Toro 25415, 25415E Installation Instructions

Page 1
BeaconLightKit
RT600orRT1200Trencher
ModelNo.25415
ModelNo.25415E
FormNo.3394-714RevA
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Installation
LooseParts
SafetyandInstructional Decals
Safetydecalsandinstructionsareeasily visibletotheoperatorandarelocatednear anyareaofpotentialdanger.Replaceany decalthatisdamagedorlost.
120–0771
1.BeaconLight
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4 5
Nopartsrequired
Decal1
BeaconLight1 BeaconLightMount(RT600only) Bolt3/8x6inches(RT600only) Washerhardened(RT600only) Flangenut(RT600only)
WiringHarness1
Switch SwitchBoot
Qty.
Use
1 2 2 2
1 1
Preparingthemachine.
Locatingmountingholesanddecal placement.
Mountingthebeaconlight.
Connectingthewiringharnesstothe machine.
ConnectingOn/Offswitchandrouting thewiringharnesstobeaconlight.
©2015—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3394-714*A
Page 2
1

PreparingtheMachine

NoPartsRequired
Procedure
1.Movethemachinetoalevelsurface.
2.Settheparkingbrake,shutofftheengine,andremove thekeyfromthekeyswitch.
3.Removetherightsidepanel;refertotheOperator’s Manual.
4.Disconnectthebattery;refertotheOperator’ sManual.
2

LocatingMountingHolesand DecalPlacement

Partsneededforthisprocedure:
1Decal
Procedure
1.Locateandmarktheswitchholelocationforyour specicmodel(Figure1orFigure2).
2.Drilltheindicatedholesizeatthelocationyoumarked.
3.Locatethepositionandapplythebeaconlightdecal foryourspecicmodel(Figure1orFigure2).
Note:Stopdrillingimmediatelyaftercompletely penetratingthesurface.
Figure1
RT600
1.6mm(0.25inch)4.35mm(1.375inch)
2.66mm(2.5inch)5.6mm(0.25inch)
3.13mm(0.5inchDiameter)
2
Page 3
Figure2
RT1200
1.9mm(0.35inch)4.16mm(0.625inch)
2.44mm(1.75inch)5.4mm(0.15inch)
3.13mm(0.5inch)
1.Locateandmarkthebeaconholelocation(Figure3).
2.Drilltheindicatedholesizeatthemarkedlocation.
Figure3
RT1200
1.318mm(12.5inch)3.22mm(0.875inch diameter)
2.127mm(5inch)
Note:Stopdrillingimmediatelyaftercompletely penetratingthesurface.
3

MountingtheBeaconLight

Partsneededforthisprocedure:
1BeaconLight
1
BeaconLightMount(RT600only)
2
Bolt3/8x6inches(RT600only)
2
Washerhardened(RT600only)
2
Flangenut(RT600only)
MountingthebeaconlighttotheRT600
1.Usetheincludedhardwaretomountthebeaconlight mountingbrackettoptheROPS(Figure4).
2.Removethemountinghardwarefromthethreaded shaftonthebeaconlightandinserttheshaftintothe beaconlightmounthole(Figure4).
3
Page 4
3.Installthemountinghardwarebackontothethreaded shaftandtightenuntilsecure.Donotover-tightenthe retaininghardware.
Figure5
RT1200
Figure4
RT600
1.Beaconlight4.Washerhardened
2.Beaconlightmounting bracket
3.Flangenut(3/8inch)
5.Bolt(3/8x6inches)
Mountingthebeaconlighttothe RT1200
1.Removethemountinghardwarefromthethreaded shaftonthebeaconlight.
2.Placetheshaftofthebeaconlightthroughthe mountingholeinthecanopy(Figure5).
3.Installthemountinghardwarebackontothethreaded shaftandtightenuntilsecure.Donotover-tightenthe retaininghardware.
1.Beaconlightthreaded shaft
2.Beaconlightmounting hole
4

ConnectingtheWiring HarnesstotheMachine

Partsneededforthisprocedure:
1WiringHarness
Procedure
1.Behindthebattery-disconnectswitchontherightside ofthemachine,removeoneinsulatorlug,nut,and lock-washerfromtheterminalfurthestawayfromthe engine(Figure6orFigure7).
2.Usingthehardwareremoved,attachoneringterminal ofthewireharnesstotheterminalfurthestawayfrom theengine(Figure6orFigure7).
4
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Figure6
RT600
1.InsulatorLug4.Ring-terminal
2.Nut5.Positiveterminal
3.Lock-washer6.Batery-disconnectswitch
Figure7
RT1200
1.InsulatorLug4.Ring-terminal
2.Nut5.Positiveterminal
3.Lock-washer6.Batery-disconnectswitch
3.Removetheboltattachedtotheengineground.(Figure
8orFigure9).
4.Usingtheboltyouremoved,attachtheotherring terminaltotheengineground(Figure8orFigure9).
5
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Figure8
RT600
1.Bolt3.Engineground
2.Ringterminal
5

ConnectingOn/OffSwitchand RoutingtheWiringHarnessto BeaconLight

Partsneededforthisprocedure:
1
Switch
1
SwitchBoot
Procedure
1.Ifequipped,removethepanelbeneaththedashboard (Figure10).
Figure9
RT1200
1.Battery-disconnectswitch3.Engineground
2.Bolt4.Ringterminal
Figure10
1.Bolt2.Kickerpanel
2.Routethewiringharnesstotheoperatorareaand underneaththedashboard(Figure12orFigure13).
3.Removethemountinghardwarefromthethreaded shaftoftheswitch,androutetheswitchtothe undersideofthemountinghole.
4.Installthemountinghardwarebackontothethreaded shaftandtightenuntilsecure.Donotover-tighten retainingthehardware.
5.Installtheswitchbootoverthetoggle.
6
Page 7
Figure11
RT1200Shown
1.SwitchBoot2.BeaconLightSwitch
6.Routetheremainderofthewiringharnessunderneath theoperatorareaandconnectittothebeaconlight (Figure12orFigure13).Ifnecessary,removethefoot plate;refertotheOperator’ sManual.
7.Usetheprovidedmagneticcabletiemountsand additionalcabletieswhererequiretoproperlysecure thewiringharness.
Figure12
RT600
1.RecommendedwiringharnessroutefortheRT600.
Figure13
RT1200
1.RecommendedwiringharnessroutefortheRT1200.
8.Installanypartsyouremoved,reconnectthebattery, androtatethebattery-disconnectswitchtotheOn position,ifequipped.
7
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Operation

UsingtheBeaconLight

1.ToggletheswitchfromtheOffpositiontoturnthe beaconlighton.
2.ReturntheswitchtotheOffpositiontoturnthe beaconlightoff.
Note:Rotatethebeaconlightswitch180degreestoachieve thedesireOnorOffposition.
8
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