Toro 25418E, 25418 Operator's Manual

Page 1
FormNo.3377-939RevB
HydraBorer
ProSneak360VibratoryPlow
ModelNo.25418—SerialNo.313000001andUp
ModelNo.25418E—SerialNo.313000001andUp
Operator'sManual
Safety
SafetyandInstructional Decals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities beforedigging.
125–6681
1.Entanglementhazard—keepawayfrommovingparts;keep allguardsinplace.
125–8488
1.Turnclockwise3.Turncounterclockwise
2.Stoprotation
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3377-939*B
Page 2
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
Motor1 Adapter1 Retaineradapter1 Lockwasher1 Bolt(1/2x1-1/4inches) 90-degree,elbowtting Hose,114.3cm(45inches) Bracket1 Bolt(1/2x1-3/4inch) Flatwasher(1/2inch) Locknut(1/2inch) Jointassembly1 Nut(3/8inch) Bolt(3/8x2-1/2inch) Bracket1 Controlvalve 90-degree,elbowtting 45-degree,elbowtting Straighttting Bolt(3/8x1inch) Flatwasher(3/8inch) Nut(3/8inch) Bolt(5/16x2-1/2inch) Bolt(5/16x2-1/4inch) Flatwasher(0.344inch) Locknut(5/16inch) Clevispin Cotterpin Controllever Linkassembly1 Snapclip Hose,114.3cm(45inches) Hose,91.44cm(36inches) Hose,37.44cm(14.74inches) Hoseconnector1
Qty.
Use
1 2 2
8 8 8
1 1
1 1 2 1 2 4 2 1 1 2 2 1 1 1
1 2 1 1
InstalltheHydraBorerMotor
Installthecontrolvalveandhandle.
Installthehoses.
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InstallingtheHydraBorer Motor

Partsneededforthisprocedure:
1Motor
1Adapter
1Retaineradapter
1Lockwasher
1
Bolt(1/2x1-1/4inches)
2
90-degree,elbowtting
2
Hose,114.3cm(45inches)
1Bracket
8
Bolt(1/2x1-3/4inch)
8
Flatwasher(1/2inch)
8
Locknut(1/2inch)
1Jointassembly
1
Nut(3/8inch)
1
Bolt(3/8x2-1/2inch)
2.Puttheretaineradapterontheadapter.
3.Placethewasherontheboltandapplythread-locking adhesivetothebolt.
4.Securethebolttotheadapters;torqueto160to165 N-m(118to122ft-lb).
5.Install2ofthe90-degree,elbowttingsintotheports onthemotor(
Figure2).
Figure2
6.Attachthe114.3cm(45inch)hosestotheelbow
Procedure
ttingsonthemotor(Figure3).
1.Greasetheshaftofthemotorandplacetheadapter ontothemotor(Figure1).
Figure3
Figure1
7.Securethebrackettothemotorusingthe4bolts(1/2 x13/4inch),the4atwashers(1/2inch),andthe4 locknuts(1/2inch)(Figure4);torqueto140to144 N-m(100to110ft-lb).
1.Bolt(1/2x1-1/4inch)
2.Lockwasher5.Motor
3.Retaineradapter
4.Adapter
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Figure6
Figure4
8.Securethemotorassemblytothemachineusing2 bolts(1/2x1-3/4inch),2atwashers(1/2inch),and 2locknuts(1/2inch);torqueto142N-m(105ft-lb). (
Figure5).
Figure5
9.Installthejointassemblytothemotorassembly.Secure withthebolt(3/8inch)andthenut(3/8x2-1/2inch) (Figure6);torqueto55to63N-m(40to45ft-lb).
2

InstallingtheControlValve andHandle

Partsneededforthisprocedure:
1Bracket
1
Controlvalve
1
90-degree,elbowtting
2
45-degree,elbowtting
1
Straighttting
2
Bolt(3/8x1inch)
4
Flatwasher(3/8inch)
2
Nut(3/8inch)
1
Bolt(5/16x2-1/2inch)
1
Bolt(5/16x2-1/4inch)
2
Flatwasher(0.344inch)
2
Locknut(5/16inch)
1
Clevispin
1
Cotterpin
1
Controllever
1Linkassembly
1
Snapclip
4
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Procedure
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1.InstallthettingsasshowninFigure7.
Figure7
2.Installthebracketandsecurewiththe2nuts(3/8 inch),the2washers(3/8inch),andthe2bolts(3/8 inch)(Figure8);torqueto38to43N-m(28to32ft-lb).
Figure9
Figure8
1.Nut(3/8inch)3.Bolt(3/8inch)
2.Flatwasher(3/8inch)
3.Installthecontrolvalveontothebracketandsecure withthe2bolts(5/16x2-1/4inchand5/16x2-1/2 inch),the2atwashers(0.344inch)andthe2locknuts (5/16inch)(Figure9);torqueto32to35N-m(280 to310in-lb).
1.Bolt(2-1/4inch)
2.Bolt(2-1/2inch)5.Controlvalve
3.Washer(0.344inch)6.Locknut(5/16inch)
4.Bracket
4.Placethehydra-borer-controlleverbetweentheguide onthebracketattachedtothemachinesothatthe holeslineup.Securethecontrolleverwiththelink assemblyandsnapclip(Figure10).
1.Cotterpin
2.Clevispin4.Snapclip
5.Securetheupperholeofthecontrolleverwiththe clevispinandthecotterpin(Figure10).
5
Figure10
3.Linkassembly
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InstallingtheHoses
Partsneededforthisprocedure:
2
Hose,114.3cm(45inches)
1
Hose,91.44cm(36inches)
1
Hose,37.44cm(14.74inches)
1Hoseconnector
InstallingtheHosesonallMachines
Figure12
1.PortAonthemotor3.PortAonthe hydra-borer-controlvalve
2.PortBonthemotor4.PortBonthe hydra-borer-controlvalve
2.Routetheother114.3cm(45inch)hosefromportB onthemotortoportBonthehydra-borer-control valve(Figure11andFigure12).
InstallingtheHosesonaMachine withoutaTrencherAttached
Figure11
ControlValveViews
1.45-degreetting(B port/45-inchhosefrom Motor)
2.90-degreetting(HoseB (14.74-inchhose)toPlow Valve)
1.Routea114.3cm(45inch)hosefromportAonthe motortoportAonthehydra-borer-controlvalve (
Figure12).
3.45-degreetting(A Port/45-inchhosefrom Motor)
4.Straighttting(Hose C/36-inchhose)
Note:Routethehosesundertheframe.
Usethisprocedureifyouhaveamachinethatdoesnothave atrencherattached.Ifyouhaveamachinehastrencher attached,gotoInstallingtheHosesonaMachinewitha TrencherAttached(page7).
Figure13
Currenthoserouting
1.HydraulicPump3.Plow-controlvalve
2.HoseA(currentlyinstalled onthemachine)
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1.ConnecthoseB(14.74inches)tothe90-degreetting
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onthecontrolvalve(Figure11andFigure14).
Figure14
1.Hoseconnector4.Plow-controlvalve
2.Hydra-borer-controlvalve
3.HoseA
5.HoseB(14.74inches)
2.DisconnecthoseAfromthehydraulicpump,addthe hoseconnector,andconnecthoseBtotheotherend oftheconnector(Figure13andFigure14).
InstallingtheHosesonaMachinewith aTrencherAttached
Usethisprocedureifyouhaveamachinethathasatrencher attached.Ifyouhaveamachinethatdoesnothaveatrencher attached,gotoInstallingtheHosesonaMachinewithouta TrencherAttached(page6).
Figure16
Currenthoseroutingonamachinewithatrencherinstalled.
3.ConnecthoseC(36inches)tothestraightttingon thecontrolvalve(Figure11andFigure15).
1.HoseE(trencherhose)
2.Hydraulicpump
3.HoseA(sameashoseA inpreviousgures)
4.Plow-controlvalve
5.HoseD(trencherhose)
6.Hoseconnector
1.DisconnecthoseAfromhoseD ,leavingthehose connectorattachedtohoseA(Figure16).
2.ConnecthoseBtothe90-degreettingonthe hydra-borer-controlvalve(Figure11andFigure17).
Figure15
1.Hydra-borer-controlvalve
2.Hydraulicpump
4.ConnecthoseCtothehydraulicpump(wherehoseA waspreviouslyattached).
3.HoseC(36inches)
Figure17
1.Hoseconnector4.Plow-controlvalve
2.Hydra-borer-controlvalve
3.HoseA
5.HoseB(14.74inches)
3.ConnecthoseBtothehoseconnectorattachedto hoseA.
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4.ConnecthoseCtothestraightttingonthe
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2
3
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5
hydra-borer-controlvalve(Figure11andFigure18).
Figure18
1.HoseC(36inches)
2.Hydra-borer-controlvalve5.Trencher-controlvalve
3.Hoseconnector
5.ConnectthehoseconnectortohoseDandconnectto hoseCtothehoseconnector(
4.HoseD
Figure18).
Operation
Figure19
1.Entrancetrench3.Exittrench
2.Sidewalk
BoringtheHole
Important:Boringisatwopersonoperation.Donot
attempttoperformthisoperationbyyourself.
1.Positionthemachinewiththedriveheadatthe beginningofthetrenchandlowerittotheappropriate depth.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Connectarodandboringbitontothedrivehead.
4.Connecttherodguidetooltotherodjustbehindthe boringbit(Figure20).

BoringaHole

DiggingtheTrenches
Beforedrillingunderawalkordriveway,youmustmakean entranceandanexittrenchoneithersideofthedrillingarea. Bothtrenchesmustbeatleast15.24cm(6inches)wideand
45.72cm(18inchesdeep).Theentrancetrenchmustbeat least213.36cm(7feet)longandtheexittrench91.44to
182.88cm(3to6feet)long.Theentrancetrenchshouldbe perpendiculartothewalkordrivewayandtheexittrench shouldbeparalleltothewalkordriveway.Theexittrench shouldbecenteredacrossfromtheentrancetrench(Figure
19).
Figure20
1.Sidewalkordriveway
2.Entrancetrench5.Rodguidetool
3.Boringbit
5.Withthepersonguidingtheboringbitpositionedto therightofthetrench(Figure20),starttheengine, movethepumpselectorvalvetoslow ,positionthe throttletowithinthemiddleoftheRPMrange,and pushthehydra-borer-controlleverforwardtostartthe forwardrotationoftheboringbit.
6.Slowlymovethemachineforward,whiletheperson withtherodguidetoolguidestheboringbitintothe soil(Figure20).
4.Rod
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7.Oncetheentiredrillbitisinthesoil,pushthecontrol leverintoneutral.
8.Stoptheengineandwaitforallmovingpartstostop.
9.Checkthegradeoftherod.
Iftherodisnotwithinthegradetolerancesforthejob beingperformed,starttheengine,anddrivebackward topulltheboringbitoutofthesoil,thenrepeatsteps through9,makingadjustmentstocorrectthegrade.
10.Removetherodguidetool.
11.Starttheengineandpullthecontrolleverrearwardto starttheboringbit.
5
12.Slowlymovethemachineforwardastheboringbit digsintothesoil.
Important:Donotdrivetoofast,forcingthebit intothesoil.Allowthebittoprogressatitsown rate.Donotpushorpullthebitthroughthesoil whenthedriveheadisnotturning.
13.Whenabout15cm(6inches)ofrodareleftshowingin theentrancetrenchorwhentheboringbitcompletely entersandboresintothefarsideoftheexittrench, stopthemachine,pushthecontrolleverintoneutral, andstoptheengine.
14.Iftheboringbithasnotyetenteredtheexittrench, completethefollowing:
A.Detachtherodfromthedrivehead.
B.Starttheengineandbackuptotheendofthe
entrancetrench.
C.Stopengineandwaitforallmovingpartstostop.
D.Connectanotherrodandrepeatsteps
11through
14.
ReamingtheHole
1.Withashovel,carefullydigaroundtheboringbit clearingitofsoiluntilitcanberemoved(Figure21).
Figure21
1.Sidewalkordriveway
2.Exittrench
3.Shoveldugareaaround bit
4.Reamer
5.Swivel
2.Removetheboringbitandattachthereamer(Figure
21).
3.Attachthecableorpipingbeinginstalledtotheswivel ontheendofthereamer(Figure21).
4.Starttheengineandpullthecontrolleverrearwardto startthereamer.
5.Slowlymovethemachinerearwardasthereamerdigs intothesoil.
Important:Donotdrivetoofast,forcingthe reamerintothesoil.Allowthereamertoprogress atitsownrate.Neverpushorpullthereamer throughthesoilwhenthedriveheadisnotturning.
6.Whenarodcouplingisabout15cm(6inches)intothe entrancetrenchorwhenthereamercompletelyenters thetrenchwithabout15cm(6inches)ofthecableor piping,stopthemachine,pullthecontrolleverinto neutral,andstoptheengine.
7.Ifthereamerhasnotyetenteredtheexittrench, completethefollowing:
A.Detachtherodfromthedriveheadandrodstill
inthesoil.
B.Starttheengineandmovetothefrontofthe
entrancetrench.
C.Stoptheengineandwaitforallmovingpartsto
stop.
D.Connectthedriveheadtotherodshaftinthesoil.
E.Repeatsteps
4through7.
8.Withthereamerandcable/pipingintheentrance trench,removethecableorpipingfromthereamer.
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Storage
1.Beforelongtermstorage,washtheattachmentwith milddetergentandwatertoremovedirtandgrime.
2.Checktheconditionofthehydraulichoses.Replace anydamagedhoses.
3.Ensurethatallhydrauliccouplersareconnected togethertopreventcontaminationofthehydraulic system.
4.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanydamagedorwornpart.
5.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
6.Storetheattachmentinaclean,drygarageorstorage area.Coverittoprotectitandkeepitclean.
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Troubleshooting
Problem
Theboredriveheadwillnotrotate.
PossibleCauseCorrectiveAction
1.Thehydrauliccouplerisnotcompletely connected.
2.Ahydrauliccouplerisdamaged.
3.Thereisanobstructioninahydraulic hose.
4.Ahydraulichoseiskinked.4.Replacethekinkedhose.
5.Theauxiliaryvalveonthemachineis notopening.
6.Ahydraulicmotorisdamagedorworn.6.Replaceorrepairthemotor.
1.Checkandtightenallcouplers.
2.Checkthecouplersandreplaceany thataredamaged.
3.Findandremovetheobstruction.
5.Repairthevalve.
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TheT oroUndergroundWarranty
ALimitedWarranty
AstecBrandProduct
Soldafter
November1,2012
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany ,pursuant toanagreementbetweenthem,jointlywarrantyourT oroUnderground product(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Whereawarrantableconditionexists,wewillrepairtheProduct atnocosttoyouincludingdiagnostics,labor,andparts. ThefollowingwarrantyappliesfromthedatetheProductisdeliveredto theoriginalretailpurchaserorrentalowner.
ProductsWarrantyPeriod
RT600,RT800,RT1000,RT1200, DD2024,andDD4045
AllOtherEnginePoweredBase UnitsandFluidMixers
AllSerializedAttachments RockHammer6months Engines
2yearsor1500operatinghours, whicheveroccursrst 1yearor1000operatinghours, whicheveroccursrst
1year
Throughenginemanufacturers: 2yearsor2000operatinghours, whicheveroccursrst
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou purchasedtheProductassoonasyoubelieveawarrantablecondition exists.IfyouneedhelplocatingaUndergroundDealer,orifyouhave questionsregardingyourwarrantyrightsorresponsibilities,youmay contactusat:
ToroCustomerCare ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196 TollFreeat855-493-0088(U.S.Customers) 1-952-948-4318(InternationalCustomers)
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenance andadjustmentsstatedinyourOperator'sManual.Failuretoperform requiredmaintenanceandadjustmentscanbegroundsfordisallowinga warrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-T oro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalProductoperationinclude,butarenotlimitedto:brakes,
lters,lights,bulbs,belts,tracksortires,diggingteeth,diggingbooms, digging,drive,ortrackchains,trackpads,drivesprockets,idlers, rollers,blades,cuttingedges,orothergroundengagingcomponents.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants, lubricants,additives,water ,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.
Haulingexpenses,traveltime,mileage,orovertimeassociatedwith
transportingproducttotheauthorizedT orodealer.
Parts
Partsscheduledforreplacementasrequiredmaintenanceinthe Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Partsreplacedunderthiswarrantyare coveredforthedurationoftheoriginalproductwarrantyandbecomethe propertyofToro.Torowillmakethenaldecisionwhethertorepairany existingpartorassemblyorreplaceit.T oromayuseremanufactured partsforwarrantyrepairs.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedT oroUndergroundDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythiswarranty ,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty .ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty . Allimpliedwarrantiesofmerchantabilityandtnessforuseare limitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich varyfromstatetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot applytotheEmissionsControlSystemWarranty .RefertotheEngine EmissionControlWarrantyStatementsuppliedwithyourproductor containedintheenginemanufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty obtainingguaranteeinformation,contacttheT oroimporter.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0291RevA
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