Toro 25401, 25401E Operator's Manual

FormNo.3389-759RevA
P85VibratoryPlow
RT600TractionUnit
ModelNo.25401—SerialNo.313000001andUp ModelNo.25401E—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3389-759*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Introduction
Thisvibratoryplowisanattachmentdesignedforuseon Toroutilityequipmenttopullexiblepipeandcableintoand throughsoil.Itisdesignedtobeusedbytrainedoperators primarilyforroutingirrigationandutilitylinesunderground withouthavingtodigatrenchforanundergroundtransectof thepipeorcable.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
YoumaycontactTorodirectlyatwww.Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedToroServiceDealer orToroCustomerServiceandhavethemodelandserial numbersofyourproductready.Figure1illustratesthe locationofthemodelandserialnumbersontheproduct. Writethenumbersinthespaceprovided.
Figure1
1.Locationofthemodelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2),
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Safety...........................................................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1PreparingtoInstalltheVibratoryPlow.....................6
2InstallingtheTowerAssemblyontotheTraction
Unit...................................................................7
3ConnectingtheActuatorHoses..............................8
4BleedingtheElevationandSwingActuators..............9
5InstallingtheShaker.............................................11
6ConnectingtheHydraulicHosesforthe
Shaker...............................................................13
7BleedingtheHydraulicSystemoftheVibratory
Plow.................................................................17
Operation....................................................................18
UsingtheTransportLock........................................18
UsingtheVibratoryPlow........................................18
TransportingtheTractionUnitwithaVibratory
Plow.................................................................26
Attachments/Accessories........................................26
OperatingTips......................................................26
Maintenance.................................................................28
RecommendedMaintenanceSchedule(s)......................28
GreasingtheFittings...............................................28
TorquingtheFastenersontheShakerBox..................29
Storage........................................................................30
Troubleshooting...........................................................31
Improperlyusingormaintainingthevibratoryplow canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandthoseinthe tractionunit thesafetyalertsymbol,whichmeansCaution,Warning, orDanger—personalsafetyinstruction.Failureto complywiththeinstructionmayresultinpersonalinjury ordeath.
Operator’ s Man ual
.Alwayspayattentionto
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Anelectricshockoran explosionmayoccurifyouplowintoautilityline.
Havethepropertyorworkareamarkedforburied linesanddonotplowinmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(forexample,intheUnitedStates, call811forthenationwidemarkingservice).
DANGER
Theplowbladeandothermovingpartsonthe machinewillcutorseveryourhands,feet,orother bodyparts.
Keephands,feet,andanyotherpartofyour bodyorclothingawayfromtheplowbladeand othermovingparts.
Beforeadjusting,cleaning,repairing,or inspectingthevibratoryplow,lowertheplowto theground,stoptheengine,waitforallmoving partstostop,andremovethekey.
WARNING
Whentheengineisoff,attachmentsintheraised positioncangraduallylower.Someonebelow theattachmentmaybepinnedorinjuredbythe attachmentasitlowers.
Alwayslowertheattachmenttotheground wheneveryoushutoffthetractionunit.
3
WARNING
Whengoingupordownhill,themachinecould overturniftheheavyendistowardthedownhill side.Someonemaybepinnedorseriouslyinjured bythemachineifitoverturns.
Operatethemachineupanddownslopeswith theheavyendofthemachineuphill.Anattached vibratoryplowwillmakethebackendofthe machineheavy.
WARNING
Lightningcancausesevereinjuryordeath.
Iflightningisseenorthunderisheardinthearea, donotoperatethemachine;seekshelter.
CAUTION
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjectedinto theskinmustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththisformofinjury; otherwise,gangrenemayresult.
Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthigh-pressure hydraulicuid.
Usecardboardorpapertondhydraulicleaks; neveruseyourhands.
CAUTION
Hydraulicttings,hydrauliclines/valves,and hydraulicuidmaybehotandcanburnyouifyou touchthem.
Weargloveswhenmaintaininghydraulic components.
Allowthetractionunitandvibratoryplowto coolbeforetouchinghydrauliccomponents.
Donottouchhydraulicuidspills.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders awayfromtheplow;stayawayfrommovingparts;keepall guardsandsafetiesinplace.
125-8489
Figure3
1.Decal125-66843.Decal125-8489
2.Decal125-66714.Decal125-8490
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities beforedigging.
1.Lowertheplow.
2.Raisetheplow.
3.Swingtheplowtotheright.6.Swingthetrimtotheright.
4.Swingtheplowtotheleft.
5.Swingthetrimtotheleft.
125-8490
1.Attention—forinformationonengagingtheplowoat,read theOperator'sManual.
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3 4
5
6
7
Nopartsrequired
Towerassembly1 Bolt(3/4x2-1/2inch) Washer(3/4inch) Locknut(3/4inch)
Fitting,45°(5/8inch)
Nopartsrequired
Shaker Pin,upperstrut(2x13inch) Rollpin(5/8x4inch) Pin,lowerstrut(3x13-5/32inch) Fitting,45°(5/8inch) Squarenut Clampblock Washer(3/8inch) Bolt(3/8x2-3/4inch) Hosesupport3 Bolt(3/8x1-1/2inch) Cabletie
Nopartsrequired
Qty.
10
10
Use
5
5
2
1 2 3 1 1 5 2
5
3 7
Preparetoinstallthevibratoryplow.
Installthetowerassemblyontothe tractionunit.
Connecttheactuatorhoses.
Bleedtheelevatorandswingactuators.
Installtheshaker.
Connectthehydraulichosesforthe shaker.
Bleedthehydraulicsystemofthe vibratoryplow.
1

PreparingtoInstallthe VibratoryPlow

NoPartsRequired
Procedure
1.Movethetractionunittoalevelsurfaceandlowerall attachments.
2.Stoptheengine,settheparkingbrake,andremovethe keyfromtheignitionswitch.
3.Cleantheangeandtherearmountingplateofthe tractionunit.
4.Ifyouareremovingthetrencherinordertoinstallthe vibratoryplow ,cleanandcapthehydraulicttingsat thetractionunitandthetrencher.
5.Securetheliftingequipmenttothetowerassembly (Figure4).
Important:Ensurethattheliftingequipmenthas aliftingcapacityofatleast794kg(1750lb).
6
Figure4
6.Raisethetowerassemblyofftheoorasshownin
Figure4.
2

InstallingtheTowerAssembly ontotheTractionUnit

Figure5
Mountingplateonthetowerassembly
1.Row2holes3.Row4slots
2.Mountingplate
2.Insert2bolts(3/4x2-1/2inch)with2washers throughthefrontsideofthemountingplateonthe towerassemblyattherow2holesthatyoulocatedin step1(Figure6).
Partsneededforthisprocedure:
1Towerassembly
5
Bolt(3/4x2-1/2inch)
10
Washer(3/4inch)
5
Locknut(3/4inch)
Procedure
1.Locatetherow2holesandtherow4slotsinthe mountingplateonthetowerassemblythatyouwill usetosecuretheattachmentassemblytothetraction unit(Figure5).
Figure6
1.Locknut3.Row2hole
2.Washer
3.Slipawasherandthreadalocknutontoeachboltatthe backofthemountingplate(Figure6).
4.Aligntherowofboltsonthetowerassemblysothat theyareabovetheupperslotsintherearmounting plateonthetractionunit(Figure7).
7
4.Bolt(3/4x2-1/2inch)
3
Figure7
Rearmountingplateonthetractionunit
1.Upperslots3.Lowerslots
2.Rearmountingplate
5.Lowerthetowerassemblysothatthewashersand locknutsareontheforwardsideofthemountingplate ofthetractionunitandtheboltsareseatedintheslots (Figure8).
Figure9
1.Locknut3.Mountingplateslot
2.Washer4.Bolt
8.Torquetheboltsandthelocknutsto583to624N-m (400to460ft-lb).
9.Lowerandremovetheliftingequipment.
3

ConnectingtheActuator Hoses

Partsneededforthisprocedure:
2
Fitting,45°(5/8inch)
PreparingtoInstallthe Control-ManifoldHoses
Figure8
1.Boltandwasher3.Rearmountingplateon thetractionunit
2.Mountingplateonthe
towerassembly
6.Tightentheboltsandthelocknutsbyhand.
7.Installthebolts,locknuts,andwashersintothelower slotsintherearmountingplateofthetractionunitand therow4slotsinthemountingplateforthetower assembly(Figure9).
1.Removethehydrauliccapandtheshuntfromthe bulkheadttings(Figure10).
Figure10
1.Hydraulicshunt2.Hydrauliccap
8
2.Installa45°hydraulictting(3/4inch)ontoeach bulkheadtting(3/4inch)asshowninFigure11,and tightenthembyhand.
5.Tightenthe90°hosettingatthebulkheadtting (Figure12)to81to100N-m(60to74ft-lb).
6.Tightenthe2hydraulicttings(45°)atthebulkhead ttings(Figure12)to81to100N-m(60to74ft-lb).
7.Tightenthe2hydraulichoses(3/4inch)atthe45° hydraulicttings(Figure12)to81to100N-m(60to 74ft-lb).
Note:Use2wrencheswhentighteningthettingsto preventtwistingthehoses,whichcouldcausethehose connectionstoloosenovertime.
Figure11
1.45°hydraulicttings(3/4 inch)
2.Bulkheadttings(3/4inch)
InstallingtheControl-ManifoldHoses
1.Atthecontrolmanifold,removetheplugsfromthe freeendsofthe15-1/2-inchhose,the21-inchhose, andthe26-inchhose(Figure12).
4

BleedingtheElevationand SwingActuators

NoPartsRequired
PreparingtoBleedtheHydraulic System
WARNING
Operatingthehydraulicsystemofthemachine withoutplugsorcapsonthehydrauliclines,orwith merelyplasticplugsorcapssealingthehydraulic lines,canresultininjuryfromhydraulicuid discharge.
Installandtightenthesteelplugsandcapson alltheopenhydrauliclinesbeforeoperatingthe hydraulicsystem.
Figure12
1.Bulkheadtting(3/4inch)4.Controlmanifold
2.45°hydraulictting(3/4 inch)
3.Hose(5/8x21inch)6.Hose(5/8x15-1/2inch)
2.Connectthe90°ttingofthehose(3/4x26inch)to the3/4-inchbulkheadtting(Figure12).
3.Connectthe3/4-inchttingofthehose(5/8x15-1/2 inch)totheinboard45°hydraulictting(Figure12) thatyouinstalledinstep2of(page).
4.Connectthe3/4-inchttingofthehose(5/8x21 inch)totheoutboard45°hydraulictting(Figure12) thatyouinstalledinstep2of(page).
5.Hose(3/4x26inch)
Important:Performthebleedingproceduresforthe hydraulicsystemofthevibratoryplowfromtheoperator seatofthetractionunit.
1.Ensurethatthesteelplugsareinstalledandtightened inthefreeendsofthetrim-actuatorhose(3/8x98 inch)andthetrim-actuatorhose(3/8x103inch);refer toFigure13.
9
Figure13
2.Slowlylowerthetowerassemblybypushingthe elevationcontrolleverdown(Figure14).
Note:Donotallowthecradleandthelowerstrutto striketheground.Movetheelevationcontrolleverto theNeutralpositionbeforeloweringtheplowtothe ground.
3.Cyclethetowerassemblyupanddownuntilthetower movessmoothlyinbothdirections(Figure14).
4.Movethetowerupordownuntilthelowerstrutand thecradlearelevel(Figure15).
1.Trim-actuatorhose
2.Hydraulicplug,37°steel (3/8inch)
2.Ensurethattheareasurroundingthevibratoryplowis clearofallpeopleandobjects.
3.Settheparkingbrakeandmovethecontrolsofthe tractionunittotheNeutralposition;refertothe Operator’sManualforthetractionunit.
4.Startthetractionunitandsetthethrottleontheengine toapproximatelythe1/4throttleposition;refertothe Operator’sManualforthetractionunit.
BleedingtheElevationActuator
Important:Donotmovetheleverforthetrim-actuator
control!Otherwise,hydraulicuidmayescapethrough unsecuredttings,possiblycausinginjurytobystanders.
1.Slowlyraisethetowerassemblybyraisingtheelevation controllever(Figure14).
Figure15
1.Lowerstrut
2.Cradle
BleedingtheSwingActuators
1.Slowlyswingthetowerassemblytotheleftbyraising theswing-controllever(Figure16).
Note:MovetheswinglevertotheNeutralposition whenthetowerreachesthepositionfarthesttotheleft.
Figure14
1.Elevationcontrollever2.Donotmovethe trim-actuatorcontrol lever!
Figure16
1.Swing-controllever
2.Donotmovethe
trim-actuatorcontrol!
2.Slowlyswingthetowerassemblytotherightby loweringtheswing-controllever(Figure16).
10
Note:MovetheswinglevertotheNeutralposition whenthetowerreachesthepositionfarthesttothe right.
3.Cycletheplowleftandrightuntilthetowermoves smoothlyinbothdirections(Figure16).
4.Centerthetowerstraightbehindthetractionunit.
5.Stoptheengineandremovethekeyfromthekey switch.
5

InstallingtheShaker

Partsneededforthisprocedure:
1
Shaker
2
Pin,upperstrut(2x13inch)
3
Rollpin(5/8x4inch)
1
Pin,lowerstrut(3x13-5/32inch)
Figure18
1.Lower-strutpin(3x 13-5/32inch)
2.Lower-mountingpoint (shakerframe)
4.Aligntheholeinthelower-strutpin(3x13-5/32 inch)withthediagonalholeinthebottomofthe lower-mountingpointoftheshakerframe(Figure19).
3.Lowerstrut
4.Liftcradle
InstallingtheShakertotheLowerStrut
1.Securetheliftingequipmenttotheshakerassembly (Figure17).
Important:Ensurethattheliftingequipmenthas aliftingcapacityofatleast794kg(1750lb).
Figure17
Figure19
1.Hole(strutpin3x13-5/32 inch)
2.Diagonalhole(shaker frame)
5.Insertthestrutpinthroughthelower-mountingpoints oftheshakerframeandthelowerstrut(Figure19).
6.Inserttherollpin(5/8x4inch)throughthediagonal holeinthelower-mountingpointoftheshakerframe andthestrutpin(Figure19).
3.Rollpin(5/8x4inch)
2.RaisetheshakerofftheoorasshowninFigure17.
3.Aligntheholeinthelower-mountingpointofthe shakerframetotheholeintheendofthelowerstrut (Figure18).
InstallingtheUpperStrut
Note:Upperstrutweight:41kg(90lbs)
1.Securetheliftingequipmenttotheupperstrut, andraisethestrutabovethetowerassemblytothe horizontalposition.
11
2.Alignthecamforthetransportlockforwardand thegreasettingforthestruttothetopofthestrut (Figure20).
Figure20
1.Forwardmountingpoint (upperstrut)
2.Greasetting
3.Transport-lockcam
3.Inserttheforwardmountingpointofthestrutbetween theupperpivotsoftheswingframe(Figure21).
Figure21
1.Upper-strutpin(2x13 inch)
2.Upperpivot(swingframe)
3.Swingframe
4.Upperstrut
Figure22
1.Rollpin(5/8x4inch)3.Upperpivot(swingframe)
2.Diagonalhole
4.Upper-strutpin(3x 13-5/32inch)
5.Inserttheupper-strutpin(2x13inch)throughthe horizontalholesintheupperpivotsandtheupperstrut (Figure22).
6.Inserttherollpin(5/8x4inch)throughthediagonal holeinthepivotandtheholeintheupper-strutpin (Figure22).
7.Inserttherearmountingpointoftheupperstrut betweenthepivotpointsoftheframehornsofthe shaker(Figure23).
4.Aligntheholeintheupper-strutpin(3x13-5/32inch) withthediagonalholeintheupperpivotsoftheswing frame(Figure22).
Figure23
1.Rollpin(5/8x4inch)3.Frame-hornpivot(2)
2.Upper-strutpin(2x13 inch)
4.Upperstrut
8.Aligntheholeinthestrutpinwiththeverticalholein theframe-hornpivot(Figure23).
12
9.Securetheupperstruttotheshakerwiththe upper-strutpin(2x13inch)asshowninFigure23.
10.Securetheupper-strutpintotheframe-hornpivotwith therollpin(5/8x4inch)asshowninFigure23.
11.Lowerandremovetheliftingequipment.
6

ConnectingtheHydraulic HosesfortheShaker

Partsneededforthisprocedure:
1
Fitting,45°(5/8inch)
5
Squarenut
2
Clampblock
10
Washer(3/8inch)
5
Bolt(3/8x2-3/4inch)
3Hosesupport
3
Bolt(3/8x1-1/2inch)
7
Cabletie
Thesideoftherightframehorn
Therightsideoftheupperstrut
Therightswing-frameplate
Theleftsideoftheupperstrut(2)
Figure25
Rightsideshowninuppergure;leftsideshowninlower
gure
1.Right-framehorn
2.Squarenut(3/8inch)5.Rightswing-frameplate
3.Nutretainer
4.Upperstrut
PreparingtoInstalltheShakerHoses
1.Removethe2hydrauliccaps(1inch)and1hydraulic cap(5/8inch)fromthebulkheadttings(Figure24).
Figure24
1.Caps(1inch)4.45°hydraulictting
2.Bulkheadtting—1inch (2)
3.Cap(5/8inch)
2.Installthe45°hydraulictting(5/8inch)ontothe bulkheadtting(5/8inch)andtightenitbyhand (Figure24).
5.Bulkheadtting(5/8inch)
ConnectingtheCase-DrainHose
1.Onthetractionunit,connectthettingofthe case-drainhose(5/8x115inch)tothe45°hydraulic tting(Figure26)thatyouinstalledinstep2of(page).
3.Insertasquarenutintoeachofthenutretainersatthe followinglocations(seealsoFigure25):
13
Figure26
1.Case-drainhose(1/2x 115inch)
2.Bulkheadtting(1/2inch)5.Straighttting(1/2inch)
3.45°hydraulictting
4.Hosetting
onthehydraulicmotor
2.Fromtheendofthecase-drainhosettingattached tothetractionunit,measurealongthehose165cm (64-3/4inches),andmarkthelocationbywrappinga pieceoftapearoundthehose.
3.Connectthettingatthefreeendofthehose(5/8x 115inch)tothestraighttting(5/8inch)atthetopof thehydraulicmotor(Figure26).
4.Atthetapemarkingthe165cm(64-3/4-inch)location onthecase-drainhose,temporarilysecurethehose (Figure27)totheleftsideoftheupperstrutwiththe clampblocks,theclampbar,bolts(3/8x2-3/4inch), andwashers(3/8inch).
Note:Alignthecase-drainhoseinthemiddleposition oftheclampingblock.
Note:Use2washersundertheheadofeachbolt.
Figure27
1.Clamp-blockhalf4.Clampbar
2.Nutretainer
3.Case-drainhose6.Bolt(3/8x2-3/4inch)
5.Washer(3/8inch)
5.Tightenthe45°hydraulicttingandthe2hosettings (Figure26)to81to100N-m(60to74ft-lb).
Note:Use2wrencheswhentighteningthettingsto preventtwistingthehoses,whichcouldcausethehose connectionstoloosenovertime.
ConnectingthePressureHose
1.Atthetractionunit,connectthe45°ttingofthehose (3/4x118inch)tothe3/4inchbulkheadttingas showninFigure28.
14
Figure28
1.Hose(3/4x1 18inch)4.Straight-hosetting
2.Bulkheadtting(3/4inch)5.90°hydraulictting(3/4 inch)onthehydraulic motor
3.45°hosetting
Figure29
1.Hose(3/4x1 18inch)4.Straight-hosetting
2.Bulkheadtting(3/4inch)5.90°tting(3/4inch)onthe hydraulicmotor
3.45°hosetting
2.Fromtheendofthe45°hosetting,measurealongthe hose165cm(64-3/4inches),andmarkthelocationby wrappingapieceoftapearoundthehose.
3.Connectthestraightttingofthehose(3/4x118 inch)tothe90°tting(3/4inch)atthebottomofthe hydraulicmotor(Figure28).
4.Atthetapemarkingthe165cm(64-3/4-inch)location onthepressurehose,temporarilysecurethepressure hosetotheleftsideoftheupperstrutattheclamp blocks(Figure27).
Note:Alignthepressurehoseinthebottomposition oftheclampingblock.
5.Tightenthe45°hosettingandthestraight-hose ttingatthebulkheadttingandthe90°hydraulic ttingatthehydraulicmotor(Figure28)to116to142 N-m(85to105ft-lb).
Note:Use2wrencheswhentighteningthettingsto preventtwistingthehoses,whichcouldcausethehose connectionstoloosenovertime.
ConnectingtheReturnHose
1.Atthetractionunit,connectthe45°ttingofthehose (3/4x118inch)tothebulkheadtting(3/4inch)as shownin(Figure29).
2.Fromtheendofthe45°hosetting,measurealong thehose180cm(71inches),andmarkthelocationby wrappingapieceoftapearoundthehose.
3.Connectthestraightttingofthehose(3/4x118inch) tothe90°tting(3/4inch)thatisintheintheT-tting onthesideofthehydraulicmotor(Figure29).
4.Atthetapemarkingthe180cm(71inch)locationon thereturnhose,temporarilysecurethereturnhoseto theleftsideoftheupperstrutwiththeclampblocks (Figure27).
Note:Alignthereturnhoseinthetoppositionofthe clampingblock.
5.Removethebolts(3/8x2-3/4inch)securingthe clampblocks1atatime.
6.Applymedium-strength(serviceremovable), thread-lockingcompoundtothethreads
7.Threadtheboltsintothenutretainersandtighten thembyhand.
8.Torquetheboltsto19to24N-m(14to18ft-lb).
9.Tightenthe45°hosettingandthestraight-hose ttingatthebulkheadttingandthe90°hydraulic ttingatthehydraulicmotor(Figure29)to116to142 N-m(85to105ft-lb).
Note:Use2wrencheswhentighteningthettingsto preventtwistingthehoses,whichcouldcausethehose connectionstoloosenovertime.
10.Installcabletiesaroundthecase-drain,pressure,and returnhosesatthelocationsshowninFigure30.
15
Figure30
1.Cableties
ConnectingtheTrimActuatorHoses
1.Fromtheendofthehosettingconnectedtothe90° hydraulicttingsatthecontrolmanifold,measurealong eachhoseandmarkthelocationbywrappingapieceof tapearoundthehoseatthefollowingmeasurements:
52cm(21inches)
130cm(51inches)
208cm(82inches)
2.Removetheplugfromthefreeendoftheretracthose (3/8x103inch),andconnectthestraightttingofthe hosetothe90°ttingintheretractportofthetrim actuator(Figure31).
withthehosesupport,abolt(3/8x1-1/2inch),and2 washers(3/8inch).
Note:Aligntheretracthoseinthelowerpositionof thehosesupportandtheextendhoseintheupper position.
Note:Use2washersundertheheadofthebolt.
Figure32
1.Extendhose(3/8x98 inch)
2.Retracthose(3/8x103 inch)
3.Nutretainer
4.Hosesupport
5.Washer(3/8inch)
6.Bolt(3/8x1-1/2inch)
Figure31
1.90°hydraulictting(retract port)
2.Trimactuator5.Tapemarker
3.Retracthose
4.Nutretainer
3.Applymedium-strength(serviceremovable), thread-lockingcompoundtothe3bolts(3/8x1-1/2 inch).
4.Atthetapemarkingthe52cm(21-inch)locationon theextendandretracthoses,securethehosestothe nutretainerattherightswing-frameplate(Figure32)
5.Atthetapemarkingthe130cm(51inch)locationon theextendandretracthoses,securethehosestothe nutretainerattherightsideoftheupperstrut(Figure
32)withthehosesupport,abolt(3/8x1-1/2inch),
and2washers(3/8inch).
Note:Aligntheretracthoseinthelowerpositionof thehosesupportandtheextendhoseintheupper positionofthehosesupport.
Note:Use2washersundertheheadofthebolt.
6.Atthetapemarkingthe208cm(82inch)locationon theextendandretracthoses,securethehosestothe nutretainerattheright-framehorn(Figure32)with thehosesupport,abolt(3/8x1-1/2inch),and2 washers(3/8inch).
Note:Aligntheretracthoseintheforwardposition ofthehosesupport,thenaligntheextendhoseinthe rearpositionofthehosesupport.
Note:Use2washersundertheheadofthebolt.
7.Removetheplugfromthefreeendoftheextendhose (3/8x98inch),andconnectthehosettingtothe90°
16
ttingintheextendportofthetrimactuator(Figure
33).
Figure33
1.Extendhose(3/8x98 inch)
2.Retracthose(3/8x103 inch)
8.Tightenthe2hosettingsattheactuator(Figure33) to37to45N-m(27to33ft-lb).
Note:Use2wrencheswhentighteningthettingsto preventtwistingthehoses,whichcouldcausethehose connectionstoloosenovertime.
9.Installcabletiesaroundthetrimhosesatthelocations showninFigure34.
3.90°hydraulictting(retract port)
4.90°hydraulictting (extendport)
7

BleedingtheHydraulicSystem oftheVibratoryPlow

NoPartsRequired
BleedingtheTrimActuator
Important:Performthebleedingproceduresforthe
hydraulicsystemofthevibratoryplowfromtheoperator seatofthetractionunit.
1.Ensurethattheareasurroundingthevibratoryplowis clearofallpeopleandobjects.
2.Settheparkingbrakeandmovethecontrolsofthe tractionunittotheNeutralposition;refertothe Operator’sManualforthetractionunit.
3.Startthetractionunitandsetthethrottleontheengine toapproximatelythe1/4throttleposition;refertothe Operator’sManualforthetractionunit.
4.Slowlyswingthestabilizerforthebladeofthevibratory plowtotherightbyraisingthetrim-controllever (Figure35).
Note:Movethetrim-controllevertotheNeutral positionwhenthestabilizerreachestheposition farthesttotheright.
1.Cabletie
Figure34
Figure35
1.Trim-controllever
5.Slowlyswingthestabilizertotheleftbyloweringthe trim-controllever(Figure35).
Note:MovethetrimlevertotheNeutralposition whenthestabilizerreachesthefullleftposition.
6.Cyclethestabilizerleftandrightuntilthestabilizer movessmoothlyinbothdirections(Figure35).
17
BleedingtheHydraulicMotor
1.Movetheleverfortheshakercontrolrearwardfrom theNeutralpositionuntilyoufeeltheplowbeginto vibrate(Figure36).
Figure36
1.Shaker-controllever
2.MovetheleverfortheshakercontroltotheNeutral position(Figure36).
3.Cycletheleverfortheshakercontrolforwardand backwardseveraltimesuntiltheresponsetimeforthe plowtovibrateisconsistent(Figure36).
4.Raisetheplowtothetransportposition,stopthe engine,andremovethekeyfromthekeyswitch.
Operation

UsingtheTransportLock

UnlockingtheTransportLock
1.Startthetractionunit,settheenginespeedto1/4 throttleormore,andsettheparkingbrake.
2.Slowlyraisethevibratoryplowtoitsfullheight;refer toUsingtheElevationControl(page19).
3.Pullforwardontheleverforthetransportlock(Figure
37).
Figure37
1.Cam
2.Hook
3.Transport-locklever
4.Lowertheplowuntilthecamontheupperstrutclears thehookofthetransportlock(Figure37).
LockingtheTransportLock
1.Startthetractionunit,settheenginespeedto1/4 throttleormore,andsettheparkingbrake.
2.Slowlyraisethevibratoryplowtoitshighestposition; refertoUsingtheElevationControl(page19).
Note:Whenthevibratoryplowisinitshighest position,thetransportlockautomaticallyengagesthe camontheupperstrut(Figure37).
Important:Beforemovingthetractionunitor performingmaintenance,ensurethattheplowisin itshighestpositionandthatthecamontheupper strutfullyengagesthehookofthetransportlock.

UsingtheVibratoryPlow

UsingtheOperatorControls
Fixed-position:Theplowstopsmovingoroatingwhen
youmovethecontrollevertothexedposition.When youreleasethecontrolleverfromup,down,right,left,
18
ortheoatposition,theaffectedcontrolautomatically returnstothexedposition.
Floatposition:Whentheleverforthecontrolisinthe
Floatposition,theplowfollowsthecontourofthe groundwithoutmanuallymovingthecontrollever.
UsingtheElevationControl
Raisetheplow(Figure38andFigure39).
Lowertheplow(Figure38andFigure39).
Figure40
1.Swing-controllever4.Swingleft
2.Swingright
3.Fixedposition
5.Floatposition
Figure38
1.Elevation-controllever4.Raise
2.Lower5.Floatposition
3.Fixedposition
Figure39
1.Lowertheplowtothe Downposition
2.RaisetheplowtotheUp position
Floattheplowupordowntofollowthecontourofthe
soil(Figure38).
Figure41
1.Swingtheplowtotheright2.Swingtheplowtotheleft
Floattheplowleftorrighttofollowthecontourofthe
soil(Figure40andFigure42).
Figure42
1.Floattheplowtotheleftorright
UsingtheTrimControl
UsingtheSwingControl
Swingtheplowleft(Figure40andFigure41).
Swingtheplowright(Figure40andFigure41).
Movethestabilizerleft(Figure43andFigure44).
Movethestabilizerright(Figure43andFigure44).
19
Figure43
1.Trim-controllever3.Fixedposition
2.Trimright
1.Trimthestabilizertothe left
4.Trimleft
Figure44
2.Trimthestabilizertothe
Figure45
1.Forwardposition3.Reverseposition
2.Neutralposition4.FullReverseposition
InstallingandRemovingtheVibratory PlowBlade
InstallingthePlowBlade
Note:Thefollowingstepsaregeneralinstructionsfor
installingtheplowblade.Forspecicinstructionson installingyourblade,refertotheOperator’ sManualfromthe blademanufacturer.
right
1.Raisethevibratoryplowtothetransportposition; referto(page).
OperatingtheRear-AttachmentControl
Theshakerfunctionoftheplowiscontrolledbythe rear-attachmentcontrol,whichislocatedattheright-side consoleoftheseat.
Important:Youmustbeseatedintheoperatorseat whenmovingtheleverfortherear-attachmentcontrolto anypositionotherthanNeutral;otherwise,thetraction unitwillshutdownin1second.
TheForwardposition:Movingtheleverofthe
rear-attachmentcontroltotheForwardpositionhasno effectontheplow(Figure45).
TheNeutralposition:Movetheleverofthe
rear-attachmentcontroltotheNeutralpositionto decreaseandstoptheblade-vibrationfunctionofthe shaker(Figure45).
TheReverseposition:Movetheleverofthe
rear-attachmentcontroltowardtheReversepositionto starttheblade-vibrationfunction(Figure45).
TheFullReverseposition:Movetheleverofthe
rear-attachmentcontroltowardtheFullReverseposition toincreasethebladevibration-function(Figure45).
Important:Ensurethatthecamontheupper strutfullyengagesthehookofthetransportlock.
2.Securetheliftingequipmenttothebladeandliftthe bladetotheverticalposition.
3.Openthebalesofthesafetypins,removethesafety pinsfromtheblade-mountingpins,andremovethe blade-mountingpinsfromthestabilizer(Figure46).
Figure46
1.Plowblade
2.Blade-mountingpin4.Mountingslot
3.Safetypin
20
4.Centerablade-mountingpinintheupperholeofthe blade(Figure46).
5.Alignthebladetothestabilizeroftheshaker,andalign theblade-mountingpintothemountingslotinthe frameofthestabilizer(Figure46).
6.Lowerthebladeandinsertthepinintotheslot.
Note:Ensurethattheheadofthepinisushwith thesurfaceofthestabilizer.
7.Alignthelowerholeintheplowbladewiththe mountingholeinthestabilizer.
8.Installtheblade-mountingpinthroughthemounting holeinthestabilizerandthroughthelowerholeinthe plowblade(Figure46).
Note:Ensurethattheheadofthepinisushwith thesurfaceofthestabilizer.
9.Installthesafetypinsintotheholesintheblade­mountingpins,andclosethebalesoverthemounting pins(Figure46).
10.Removetheliftingequipment.
RemovingthePlowBlade
1.Raiseorlowertheplowbladeuntilthebladeisslightly abovetheground.
2.Secureliftingequipmenttothebladeandlifttheblade slightly.
3.Openthebalesforthesafetypins,andremovethe safetypinsfromthemountingpins(Figure46).
4.Removethelowermountingpin(Figure46).
Note:Applyenoughliftingforcewiththelifting equipmenttokeepthebladefromrotatingasyou removethelowermountingpin.
5.Raisethebladeuntiltheuppermountingpinclearsthe mountingslotintheframeofthestabilizer(Figure46).
6.Movetheliftingequipmentandthebladerearwarduntil theplowbladeclearsthebackofthevibratoryplow .
7.Carefullylowertheplowbladeontoitsside.
8.Removetheliftingequipmentfromtheblade.
Figure47
1.Plowblade
2.Hairpin
2.Pullthegateleverrearwardandrotatethegatedown (Figure47).
3.Checkthelinksofthechuteforwearandfreedomof movement;cleanorrepairthelinksbeforeinserting thecableintothechute.
4.Insertthecableintothecablechute(Figure47).
5.Liftthegateleverupandrotatethegateforward (Figure47).
6.Installthegatepinthroughtheholeintheretainerof chute(Figure47).
7.Installthehairpinthroughthegatepin(Figure47).
3.Gatepin
4.Gatelever
PreparingtoUsetheCablePlow
WARNING
Seriousinjuryordeathcanresultfromcontactwith theploworfromejecteddebrisduringplowing operation.
InstallingCableintotheCableChute
Thecablechuteisattachedtothebackoftheblade.Some cablechuteshavereplaceablelinksandotherchutesare attacheddirectlytotheblade.
Note:Thefollowingaregeneralinstructionsforloading cableintothecablechute.Forspecicinstructiononusing yourplowblade,refertotheOperator’ sManualprovidedby theplowblademanufacturer.
1.Removethehairpinandthegatepinfromthegate (Figure47).
Makesurethatallpeopleandanimalsareclear ofthemachineandtheworksitewhileyouare operatingthevibratoryplow.
WARNING
Vibrationsfromtheplowcancausethewallsofa trenchtocollapse,causinginjuryordeath.
Neverallowpeopletostandinsideoforadjacent toanearbytrenchwhileyouareoperatingthe vibratoryplow .
21
WARNING
Vibrationsfromtheplowcancausethesoilofan overhangorhighbanktofallandcauseinjuryor death.
Keeppeopleandanimalsawayfromnearby overhangsandhighbankswhileyouareoperating thevibratoryplow.
SettingtheShoePositionontheStabilizer
Youcansetthewear-plateshoesforthestabilizerto2 positionsdependingonoperatingconditions,bladeselection, andyourpreference.
Tochangethepositionofthestabilizershoes,performthe followingsteps:
1.Raisethevibratoryplowtoanelevationthatallowsyou toaccessthebottomofthestabilizershoes(Figure48).
PositioningtheSeatforPlowing
Fastentheseatbeltandrotatetheseatclockwise.
Note:Y oumustbeseatedintheoperatorseatbeforemoving thetractionunit;otherwise,theenginewillstopin1second.
PreparingtheTractionUnit
1.Starttheengineofthetractionunit;refertothe Operator’sManualofthetractionunit.
2.Settheendingspeedtothe1/2throttlepositionand allowtheenginetowarmupfor3to5minutes.
3.Ensurethatthevibratoryplowisinthetransport position;referto(page).
4.Movethetractionunittotheworksite.
PlowingCableandTubing
Important:Youwillreducethelifeofthecableplowif
youoperatetheblade-vibrationfunctionwhiletheblade isoutoftheground.
LoweringthePlowintotheGround
Figure48
1.Wearplate5.Locknut
2.Flat-headscrews6.Wearplate—inboard
3.Stabilizershoe
4.Washer
position
7.Wearplate—outboard position
2.Atthewearplate,removethe4setsofat-headscrews, locknuts,andwashersthatsecuretheplatetothe stabilizershoe(Figure48).
3.Movethewearplatetoeithertheinboardorthe outboardpositiontoaligntheholesinthewearplate withtheholeinthestabilizershoe(Figure48).
4.Securetheplatetothestabilizershoewiththebolts, locknuts,andwashersthatyouremovedinstep2 (Figure48).
5.Torquethescrewsandnutsto37to45N-m(27to 33ft-lb).
6.Repeatsteps1through5fortheotherwearplateand stabilizershoe.
Important:Knowthelocationofallunderground utilitiesbeforeoperatingtheequipmentontheworksite.
1.Releasethecableplowfromthetransportposition; refertoUnlockingtheTransportLock(page18).
2.Insertthecablethatyouareinstallingattheworksite intothechute;refertoInstallingCableintotheCable
Chute(page21).
3.Movetheelevationlevertolowertheplowbladeto thesurfaceofthesoilandanchortheendofthecable asnecessary.
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
4.Releasetheparkingbrake;refertotheOperator’sManual forthetractionunit.
5.Beginloweringthebladeintothegroundbyperforming thefollowingsteps:
A.Movetheelevationcontroloftheplowtothe
Floatposition;refertoUsingtheElevation
Control(page19).
Note:Slowlylowerthebladeintotheground.
B.EnsurethatthedrivemodeswitchisintheW ork
position(Figure49).
22
Figure49
1.Drive-modeswitch3.Workposition
2.Traction-controllever4.Transportposition
C.Usingtheutility-tractionlever,movethetraction
unitslowlyforward(Figure49).
Important:Nevermovethetractionunitin thereversedirectionwiththebladeinthe ground.
Note:Useonlytheutility-tractionleverto controltheforwardandreversedirectionsofthe tractionunitwhileplowing.Thetractionunit movesforwardorbackwardthroughacontinuous rangeofspeedsdependingonthepositionofthe utility-tractionlever.
Thefurtherthatyoupushtheutility-tractionlever awayfromtheNeutralposition,thefasterthe tractionunittravels.Theleverstaysinposition whenyoureleasethelever.Movethelevertothe Neutralpositiontostopthetractionunitfrom travelinginforwardorreverse.
6.Oncethebladeenterstheground,beginthe blade-vibrationfunctionbymovingtherear-attachment controltotheReverseposition;referto(page).
Note:Ensurethatthechutelinksarehorizontalasthe bladeenterstheground.
7.When1/4ofthebladeisbelowthesurfaceof theground(Figure50),graduallyincreasethe blade-vibrationfunctionbymovingtherear-attachment controlleverandmovingtheswingcontrolleverinto theFloatposition.
Figure50
Important:Youwilldamagethecableandthe
chuteifyouforcethebladeintothegroundtoo fast.Ifyouareplowingintoveryhardground,you canunintentionallyoverloadthebladeandthereby under-powertheblade-vibrationfunction.
Note:Movetheutility-tractionlevertowardthe Neutralpositioniftheplowbladerisesupfromthe groundwhileyouareplowing.
8.Whenthebladeisdownatfull-plowingdepth, adjusttherear-attachmentcontrolleversothatthe blade-vibrationfunctionisfastenoughtoallowthe tractionunittomaintainthedesiredgroundspeed; referto(page).
Note:Donotoperatetheblade-vibrationfunction fasterthannecessarytomaximizethespeed.
Important:Ifthetiresbegintoslipwhileyouare plowing,reducetheforwardspeedofthetraction unitbymovingtheutility-tractionlevertowardthe Neutralposition.
9.Usetheutility-tractionlevertoincreasetheforward travelspeeduntilthetiresbegintosliporlosetraction (Figure49).
PlowingAroundanUndergroundObstacle
Performthefollowingstepsifyouencounteranunderground obstaclewhileplowing:
1.Increasethevibrationspeedbymovingthe rear-attachmentcontrolleverrearwardwhile maintainingslightforwardpressureontheplowblade andtheobstaclewiththetractionunit;referto(page).
2.MovetheswingcontroltotheFloatposition;referto
UsingtheSwingControl(page19).
Note:Thisallowstheobstacletomovearoundthe sideoftheploworallowstheplowbladetomove aroundtheobstacle.
PlowingCablefromaBuildingWall
1.Digaholenexttothewallofthebuildingwherethe cablewillenterthebuilding(Figure51).
23
Figure51
Figure52
1.0.6m(24inches)2.Servicehole
3.Plowdirectlytotheserviceholewherethecablesjoins theserviceconnection(Figure53).
1.Anchorpoint
2.Hole(throughthebuilding wall)
3.Hole(outsideofbuilding)
2.Drillaholethroughthewallwherethecablewillenter thebuilding(Figure51).
3.Movethetractionunittoapositionwhereyoucan lowerthebladeintothehole(Figure51).
4.Threadthecablethroughthechuteoftheblade,and pushthecablethroughthewall.
5.Lowerthebladeintothehole(Figure51).
6.Anchortheendofthecableinsidethebuilding(Figure
51).
7.Slowlymovethetractionunitforwardandstartthe blade-vibrationfunctionasthebladeentersthesoil (Figure51).
8.Asthebladeentersthesoil,slowlystartthe blade-vibrationfunctionbymovingtherear-attachment controllevertotheReverseposition;referto(page).
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
Figure53
1.Loopinthecable
2.Servicehole
4.Beforethebladeenterstheservicehole,stopthe blade-vibrationfunctionbymovingtherear-attachment controllevertotheNeutralposition.
5.Movethevibratoryplowbladeacrossthehole(Figure
53).
6.Feedthecabledownthroughthechute,andmakea loopinthecableatthebottomofthehole(Figure53).
PlowingaServiceConnection
Usethisproceduretoplowtoaserviceconnection,anchor thecable,andplowtothenextserviceconnectionorend thecablerun.
1.Ensurethatthestabilizershoesaresettothewide position;referto(page).
2.Digaserviceholedownwherethecablewilljointhe serviceconnectiontotheplowingdepthofthecable run(Figure52)andnowiderthan0.6m(24inch).
Note:Thetractionunitcandriveovera0.6m (24-inch)hole.
7.Whilefeedingthecableintothechute,movethe tractionunitforwarduntilthebladeentersthesoilon theothersideoftheservicehole(Figure53).
8.Asthebladeentersthesoil,slowlystartthe blade-vibrationfunctionbymovingtherear-attachment controllevertotheReverseposition;referto(page).
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
PlowingTurnswithaRadiusLessThan0.9m(36 inches)
1.Atthelocationwherethecablewillturn,digaservice holedowntotheplowingdepth(Figure52)ofthe cablerunandnowiderthan0.6m(24inch).
24
2.Plowthecabletothehole(Figure54).
PlowingT urnswithaRadiusGreaterThan0.9m(36 inches)
1.Movetheswing-controllevertotheFloatposition; refertoUsingtheSwingControl(page19).
2.Steerthebladeandthestabilizertotherightbymoving thetrimcontroltothetrim-rightposition(Figure55); refertoUsingtheTrimControl(page19).
Note:Allowthebladetotraverseenoughdistanceto movetothefarthestrightposition.
Figure54
1.Cable-plowrun#12.Cable-plowrun#2
3.Beforethebladeentersthehole,stopthe blade-vibrationfunctionbymovingtherear-attachment controllevertotheNeutralposition;referto(page).
4.Movetheswing-controllevertotheFixedposition; refertoUsingtheSwingControl(page19).
5.Whenthecablechuteofthebladeisinthehole, performthefollowing:
A.Stopthetractionunit.
B.Removethegatefromthechuteoftheplowblade.
C.Removethecablefromthechute.
D.Carefullyraisethebladeoutofthehole
Note:Donotcutordamagethecablewhileraising thebladeoutofthehole.
6.Movethetractionunittothepositionthatalignsthe plowbladewiththenextdirectionforthecablerun andalongsidetheservicehole(Figure54).
7.Carefullylowerthebladeintotheservicehole.
8.Installthecableintothechuteandinstallthegateto thechute;refertoInstallingCableintotheCableChute
(page21).
9.Whilefeedingthecableintothechute,movethe tractionunitforwarduntilthebladeentersthesoilon thesideoftheservicehole(Figure54).
Figure55
3.Toturnthetractionunittotheright,turnthesteering wheelclockwisetoturnthefrontwheelstotheright, andpulltheleverfortherearwheelsteeringcontrolto theleft(towardyou)toturntherearwheels(Figure56).
Figure56
1.Steeringwheel
2.Rear-wheelsteering control
4.Usethetrimcontrolofthevibratoryplowtomaintain orchangethedirectionofthebladeandstabilizer;refer toUsingtheTrimControl(page19).
10.Asthebladeentersthesoil,slowlystartthe blade-vibrationfunctionbymovingtherear-attachment controlleverintheReverseposition.
Important:Donotstarttheblade-vibration functionoftheplowuntilthebladehasentered theground.
25
RaisingtheBladefromtheGround
DANGER
IftheswingcontrolisintheFloatpositionwhen thebladeoftheplowisoutoftheground,theplow mightswinguncontrolledandinjurepeopleor damageproperty.
5.EnsurethattheswingcontrolisintheFixedposition beforethebladeoftheplowisoutoftheground;refer toUsingtheSwingControl(page19).

TransportingtheTractionUnit withaVibratoryPlow

PlacetheswingcontrolintheFixedpositionbefore thebladeoftheplowisoutoftheground.
Note:Usetheseinstructionsifyouarenotplowingthecable ortubingintoaserviceholeortrenchattheendoftherun.
Note:Lubricatethecableortubingwhileperformingthis operation.
1.Slowthetravelspeedofthetractionunitandreduce thespeedoftheblade-vibrationfunction(Figure57).
Figure57
TransportingtheTractionUnitwitha VibratoryPlow
1.Removetheplowblade;referto(page).
2.Movethevibratoryplowtothetransportposition; referto(page).
3.Drivethetractionunitontothetransportvehicle.
Note:Positionthetractionunitsothatyoucanlower theplowontothedeckofthetransportvehicleandthe decksupportstheplow(Figure58).
Figure58
4.Lowertheplowuntilitisfullysupportedbythe transportvehicle(Figure58).
5.Movetheplowbladeontothedeckofthetransport vehicle(Figure58).
6.Bindthetractionunitandtheplowbladetothe transportvehicle(Figure58).
7.Blockthetiresofthetractionunitatthedeckofthe transportvehicle(Figure58).
1.Utility-tractionlever3.Rear-attachmentcontrol lever
2.Slowtravelspeed4.Reducevibrationfunction
2.Ensurethatthecableabovethechutehasadequate slacktoraisetheplowoutoftheground.
Note:Youcoulddamagethecableatthechuteoutlet ifthecablehasinsufcientslackabovethevibratory plow .
3.Movethetractionunitaheadslowlyasyouslowlyraise theplowbymovingtheelevation-controllevertothe Raiseposition;refertoUsingtheElevationControl
(page19).
4.Whenthebladeoftheplowisabouthalfwayoutofthe ground,stoptheblade-vibrationfunctionbymoving therear-attachmentcontrollevertotheNeutral position.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .T oro.comforalistofallapproved attachmentsandaccessories.
OperatingTips
OperatetheplowwiththeelevationcontrolintheFloat
position;otherwise,excessvibrationwillbetransmitted tothetractionunitanddamageit.Therefore,youmust useabladewiththeproperplowingdepthforthejob beingperformed.
Duringnormalplowingoperation,oattheswingof
theplowbysettingtheswing-controlleverintheFloat position.
26
Youcanadjustthehydraulicmotorthatproduces
theblade-vibrationfunctiontoanyspeedinthe operatingrangeofthemotortoobtainthebestplowing performance.
Youcanoptimizetheplowperformanceforasoil
conditionbychangingthetravelspeedofthetractionunit andthevibrationspeedsettingsatthesametime.Start withtherear-attachmentcontrolmidwaybetweenthe NeutralpositionandtheFullReverseposition,andadjust theforwardtractionspeedwiththeutility-tractionleverto producea3to10%wheelslip.Movetherear-attachment controltoadjustthevibrationspeedupordownand noteiftheperformanceincreasesordecreases.Continue adjustingthevibrationspeeduntilyouobtainthebest plowingperformance.
Generally,plowwithslowvibrationspeedsinlooseor
sandysoiltypes,andplowwithfastvibrationspeedsin tougherclaysoil.
Youwillusuallyobtainthefastestplowingspeedswhen
theforward-tractionspeedofthetractionunitandthe vibrationspeedaresettoprovidetheleastamountof vibrationattheoperatorseatofthetractionunit.
Ifthestabilizershoesoftheshakerareinthenarrow
positionandyouarediggingintothegroundtoodeep,set theshoestothewideposition;referto(page).
Forthebestperformanceintoughsoilconditions,usea
bladewithanincreasedforwardangleorincreasedtoe proleatthebottomoftheblade.
Forthebestperformanceinloose,sandy-soilconditions
orifoatingtheplowoverthetopofthesoilisaproblem, useabladewithlessforwardangle(nearvertical)and decreasedtoeprole.
Forthehighestplowingproductivity,centertheplow
behindthetractionunit.Whentheplowisoffsetfrom thecenteredposition,thesidedraftofthebladewillcause thetiresofthetractionunittoslipmoreeasily.
Whenyouplowwiththeshakerandbladeoffsetfromthe
tractionunit,youcanovercomesidedraftoftheblade byslightlyturningtherearwheelstowardthesideofthe tractionunitwheretheplowisoffset.
Note:Turningtherearwheelswhileoffsetplowing allowsyoutousethefrontwheelsfornormalsteering.
Iftheplowbladeisoutoftheground,offsettheplow
usingtheswingcontrol.Ifthebladeisintheground, movetheswingcontroltotheFloatposition,andoffset theshakerandbladetoeithertherightorleftbyusing thetrimcontrol.
Alwaysstopthevibrationbymovingtherear-attachment
controltotheNeutralpositionwhenthebladeisoutof thegroundorinthegroundandthetractionunitisnot movingforward.
Usetheswingcontroltoreducethesidedraftwhen
makingtightturns.ReturntheswingcontroltotheFloat positionwhenmakingminorchangesindirection.
27
Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every40hours
Note:LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopyoftheschematicby visitingwww .Toro.comandsearchingforyourmachinefromtheManualslinkonthehomepage.
MaintenanceProcedure
•Torquethefastenersontheshakerbox.
•Greasethettings.
•Torquethefastenersontheshakerbox.

GreasingtheFittings

ServiceInterval:Beforeeachuseordaily
Note:Usegeneral-purpose,lithium-basedgrease
1.Cleanthegreasettingswitharag.
2.Connectthegreaseguntothegreasettingandapply 3pumpsofgreasetothetting.
3.Wipeupanyexcessgrease.
Figure59
Figure60
28
Figure61

TorquingtheFastenersonthe ShakerBox

ServiceInterval:Aftertherst5hours
Every40hours
Torquetheboltsandnutsontheshakerboxto122to136 N-m(90to100ft-lb)inthepatternshowninFigure62.
Figure62
Topviewshownintheinset
29
Storage
1.Beforestoringthetractionunit,brushoffthedirtfrom theattachment.
Note:RefertothetractionunitOperator’sManualfor storingthetractionunit.
2.Checktheconditionofthehoses,thestabilizershoes, theplowblade,andthecablechute.Replaceanyworn ordamagedparts.
3.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamagedorworn.
4.Ensurethatallhydrauliccouplersareconnected togethertopreventcontaminatingthehydraulicsystem.
5.Paintallscratchedorbaremetalsurfaceswithpaint availablefromanAuthorizedServiceDealer.
6.Storetheattachmentinaclean,drygarageorstorage area.Coverthevibratoryplowtoprotectitandkeepit clean.
30
Troubleshooting
Problem
Theplowdoesnotvibrate.
Thebladedoesnotplowfastenough.
PossibleCauseCorrectiveAction
1.Ahydraulicttingisnotcompletely connected.
2.Ahydraulicttingisdamaged.2.Replacethedamagedhydraulictting.
3.Thereisanobstructioninahydraulic hose.
4.Thedrive-controlcableisdisconnected orhasfailed.
5.Thehydraulicmotorhasfailed.5.ContactanAuthorizedServiceDealer.
6.Thehydraulicpumphasfailed.6.ContactanAuthorizedServiceDealer.
1.Thereisarestrictioninahydraulic hose.
2.Thehydraulicsystemistoohot.
3.Thereliefvalveissetbelow specications.
4.Therunningspeed(rpm)oftheengine istoolow.
5.Theplowspeed(rpm)isnotatthe maximumlevel.
1.Checkandtightenallhydraulicttings.
3.Findandremovetheobstruction.
4.Connect,repair,orreplacethe drive-controlcable.
1.Checkthehosesandrepairany problemsfound.
2.Shutdownthehydraulicsystemand allowittocool.
3.ContactanAuthorizedServiceDealer.
4.Increasethethrottlesettingorreduce thedrive-speedsettingtoallowthe enginetorecovertoitspeaklevelof power.
5.Increaseordecreasetheattachment speed(rpm)tomaximizethedrive speed.
31
TheToroUndergroundWarranty
ALimitedWarranty
Underground
Equipment
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourToroUnderground Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Whereawarrantableconditionexists,wewillrepairtheProduct atnocosttoyouincludingdiagnostics,labor,andparts. ThefollowingwarrantyappliesfromthedatetheProductisdeliveredtothe originalretailpurchaserorrentalowner.
ProductsWarrantyPeriod
EnginePoweredUnits&FluidMixers
AllSerializedAttachments RockHammer6months Engines
1yearor1000operatinghours, whicheveroccursrst 1year
Throughenginemanufacturers: 2yearsor2000operatinghours, whicheveroccursrst
InstructionsforObtainingWarrantyService
YouareresponsiblefornotifyingtheUndergroundDealerfromwhomyou purchasedtheProductassoonasyoubelieveawarrantablecondition exists.IfyouneedhelplocatingaUndergroundDealer ,orifyouhave questionsregardingyourwarrantyrightsorresponsibilities,youmay contactusat:
ToroCustomerCare ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196 TollFreeat855-493-0088(U.S.Customers) 1-952-948-4318(InternationalCustomers)
OwnerResponsibilities
AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:
Productfailureswhichresultfromtheuseofnon-T ororeplacement
parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.
Productfailureswhichresultfromfailuretoperformrecommended
maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.
ProductfailureswhichresultfromoperatingtheProductinanabusive,
negligent,orrecklessmanner.
Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.
Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto:brakes,lters,lights, bulbs,belts,tracksortires,diggingteeth,diggingbooms,digging,
drive,ortrackchains,trackpads,drivesprockets,idlers,rollers, blades,cuttingedges,orothergroundengagingcomponents.
Failurescausedbyoutsideinuence.Conditionsconsideredtobe
outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,water,orchemicals,etc.
Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,
diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.
Normalnoise,vibration,wearandtear ,anddeterioration.
Normal“wearandtear”includes,butisnotlimitedto,damagetoseats
duetowearorabrasion,wornpaintedsurfaces,scratcheddecals,etc.
Haulingexpenses,traveltime,mileage,orovertimeassociatedwith
transportingproducttotheauthorizedT orodealer.
Parts
Partsscheduledforreplacementasrequiredmaintenanceinthe Operator’sManual,arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Partsreplacedunderthiswarrantyare coveredforthedurationoftheoriginalproductwarrantyandbecomethe propertyofT oro.Torowillmakethenaldecisionwhethertorepairany existingpartorassemblyorreplaceit.Toromayuseremanufacturedparts forwarrantyrepairs.
MaintenanceisatOwner’sExpense
Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.
GeneralConditions
RepairbyanAuthorizedToroUndergroundDealerisyoursoleremedy underthiswarranty.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.
Noteregardingenginewarranty:
TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourUndergroundDealer’sserviceorhavedifculty obtainingguaranteeinformation,contacttheToroimporter.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0292RevB
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