Toro 25403, 25403A, 25403C Operator's Manual

FormNo.3389-747RevA

ProSneak365VibratoryPlow

ModelNo.25403—SerialNo.314000001andUp
ModelNo.25403A—SerialNo.314000001andUp
ModelNo.25403C—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3389-747*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety

Safety...........................................................................3

SafeOperatingPractices...........................................3

SafetyandInstructionalDecals.................................6

ProductOverview.........................................................12

Controls...............................................................12

Specications........................................................14

Attachments/Accessories........................................14

Operation....................................................................15

AddingFuel...........................................................15

FillingtheFuelTank...............................................15

StartingandStoppingtheEngine..............................16

OperatingtheVibratoryPlow..................................16

RotatingtheWheels................................................18

CheckingtheInterlockSystem.................................18

TransportingtheMachine........................................19

Maintenance.................................................................20

RecommendedMaintenanceSchedule(s)......................20

PremaintenanceProcedures........................................21

OpeningtheHood.................................................21

Lubrication...............................................................21

GreasingtheMachine.............................................21

EngineMaintenance..................................................22

ServicingtheAirCleaner.........................................22

ServicingtheEngineOil..........................................23

ServicingtheDieselParticulateFilter(DPF)...............24

FuelSystemMaintenance...........................................25

CheckingtheFuelLinesandConnections..................25

DrainingtheFuelFilter/WaterSeparator...................25

ReplacingtheFuelFilterCanister..............................26

DrainingtheFuelTank...........................................26

ElectricalSystemMaintenance....................................26

ServicingtheBattery...............................................26

DriveSystemMaintenance.........................................27

ServicingtheTires..................................................27

ServicingtheTransmissionandAxles........................28

CoolingSystemMaintenance......................................29

ServicingtheCoolingSystem...................................29

BeltMaintenance......................................................30

CheckingtheAlternatorDriveBeltTension...............30

ReplacingtheDriveBelt..........................................30

ControlsSystemMaintenance.....................................31

CheckingtheParkingBrake.....................................31

AdjustingtheTractionDriveforNeutral....................31

CleaningtheDirectionalControlsLinkage

Assembly...........................................................32

HydraulicSystemMaintenance....................................32

ServicingtheHydraulicSystem.................................32

ROPSMaintenance....................................................36

CheckingandServicingtheROPS.............................36

Cleaning...................................................................37

RemovingDebrisfromtheMachine..........................37

CleaningtheChassis...............................................37

Storage........................................................................37

Troubleshooting...........................................................38

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Caution

,

W ar ning

,or

Danger

—personalsafety

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeople,ordamageto
property.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

•Wearappropriateclothingincludinghardhat,safety

glasses,longpants,safetyshoes,reectorvests,
respirators,andhearingprotection.Longhair,loose
clothingorjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

3

–Neverrefuelordrainthemachineindoors.

–Knowthehandsignalsusedonyourjob.Followthe

instructionsoftheagmen,signals,etc.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Beforedigging,havetheareamarkedfor

undergroundutilities,anddonotdiginmarked
areas.

•Neverrunanengineinanenclosedarea.

•Beforestartingeachday,checkthemachineforoiloruid

leaks.Replacealldamaged,loose,wornormissingparts
andfollowthelubricationandmaintenanceprocedures
showninthismanual.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Ground

conditionsmayadverselyaffectthestabilityofthe
machine.Usecautionwhenworkingonnewlydisturbed
earth.

•Allowadequatespacewhenturningthisunit.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly ,and
functioningproperty.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,andshutoff
theenginebeforeleavingtheoperator'spositionforany
reason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverleavearunningmachineunattended.Alwaysstop

theengine,settheparkingbrake,andremovethekey
beforeleaving.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethemachineinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Neverallowanyoneinthetrenchwhileoperatingthe

machine.

•Locatethepinchpointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese
areas.

•Beforeoperatingthemachinewithanattachment,ensure

thattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Avoidoperatingthismachineonslopes.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,proceedgradually,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthemachineuphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.

4

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

connectingordisconnectingitfromthebattery.W ear
protectiveclothinganduseinsulatedtools.

•Donotparkthemachineonahillsideorslopewithout

loweringtheattachmenttotheground,settingtheparking
brake,andchockingthewheels.

•Onlyoperatethemachineonlevelgroundwhenthe

machineisinthenarrowwheelconguration.

RolloverProtectionStructure(ROPS)
System

•BeforeoperatingamachinewithaROPS(rollover

protectionstructure),ensurethattheseatbeltisingood
conditionandissecurelyattachedtothemachine.

•Alwayswearaseatbeltwhenoperatingamachinewith

aROPS.

•InspecttheROPSattheintervalrecommendedinthis

manualorwhentheROPShasbeeninanaccident.

•RepairadamagedROPSusingonlygenuineToro

replacementparts;donotrepairormodifytheROPS.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•DonotremovetheROPSexceptwhenservicingor

replacingit.

•Donotaddweighttothemachinethatexceedsthegross

weightdisplayedontheROPSlabel.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,stoptheengine,andremovethe
key.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore

5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

Figure3

1.Decal117-27185.Decal130-73609.Decal125-6674

2.Decal130-43436.Decal130-434110.Decal127-1822

3.Decal127-18247.Decal130-736111.Decal125-4967

4.Decal130-43408.Decal125-668012.Decal125-6671

6

g0272 73

1 2

10 11 1 2 13 1 4 2

3 4 5 6 7 8 9 1

Figure4

1.Decal125-66846.Decal117-3276

2.Decal125-66947.Decal125-4963

3.Decal125-8491(behindtherubber
guard)

4.Decal125-66889.Decal125-848314.Decal125-6672

5.Decal120-0627(bothsidesof
machine)

8.Decal130-429113.Decal125-6694

10.Decal125-8487(behindthestep)

11.Decal125-6135(undertheseat)

12.Decal106-9290(insideofmachine)

106-9290

1.Inputs5.Inseat

2.Notactive

3.Hightemperatureshutdown

4.Hightemperaturewarning8.Neutral

6.PowerTake-off(PTO)10.PowerTakeOff(PTO)

7.ParkingbrakeOff11.Start

9.Outputs13.Start

12.EnergizetoRun(ETR)

14.Power

117-2718

7

117-3276

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe
Operator'sManual.

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

125–6135

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.

125–4963

1.Warning—keephandsawayfromhotsurfaces

125–4967

1.Liftpoint

125–6672

1.Crushinghazard—stayawayfromarticulatedjoints.

8

125–6688

1.Explosionhazard—ReadtheOperator’sManual;Donot
usestartinguid.

125–6674

1.Disengagetheparking
brake.

1.ReadtheOperator’s
Manual.

2.Turnleft

3.Slow

2.Engagetheparkingbrake.

125–6694

1.Tiedownlocation

125–6680

4.Fast

5.Turnright

6.Tractioncontrol

125–6684

1.Cutting/dismembermenthazard,plow—keepbystanders
awayfromtheplow;stayawayfrommovingparts;keepall
guardsandsafetiesinplace.

125–8483

1.Hydraulicuid;readtheOperator’sManual.

9

125–8487

1.Crushinghazard,tire—readtheOperator’sManual;the
extensionstepmustbeattachedwhenthetiresareinwide
ordoubledconguration.

127-1822

125–8491

1.Crushinghazard,warning—keepawayfromarticulated
joints;replacemissingsafetyshields.

130-7361

1.Raisetheplow3.Lowerthetrencher

2.Lowertheplower4.Raisethetrencher

1.Theenginecannotstart
withtheplowactive.

2.Highvibration5.Theenginecanstartwith

3.Lowvibration

4.Novibration

theplowinactive.

127-1824

1.Formoreinformationon
startingtheengine,read
theOperator'sManual—1)
Engagetheparkingbrake;

2)Settheplow,trencher,
anddrivetoneutral;3)
Turnthekeytotheengine
startposition.

2.Formoreinformationon
stoppingtheengine,read
theOperator'sManual—1)
Parkthemachineona
levelsurface;2)Setthe
plow,trencher,anddrive
toneutral;3)Engagethe
parkingbrake;4)Lower
allattachments;5)Turn
thekeytotheenginestop
position;6)Removethe
keyfromtheignition.

10

130-4291

130-4341

ACK

1.Regenerationinhibit—readtheOperator'sManual.

130-4343

1.Fast

2.Enginespeed

1.Warning—readthe
Operator'sManual.

2.Warning—donotoperate
themachineunlessyou
havereceivedinstruction.

3.Warning—wearaseatbelt.7.Warning—donotoperate

4.Warning—wearear
protection.

130-4340

3.Slow

5.Warning—keep
bystandersaway.

6.Warning—keepaway
frommovingparts;keep
allguardsandshieldsin
place.

thetrencherwhileusing
theplow;donotoperate
theplowwhileusingthe
trencher.

8.Explosionhazard;shock
hazard—beforedigging,
callthelocalutilities
service.

1.Regenerationacknowledge

130-7360

1.Engine—stop3.Engine—start

130-4341

2.Engine—run/warming

11

ProductOverview

1

2

3 4 5 6

g025662

1 2 3

4 5 6

1.Vibratoryplow

2.Vibratory-plow
control

Figure5

Right-sideview

3.Engine-oillter

4.Airlter6.Fuellter/water

5.Engine-oilcap

separator

Controls

Becomefamiliarwithallofthecontrolsbeforeyoustartthe
engineandoperatethemachine.

Throttle

Thethrottlecontrolstheenginespeed.Pushtheknobto
increasetheenginespeed.Pulltheknobtodecreasethe
enginespeed.

ParkingBrakeLever

Tosettheparkingbrake,pulltheleverupandpushitforward.
Toreleasetheparkingbrake,pulltheleverbackanddown.

AttachmentControlLever

Theattachmentcontrolleverhas2positions:raiseandlower.
Thecongurationofthemachinedetermineswhichdirect
raisesorlowerstheattachment;refertotheOperator’ sManual
foryourattachmenttocongureyourmachine.

1.Diesel-particulatelter
(DPF)

2.Regeneration-inhibit
switch

3.Fuses6.Hydraulictank

Figure6

Left-sideview

4.Battery

5.Coolant-expansiontank

Figure7

1.Throttle6.Parkingbrake

2.Indicatorlights7.Fuelgauge

3.Hourmeter8.Keyswitch

4.Regeneration-acknowledge
switch

5.Attachment-controllever

9.Traction-controllever

10.Creep-controllever

Traction-ControlLever

Thetractioncontrollevercontrolsthedirectionandspeedof
themachineduringtransport.Togoforward,pushthelever
forward.Toreverse,pulltheleverbackward.Thefurtheryou
pushorpullthelever,thefasterthemachinewilltravel.T o
turn,pushthelevertotheleftorright.

12

Creep-ControlLever

Thecreepcontrollevercontrolsthedirectionandspeedof
themachinewhiletheattachmentsareinuse.Togoforward,
pushtheleverforward.Toreverse,pulltheleverbackward.
Thefurtheryoupushorpullthelever,thefasterthemachine
willtravel.Thecreep-controlleverwillnotreturntothe
Neutralpositiononitsown.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthemachine.

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,has3
positions:Off,On/Preheat,andStart.Tostarttheengine,
rotatethekeytotheOn/Preheatposition.Oncethe
glowplugindicatorlightisoff,rotatethekeytotheStart
position.Releasethekeywhenenginestartsanditwillmove
automaticallytotheOnposition.Tostoptheengine,rotate
thekeytotheOffposition.

FuelGauge

Thefuelgaugemeasurestheamountoffuelinthefueltank.

Vibratory-PlowControlLever

Thislevercontrolsthevibratoryplow.Toincreasethe
agitation,pushtheleverforward.Todecreasetheagitation,
pulltheleverback.Ifthevibratoryplowisinuse,usethe
creep-controllevertodrive.

Diesel-ParticulateFilter(DPF)

Figure8

1.Engine-coolant-temperature
light

2.Glow-plugindicator

3.Engine-oil-pressurelight9.Neutralindicator

4.Chargeindicator10.Air-lterlight

5.Regeneration-requestlight11.High-temperature-exhaust

6.Check-enginelight

7.Hydraulic-oil-temperature
light

8.Hydraulic-oil-pressure
light

indicator

12.Regenerationinhibit
indicator

Engine-Coolant-TemperatureLight

Thislightwillilluminateiftheengineoverheats.Ifthelight
illuminateswhentheengineisrunning,stoptheengine,
removethekey,andcheckforapossiblecause.

CAUTION

Duringregeneration,thedieselparticulatelter
becomesextremelyhotandcancauseserious
burns.

Keepyourbodyandhandsawayfromtheengine
duringregeneration.

Thedieselparticulatelter(DPF)removesparticulatematter
fromtheexhaustandpreventsitfrombeingdischargedinto
theair.Astheparticulatescollectinthelter,theengine
performsaregenerationtopreventclogginganddecreased
engineperformance.Mostregenerationsareperformed
inthebackgroundandwillnotimpactoperation.These
backgroundregenerationshappenautomatically,unlessthe
regenerationinhibitswitchisactivated.

Overtime,ashaccumulatesintheDPFandabackground
regenerationisnotsufcienttounclogthelter.Whenthis
occurs,theregenerationrequestandcheckenginelights
illuminateonthecontrolpanel.Atthistime,thelterrequires
astationaryregenerationorneedstobeserviced;contactyour
AuthorizedServiceDealerformoreinformation.

Glow-PlugIndicator

Thislightwillilluminatewhiletheglowplugsareactive.
Whenthelightisoff,itissafetostartyourmachine.

Engine-Oil-PressureLight

Thislightilluminatesiftheengineoilpressuredropsbelowa
safelevelwhiletheengineisrunning.Ifthelightickersor
remainson,stopthevehicle,turnofftheengine,andcheck
theoillevel.Iftheoillevelwaslow ,butaddingoildoesnot
causethelighttogooutwhentheengineisrestarted,turnthe
engineoffimmediatelyandcontactyourAuthorizedService
Dealerforassistance.

ChargeIndicator

Thislightilluminateswhenthebatteryisbeingdischarged.If
thelightilluminatesduringoperation,stopthemachine,turn
offtheengine,andcheckforpossiblecauses.

13

Regeneration-RequestLight

Regeneration-AcknowledgeSwitch

Thislightilluminatesalongwiththehigh-temperature-exhaust
indicatorwhenaregenerationisinprocess.Ifthislightis
illuminatedonitsown,astationaryregenerationispossible.
Whenaregenerationisrequestedbuttheregenerationinhibit
switchisactive,thislightwillblink.Ifthislightisilluminated
alongwiththecheckenginelight,yourDPFneedsservicing;
contactyourAuthorizedServiceDealerformoreinformation.

Check-EngineLight

Thislightilluminateswhenthereisanengineproblem.Ifthe
lightilluminateswhentheengineisrunning,stoptheengine,
removethekey ,andcheckforapossiblecause.Ifthislight
isilluminatedalongwiththeregenerationrequestlight,your
DPFneedsservicing;contactyourAuthorizedServiceDealer
formoreinformation.

Hydraulic-Oil-TemperatureLight

Thislightwillilluminateifthehydraulicsystemoverheats.
Ifthelightilluminateswhentheengineisrunning,stopthe
engine,removethekey ,andcheckforapossiblecause.

Hydraulic-Oil-FilterLight

Thislightilluminatesifthehydraulicoillterisinneedof
service.Ifthislightilluminateswhentheengineisrunning,
stoptheengine,removethekey,andservicethelter.

Thisswitchmanuallyactivatesastationaryregeneration.
Thislightontheswitchwillilluminatewhenastationary
regenerationisinprogress.Iftheregenerationrequestlight
andthelightontheswitcharebothblinking,theregeneration
inhibitswitchmustbeturnedoffforabackground
regenerationtooccur.Iftheregenerationrequestlightis
illuminatedandthelightontheswitchisblinking,contact
yourAuthorizedServiceDealerformoreinformation.

Regeneration-InhibitSwitch

Thisswitchwilldisabletheautomaticbackground
regeneration.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width
Width(narrowwheels)91cm(36inches)

Length(withvibratoryplow)291cm(114inches)
Height
Weight
Operatingcapacity251kg(553lb)

Tippingcapacity
Wheelbase

117cm(46inches)

216cm(85inches)

1,329kg(2,930lb)

717kg(1,580lb)

122cm(48inches)

NeutralIndicator

ThislightilluminateswhenallcontrolleversareintheNeutral
position.

Air-FilterLight

Thislightilluminatesiftheairlterisinneedofservice.If
thislightilluminateswhentheengineisrunning,stopthe
engine,removethekey ,andservicetheaircleaner.

High-Temperature-ExhaustIndicator

ThislightilluminateswhentheDPFisundergoing
regeneration.

Regeneration-InhibitIndicator

Thislightilluminateswhenautomaticbackground
regenerationhasbeenturnedoff.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethemachine.

14

Operation

FillingtheFuelTank

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.RefertoProduct
Overview(page12).

Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthemachine.Also,ensure
thattheareaisclearofpeopleanddebris.Y oushould
alsoknowandhavemarkedthelocationsofallutility
lines.

AddingFuel

Useultralowsulfurdieselfuel(ULSD)intheengineofthis
machine.Theuseofotherfuelscancausethelossofengine
powerandhighfuelconsumption.Thedieselfuelusedin
thismachinemustmeetthespecicationsofD975ofASTM
International.Seeyourdieselfueldistributor.TheD975
standarddenes2ULSDstandards,GradeNo.2-DS15
(regularULSD)andGradeNo.1-DS15(ahighervolatility
ULSDfuelwithalowergellingtemperaturethanregular
ULSD).

Fueltankcapacity:26.9L(7.1USgallons)

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.

Useofsummergradefuelabove20°F(-7°C)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafueldispensernozzle.

•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

15

1.Parkthemachineonalevelsurface,lowerany
attachments,stoptheengine,andremovethekey.

2.Lifttheoperatorseattoaccessthefueltank.

Note:Iftheoutdoortemperatureisbelowfreezing,
storethemachineinagaragetokeepitwarmerand
aidinstarting.

3.Removethefueltankcap(Figure9).

Figure9

1.Fuel-tankcap

4.Fillthetanktoabout2.5cm(1inch)belowthetopof
thetank,notthellerneck,withdieselfuel.

5.Installthefuel-tankcap.

StoppingtheEngine

1.MovethethrottlelevertotheSlowposition.

2.Loweranyattachmentstotheground.

3.SetallcontrolstotheNeutralposition.

4.Settheparkingbrake.

5.TurntheignitionkeytotheOffposition.

Note:Iftheenginehasbeenworkinghardorishot,
letitidlefor5minutesbeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,youcanstoptheengineimmediately.

OperatingtheVibratoryPlow

Plowing

1.Removetherotationpin,placeitinthestorage
location,andstarttheengine(Figure10).

StartingandStoppingthe Engine

StartingtheEngine

1.Adjusttheseatandfastentheseatbelt.

2.EnsurethatallofthecontrolleversareintheNeutral
position.

3.MovethethrottlelevertotheSlowpositions.

4.RotatethekeytotheOn/Preheatposition.

5.Oncetheglowplugindicatorlightisoff,rotatethe
keytotheStartposition.Releasethekeywhenengine
startsanditwillmoveautomaticallytotheOnposition.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

6.Movethethrottlelevertodesiredsetting.

Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetorunintheSlowpositionforatleast5
minutesbeforemovingthethrottletoFast(rabbit).

Figure10

1.Rotationpin

2.Whentheengineiswarm,pushthethrottleleverup
tofullthrottle.

3.Ifthemachineisequippedwithatrencher,movethe
attachmentselectorlevertothecableplowposition.

4.Usetheattachmentcontrollevertolowertheplowto
theground.

Note:Theenginewillturnoffin1secondifthe
operatorsseatisemptyandthedirectioncontrol,
trencher-digging-control,vibratory-plowlever,or
creep-controlleversaremovedfromtheNeutral
position.

5.Releasetheparkingbrake.

2.Storagelocation

16

Note:Donotstarttheplowvibrationuntiltheblade

G025774

1

2

3

4

g021986

5

tiphasenteredtheground.

6.Movethevibratory-plowlevertostarttheplow
vibration.

7.Slowlylowertheplowbladeintothegroundasthe
machinemovesforward.

8.Usethecreepcontrollevertocontrolthedirectionand
speedofthemachineduringplowing.Themachinewill
moveinthesamedirectionthatyoumovethelever.

Note:ThemoreyoupushtheleverfromtheNeutral
position,thefasterthemachinewilltravel.Thelever
willstayinthispositionwhenyoureleasethelever.
MovethelevertotheNeutralpositiontostopthe
machinetravel.

9.Usethedirectionorcreepcontrolleverstosteerthe
machinetotheleftorright.

Important:Donotreversethemachinewiththe
plowbladeintheground.

Important:Slowlylifttheplowbladeoutofthe
groundasthemachinemovesforward.

Note:Decreasethemachinespeedifthetiresslip
orthebladeraisesoutofthegroundduringplow
operation.

10.Reducethespeedofthemachineandpullthe
vibratory-plowlevertostoptheplowvibrationbefore
raisingthebladeoutoftheground.

ChangingthePlowBlade

Figure11

1.Snap-ringpin

2.Pin

3.Pullthe2pinsoutoftheblade.

Note:Theplowbladesareheavy.Makesurethat1
personisholdingthebladewhiletheotherpersonis
removingthepins.

4.Placethenewbladeintotheplowbladeassemblyand
secureitwith2pinsand2snap-ringpins.

RemovingandInstallingtheSkidShoes

1.Raisetheplowabout91cm(36inches)offtheground.

2.Stoptheengineandremovethekey.

3.Removethe4bolts,4nuts,and8washersfromthe
skidshoes(Figure12).

Theplowbladesareheavy;use2peopletocompletethis
procedure.

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

Note:Ensurethatthevibratoryplowisraisedhigh
enoughforthebladetobechanged.

2.Flipthe2circularsnapringsoverandremovethe
snap-ringpin(Figure11).

Figure12

1.Nut4.Washer

2.Washer5.Bolt

3.Skidshoes

4.Installthenewskidshoesandsecurethemwiththe
previouslyremovedhardware(Figure12).

17

RotatingtheWheels

g022223

g023499

Thewheelscanbeinstalledtoprovideanarroworawide
overallwidthofmachine.Installthewheelswiththedeep
concavetowardthemachineforoperationintightareasor
theshallowconcavetowardthemachineforwiderstability.

Important:Onlyoperateonlevelgroundwiththe
narrowwheelconguration.

TireSize

23x10.5x12413820

26x12x12820730

PlyRating

Pressure

kPapsi

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removetherearwheels.

3.Removethestepextensionfromthemachine(Figure

13).

Figure13

Figure14

CheckingtheInterlockSystem

Beforeusingthemachine,makethefollowinginterlock
systemchecks.Ifanyofthesechecksfails,contactyour
AuthorizedServiceDealerformoreinformation.

•Theengineshouldstartwiththetractioncontrolleverin

theNeutralpositionandtheparkingbrakeengaged.

•Theengineshouldstartwiththetractioncontrolleverin

theNeutralpositionandtheoperatorintheseat.

•Theengineshouldnotcrankwiththetractioncontrol

leveroutoftheNeutralpositionandtheoperatorinseat
and/ortheparkingbrakeengaged.

•Theengineshouldkillifthetractioncontrolleveris

movedoutoftheNeutralpositionwiththeengine
runningandtheparkingbrakeset.

4.Installthewheelsontheoppositesideofthemachine
fromwhicheachwasremoved.

5.Removethefrontwheelsandinstallthemonthe
oppositesideofthemachine.

Note:Besuretokeepthetreadgoinginthesame
direction(Figure14).

•Theenginemustkillifthetractioncontrolleverismoved

outoftheNeutralpositionwiththeenginerunningand
theoperatorisnotintheseat.

•Theenginemustkillifthevibratoryplowisengagedwith

theenginerunningandoperatornotintheseat.

•Theenginemuststopinapproximately1secondifthe

operatorleavestheseatedpositionwiththevibratory
plowengagedand/ordirectionalcontrolleveroutofthe
Neutralposition.

18

TransportingtheMachine

1

g018921

1

g018922

LoadingtheMachine

Important:Ensurethatthetrailerandrampcan

supportbothyourweightplustheweightofthemachine
withanyattachments.

1.Starttheengine.

2.Movetheattachmentstotransportposition.

3.Securethetrailerhitchtoyourvehicleandputablock
atthefrontandrearofthetrailerwheels.

4.Movethemachineslowlyontothetrailer.

5.Lowertheattachmentsontothetrailerandsetthe
parkingbrake.

6.Stoptheengineandremovethekey.

7.Putblocksatthefrontandrearofeachtireofthe
machine.

8.Fastenthefronttie-downloopsofthemachinetothe
trailer(Figure15).

Figure15

1.Fronttie-downloop

9.Fastentherearofthemachinetothetrailerusing
chainsandabinder.

Figure16

1.Reartie-downloop

10.Measurethedistancefromthegroundtothehighest
pointofthemachinetodeterminetheclearanceheight.

11.Removetheblocksfromthefrontandrearofthe
trailerwheels.

Important:Aftertransportingthemachineafewmiles,
stopthetruck,ensurethatthetie-downsarestilltight
andthatthemachinehasnotmovedonthetrailer.

UnloadingtheMachine

1.Putablockatthefrontandrearofthemachineand
trailerwheels.

2.Removetheties,thenremovetheblocksfromthe
machine.

3.Starttheengineandreleasetheparkingbrake.Referto
StartingandStoppingtheEngine(page16).

4.Ensurethattheattachmentsareinthetransport
position.

5.Slowlymovethemachineoffofthetrailer.

Note:Usethereartie-downloop(Figure16)tosecure
themachine.

19

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.RefertoProductOverview

(page12).

Important:Refertoyourengine
additionalmaintenanceprocedures.

Operator's Man ual

for

Note:DownloadafreecopyoftheElectricalSchematicor
HydraulicSchematicforyourmachinebyvisitingwww .Toro.com

andsearchingforyourmachinefromtheManualslinkon
thehomepage.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Aftertherst50hours

Aftertherst250hours

Beforeeachuseordaily

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Changethehydraulicuid.

•Greasethemachine(Greaseimmediatelyaftereverywashing).

•Checktheairlterserviceindicatorlight(morefrequentlyifconditionsaredusty
orsandy).

•Checktheengineoil

•Checkthefuellter/waterseparator.

•Checkthetirepressure.

•Checkthelugnuts.

•Checkandrelltheenginecoolant.

•Checkthehydraulic-uidlevel.

•Removedebrisfromthemachineandscreens.

•Checkforloosefasteners.

Every50hours

Every100hours

Every250hours

Every400hours

Every500hours

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Checkthebatteryelectrolytelevel(replacementbatteryonly).

•Checktheaxleoillevels.

•Checkthecoolingsystemhoses.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuild-upinthechassis.

•Removetheaircleanercover,cleanoutanydebris,andchecktheairlterservice
indicatorlight(morefrequentlyifconditionsaredustyorsandy).

•Changetheengineoilandlter

•Drainandcleanthefueltank.

•Checkthebatterycableconnections.

•Checkthetransmissionoil.

•Cleantheradiator.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacetheairlter(morefrequentlyifconditionsaredustyorsandy).

•Replacethefuellter/waterseparator.

•CheckandmaintaintheROPS;checkitafteranaccident.

20

MaintenanceService

g021987

Every1,000hours

Interval

MaintenanceProcedure

•Changethetransmissionoil.

•Changetheenginecoolant(SeeanAuthorizedServiceDealer).

•Checkthealternatordrivebelttension.

•Replacethehydrauliclter.

•Changethehydraulicuid.

Every1,500hours

Every2,000hours

Every3,000hours

Every4,000hours

Monthly

Yearlyorbeforestorage

•Replaceallmovinghydraulichoses.

•Replacethefuellinesandconnections.

•Cleanorreplacethedieselparticulatelter.

•Replacethealternatordrivebelt.

•Cleanthedirectionalcontrolslinkageassembly .

•Changetheengineoilandlter.

•Drainandcleanthefueltank.

•T ouchupchippedpaint.

Premaintenance
Procedures

Beforeopeninganyofthecovers,stoptheengineandremove
thekey.Allowtheenginetocoolbeforeopeninganycovers.

OpeningtheHood

Pulltherubberhoodlatch(oneachsideofthehood)from
thehoodbracket(Figure17)andopenthehood.

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing).

GreaseType:General-purposegrease.

1.Cleanthegreasettingswitharag.

2.Connectagreaseguntoeachtting(Figure18,Figure
19,andFigure20.

1.Hoodlatches

Figure17

Figure18

21

g023247

EngineMaintenance

1 2 3 4 5 6 7

8

g026666

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checkthe

airlterserviceindicatorlight(more
frequentlyifconditionsaredustyor
sandy).

Every250hours—Removetheaircleanercover,clean
outanydebris,andchecktheairlterserviceindicator
light(morefrequentlyifconditionsaredustyorsandy).

Every500hours—Replacetheairlter(more
frequentlyifconditionsaredustyorsandy).

Figure19

ServicingtheAir-cleanerCoverand
Body

Important:Servicetheaircleanerlteronlywhen

theserviceindicatorisilluminatedwhiletheengine
isrunning,after1000hoursofoperationoreachyear,
whicheveroccursrst.Changingtheairlterbeforeit
isnecessaryonlyincreasesthechanceofdirtentering
theenginewhenyouremovethelter.

1.Lowertheattachment,stoptheengine,andremove
thekey.

2.Checktheaircleanerbodyfordamagewhichcould
causeanairleak.Checkthewholeintakesystemfor
leaks,damage,orloosehoseclamps.Replaceorrepair
anydamagedcomponents.

3.Releasethelatchesontheaircleaner,andpullthe
air-cleanerhousingofftheaircleanerbody(Figure21).

Important:Donotremovetheairlters.

Figure20

Undersideview

1.Greasettings

3.Pumpgreaseintothettings(approximately3pumps).

4.Wipeupanyexcessgrease.

Figure21

1.Latch

2.Dustcap

3.Gasket

4.Bracket8.Dustvalve

5.Airlter

6.Safetylter

7.Air-cleanerhousing

4.Removethedustcapandcleantheinsidewith
compressedair.

5.Installthedustcapensuringthatthedustvalveonthe
bottomofthedustcapispointingdown.

6.Tightenthelatch.

22

ReplacingtheFilters

g022272

-40 -30 -20 -10 0 10 20 30 40 50 C

-40 -22 -4 14 32 50 68 86 104 122 F

o

o

SAE 20W -50

SAE 15W -40

SAE 10W -30

SAE 5W -30

SAE 0W -30

Iftheairlterlightilluminates,performthefollowingsteps.

1.Gentlyslidetheprimarylteroutoftheaircleaner
body(Figure21).

Note:Avoidknockingthelterintothesideofthe
body.

2.Inspectthenewlter(s)fordamagebylookinginto
thelterwhileshiningabrightlightontheoutsideof
thelter.

Note:Holesinthelterwillappearasbrightspots.
Inspecttheelementfortears,anoilylm,ordamageto
therubberseal.Ifthelterisdamaged,donotuseit.

3.Cleantheairlterhousingwithamoistcloth.

4.Installthenewairlterelementensuringthatthe
elementisfullyseatedinsidetheairlterhousing.

5.Installthedustcapensuringthatthedustvalveonthe
bottomofthedustcapispointingdown.

6.Tightenthelatch.

ServicingtheSafetyFilter

Replacethesafetylter,nevercleanit.

Important:Neverattempttocleanthesafetylter.
Ifthesafetylterisdirty,thentheprimarylteris
damaged.Replacebothlters.

ServicingtheEngineOil

ServiceInterval:Aftertherst50hours—Changethe

engineoilandlter.

Beforeeachuseordaily—Checktheengineoil

Figure22

CheckingtheEngine-OilLevel

Theengineisshippedwithoilinthecrankcase;however,the
oillevelmustbecheckedbeforeandaftertheengineisrst
started.

Thebesttimetochecktheengineoiliswhentheengineis
coolbeforeithasbeenstartedfortheday.Ifithasalready
beenrun,allowtheoiltodrainbackdowntothesumpforat
least10minutesbeforechecking.Iftheoillevelisatorbelow
the‘add’markonthedipstick,addoiltobringtheoillevelto
theFullmark.Donotoverll.Iftheoillevelisbetweenthe
FullandAddmarks,nooiladditionisrequired.

1.Parkthemachineonalevelsurface,lowerany
attachments,stoptheengine,andremovethekey.

2.Unlocktheenginecoverlatchesandopentheengine
cover.

3.Removethedipstick,wipeitclean,installthedipstick
intothetube,andpullitoutagain.

Theoillevelshouldbeinthesaferange(Figure23).

Every250hours—Changetheengineoilandlter

Note:Changeoilandoilltermorefrequentlywhen
operatingconditionsareextremelydustyorsandy.

Theengineisshippedwithoilinthecrankcase;however,the
oillevelmustbecheckedbeforeandaftertheengineisrst
started.

Thecrankcasecapacityisapproximately5.2L(5.5quarts)
withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing
specications:

OilType:Detergentdieselengineoil(APIserviceCJ-4or
higher)

Important:UsingnonCJ-4orhigheroilwillcauseDPF
plugginganddamagetheengine.

CrankcaseCapacity:w/lter,5.2L(5.5qt)

Viscosity:SeeFigure22.

Figure23

1.Dipstick

2.Oil-llcap

4.Iftheoilisbelowthesaferange,removethellcap
(Figure23)andaddoiluntilthelevelreachestheFull
mark.Donotoverll.

23

Note:Whenusingdifferentoil,drainalloldoilfrom
thecrankcasebeforeaddingnewoil.

5.Installtheoilllcapanddipstick.

6.Closetheenginecoverandsecureitwiththelatches.

ChangingtheEngineOil

1.Starttheengineandletitrunfor5minutes.This
warmstheoilsoitdrainsbetter.

2.Parkthemachineonlevelground,lowerany
attachments,settheparkingbrake,stoptheengine,and
removethekey.

CAUTION

Componentswillbehotifthemachinehas
beenrunning.Ifyoutouchhotcomponents
youmaybeburned.

Allowthemachinetocoolbeforeperforming
maintenanceortouchingcomponentsunder
thehood.

3.Removethellercapandthedrainplug(Figure24).

Figure24

1.Oildrainplug

4.Whentheoilhasdrainedcompletely,installthedrain
plug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

5.Slowlypourapproximately80%ofthespecied
amountofoilinthroughthevalvecover.

6.Checktheoillevel;refertoCheckingtheEngine-Oil
Level(page23).

7.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

8.Replacethellcap.

ChangingtheOilFilter

1.Draintheoilfromtheengine;refertoChangingthe
EngineOil(page24).

2.Placeashallowpanorragundertheltertocatchthe
oil.

3.Removetheoldlter(Figure25)andwipethesurface
ofthegasketsealonthelterhead.

Figure25

1.Oillter

4.Applyathinlayerofcleanoiltothegasketsealofthe
newoillter.

5.Applyathincoatofthecleanoilofthepropertype
throughthecenterholeofthelter.

6.Allow2minutesfortheoiltobeabsorbedbythelter
material,thenpouroffanyexcessoil.

7.Installthereplacementoilltertothelteradapterby
turningtheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn.

8.Fillthecrankcasewiththepropertypeofnewoil;refer
toServicingtheEngineOil(page23).

9.Starttheengineandletitrunfor30seconds.Stopthe
engineandletthemachinecool.

10.Checktheengineoillevel;refertoCheckingthe
Engine-OilLevel(page23).

ServicingtheDiesel ParticulateFilter(DPF)

ServiceInterval:Every3,000hours

Overtime,ashaccumulatesintheDPFandabackground
regenerationisnotsufcienttounclogthelter.Whenthis
occurs,theregenerationrequestandcheckenginelights
illuminateonthecontrolpanel.Atthistime,thelterrequires
astationaryregenerationorneedstobereplaced;contact
yourAuthorizedServiceDealerformoreinformation.

Whentheashaccumulationreaches50g/L,theenginewill
de-rateitspowerto85%.Atthistime,theDPFneedstobe

24

removedandreplacedwithacleanDPF .IftheDPFisnot
cleanedatthe50g/Llevel,theenginewillcontinuetorun
atthede-rated85%powerleveluntiltheashaccumulation
reaches60g/L.Whentheashlevelreaches60g/L,the
enginewillde-rateto50%power.Atthistime,theDPFis
fullypluggedandneedstoberemovedandreplacedwitha
cleanDPF;contactyourAuthorizedServiceDealerformore
information.

FuelSystem
Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelis25mm(1inch)
belowthebottomofthellerneck.Thisempty
spaceinthetankallowsthefueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)—Checkthefuellinesand
connectionsfordeterioration,damage,
orlooseconnections.

Every2,000hours/Every2years(whichevercomes
rst)—Replacethefuellinesandconnections.

Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanylooseconnections
andcontactyourAuthorizedServiceDealerforassistance
inxingdamagedfuellines.

DrainingtheFuelFilter/Water Separator

ServiceInterval:Beforeeachuseordaily—Checkthefuel

lter/waterseparator.

Every50hours—Drainwaterandothercontaminants
fromthefuellter/waterseparator.

1.Locatethefuellterontherightsideoftheengineand
placeacleancontainerunderit.

2.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.

3.Whennished,tightenthedrainvalve.

25

ReplacingtheFuelFilter Canister

ServiceInterval:Every500hours—Replacethefuel

lter/waterseparator.

1.Cleanthelterheadandtheoutsideofthefuellter.

2.Turntheltercounterclockwiseandremovethelter
fromthelterhead.

3.Lubricatethegasketonthenewltercanisterwith
cleanoil.

4.Installtheltercanisterbyhanduntilthegasket
contactsthelterhead,thenrotateitanadditional
1/2turn.

ElectricalSystem
Maintenance

ServicingtheBattery

ServiceInterval:Every100hours—Checkthebattery

electrolytelevel(replacementbattery
only).

Every250hours—Checkthebatterycable
connections.

WARNING

5.Starttheengineandcheckforleaks.

DrainingtheFuelTank

ServiceInterval:Every250hours

HaveanAuthorizedServiceDealerdrainandcleanthefuel
tank.

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Thefollowingproceduresapplywhen
servicinga(dry)batterythathasreplacedtheoriginal
battery.Theoriginal(wet)batterydoesnotrequire
service.

Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionof4partswaterand
1partbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Voltage:12V ,1000ColdCrankingAmps

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow0°C
(32°F).

1.Chargethebatteryfor10to15minutesat25to30
ampsor30minutesat4to6amps(Figure26).

Note:Donotoverchargethebattery.

26

G025670

Figure26

g023497

1

4

3

5

2

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

2.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure26).

3.Replacethebatterycover.

DriveSystem
Maintenance

ServicingtheTires

CheckingtheTiresandLugNuts

ServiceInterval:Beforeeachuseordaily—Checkthetire

pressure.

Beforeeachuseordaily—Checkthelugnuts.

•Donotexceedtheratedtirepressure.Toensurelongtire

lifeandsafehandling,checktirepressuredaily,referto
CheckingtheTirePressure(page27).

•Inspecttiresforcuts,slashes,orbulges.Tireswithdefects

needtobereplacedorrepairedforproperhandlingand
safety.

•Checkdailytoensurethatalllugnutsaretight.Torque

thelugnutsto81-95N-m(60-70ft-lb).

Figure27

CheckingtheTirePressure

Maintaintheairpressureinthetiresasspecied.Checkthe
tireswhentheyarecoldtogetthemostaccuratereading.

TireSize

23x10.5x12413820

26x12x12820730

PlyRating

Note:Usealowertirepressurewhenoperatinginsandysoil

conditionstoprovidebettertractionintheloosesoil.

Pressure

kPapsi

27

ServicingtheTransmission

1

2

g022229

1

2

g022229

1

g026665

andAxles

Transmissionoilspecication:SAE80W140API
classicationlevelGL5

Transmissionoilcapacity:approximately0.47L(0.5qt)

Axleoilspecication:SAE80W140APIclassicationlevel

GL5

Frontaxleoilcapacity:approximately2.4L(2.5USqt)

Rearaxleoilcapacity:approximately2.4L(2.5USqt)

ToroPremiumGearOilisavailablefromanAuthorizedToro
ServiceDealer.Seethepartscatalogforpartnumbers.

CheckingtheTransmissionOil

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Cleantheareaaroundthellplugwithacleaning
solvent(Figure28).

ChangingtheTransmissionOil

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Cleantheareaaroundthellplugwithacleaning
solvent(Figure29).

Figure29

1.Fillplug2.Drainplug

Figure28

1.Fillplug2.Drainplug

3.Removethellplug.

4.Checktheoillevel.

Note:Thelevelshouldbeevenwiththebottomof
thellplug

5.Iftheoillevelisbelowthebottomofthellplughole,
addoiltoraisetheleveluptothebottomofthell
plughole.

6.Installthellplug.

3.Removethellanddrainplug.

4.Drainthetransmissionoilintoacontainer.

5.Insertthedrainplug.

6.Fillthetransmissionuntiltheoillevelisevenwiththe
bottomofthellplughole.

CheckingtheAxleOilLevels

ServiceInterval:Every100hours

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removethellplugfromoneoftheaxledifferentials
(Figure30).

Figure30

1.Fillplug

3.Checktheoillevel.

28

Note:Theoillevelshouldbeevenwiththebottom

2

1

g026668

ofthellplughole.

CoolingSystem

4.Addoiltoraisetheoilleveluptothebottomofthe
llplughole.

5.Installthellplug.

6.Repeatfortheotherdifferential.

ChangingtheAxleOil

1.Placeadrainpanunderthepinionhousingoftheaxle.

2.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

3.Removetheboltssecuringthecover,andremovethe
coverandgasket.

Figure31

1.Cover

4.Cleanthesurfacesandinstallanewgasket.

5.Installthecoveranddrainplug.

6.Removethellplug.

2.Drainpan

Maintenance

ServicingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily—Checkandrell

theenginecoolant.

Every100hours—Checkthecoolingsystemhoses.

Every250hours—Cleantheradiator.

Every1,000hours/Y early(whichevercomes
rst)—Changetheenginecoolant(SeeanAuthorized
ServiceDealer).

Coolantspecication:amixtureof50%ethyleneglycol
and50%water

EngineandRadiatorcoolantcapacity:10.2L(10.8qt)

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

7.Fillwithdifferentialoiluntiltheoilislevelwiththe
bottomofthellplughole.

8.Installthellplug.

9.Repeattheprocedurefortheotherdifferential.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

29

CheckingtheEngineCoolantLevel

1

G025771

1

2

3

4

g019025

Checklevelofcoolantatthebeginningofeachday.Capacity
ofthesystemis8.5L(9qt).

1.Carefullyremovetheradiatorcap.

BeltMaintenance

CheckingtheAlternatorDrive BeltTension

CAUTION

Iftheenginehasbeenrunning,the
pressurized,hotcoolantcanescapeandcause
burns.

•Donotopentheradiatorcapwhenthe
engineisrunning.

•Usearagwhenopeningtheradiatorcap,
andopenthecapslowlytoallowsteamto
escape.

ServiceInterval:Every1,000hours

1.Pushthedrivebeltwithyourthumbintheareashown
tocheckthetension(Figure33).

Note:Thedeectionshouldbebetween7to10mm
(1/4to3/8inch)underloadof98N-m(22ft-lb).If
thedeectionislessthan7mm(1/4inch)ormore
than10mm(3/8inch),adjustthetension.

Figure33

Figure32

1.Expansiontank

2.Checkthecoolantlevelintheradiator.

Note:Theradiatorshouldbelledtothetopofthe
llerneckandtheexpansiontanklledtotheFull
mark(Figure32).

3.Ifthecoolantislow ,adda50/50mixtureofwaterand
ethyleneglycolantifreeze.

Note:Donotusewateronlyoralcohol/methanol
basecoolants.

4.Installtheradiatorcapandexpansiontankcap.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheenginecoolant
yearly.

Ifyouneedtoaddenginecoolant,refertoCheckingthe
EngineCoolantLevel(page30).

1.Checkthetensionofthe
belthere.

2.Pivotbolt4.Pivotbolt

2.Loosenthepivotandadjustingbolts.

3.Pullthealternatorawayfromtheenginetoincreasebelt
tensionortowardtheenginetodecreasebelttension,
thentightentheadjustingbolts.

4.Checkthebelttension.Ifthetensioniscorrect,tighten
thepivotbolts.

ReplacingtheDriveBelt

ServiceInterval:Every4,000hours—Replacethealternator

drivebelt.

1.Loosenthepivotbolts,theadjustingbolt,andmovethe
alternatortowardtheenginetoloosenthebelttension.

2.Removethedrivebeltandinstallthenewdrivebelt.

3.Adjustthebelttensiontobetween5to8mm(3/16to
5/16inch)underloadof98N-m(22ft-lb).

3.Adjustingbolt

30

4.Runtheenginefor5minutesandcheckthetension;
thetensionshouldbebetween7to10mm(1/4to3/8
inch)underloadof98N-m(22ft-lb).

ControlsSystem
Maintenance

Thefactoryadjuststhecontrolsbeforeshippingthemachine
However,aftermanyhoursofuse,youmayneedtoadjust
thecontrols.

Important:Toadjustthecontrolsproperly,complete
eachprocedureintheorderlisted.

CheckingtheParkingBrake

MovetheparkingbrakelevertotheOnposition.Ifthereis
littleornoresistance,completethefollowingprocedure:

1.Parkthemachineonaatsurface,lowerany
attachments,stoptheengine,andremovethekey.

2.PuttheparkingbrakeintheOffposition.

3.Rotatethehandleoftheparkingbrakelever2or3
timesclockwise.

4.Applytheparkingbrake.

•Iftherewasresistance,theadjustmentiscorrect.

•Iftherewaslittleornoresistance,seean

AuthorizedServiceDealer.

AdjustingtheTractionDrive forNeutral

Whenpositionedonalevelsurface,themachinemustnot
creepwhenthetractionpedalisreleased.Ifitdoescreep,
adjustasfollows:

1.Parkthemachineonalevelsurface,stoptheengine,
andlowerthecuttingunittotheoor.

2.Blockthetires.

3.Loosenthejamnutsoneachendoftherod.

4.Adjustthemiddlenutdependingonwhichwaythe
machineiscreeping:

•Ifthemachineiscreepingforward,turnthemiddle

nutcounterclockwise.

•Ifthemachineiscreepingbackward,turnthe

middlenutclockwise.

31

Figure34

g026710

1.Adjustmentnut

5.Tightenthejamnutsoneachendoftherod.

6.Testthemachinetoseeiffurtheradjustmentisneeded.

CleaningtheDirectional ControlsLinkageAssembly

ServiceInterval:Monthly

HydraulicSystem
Maintenance

ServicingtheHydraulic System

Hydraulicuidreservoircapacity:25.8L(6.8USgallons)

Useonlyoneofthefollowinguidsinthehydraulicsystem:

ToroPremiumAllSeasonHydraulicFluid(Availablein
5-gallonpailsor55-gallondrums.SeePartsCatalogoran
AuthorizedServiceDealerforpartnumbers.)

Alternateuids:IftheTorouidisnotavailable,otheruids
maybeusedprovidedtheymeetallthefollowingmaterial
propertiesandindustryspecications.W edonotrecommend
theuseofsyntheticuid.Consultwithyourlubricant
distributortoidentifyasatisfactoryproduct.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendation.

HighViscosityIndex/LowPourPoint
Anti-wearHydraulicFluid,ISOVG46

Spraythedirectioncontrolslinkageassemblywithcompressed
airasshowninFigure35.

Figure35

MaterialProperties:

St@40°C44to48 Viscosity,ASTMD445

St@100°C7.9to8.5

ViscosityIndexASTM
D2270

PourPoint,ASTMD97-34°Fto-49°F

FZG,Failstage

Watercontent(newuid)500ppm(maximum)

IndustrySpecications:VickersI-286-S(QualityLevel),

VickersM-2950-S(Quality

Level),DenisonHF-0

140to160

11orbetter

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst25hours

Every1,000hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Positionthemachineonalevelsurface.

2.Loweranyattachments,stoptheengine,andremove
thekey.

3.Placeapanunderthehydraulicltertocatchtheuid.

4.Turnthehydraulic-oilltercounterclockwise,remove
anddiscardthelter(Figure36).

32

1

g018923

Figure36

1.Hydraulic-oillter

5.Applyathincoathydraulicuidtotherubbergasket
onthereplacementlter.

6.Fillthehydrauliclterwithcleanhydraulicuid.

7.Installthereplacementhydrauliclterontothelter
head.Tightenitclockwiseuntiltheltercontactsthe
lterhead,thentightenthelteranadditional3/4turn.

CAUTION

Duringregeneration,thedieselparticulate
lterbecomesextremelyhotandcancause
seriousburns.

Keepyourbodyandhandsawayfromthe
engineduringregeneration.

5.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure37).

Theuidlevelshouldbebetweenthemarksonthe
dipstick.

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabout2minutesto
purgeanyairfromthesystem.

10.Stoptheengineandcheckforleaks.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

CheckingtheHydraulic-FluidLevel

ServiceInterval:Beforeeachuseordaily

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

Figure37

1.Fillerneck2.Dipstick

6.Ifthelevelislow ,addenoughuidtoraiseittothe
properlevel.

7.Installthecaponthellerneck.

8.Closethehood.

ChangingtheHydraulicFluid

ServiceInterval:Aftertherst250hours

Every1,000hours/Yearly(whichevercomesrst)

1.Positionthemachineonalevelsurface.

2.Removetheupperleftpaneloftheconsole(Figure38).

1.Parkthemachineonalevelsurface,andlowerany
attachments.

2.Stoptheengine,removethekey,andallowtheengine
tocool.

3.Openthehood.

4.Cleantheareaaroundthellerneckofthehydraulic
tank.

33

1.Hoseclamp

g026707

Figure40

Figure38

1.Upperleftpanel

2.Hydraulictank

3.Placealargedrainpan(capableofholding57liters(15
USgallons)onthegroundunderthehydraulictank.

4.Removethehydraulictankcapanduseapumpto
emptythehydraulictank.

5.Removethelowerrightsidecoverplateandloosenthe
hoseclampholdingthesuctionhosetothehydraulic
tank(Figure39).

7.Disconnecttheelectricalleadtotheoiltemperature
sendingunitatthebottomofthereservoir.

8.Loosenthehydraulictankstrapsandremovethe
hydraulictankfromthemachine(Figure41).

Figure41

9.Flushthereservoirwithcleaningsolvent.

Figure39

1.Hoseclamp

6.Removetheleftsidecoverplateandloosenthe3hose
clampsunderthehydraulictank(Figure40).

10.Removetheelbowadaptersandremoveandcleanthe
lterscreenswithcompressedair(Figure42).

34

g026671

Figure42

11.Putthreadsealantonthethreadsofthesuctionscreen
andinstallthescreen,elbow,hose,andclamp.

12.Connecttheelectricalleadtotheoiltemperature
sendingunitatthebottomofthereservoir.

CheckingtheHydraulicLines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

13.Installthehosetothetankandsecuretheclamps.

14.Installthehydraulictankassembly.

15.Fillthehydraulictankwithapproximately25.8L(6.8
USgallons)ofToropremiumallseasonhydraulicuid
ISOVG46.

Disposeoftheusedoilatacertiedrecyclingcenter.

16.Installthedipstickcap.

17.Starttheengineandletitrunforafewminutes.

18.Stoptheengine.

19.Checkthehydraulicuidlevelandtopitoffif
necessary;refertoCheckingtheHydraulic-FluidLevel
(page33).

35

ROPSMaintenance

CheckingandServicingthe ROPS

CheckingandCaringfortheSeatBelt

Beforeyouoperatethemachine,alwaysensurethattheROPS
andtheseatbeltareproperlyinstalledandingoodworking
order.

1.Checktheseatbeltfordamage,andreplaceallparts
thataredamaged.

2.Ensurethatthemountingboltsfortheseatbeltsare
tight.

3.Keeptheseatbeltscleanusingonlysoapandwater.

Note:Donotimmersetheseatbeltsinbleachordye,
becausethisweakensthebeltmaterial.

2.Checkthattheboltsandnutsthatattachtheseat-belt
retractorandbuckletotheseataretorquedto104to
115N-m(77to85ft-lb);refertoFigure43.

Note:Replaceanypartsthatarewornordamaged.

3.InspecttheROPSforcracks,rust,orholesinthe
ROPSandcomponentparts.

Note:Age,weather,andaccidentscausedamageto
theROPSandROPSparts.Ifyouhaveanydoubts
abouttheROPSsystem,contactanAuthorizedToro
ServiceDealer.

ReplacingaDamagedROPSSystem

IftheROPSsystemhasbeendamagedinanaccident,such
asarolloverorhittinganoverheadobjectduringtransport,
replaceanydamagedROPScomponentstorestoretheROPS
systemtoitsoriginallevelofprotection.

Afteranaccident,checkthefollowingitemsfordamage:

CheckingandMaintainingtheROPS

ServiceInterval:Every500hours

Important:IfanypartoftheROPSsystemisdamaged,
replaceitbeforeyouoperatethemachine.

1.Checkthatthe4boltsthatsecuretheROPSbartothe
chassisofthemachinearetorquedto203to223N-m
(150to165ft-lb);refertoFigure43.

•TheROPSbar

•Operatorseat

•Seatbeltmounting

•Seatbelt

Beforeyouoperatethemachine,replacealldamagedROPS
components;contactanAuthorizedToroServiceDealer.

Important:Donottrytoweldorstraightenadamaged
ROPSbar.

Figure43

1.Seatbeltbolt3.ROPSbolts

2.Seatbeltretractorendbolt

36

Cleaning

RemovingDebrisfromthe

Storage

1.Loweranyattachments,stoptheengine,andremove
thekey.

Machine

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens
and/orcoolingshroudsremoved,willresultinengine
damagefromoverheating.

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawayanydebrisfromtheaircleaner.

6.Cleananydebrisbuild-upontheengineandintheoil
coolernswithcompressedair.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

7.Cleandebrisfromthehoodopening,mufer,andheat
shields.

8.Closethehood.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,engine,hydraulicpumps,
andmotors.

3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page22).

4.Greasethemachine;refertoGreasingtheMachine
(page21).

5.Changethecrankcaseoil;refertoChangingtheEngine
Oil(page24).

6.Chargethebattery;refertoChargingtheBattery(page

26).

7.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

8.Paintallscratchedorbaremetalsurfacesandreplace
anymissingordamageddecals.Paintanddecalsare
availablefromyourAuthorizedServiceDealer.

9.Drainthefuelfromthefueltank;refertoFuelSystem
Maintenance(page25).

10.Storethemachineinaclean,drygarageorstoragearea.
Removethekeyfromtheignitionswitchandkeepitin
amemorableplace.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuild-up

inthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,openthe
hoodandinspecttheareaundertheengineonaregularbasis.
Whenthedebrisis2to5cm(1to2inches)deep,havean
AuthorizedServiceDealerremovetherearofthemachine,
fueltank,andbatteryandushthechassisclean.

11.Coverthemachinetoprotectitandkeepitclean.

37

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranks,butwillnotstart.

PossibleCauseCorrectiveAction

1.Thecontrolsarenotintheneutral
position.

2.Theelectricalconnectionsare
corrodedorloose.

3.Afuseisblownorloose.3.Correctorreplacethefuse.

4.Thebatteryisdischarged.

5.Therelayorswitchisdamaged.

6.Adamagedstarterorstartersolenoid.

7.Seizedinternalenginecomponents.7.ContactyourAuthorizedService

1.Thestartingprocedurewasperformed
incorrectly.

2.Thefueltankisempty.2.Fillthefueltankwithfreshfuel.

3.Thefuelshut-offvalveisclosed.3.Openthefuelshutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplusareinoperative.

8.Thecrankingspeedistooslow.

9.Theaircleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Thedieselparticularlterisclogged.11.ContactyourAuthorizedService

12.Improperfuelgradeisbeingusedfor
coldweatheruse.

13.Thecompressionislow.

14.Theinjectionnozzlesorpumpsare
malfunctioning.

15.TheETRsolenoidisbroken.

1.MoveallofthecontrolstotheNeutral
position.

2.Checktheelectricalconnectionsfor
goodcontact.

4.Chargethebatteryorreplaceit.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Dealer.

1.RefertoStartingandStoppingthe
Engine.

4.Drainandushthefuelsystem;add
freshfuel.

leaksatthefuelhoseconnections
andttingsbetweenthefueltankand
engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery,oilviscosity ,and
startingmotor(contactyourAuthorized
ServiceDealer).

Dealer.

12.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.Youmayneedtowarmthe
entiremachine.

13.ContactyourAuthorizedService
Dealer.

14.ContactyourAuthorizedService
Dealer.

15.ContactyourAuthorizedService
Dealer.

38

Problem

PossibleCauseCorrectiveAction

Theenginestarts,butdoesnotkeep
running.

Theengineruns,butknocksormisses.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Thereisdirtorwaterisinthefuel
system.

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuelsystem.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeisbeingusedfor
coldweatheruse.

6.Thesparkarrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Thereisdirt,water,stalefuel,or
incorrectfuelisinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuelsystem.3.Bleednozzlesandcheckforairleaksat

4.Theinjectionnozzlesaredamaged.

5.Thecompressionislow.

6.Theinjectionpumptimingisincorrect.

7.Thereisexcessivecarbonbuild-up.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.

6.Cleanorreplacethesparkarrestor
screen.

Dealer.

1.Drainandushthefuelsystem;add
freshfuel.

2.RefertotroubleshootingitemThe
engineoverheats.

thefuelhoseconnectionsandttings
betweenthefueltankandengine.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theenginewillnotidle.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Thereisdirt,water,stalefuel,or
incorrectfuelisinthefuelsystem.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thecompressionislow.

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

39

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Excessiveblacksmokefromexhaust.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe
radiator.

3.Thecrankcaseoillevelisincorrect.

4.Theengineloadistooexcessive.4.Reducetheload;uselowerground

5.Thereisincorrectfuelisinthefuel
system.

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Theinjectiontimingisincorrect.

9.thecoolantpumpisdamaged.

1.Theengineloadistooexcessive.1.Reducetheload;uselowerground

2.Theaircleanerltersaredirty.2.Servicetheairlters.

3.Thereisincorrectfuelisinthefuel
system.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleanthesidepanel
screenswitheveryuse.

3.Fillordraintheoiltothefullmark.

speed.

5.Drainandushthefuelsystem;add
freshfuel.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

9.ContactyourAuthorizedService
Dealer.

speed.

3.Drainthefuelsystemandrellwith
speciedfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Excessivewhitesmokefromexhaust.

1.Thekeywasturnedtothestartposition
beforetheglowpluglightturnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thecompressionislow.

1.Turnthekeytotherunpositionand
allowtheglowpluglighttoturnoff
beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugsandwiring.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

40

Problem

PossibleCauseCorrectiveAction

Theenginelosespower.

Themachinedoesnotdrive.

1.Theengineloadisexcessive.1.Reducetheload;uselowerground

2.Thecrankcaseoillevelisincorrect.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Thereisdirt,water,stalefuel,or
incorrectfuelisinthefuelsystem.

5.Theengineisoverheating.

6.Thedieselparticulatelterneeds
servicing.

7.Thesparkarrestorscreenisclogged.

8.Thereisairinthefuel.8.Bleedthenozzlesandcheckforair

9.Thecompressionislow.

10.Thefueltankventisrestricted.10.ContactyourAuthorizedService

11.Theinjectionpumptimingisincorrect.

12.Theinjectionpumpisdamaged.

1.Theparkingbrakeison.1.Releasetheparkingbrake.

2.Thehydraulicuidlevelislow.2.Addhydraulicuidtothereservoir .

3.Thepumpand/orwheelmotoris
damaged.

4.Thereliefvalveisdamaged.4.ContactyourAuthorizedService

speed.

2.Fillordraintothefullmark.

4.Drainandushthefuelsystem;add
freshfuel.

5.RefertotroubleshootingitemThe
engineisoverheating.

6.ContactyourAuthorizedService
Dealer.

7.Cleanorreplacethesparkarrestor
screen.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

9.ContactyourAuthorizedService
Dealer.

Dealer.

11.ContactyourAuthorizedService
Dealer.

12.ContactyourAuthorizedService
Dealer.

3.ContactyourAuthorizedService
Dealer.

Dealer.

41

Notes:

42

Notes:

43

ToroCompactUtilityEquipmentWarranty

AOne-Y earLimitedWarranty

CompactUtilityEquipment
(CUE)Products

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ProSneak
CompactUtilityLoaders,
Trenchers,StumpGrinders,
andAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .

1yearor1000operatinghours,
whicheveroccursrst

*

*

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.T olocatea
dealerconvenienttoyou,accessourwebsiteatwww .Toro.com.You
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0261RevE