencher

11.ReadtheOperator'sManual.

1.ReadtheOperator'sManual.

130-8817

ProductOverview

Figure6

Leftsideofmachine

1.Nosepanel

2.Leftsidepanel

3.Grabhandles7.Operatorwalkway

4.ROPSenclosure8.Steps

5.Backllblade

6.Fuelreservoir

Figure7

G022146

Rightsideofmachine

1.Grabhandles5.Steps

2.Rightsidepanel

3.Nosepanel7.Hydraulic-tankcap

4.Hydraulicuidtank

6.Hydraulicuidsightgauge

Controls

Becomefamiliarwithallthecontrols(Figure8)beforeyou starttheengineandoperatethemachine.

InstrumentCluster

Thewarningandindicatinglights(excepttheengine-intake preheatlight)comeonwhenyouturnthekeyswitchtothe Runpositionbeforeyoustart.

Figure8

InstrumentClusterLights

WarningLights

ThelocationsoftheselightsareshowninFigure8.

1.Engine-intakepreheat light

2.Restricted hydraulic-pressurelter light

3.Restrictedair-cleanerlight7.Lowengine-oilpressure

4.Restrictedhydraulic-return lterlight

•Restrictedhydraulic-pressurelterlight—This

lightturnsonwhentheengineisrunningandthe

5.Parking-brakesetlight

6.Controls-in-neutrallight

light

8.Lowhydraulic-pressure light

hydraulic-pressurelterisrestricted.Iftheengineis

runningandthislightturnson,stopthemachineand

G022145

162 3 4 5

replacethehydraulic-pressurelter.

•Restrictedair-cleanerlight—Thislightturnsonwhen

theengineisrunningandtheaircleanerisrestricted.If theengineisrunningandthislightturnson,stopthe engineandreplacetheair-cleanerelement.

•Restrictedhydraulic-returnlterlight—This

lightturnsonwhentheengineisrunningandthe hydraulic-returnlterisrestricted.Iftheengineis runningandthislightturnson,stopthemachineand replacethehydraulic-returnlter.

•Lowengine-oilpressurelight—Thislightturnson

whentheengineisrunningandtheengine-oilpressure isbelowthenormaloperatingrange.Iftheengineis runningandthislightturnson,stoptheengineandcheck theengine-oillevel.

•Lowhydraulic-pressurelight—Thislightturnson

whentheengineisrunningandthereisalossofhydraulic pressure.Iftheengineisrunningandthislightturnson, stoptheengine,checkthehydraulicuidlevel,andcheck thehydraulicsystemforleaks.

IndicatingLights

ThelocationsoftheselightsareshowninFigure8.

•Engine-intakepreheatlight—Thislightturnsonwhen

youturnthekeyswitchtotheOnpositionandtheintake airistoocoldtostarttheengine.Whentheintakeairis warmenoughfortheenginetostart,thelightturnsoff, andyoucanthenstarttheengine.

•Parking-brakesetlight—Thislightturnsonwhenyou

turnthekeytotheOnpositionandengagetheparking brake.

•Controls-in-neutrallight—Thislightturnsonwhen

youturnthekeyswitchtotheOnpositionandthe followingcontrolsareintheNeutralortheStopposition:

–Tractioncontrolpedal

–Utility-tractionlever

–Attachmentcontrollever

Gauges

ThelocationsofthesegaugesareshowninFigure9.

Figure9

InstrumentClusterGauges

1.Engine-coolant temperaturegauge

2.Voltmeter5.Fuel-levelgauge

3.Enginetachometer

4.Enginehourmeter

6.Hydraulic-uid temperaturegauge

•Engine-coolanttemperaturegauge—Thisgauge

indicatesthetemperatureofthecoolantintheengine coolingsystem.Thetemperaturerangesandthe conditionsthattheyindicateareasfollows:

Note:Iftheneedleofthisgaugeindicatesthatthe coolanttemperatureis116°C(241°F)orhigher,stopthe engineandallowittocool.Thencheckthefollowing: thecoolantlevel,theradiator(fordebrisinside),the thermostat,andtheconditionofandtensiononthedrive belt.

–82°C(179°F)orlower:Lowtemperature –82to115°C(180°to240°F):Normaloperating

temperature

–116°C(241°F)orhigher:Hightemperature

•Voltmeter—Thisgaugeindicatesthevoltageofthe

batteryorofthebatteryandthealternator.Thevoltage rangesofthevoltmeterindicatethefollowingconditions abouttheelectricalsystem:

–11.4voltsorless:Lowvoltageforthebattery –11.5to12.5volts:Normalvoltageforthebattery –13.8to14.4volts:Normalvoltageforthebatteryand

thealternator(withthemachinerunning)

–14.5voltsormore:Highvoltageforthebatteryand

thealternator(withthemachinerunning)

Note:Youmuststoptheenginebeforeyoucheck thechargingsystem.

•Enginetachometer—Thisgaugeindicatestheengine

speedinrevolutionsperminute(rpm).Eachnumberon thegaugerepresents1000rpm,andeachspaceequals 200rpm.

•Enginehourmeter—Thisgaugeindicatesthetotal

numberofoperatinghoursofthemachinetoatenthof

anhour.Usethehourmetertomeasuretheoperating hoursbetweenmachineserviceintervals.

•Fuel-levelgauge—Thisgaugeindicatestheamountof

fuelinthefueltank.

•Hydraulic-uidtemperature—Thisgaugeindicatesthe

temperatureofthehydraulicuidinthesystem.

ParkingBrakeSwitch

•EngineStop—Turnthekeytothispositiontothe

stoptheengine,de-energizetheelectricalsystem,andto removethekey.

•EngineRun—Turnthekeytothispositiontoenergize

theelectricalsystem.Thekeyreturnstothisposition afteryoureleasethekeyfromtheStartposition.

•EngineStart—Turnthekeytothispositiontostartthe

engine.

Parkingbrakeswitch—Pushtheswitchuptoapplythe parkingbrake(Figure10);pushtheswitchdowntorelease theparkingbrakepedal.

Figure10

1.Parkingbrakeswitch

Note:Theparkingbrakeautomaticallyengageswhenthe enginestops.

KeySwitch

Thekeyswitch(Figure11)hasthefollowing3positions:

ThrottleKnob

Usethethrottleknob(Figure12)tochangetheenginespeed asfollows:

Figure12

1.Throttlebutton3.Throttlelock

2.Throttleknob4.Electricalsocket

•Pushthebuttonatthecenteroftheknobwhilepulling

theknobuptoincreasetheenginespeed.

•Pushthebuttonatthecenteroftheknobwhilepushing

theknobdowntodecreasetheenginespeed.

•Rotatetheknobcounterclockwisetomakeasmall

increaseintheenginespeed.

•Rotatetheknobclockwisetomakeasmalldecrease

intheenginespeed.

1.Keyswitch

ThrottleLock

Usethethrottlelock(Figure12)asfollowstoholdthethrottle inpositionwhileyouareoperatingthemachine:

•Rotatethethrottlelockclockwisetolockthethrottlein

position.

•Rotatethelockcounterclockwisetoreleasethethrottle.

•Tightenthelocktopreventmoisturefromenteringthe

cableandtopreventthecablefromfreezingincold weather.

12-voltElectricalSocket

Figure11

Usethe12-voltelectricalsocket(Figure12)topowerpersonal electronicequipment,suchasacellphone,aradio,oraGPS device.

TractionControls

Important:Thetractioncontrolpedal,the

utility-tractionlever,andtheattachmentcontrollever mustbeintheNeutralpositionbeforeyoucanstart theengine.

Important:Youmustsitintheoperatorseattomove thetractioncontrolsfromtheNeutralpositionandmove themachine;otherwise,theenginewillstopin1second.

Note:Operationofthetractioncontrolpedaloverrides operationoftheutility-tractionlever.

TractionControlPedal

Thetractioncontrolpedal(Figure13)controlsthedirection oftravelandthespeedofthemachine.

Figure14

Figure13

1.Heelpedal(reverse)2.Toepedal(forward)

Tocontrolthedirectionoftravelandthespeedofthe machine,dothefollowing:

•Pushthetoepedalforwardtomovethemachine

forward.

•Pushtheheelpedaldowntomovethemachinein

reverse.

•Formaximumspeed,fullypushthepedal.

•Toreducethespeedofthemachineortostopthe

machine,movethepedaltowardtheNeutralposition.

1.Handle5.Utility-tractionlever

2.Drivemodeswitch (transport)

3.Drivemodeswitch(work)

4.Utility-tractionlever (forward)

(neutral)

6.Utility-tractionlever (reverse)

7.Transmissionrangeswitch

Usetheutility-tractionleverasfollows:

•Tomovethemachineforward,pushtheleverforward

(awayfromyou).

•Tomovethemachinerearward,pulltheleverrearward

(towardyou).

Note:Thefartheryoupushorpullthelever,thefasterthe machinemoves.

Note:Theleverlocksintopositionwhenyoureleasethe lever.

DriveModeSwitch

Thedrivemodeswitch(Figure14)controlsthehydraulic pressuretothetractionmotorandhas2positions:the transportmodeandtheworkmode.

Important:Donotchangefromonedrivemodeto anotherwhilethemachineismoving.

Utility-tractionLever

Note:TheNeutralpositionfortheutility-tractionleveris

detented.Youmustmovetheleveroutofthedetenttomove theleverforwardorrearward.

Theutility-tractionlever(Figure14)has3positions:Forward, Neutral,andReverse.

Note:Thedrivemodeswitchisusedinconjunctionwith thetransmissionrangeswitch.

Tooperatethedrivemodeswitch,dothefollowing:

•Pulltheswitchrearward(towardyou)forworkmode.

•Pushtheswitchforward(awayfromyou)fortransport

mode.

TransmissionRangeSwitch

•Pullthejoystickbacktoraisetheblade.

Thetransmissionrangeswitch(Figure14)isusedtocontrol thegearreductionrangeofthetransmission,andithas2 positions(highandlow).

Important:Donotshiftbetweenthetransmission rangeswhilethemachineismoving.

Note:Thetransmissionrangeswitchisusedinconjunction withthedrivemodeswitch.

Tooperatethetransmissionrangeswitch,dothefollowing:

•Presstheswitchtotheright(nearyou)forlowrange.

•Presstheswitchtotheleft(awayfromyou)forhighrange.

AttachmentControlPanel

Theattachmentcontrolpanelislocatedontherightsideof theoperatorseat(Figure15).

•Pushthejoysticktotheright(awayfromyou)toswing

thebladetotheright.

•Pullthejoysticktotheleft(towardyou)toswingthe

bladetotheleft.

BackllBladeTiltLever

Usethebackllbladetiltlever(Figure15)totilttheblade. Operatetheleverasfollows:

•Pushthislevertotheright(awayfromyou)totiltthe

bladedownontheright.

•Pullthecontrollevertotheleft(towardyou)totiltthe

bladedownontheleft.

AttachmentControlLever

Note:Usetheattachmentcontrollever(Figure15)forthe

trencher.

Operatethecontrolleverasfollows:

•Pushthislevertotheright(awayfromyou)tolowerthe

attachment.

•Pullthelevertotheleft(towardyou)toraisethe

attachment.

1.Backll-bladejoystick

2.Trencherchain direction/cableplowspeed control

3.Backlltiltcontrol

Figure15

4.Attachmentcontrol

5.Rear-wheelsteering control

Note:Whenyoureleasethelever,themachinemaintains theattachmentposition.

RearWheelSteeringControlLever

Usetherearwheelsteeringcontrollever(Figure15)tosteer therearwheels.

•Pushthelevertotheright(awayfromyou)toturnthe

rearwheelstotheright.

•Pullthelevertotheleft(towardyou)toturntherear

wheelstotheleft.

Note:Youcanturnthefrontwheelsbyusingthesteering wheelonly.

RearAttachmentControlLever

Therearattachmentcontrolleverislocatedontherightside oftheoperatorseatasshowninFigure16.

BackllBladeJoystick

Usethebackllbladejoystick(Figure15)tooat,raise,lower, andanglethebackllblade.Operatethejoystickasfollows:

•Pushthejoystickpartiallyforwardtolowertheblade.

•Pushthejoystickallthewayforwardtooattheblade.

Figure16

RearWheelPositionIndicator

Thisindicator(Figure17)showsthepositionoftherear wheelswhenyousettherearwheelpositioncontrol.

1.Fastforwardchainspeed4.Slowreversechainspeed

2.Slowforwardchainspeed

3.Neutralposition

orslowplowvibration

5.Fastreversechainspeed orfastplowvibration

•Cableplowoperation(optional)—movethecontrol

levertocontrolthecableplowasfollows:

–Movethecontrolleverrearwardtoactuatethe

vibrationoftheblade;movethecontrolleverfully rearwardtoincreasethevibration.

–MovethecontrolleverbeyondtheNeutralposition

todecreaseandstopthevibration.

•Trencheroperation—movethecontrollevertocontrol

thetrencherasfollows:

–Movethecontrolleverforwardtoactuatethedigging

chainintheforwarddirection.

–Movethecontrolleverfullytowardthefrontto

increasethechainspeed.

–MovethecontrollevertotheNeutralpositionto

stopthechain.

–Movethecontrolleverrearwardtoreversethe

diggingchaindirection.

Note:Youmustsitintheoperatorseattomovethe attachmentcontrolleverfromtheNeutralposition; otherwise,theenginewillstopin1second.

Figure17

1.Pointer2.Rear-wheelposition indicator

OperatorSeatandSeatBelt

SeatInterlockSystem

WARNING

Theseatinterlocksystemprotectstheoperator frominjury.

Donotdisabletheseatinterlocksystem.

Theseatinterlocksystemrequirestheoperatortositinthe operatorseatwhileoperatingthismachine.

Note:Theneutralindicatorlightturnsonwhenyouturnthe keyswitchtotheOnpositionandboththeutility-traction controlandattachmentcontrolleversareintheNeutral position.

Note:Iftheoperatordoesnotremainseatedwhenthe utility-tractionleverisnotintheNeutralposition,theengine willstopin1second.Donotlayaheavyobjectontheseator tamperwiththeseatinterlocksysteminanyway.

ForwardandRearwardSeatControl

Tomovetheoperatorseat(Figure18)forwardorrearward, pullthecontrolbartothelefttoadjusttheseatforwardor rearward.

Figure18

1.Controlbar2.Seatlever

Figure19

1.BatteryOnposition2.BatteryOffposition

SeatPivotControl

Torotatetheseat,pulltheseatleverupandrotatetheseat tothedesiredposition.

SeatBelt

WARNING

Operatingthemachinewithouttherollover protectionsystem(ROPS)securelyinplacecan resultinseriousinjuryordeathifthemachinerolls over.

Ensurethattherollbarissecurelyinplace.

AlwayswearaseatbeltwiththeROPSinplace.

Ensurethattheoperatorseatisproperlysecured tothemachine.

Note:Regulationsinsomelocalitiesrequirethatseatbeltson constructionmachinesbe76mm(3inch)wide.Checkwith localauthoritiesregardingtherequirementsforseatbelts.

•Tofastentheseatbelt,insertthetabendintotheleft

buckle.

•RotatethebatterydisconnectclockwisetotheOn

position.

•Rotatethebatterydisconnectcounterclockwisetothe

Offposition.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

BasicMachineDimensionsandWeightData

Wheelbase

Overallheight(tothetopof theROPS)

Overallwidth(atthetires)170.2cm(67.0in)

Minimumgroundclearance

Turningradius(2-wheel steering)

Turningradius(4-wheel steering)

Weight(withoutattachments)2,494kg(5,500lb)

149.8cm(59.0in)

243.8cm(96.0in)

30.5cm(12.0in)

464.8cm(183in)

294.6cm(1 16in)

Note:Ensurethatthetabendandthebuckleare securelyfastened.

•Toreleasetheseatbelt,pushthebuttononthebuckle.

Battery-disconnectSwitch

Thebattery-disconnectswitchislocatedbehindtheright enginecowl(Figure19);useittoelectricallydisconnectthe batteryfromthemachine.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

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