Toro 25400, 25400A, 25400C Operator's Manual

FormNo.3386-896RevA

g019008

ProSneak360VibratoryPlow

ModelNo.25400—SerialNo.314000001andUp
ModelNo.25400A—SerialNo.314000001andUp
ModelNo.25400C—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3386-896*A

WARNING

g018963

1

Introduction

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA.

AllRightsReserved

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SafetyandInstructionalDecals.................................7

ProductOverview.........................................................12

Controls...............................................................12

Specications........................................................14

Attachments/Accessories........................................14

Operation....................................................................14

AddingFuel...........................................................14

FillingtheFuelTank...............................................15

StartingandStoppingtheEngine..............................15

OperatingtheVibratoryPlow..................................16

RotatingtheWheels................................................17

TransportingtheMachine........................................18

Maintenance.................................................................19

RecommendedMaintenanceSchedule(s)......................19

PremaintenanceProcedures........................................20

OpeningtheHood.................................................20

Lubrication...............................................................20

GreasingtheMachine.............................................20

EngineMaintenance..................................................21

ServicingtheAirCleaner.........................................21

ServicingtheEngineOil..........................................22

FuelSystemMaintenance...........................................24

BleedingtheFuelSystem.........................................24

CheckingtheFuelLinesandConnections..................24

DrainingtheFuelFilter/WaterSeparator...................25

ReplacingtheFuelFilterCanister..............................25

DrainingtheFuelTank...........................................25

ElectricalSystemMaintenance....................................25

ServicingtheBattery...............................................25

DriveSystemMaintenance.........................................27

CheckingtheTirePressure......................................27

CheckingtheTiresandLugNuts.............................27

ServicingtheTransmissionandAxles........................27

CoolingSystemMaintenance......................................29

ServicingtheCoolingSystem...................................29

BeltMaintenance......................................................30

CheckingtheAlternatorDriveBeltTension...............30

ReplacingtheDriveBelt..........................................30

ControlsSystemMaintenance.....................................30

CheckingtheParkingBrake.....................................30

AdjustingtheCreepControlLinkage........................30

AdjustingtheTractionDriveforNeutral....................31

HydraulicSystemMaintenance....................................31

ServicingtheHydraulicSystem.................................31

ROPSMaintenance....................................................34

CheckingandServicingtheROPS.............................34

Cleaning...................................................................35

RemovingDebrisfromtheMachine..........................35

CleaningtheChassis...............................................35

Storage........................................................................35

Troubleshooting...........................................................36

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

•Becomefamiliarwiththesafeoperationoftheequipment,

•Alloperatorsandmechanicsshouldbetrained.The

•Neverletchildrenoruntrainedpeopleoperateorservice

•Theowner/usercanpreventandisresponsiblefor

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

•Wearappropriateclothingincludinghardhat,safety

•Inspecttheareawheretheequipmentistobeusedand

•Useextracarewhenhandlingfuels.Theyareammable

Caution

,

W ar ning

,or

Danger

—personalsafety

WARNING

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

operatorcontrols,andsafetysigns.

ownerisresponsiblefortrainingtheusers.

theequipment.Localregulationsmayrestricttheageof
theoperator.

accidentsorinjuriesoccurringtopeople,ordamageto
property.

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

glasses,longpants,safetyshoes,reectorvests,
respirators,andhearingprotection.Longhair,loose
clothingorjewelrymaygettangledinmovingparts.

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

andvaporsareexplosive.

–Useonlyanapprovedcontainer
–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

–Knowthehandsignalsusedonyourjob.Followthe

instructionsoftheagmen,signals,etc.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Beforedigging,havetheareamarkedfor

undergroundutilities,anddonotdiginmarked
areas.

•Neverrunanengineinanenclosedarea.

•Beforestartingeachday,checkthemachineforoiloruid

leaks.Replacealldamaged,loose,wornormissingparts
andfollowthelubricationandmaintenanceprocedures
showninthismanual.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Ground

conditionsmayadverselyaffectthestabilityofthe
machine.Usecautionwhenworkingonnewlydisturbed
earth.

•Allowadequatespacewhenturningthisunit.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly ,and
functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,andshutoff
theenginebeforeleavingtheoperator'spositionforany
reason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

4

•Ensurethattheareaisclearofotherpeoplebefore

operatingthemachine.Stopthemachineifanyoneenters
thearea.

•Neverleavearunningmachineunattended.Alwaysstop

theengine,settheparkingbrake,andremovethekey
beforeleaving.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethemachineinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthemachine
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Neverallowanyoneinthetrenchwhileoperatingthe

machine.

•Locatethepinchpointareasmarkedonthemachineand

attachmentsandkeephandsandfeetawayfromthese
areas.

•Beforeoperatingthemachinewithanattachment,ensure

thattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Avoidoperatingthismachineonslopes.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristics
ofthemachine.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,proceedgradually,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthemachineuphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifawheelgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthemachineonahillsideorslopewithout

loweringtheattachmenttotheground,settingtheparking
brake,andchockingthewheels.

•Onlyoperatethemachineonlevelgroundwhenthe

machineisinthenarrowwheelconguration.

RolloverProtectionStructure(ROPS)
System

•BeforeoperatingamachinewithaROPS(rollover

protectionstructure),ensurethattheseatbeltisingood
conditionandissecurelyattachedtothemachine.

•Alwayswearaseatbeltwhenoperatingamachinewith

aROPS.

•InspecttheROPSattheintervalrecommendedinthis

manualorwhentheROPShasbeeninanaccident.

•RepairadamagedROPSusingonlygenuineToro

replacementparts;donotrepairormodifytheROPS.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•DonotremovetheROPSexceptwhenservicingor

replacingit.

•Donotaddweighttothemachinethatexceedsthegross

weightdisplayedontheROPSlabel.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,stoptheengine,andremovethe
key.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Reconnectpositiverstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

5

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.W ear
protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthemachine
tocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

6

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

117-2718

114-9600

1.ReadtheOperator'sManual.

125–4967

1.Liftpoint

117-3276

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe
Operator'sManual.

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.

125–6670

1.Cutting/dismembermenthazard,trencher—keep
bystandersawayfromthetrencher;keepawayfrommoving
parts;keepallguardsandsafetiesinplace.

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.

125–6672

1.Crushinghazard—stayawayfromarticulatedjoints.

7

125–6677

1.Engine—stop3.Engine—start

2.Engine—run

125–6674

1.Disengagetheparking
brake.

2.Engagetheparkingbrake.

125–6675

1.Raise/lowertheplow.2.Raise/lowerthetrencher.

1.Turnthetrencher
clockwise.

2.Stopthetrencher .

125–6678

3.Turnthetrencher
counterclockwise.

125–6676

1.Raise/lowerthetrencher.2.Raise/lowertheplow.

125–6679

1.Forinformationonpreheatingtheengine,readthe
Operator’sManual.

8

125–6680

1.ReadtheOperator’s
Manual.

2.Turnleft

3.Slow

4.Fast

5.Turnright

6.Tractioncontrol

125–6681

1.Entanglementhazard—keepawayfrommovingparts;keep
allguardsandsafetiesinplace.

125-6683

1.Pulloutforfastestspeed

2.Increasespeed

3.Enginespeed

4.Decreasespeed

5.Pushinforslowestspeed

125–6684

1.Cutting/dismembermenthazard,plow—keepbystanders
awayfromtheplow;stayawayfrommovingparts;keepall
guardsandsafetiesinplace.

1.Pressdowntostopplow
vibration.

125–6686

1.Cutting/dismembermenthazardofhand,trencher—keep
awayfrommovingparts;keepallguardsandsafetiesin
place.

125–6682

2.Pulluptostartplow
vibration.

125–6687

1.Onlystartthemachineusingtheprocedureinthismanual.
Donotattempttostarttheenginewithtools.

9

125–6688

1.Explosionhazard—ReadtheOperator’sManual;Donot
usestartinguid.

125–6694

125–8487

1.Crushinghazard,tire—readtheOperator’sManual;the
extensionstepmustbeattachedwhenthetiresareinwide
ordoubledconguration.

1.Tiedownlocation

125–8483

1.Hydraulicuid;readtheOperator’sManual.

125–8491

1.Crushinghazard,warning—keepawayfromarticulated
joints;replacemissingsafetyshields.

125–8488

1.Turnclockwise3.Turncounterclockwise

2.Stoprotation

10

106-9290

1.Inputs5.Inseat

2.Notactive

3.Hightemperatureshutdown

4.Hightemperaturewarning8.Neutral

6.PowerTake-off(PTO)10.PowerTakeOff(PTO)

7.ParkingbrakeOff11.Start

9.Outputs13.Start

12.EnergizetoRun(ETR)

125–6673

1.Warning—readtheOperator’sManual.4.Warning—keepbystandersawayfrom

2.Warning—donotoperatethemachine
unlessyouhavereceivedproper
training.

3.Warning—alwayswearaseatbelt.6.Warning—donotoperatemorethan

themachine.

5.Warning—stayawayfrommoving
parts;keepallguardsandsafetiesin
place.

oneattachmentatatime.

14.Power

7.Explosionhazard;shockhazard—call
thelocalutilitiesbeforedigging
underground.

8.ReadtheOperator’sManualfor
informationonstartingtheengine—1)
Engagetheparkingbrake;2)Putthe
transmissionandallattachmentsin
neutral;3)Turntheignitionkeytothe
enginestartposition.

9.ReadtheOperator’sManualfor
informationonstoppingtheengine—1)
Parkthevehicleonaat,levelsurface;

2)Engagetheparkingbrake;3)Put
thetransmissionandallattachmentsin
neutral;4)Lowertheattachmentsto
theground;5)Turntheignitionkeyto
theenginestopposition;6)Remove
thekeyfromtheignition.

11

ProductOverview

1

2

3

4

g019007

5

6

7

8

9

1 2 3 4

5 6

g018966

Figure3

1.Controlpanel4.Engine-oillter

2.Hoodlatch5.Engine-oildipstick8.Aircleaner

3.Hoodhandle

Controls

Becomefamiliarwithallthecontrols(Figure4)beforeyou
starttheengineandoperatethemachine.

6.Fuellter

Youcanrotatetheknobtomakesmalladjustmentstothe
enginespeed.Rotatetheknobcounterclockwisetoincrease
enginespeedandclockwisetodecreaseenginespeed.

PTOSwitch

ThePTOswitchcontrolsthevibratoryplow .

Pulltheswitchtostartthevibratoryplow.

Pushtheswitchtostopthevibratoryplow.

CreepControlLever

Thislevercontrolstheforwardandreversedirectionsandthe
machinespeedduringmachineoperation.Thecreepcontrol
leverhasthreepositions:forward,neutral,andreverse.The
machinewillmoveinthedirectionthatyoumovethelever.
Thefartheryoupushorpullthelever,thefasterthemachine
willmove.Theleverwilllockinpositionwhenyourelease

Figure4

1.Throttle4.Directionalcontrollever

2.PTO

3.Creepcontrollever

5.Parkingbrake

6.Attachmentcontrollever

Throttle

Pushthebuttonatthecenteroftheknobandpulltheknob
toincreasetheenginespeed.

Pushthebuttonatthecenteroftheknobandpushtheknob
intodecreaseenginespeed.

thelever.

Thisleverhas5positions:forward,reverse,neutral,right,
andleft.

DirectionControlLever

Thislevercontrolsthedirectionandspeedofthemachine.

Thisleverhas5positions:forward,reverse,neutral,right,
andleft.

Themachinewillmoveinthedirectionthatyoumovethe
lever.Thefartheryoupushorpullthelever,thefasterthe
machinewillmove.

7.Fronttie-downbar

9.Reartie-downbar

12

Movethelevertotheneutralpositiontostopthemachine.

2

3

5

g018916

1

4

2

2

4

6

8

g018915

1

3

5

7

KeySwitch

Fromtheneutralposition,pushtheleverslightlyforforward
groundtravel.Pushtheleverfarthertoincreasetheforward
groundspeed.Pulltheleverslightlytodecreasetheforward
groundspeed.

Fromtheneutralposition,pulltheleverslightlyforreverse
groundtravel.Pulltheleverfarthertoincreasethereverse
groundspeed.Pushtheleverslightlytodecreasethereverse
groundspeed.

Whilethemachineisinmotionpushtheleverslightlyleft
orrighttoturnthemachine.

Note:Thedirectionalcontrollevercannotbeusedwhen
usingthecreepcontrollever.

ParkingBrakeLever

Tosettheparkingbrake,pulltheleverupandpushitforward.
Toreleasetheparkingbrake,pulltheleverbackanddown.

AttachmentControlLever

Theattachmentcontrolleverhastwopositions:raiseand
lower.Pullthelevertoraisetheattachment.Pushtheleverto
lowertheattachment.

Thekeyswitch,usedtostartandstoptheengine,has3
positions:on,off,andstart.

Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
theonposition.

Tostoptheengine,rotatethekeytotheoffposition.

PreheatSwitch

Usethisswitchtoenergizetheglowplugsforstartingthe
engineduringcoldweather.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthemachine(Figure5).

EngineTemperatureWarningLight

ThislightilluminateswhenthekeyswitchisinTestandthe
engineisnotrunning,orifthereisaproblemwiththeengine
temperature.Ifthelampilluminateswhenengineisrunning,
stoptheengine,removethekey ,andcheckfortheproblem.
RefertoyourEngineOperator’ sManual.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank
(Figure5).

1.Fuelgauge4.Hourmeter

2.Indicatorlights5.Preheatswitch

3.Keyswitch

Figure5

Figure6

1.Enginetemperaturelight5.Engineoilpressurelight

2.Hydraulicoiltemperature
light

3.Engineoillight7.Batterylight

4.Hydraulicoilpressurelight

6.Neutrallight

8.Airlterlight

EngineOilPressureLight

Iftheengineoilpressuregetstoolow,thislightilluminates.If
thishappens,stoptheengineandchecktheoil.Iftheoillevel
islow,addoiland/orlookforpossibleleaks.

AirFilterWarningLight

Thislightilluminateswhenthekeyswitchisintest,orwhen
theengineisrunningandtheairlterisinneedofservice.
Ifthislightilluminateswhentheengineisrunning,stopthe
engine,removethekey ,andservicetheaircleaner.

13

NeutralIndicatorLight

Thislightilluminateswhenallcontrolleversareintheneutral
position.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Width
Width(narrowwheels)91cm(36inches)

Length
Height
Height(narrowwheels)204.2cm(80.4inches)
Weight
Operatingcapacity251kg(553lb)

Tippingcapacity
Wheelbase

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethemachine.

117cm(46inches)

299.7cm(118inches)
208cm(81.9inches)

1180kg(2601lb)

717kg(1580lb)

122cm(48inches)

Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthemachine.Also,ensure
thattheareaisclearofpeopleanddebris.Y oushould
alsoknowandhavemarkedthelocationsofallutility
lines.

AddingFuel

Useloworultralowsulfurdieselfuel(ULSD)intheengine
ofthismachine.Theuseofotherfuelscancausethelossof
enginepowerandhighfuelconsumption.Thedieselfuel
usedinthismachinemustmeetthespecicationsofD975
ofASTMInternational.Seeyourdieselfueldistributor.The
D975standarddenestwoULSDstandards,GradeNo.
2-DS15(regularULSD)andGradeNo.1-DS15(ahigher
volatilityULSDfuelwithalowergellingtemperaturethan
regularULSD).

Fueltankcapacity:27L(7.1gallons)

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.

Useofsummergradefuelabove20°F(-7°C)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

14

FillingtheFuelTank

1

g018956

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

1.Lifttheoperatorseattoaccessthefueltank.

2.Removethefueltankcap(Figure7).

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafueldispensernozzle.

•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

Figure7

1.Fuel-tankcap

3.Fillthetanktoabout2.5cm(1inch)belowthetopof
thetank,notthellerneck,withdieselfuel.

4.Installthefuel-tankcap.

StartingandStoppingthe Engine

StartingtheEngine

1.Adjusttheseatandfastentheseatbelt.

2.EnsurethatallofthecontrolleversareintheNeutral
orStopposition.

3.MovethethrottlelevermidwaybetweentheSlowand
Fastpositions.

4.TurntheignitionkeytotheStartposition.Whenthe
enginesstarts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

5.Movethethrottlelevertodesiredsetting.

Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).

15

Note:Iftheoutdoortemperatureisbelowfreezing,

1 2 3

g019071

N

SEAT
BELT

4 5 6

storethemachineinagaragetokeepitwarmerand
aidinstarting.

trencher-digging-control,orcreep-controlleversare
movedfromtheNeutralposition.

5.Releasetheparkingbrake.

StoppingtheEngine

1.MovethethrottlelevertotheSlowposition.

2.Loweranyattachmentstotheground.

3.SetallcontrolstotheNeutralorStopposition.

4.Settheparkingbrake.

5.TurntheignitionkeytotheOffposition.

Note:Iftheenginehasbeenworkinghardorishot,
letitidlefor5minutesbeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,youcanstoptheengineimmediately.

OperatingtheVibratoryPlow

Plowing

1.Starttheengine.

2.Whentheengineiswarm,pullthethrottleleverout
tofullthrottle(Figure8).

Note:Donotstarttheplowvibrationuntiltheblade
tiphasenteredtheground.

6.PullthePTOswitchtostartthecableplowvibration.

7.Slowlylowertheplowbladeintothegroundasthe
machinemovesforward.

8.Usethecreepcontrollevertocontrolthedirectionand
speedofthemachineduringplowing.Themachinewill
moveinthesamedirectionthatyoumovethelever.

Note:Themoreyoupushtheleverfromtheneutral
position,thefasterthemachinewilltravel.Thelever
willstayinthispositionwhenyoureleasethelever.
MovethelevertotheNeutralpositiontostopthe
machinetravel.

9.Usethedirectionorcreepcontrolleverstosteerthe
machinetotheleftorright.

Important:Donotreversethemachinewiththe
plowbladeintheground.

Important:Slowlylifttheplowbladeoutofthe
groundasthemachinemovesforward.

Note:Decreasethemachinespeedifthetiresslip
orthebladeraisesoutofthegroundduringplow
operation.

1.Throttle4.Parkingbrake

2.PTO

3.Attachment-selectorlever

3.Ifthemachineisequippedwithatrencher,movethe
attachmentselectorlevertothecableplowposition
(Figure8).

4.Usetheattachmentcontrollevertolowertheplowto
theground.

10.ReducethespeedofthemachineandpressthePTO
switchtostoptheplowvibrationbeforeraisingthe
bladeoutoftheground.

ChangingthePlowBlade

Theplowbladesareheavy;use2peopletocompletethis
procedure.

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Flipthe2circularsnapringsoverandremovethe
snap-ringpin(Figure9).

Figure8

5.Attachment-controllever

6.Creep-controllever

Note:Theenginewillturnoffin1secondifthe
operatorsseatisemptyandthedirection-control,

16

G025774

1

2

3

4

g021986

5

4.Installthenewskidshoesandsecurethemwiththe

g022223

previouslyremovedhardware(Figure10).

RotatingtheWheels

Youcaninstallthewheelstoprovideanarroworawide
overallwidthofmachine.Installthewheelswiththedeep
concavetowardthemachineforoperationintightareasor
theshallowconcavetowardthemachineforwiderstability.

Important:Onlyoperateonlevelgroundwiththe
narrowwheelconguration.

Figure9

1.Snap-ringpin

2.Pin

3.Pullthe2pinsoutoftheblade.

Note:Theplowbladesareheavy.Makesurethat1
personisholdingthebladewhiletheotherpersonis
removingthepins.

4.Placethenewbladeintotheplowbladeassemblyand
secureitwith2pinsand2snap-ringpins.

RemovingandInstallingtheSkidShoes

1.Raisetheplowabout91.4cm(36inches)offthe
ground.

2.Stoptheengineandremovethekey.

3.Removethe4bolts,4nuts,and8washersfromthe
skidshoes(Figure10).

TireSize

23x10.5x12413820

26x12x12820730

PlyRating

Pressure

kPapsi

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removetherearwheels.

3.Removethestepextensionfromthemachine(Figure

11).

Figure10

1.Nut4.Washer

2.Washer5.Bolt

3.Skidshoes

Figure11

4.Installthewheelsontheoppositesideofthemachine
fromwhicheachwasremoved.

5.Removethefrontwheelsandinstallthemonthe
oppositesideofthemachinefromwhicheachwas
removed.

Note:Besuretokeepthetreadgoinginthesame
direction(seeFigure12).

17

g023499

Figure12

1

g018921

1

g018922

Note:Usethereartie-downloop(Figure14)tosecure
themachine.

Figure14

TransportingtheMachine

LoadingtheMachine

Important:Ensurethatthetrailerandrampcan

supportbothyourweightplustheweightofthemachine
withanyattachments.

1.Starttheengine.

2.Movetheattachmentstotransportposition.

3.Securethetrailerhitchtoyourvehicleandputablock
atthefrontandrearofthetrailerwheels.

4.Movethemachineslowlyontothetrailer.

5.Lowertheattachmentsontothetrailerandsetthe
parkingbrake.

6.Stoptheengineandremovethekey.

7.Putblocksatthefrontandrearofeachtireofthe
machine.

8.Fastenthefronttie-downloopsofthemachinetothe
trailer(Figure13).

1.Reartie-downloop

10.Measurethedistancefromthegroundtothehighest
pointofthemachinetodeterminetheclearanceheight.

11.Removetheblocksfromthefrontandrearofthe
trailerwheels.

Important:Aftertransportingthemachineafewmiles,
stopthetruck,ensurethatthetie-downsarestilltight
andthatthemachinehasnotmovedonthetrailer.

UnloadingtheMachine

1.Putablockatthefrontandrearofthemachineand
trailerwheels.

2.Removetheties,thenremovetheblocksfromthe
machine.

3.Starttheengineandreleasetheparkingbrake.Referto
StartingandStoppingtheEngine(page15).

4.Ensurethattheattachmentsareinthetransport
position.

5.Slowlymovethemachineoffofthetrailer.

Figure13

1.Fronttie-downloop

9.Fastentherearofthemachinetothetrailerusing
chainsandabinder.

18

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst25hours

Aftertherst50hours

Aftertherst250hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Changethehydraulicuid.

•Greasethemachine(Greaseimmediatelyaftereverywashing).

•Checktheairlterserviceindicatorlight(morefrequentlyifconditionsaredusty
orsandy).

•Checktheengineoillevel.

•Checkthetirepressure.

•Checkthetirepressure.

•Checkthelugnuts.

•Cleantheradiator.

•Checkthecoolingsystem.

•Checkthehydraulicuidlevel.

•Removedebrisfromthemachineandscreens.

•Checkforloosefasteners.

•Removetheaircleanercover,cleanoutanydebris,andchecktheairlterservice
indicatorlight(morefrequentlyifconditionsaredustyorsandy).

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Changetheengineoil.

•Checkthebatteryelectrolytelevel(replacementbatteryonly).

•Checktheaxleoillevels.

•Checkthecoolingsystemhoses.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuild-upinthechassis.

Every200hours

Every250hours

Every400hours

Every500hours

Every1,000hours

Every1,500hours

Every4,000hours

Yearlyorbeforestorage

Every2years

•Changetheoillter.

•Replacethefuellter.

•Checkthebatterycableconnections.

•Checkthetransmissionoil.

•Replacethehydrauliclter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•CheckandmaintaintheROPS;checkitafteranaccident.

•Replacethesafetyairlter(morefrequentlyifconditionsaredustyorsandy).

•Changethetransmissionoil.

•Checkthealternatordrivebelttension.

•Changethehydraulicuid.

•Replaceallmovinghydraulichoses.

•Replacethealternatordrivebelt.

Yearly

•Changetheenginecoolant(SeeanAuthorizedServiceDealer).

•T ouchupchippedpaint.

•Drainandcleanthefueltank(SeeanAuthorizedServiceDealer).

19

Important:Refertoyour

2

g018961

1

g018964

1

2

g021987

Note:LookingforanElectricalSchematicorHydraulicSchematicforyourmachine?Downloadafreecopyoftheschematic
byvisitingwww .Toro.comandsearchingforyourmachinefromtheManualslinkonthehomepage.

Engine Operator's Man ual

foradditionalprocedures.

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Premaintenance
Procedures

Beforeopeninganyofthecovers,stoptheengineandremove
thekey.Allowtheenginetocoolbeforeopeninganycovers.

OpeningtheHood

1.Pulltherubberhoodlatch(oneachsideofthehood)
fromthehoodbracket(Figure15).

Figure15

Lubrication

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing).

GreaseType:General-purposegrease.

1.Cleanthegreasettingswitharag.

2.Connectagreaseguntoeachtting(Figure17,Figure
18,andFigure19).

1.Hoodlatch2.Hoodhandle

2.Usethehoodhandletoraisethehoodsothatitpivots
upwardonthefronthinge.

3.Releasethehoodsupportrodandplaceitintothe
supportholetoholdthehoodinanopenposition
(Figure16).

Figure16

1.Supporthole2.Supportrod

Figure17

20

g023247

g019009

1

EngineMaintenance

1

5

g018918

2

3

4

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checkthe

airlterserviceindicatorlight(more
frequentlyifconditionsaredustyor
sandy).

Every25hours—Removetheaircleanercover,clean
outanydebris,andchecktheairlterserviceindicator
light(morefrequentlyifconditionsaredustyorsandy).

Every1,000hours/Y early(whichevercomes
rst)—Replacethesafetyairlter(morefrequentlyif
conditionsaredustyorsandy).

Figure18

ServicingtheAir-cleanerCoverand
Body

Important:Servicetheaircleanerlteronlywhen

theserviceindicatorisilluminatedwhiletheengine
isrunning(Figure6),after1000hoursofoperationor
eachyear,whicheveroccursrst.Changingtheairlter
beforeitisnecessaryonlyincreasesthechanceofdirt
enteringtheenginewhenyouremovethelter.

1.Lowertheattachment,stoptheengine,andremove
thekey.

2.Checktheaircleanerbodyfordamagewhichcould
causeanairleak.Checkthewholeintakesystemfor
leaks,damage,orloosehoseclamps.Replaceorrepair
anydamagedcomponents.

3.Releasethelatchesontheaircleaner,andpullthe
air-cleanerhousingofftheaircleanerbody(Figure20).

Important:Donotremovetheairlters.

Figure19

1.Greasettings

3.Pumpgreaseintothettings(approximately3pumps).

4.Wipeupanyexcessgrease.

Figure20

1.Air-cleanerhousing4.Dustcap

2.Filterelement5.Dustvalve

3.Latch

4.Removethedustcap.Cleantheinsideofthedustcap
withcompressedair.

5.Installthedustcapensuringthatthedustvalveonthe
bottomofthedustcapispointingtowardtheopening
oftheframe.

6.Tightenthelatch.

21

ReplacingtheFilters

g022272

-40 -30 -20 -10 0 10 20 30 40 50 C

-40 -22 -4 14 32 50 68 86 104 122 F

o

o

SAE 20W -50

SAE 15W -40

SAE 10W -30

SAE 5W -30

SAE 0W -30

1

g018919

1

g022228

1.Gentlyslidetheprimarylteroutoftheaircleaner
body(Figure20).Avoidknockingthelterintothe
sideofthebody.

2.Inspectthenewlter(s)fordamagebylookinginto
thelterwhileshiningabrightlightontheoutsideof
thelter.Holesinthelterwillappearasbrightspots.
Inspecttheelementfortears,anoilylm,ordamageto
therubberseal.Ifthelterisdamaged,donotuseit.

3.Cleantheairlterhousingwithamoistcloth.

4.Installthenewairlterelementensuringthatthe
elementisfullyseatedinsidetheairlterhousing.

5.Installthedustcapensuringthatthedustvalveonthe
bottomofthedustcapispointingtowardtheopening
oftheframe.

6.Tightentheclamps.

4.Cleanaroundtheoildipstick(Figure22).

Figure22

1.Oildipstick

5.Pulloutthedipstickandwipethemetalendclean
(Figure22).

6.Slidethedipstickfullyintothedipsticktube(Figure22).

ServicingtheEngineOil

ServiceInterval:Aftertherst50hours—Changethe

engineoilandlter.

Every100hours—Changetheengineoil.

Every200hours—Changetheoillter.

Note:Changeoilandoilltermorefrequentlywhen
operatingconditionsareextremelydustyorsandy.

OilType:Detergentdieselengineoil(APIserviceCH-4or
higher)

CrankcaseCapacity:w/lter,6.5L(6.9qt)

Viscosity:SeeFigure21

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),clean
aroundtheoilllercapandremovethecap(Figure23).

Figure23

1.Oil-llercap

9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.

Figure21

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

10.Replacethellercapanddipstick.

11.Closethehood.

ChangingtheOil

1.Starttheengineandletitrunfor5minutes.This
warmstheoilsoitdrainsbetter.

2.Parkthemachinesothatthedrainsideisslightlylower
thantheoppositesidetoensurethattheoildrains
completely.

3.Loweranyattachments,settheparkingbrake,stopthe
engine,andremovethekey.

22

CAUTION

1

g022224

1

g018920

Componentswillbehotifthemachinehas
beenrunning.Ifyoutouchhotcomponents
youmaybeburned.

Allowthemachinetocoolbeforeperforming
maintenanceortouchingcomponentsunder
thehood.

4.Removethellercapandthedrainbolt(Figure24).

ChangingtheOilFilter

1.Draintheoilfromtheengine;refertoChangingthe
Oil(page22).

2.Placeashallowpanorragundertheltertocatchthe
oil.

3.Removetheoldlter(Figure25)andwipethesurface
ofthegasketsealonthelterhead.

Figure25

Figure24

1.Oil-drainplug

5.Whentheoilhasdrainedcompletely,installthedrain
bolt.

Note:Disposeoftheusedoilatacertiedrecycling
center.

6.Removetheoilllcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

7.Checktheoillevel;refertoCheckingtheEngineOil
Level(page22).

8.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

9.Replacethellcap.

1.Oillter

4.Applyathinlayerofcleanoiltothegasketsealofthe
newoillter.

5.Applyathincoatofthecleanoilofthepropertype
throughthecenterholeofthelter.

6.Allow2minutesfortheoiltobeabsorbedbythelter
material,thenpouroffanyexcessoil.

7.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn.

8.Starttheengineandletitrunfor30seconds.

9.Stoptheengineandletthemachinecool.

10.Checktheengineoillevel;refertoCheckingtheEngine
OilLevel(page22).

11.Fillthecrankcasewiththepropertypeofnewoil;refer
toCheckingtheEngineOilLevel(page22).

23

FuelSystem
Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis6to13mm
(1/4to1/2inches)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

1.Ensurethatthefueltankisatleasthalffull.

2.Openthehood.

3.Opentheairbleedscrewonthefuelinjectionpump
(Figure26).

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingtheengineif
anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem

components(e.g.,lterreplaced).

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to1/2
in.(6to13mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

Figure26

1.Fuelinjectionpumpbleedscrew

4.TurnthekeyintheignitionswitchtotheOnposition.

Note:Theelectricfuelpumpwillbeginoperation,
therebyforcingairoutaroundtheairbleedscrew .
LeavethekeyintheOnpositionuntilasolidstream
offuelowsoutaroundthescrew .

5.TightenthescrewandturnthekeytotheOffposition.

Note:Normally,theengineshouldstartaftertheabove
bleedingproceduresarefollowed.However,ifenginedoes
notstart,airmaybetrappedbetweeninjectionpumpand
injectors;contactyourAuthorizedServiceDealer.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)—Checkthefuellinesand
connectionsfordeterioration,damage,
orlooseconnections.

Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanylooseconnections
andcontactyourAuthorizedServiceDealerforassistance
inxingdamagedfuellines.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

24

DrainingtheFuelFilter/Water

1

g018962

g018960

2

1

Separator

ServiceInterval:Every50hours—Drainwaterandother

contaminantsfromthefuellter/water
separator.

ElectricalSystem
Maintenance

ServicingtheBattery

1.Locatethefuellterontherightsideoftheengine
(Figure27)andplaceacleancontainerunderit.

Figure27

1.Fuellter

2.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.

3.Whennished,tightenthedrainvalve.

ReplacingtheFuelFilter Canister

ServiceInterval:Every100hours—Checkthebattery

electrolytelevel(replacementbattery
only).

Every250hours—Checkthebatterycable
connections.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Thefollowingproceduresapplywhen
servicinga(dry)batterythathasreplacedtheoriginal
battery.Theoriginal(wet)batterydoesnotrequire
service.

Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionof4partswaterand
1partbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Voltage:12V ,1000ColdCrankingAmps

ServiceInterval:Every250hours—Replacethefuellter.

1.Cleanthelterheadandtheoutsideofthefuellter.

2.Turntheltercounterclockwiseandremovethelter
fromthelterhead.

3.Lubricatethegasketonthenewltercanisterwith
cleanoil.

4.Installtheltercanisterbyhanduntilthegasket
contactsthelterhead,thenrotateitanadditional
1/2turn.

5.Starttheengineandcheckforleaks.

DrainingtheFuelTank

ServiceInterval:Every2years—Drainandcleanthefuel

tank(SeeanAuthorizedServiceDealer).

HaveanAuthorizedServiceDealerdrainandcleanthefuel
tank.

CheckingtheElectrolyteLevel

1.Stoptheengineandremovethekey.

2.Removetheboltssecuringthebatterytray,locatedon
bothsidesofthemachine(Figure28).

Figure28

1.Batterytray2.Bolts

25

3.Slidethebatterytrayoutoftheframe.

2

3

1

G003794

1

2

3

4

G003792

4.Lookatthesideofthebattery.

Note:TheelectrolytemustbeuptotheUpperline
(Figure29).Donotallowtheelectrolytetofallbelow
theLowerline(Figure29).

Figure29

Important:Donotoverllthebatterybecause

electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.

5.Wait5to10minutesafterllingthebatterycells.

Note:Adddistilledwater,ifnecessary,untilthe
electrolytelevelisuptotheUpperline(Figure29)on
thebatterycase.

6.Installthebatteryllercaps.

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

1.Fillercaps3.Lowerline

2.Upperline

5.Iftheelectrolyteislow ,addtherequiredamountof
distilledwater;refertoAddingWatertotheBattery
(page26).

AddingWatertotheBattery

Thebesttimetoadddistilledwatertothebatteryisjust
beforeyouoperatethemachine.Thisallowsthewatermix
thoroughlywiththeelectrolytesolution.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow32°F
(0°C).

1.Checktheelectrolytelevel;refertoCheckingthe
ElectrolyteLevel(page25).

2.Makesurethatthellercapsareinstalledinthebattery.

3.Chargethebatteryfor10to15minutesat25to30
ampsor30minutesat4to6amps(Figure30).

Note:Donotoverchargethebattery.

1.Removethebatteryfromthemachine.

Important:Neverllthebatterywithdistilled
waterwhilethebatteryisinstalledinthemachinet.
Electrolytecouldbespilledonotherpartsand
causecorrosion.

2.Cleanthetopofthebatterywithapapertowel.

3.Removethellercapsfromthebattery(Figure29).

4.Slowlypourdistilledwaterintoeachbatterycelluntil
theelectrolytelevelisuptotheUpperline(Figure29)
onthebatterycase.

1.Positivebatterypost

2.Negativebatterypost

4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure30).

5.Replacethebatterycover.

26

Figure30

3.Red(+)chargerlead

4.Black(-)chargerlead

DriveSystem

g023497

1

4

3

5

2

1

2

g022229

Maintenance

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied.Checkthe
tireswhentheyarecoldtogetthemostaccuratereading.

TireSize

23x10.5x12413820

26x12x12820730

Note:Usealowertirepressurewhenoperatinginsandysoil
conditionstoprovidebettertractionintheloosesoil.

PlyRating

CheckingtheTiresandLug Nuts

ServiceInterval:Beforeeachuseordaily—Checkthetire

pressure.

Beforeeachuseordaily—Checkthelugnuts.

Pressure

kPapsi

ServicingtheTransmission andAxles

Transmissionoilspecication:SAE80W140API
classicationlevelGL5

Transmissionoilcapacity:approximately0.47L(0.5qt)

ToroPremiumGearOilisavailablefromanAuthorized
ServiceDealer.Seethepartscatalogforpartnumbers.

Axleoilspecication:SAE80W140APIclassicationlevel
GL5

Frontaxleoilcapacity:approximately2.4L(2.5qt)

Rearaxleoilcapacity:approximately2.4L(2.5qt)

ToroPremiumGearOilisavailablefromanAuthorized
ServiceDealer.Seethepartscatalogforpartnumbers.

CheckingtheTransmissionOil

ServiceInterval:Every250hours

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Cleantheareaaroundthellplugwithacleaning
solvent(Figure32).

•Donotexceedtheratedtirepressure.Toensurelongtire

lifeandsafehandling,checktirepressuredaily,referto
CheckingtheTirePressure(page27).

•ProperCare-Inspecttiresforcuts,slashes,orbulges.

Tireswithdefectsneedtobereplacedorrepairedfor
properhandlingandsafety.

•Checkdailytoensurethatalllugnutsaretight.Torque

thelugnutsto81-95N-m(60-70ft-lbs).

Figure31

Figure32

1.Fillplug2.Drainplug

3.Removethellplug.

4.Checktheoillevel.

Note:Thelevelshouldbeevenwiththebottomof
thellplug.

5.Iftheoillevelisbelowthebottomofthellplughole,
addoiltoraisetheleveluptothebottomofthell
plughole.

6.Installthellplug.

27

ChangingtheTransmissionOil

1

2

g022229

1

g026665

2

1

g026668

ServiceInterval:Every1,000hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

Note:Theoillevelshouldbeevenwiththebottom
ofthellplughole.

4.Addoiltoraisetheoilleveluptothebottomofthe
llplughole.

5.Installthellplug.

2.Cleantheareaaroundthellplugwithacleaning
solvent(Figure33).

Figure33

1.Fillplug2.Drainplug

3.Removethellanddrainplug.

4.Drainthetransmissionoilintoacontainer.

5.Insertthedrainplug.

6.Fillthetransmissionuntiltheoillevelisevenwiththe
bottomofthellplughole.

6.Repeatfortheotherdifferential.

ChangingtheAxleOil

1.Placeadrainpanunderthepinionhousingoftheaxle.

2.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

3.Removetheboltssecuringthecover,andremovethe
coverandgasket.

Figure35

1.Cover

2.Drainpan

CheckingtheAxleOilLevels

ServiceInterval:Every100hours

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removethellplugfromoneoftheaxledifferentials
(Figure34).

Figure34

1.Fillplug2.Drainplug

4.Cleanthesurfacesandinstallanewgasket.

5.Installthecoveranddrainplug.

6.Removethellplug.

7.Fillwithdifferentialoiluntiltheoilislevelwiththe
bottomofthellplughole.

8.Installthellplug.

9.Repeattheprocedurefortheotherdifferential.

3.Checktheoillevel.

28

CoolingSystem

g01895 9

1

Maintenance

ServicingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily—Cleanthe

radiator.

Every100hours—Checkthecoolingsystemhoses.

Yearly—Changetheenginecoolant(SeeanAuthorized
ServiceDealer).

Coolantspecication:amixtureof50%ethyleneglycol
and50%water

EngineandRadiatorcoolantcapacity:6.9L(7.3qt)

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

CheckingandAddingtheEngine
Coolant

ServiceInterval:Beforeeachuseordaily

Cleananydebrisoffofthescreen,oilcooler,andfrontofthe
radiatordailyandmorefrequentlywhenoperatingconditions
areextremelydustyorsandy.

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevel
ofcoolantintheexpansiontankatthebeginningofeach
daybeforestartingtheengine.

Thecoolantlevelshouldbeuptoupperlinemarkonthe
expansiontank(Figure36).

•Donottouchradiatorandsurroundingparts
thatarehot.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

Figure36

1.Coolantexpansiontankllcap

Ifthecoolantlevelislow,completethefollowingprocedure:

1.Removethecoolantexpansiontankllcap(Figure36).

2.Addcoolantintotheexpansiontankuntilitreachesthe
uppermarkontheexpansiontank.

3.Installtheexpansiontankcap.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheenginecoolant
yearly.

Ifyouneedtoaddenginecoolant,refertoCheckingand
AddingtheEngineCoolant(page29).

•Keepoutofreachfromchildrenandpets.

29

BeltMaintenance

1

2

3

4

g019025

2

3

4

g019042

1

CheckingtheAlternatorDrive BeltTension

ServiceInterval:Every1,000hours

1.Pushthedrivebeltwithyourthumbintheareashown
tocheckthetension(Figure37).

ControlsSystem
Maintenance

Thefactoryadjuststhecontrolsbeforeshippingthemachine
However,aftermanyhoursofuse,youmayneedtoadjust
thecontrols.

Important:Toadjustthecontrolsproperly,complete
eachprocedureintheorderlisted.

Note:Thedeectionshouldbebetween7to9mm
(0.28to0.35inches)underloadof10kg(22lb).

Note:Ifthedeectionislessthan7mm(0.28inch)
ormorethan9mm(0.35inch),adjustthetension.

Figure37

1.Checkthetensionofthe
belthere.

2.Pivotbolt4.Pivotbolt

3.Adjustingbolt

CheckingtheParkingBrake

MovetheparkingbrakelevertotheOnposition.Ifthereis
littleornoresistance,completethefollowingprocedure:

1.Parkthemachineonaatsurface,lowerany
attachments,stoptheengine,andremovethekey.

2.PuttheparkingbrakeintheOffposition.

3.Rotatethehandleoftheparkingbrakelever2or3
timesclockwise.

4.Applytheparkingbrake.

•Iftherewasresistance,theadjustmentiscorrect.

•Iftherewaslittleornoresistance,seean

AuthorizedServiceDealer.

AdjustingtheCreepControl Linkage

1.Removetheaccesspanelfromtherightsideofthe
machine.

2.Connectaspringscaleundertheknobofthecreep
controllever.

3.Turntheadjustmentnutuntilthescaleshows13.61to

22.68kgf(30to50lbf)tomovethelever(Figure38).

2.Loosenthepivotbolts.

3.Loosentheadjustingbolt.

4.Pullthealternatorawayfromtheenginetoincreasebelt
tensionortowardtheenginetodecreasebelttension,
thentightentheadjustingbolt.

5.Checkthebelttension.Ifthetensioniscorrect,tighten
thepivotbolts.

ReplacingtheDriveBelt

ServiceInterval:Every4,000hours—Replacethealternator

drivebelt.

1.Loosenthepivotbolts,theadjustingbolt,andmovethe
alternatortowardtheenginetoloosenthebelttension.

2.Removethedrivebeltandinstallthenewdrivebelt.

3.Adjustthebelttension.

Figure38

1.Adjustmentnut

2.Creepcontrollever4.Set-screwcatch

30

3.Steeringcontrolpivot

4.Tightentheset-screwcatchuntilthecatchbottoms

g026713

outagainstthesteeringcontrolpivot,thenloosenthe
screw1/2to3/4turn.

5.Installtheaccesspanel.

AdjustingtheTractionDrive forNeutral

Whenpositionedonalevelsurface,themachinemustnot
creepwhenthetractionpedalisreleased.Ifitdoescreep,
adjustasfollows:

1.Parkthemachineonalevelsurface,stoptheengine,
andlowerthecuttingunittotheoor.

HydraulicSystem
Maintenance

ServicingtheHydraulic System

Hydraulicuidreservoircapacity:25.8L(6.8USgallons)

Useonlyoneofthefollowinguidsinthehydraulicsystem:

ToroPremiumAllSeasonHydraulicFluid(Availablein
5-gallonpailsor55-gallondrums.SeethePartsCatalogoran
AuthorizedServiceDealerforpartnumbers.)

2.Blockthetires.

3.Adjustthemiddlenutdependingonwhichwaythe
machineiscreeping:

•Ifthemachineiscreepingforward,turnthemiddle

nutcounterclockwise.

•Ifthemachineiscreepingbackward,turnthe

middlenutclockwise.

Figure39

1.Adjustmentnut

Alternateuids:IftheTorouidisnotavailable,otheruids
maybeusedprovidedtheymeetallthefollowingmaterial
propertiesandindustryspecications.W edonotrecommend
thatyouusesyntheticuid.Consultwithyourlubricant
distributortoidentifyasatisfactoryproduct.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendation.

HighViscosityIndex/LowPourPointAnti-wear
HydraulicFluid,ISOVG46

MaterialProperties:

St@40°C44to48 Viscosity,ASTMD445

St@100°C7.9to8.5

ViscosityIndexASTM
D2270

PourPoint,ASTMD97-34°Fto-49°F

FZG,Failstage

Watercontent(newuid)500ppm(maximum)

IndustrySpecications:VickersI-286-S(QualityLevel),

VickersM-2950-S(Quality

Level),DenisonHF-0

140to160

11orbetter

4.Testthemachinetoseeiffurtheradjustmentisneeded.

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst25hours

Every250hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Positionthemachineonalevelsurface.

2.Loweranyattachments,stoptheengine,andremove
thekey.

3.Placeapanunderthehydraulicltertocatchtheuid.

4.Turnthehydraulic-oilltercounterclockwise,remove
anddiscardthelter(Figure40).

31

1

g018923

Figure40

1

g018957

1.Hydraulic-oillter

5.Applyathincoathydraulicuidtotherubbergasket
onthereplacementlter.

6.Installthereplacementhydrauliclterontothelter
head.Tightenitclockwiseuntiltheltercontactsthe
lterhead,thentightenthelteranadditional3/4turn.

7.Fillthehydrauliclterwithcleanhydraulicuid.

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabout2minutesto
purgeanyairfromthesystem.

10.Stoptheengineandcheckforleaks.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

CheckingtheHydraulicFluidLevel

ServiceInterval:Beforeeachuseordaily

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

1.Parkthemachineonalevelsurfaceandlowerany
attachments.

2.Stoptheengine,removethekey,andallowtheengine
tocool.

3.Openthehood.

4.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure41).

Figure41

1.Hydraulictank

5.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure42).

Theuidlevelshouldbebetweenthemarksonthe
dipstick.

Figure42

1.Fillerneck2.Dipstick

6.Ifthelevelislow ,addenoughuidtoraiseittothe
properlevel.

7.Installthecaponthellerneck.

8.Closethehood.

ChangingtheHydraulicFluid

ServiceInterval:Aftertherst250hours

Every1,000hours/Yearly(whichevercomesrst)

1.Positionthemachineonalevelsurface.

2.Removethehydraulictankcap.

3.Placealargedrainpan(capableofholding15US
gallons)onthegroundunderthehydraulictank.

4.Disconnecttheelectricalleadtotheoiltemperature
sendingunitatthebottomofthereservoir.

32

5.PinchthehoseshowninFigure43andremovethe

g023715

1

2

3

g023717

clampontheotherendattachedtotheteeadapter.

12.InstallthehoseshowninFigure43.

13.Fillthehydraulictankwithapproximately25.8L(6.8
USgallons)ofToropremiumallseasonhydraulicuid
ISOVG46;refertoCheckingtheHydraulicFluid
Level(page32).

Disposeoftheusedoilatacertiedrecyclingcenter.

14.Installthedipstickcap.

15.Starttheengineandletitrunforafewminutes.

16.Stoptheengine.

17.Checkthehydraulicuidlevelandtopitoffif
necessary;refertoCheckingtheHydraulicFluidLevel
(page32).

CheckingtheHydraulicLines

Figure43

6.Positionthehoseoverthedrainpanandreleasethe
pinchonthehose.

7.Flushthereservoirwithcleaningsolvent.

8.Disconnectthehosefromtheelbowandremovethe
elbow(Figure44).

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthighpressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

Figure44

1.Hydraulicreservoir

2.Suctionscreen

9.Cleanthescreenwithcompressedair.

10.Putthreadsealantonthethreadsofthesuctionscreen
andinstallthescreen,elbow,hose,andclamp.

11.Connecttheelectricalleadtotheoiltemperature
sendingunitatthebottomofthereservoir.

3.Elbowtting

33

ROPSMaintenance

3.InspecttheROPSforcracks,rust,orholesinthe
ROPSandcomponentparts.

CheckingandServicingthe ROPS

CheckingandCaringfortheSeatBelt

Beforeyouoperatethemachine,alwaysensurethattheROPS
andtheseatbeltareproperlyinstalledandingoodworking
order.

1.Checktheseatbeltfordamage,andreplaceallparts
thataredamaged.

2.Ensurethatthemountingboltsfortheseatbeltsare
tight.

3.Keeptheseatbeltscleanusingonlysoapandwater.

Note:Donotimmersetheseatbeltsinbleachordye,
becausethisweakensthebeltmaterial.

CheckingandMaintainingtheROPS

ServiceInterval:Every500hours

Important:IfanypartoftheROPSsystemisdamaged,
replaceitbeforeyouoperatethemachine.

Note:Age,weather,andaccidentscausedamageto
theROPSandROPSparts.Ifyouhaveanydoubts
abouttheROPSsystem,contactanAuthorizedService
Dealer.

ReplacingaDamagedROPSSystem

IftheROPSsystemhasbeendamagedinanaccident,such
asarolloverorhittinganoverheadobjectduringtransport,
replaceanydamagedROPScomponentstorestoretheROPS
systemtoitsoriginallevelofprotection.

Afteranaccident,checkthefollowingitemsfordamage:

•TheROPSbar

•Operatorseat

•Seatbeltmounting

•Seatbelt

Beforeyouoperatethemachine,replacealldamagedROPS
components;contactanAuthorizedServiceDealer.

Important:Donottrytoweldorstraightenadamaged
ROPSbar.

1.Checkthatthe4boltsthatsecuretheROPSbartothe
chassisofthemachinearetorquedto162to176N-m
(120to130ft-lb);refertoFigure45.

Figure45

2.Checkthattheboltsandnutsthatattachtheseat-belt
retractorandbuckletotheseataretorquedto104to
115N-m(77to85ft-lb);refertoFigure45.

Note:Replaceanypartsthatarewornordamaged.

34

Cleaning

RemovingDebrisfromthe

Storage

1.Loweranyattachments,stoptheengine,andremove
thekey.

Machine

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens
and/orcoolingshroudsremoved,willresultinengine
damagefromoverheating.

1.Parkthemachineonalevelsurface,lowerany
attachments,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawayanydebrisfromtheaircleaner.

6.Cleananydebrisbuild-upontheengineandintheoil
coolernswithcompressedair.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

7.Cleandebrisfromthehoodopening,mufer,andheat
shields.

8.Closethehood.

2.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,engine,hydraulicpumps,
andmotors.

3.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page21).

4.Greasethemachine;refertoGreasingtheMachine
(page20).

5.Changethecrankcaseoil;refertoServicingtheEngine
Oil(page22).

6.Chargethebattery;refertoServicingtheBattery(page

25).

7.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

8.Paintallscratchedorbaremetalsurfacesandreplace
anymissingordamageddecals.Paintanddecalsare
availablefromyourAuthorizedServiceDealer.

9.Storethemachineinaclean,drygarageorstoragearea.
Removethekeyfromtheignitionswitchandkeepitin
amemorableplace.

10.Coverthemachinetoprotectitandkeepitclean.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuild-up

inthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,openthe
hoodandinspecttheareaundertheengineonaregularbasis.
Whenthedebrisis1to2inchesdeep,haveanAuthorized
ServiceDealerremovetherearofthemachine,fueltank,and
batteryandushthechassisclean.

35

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranks,butwillnotstart.

PossibleCauseCorrectiveAction

1.Thecontrolsarenotintheneutral
position.

2.Theelectricalconnectionsare
corrodedorloose.

3.Afuseisblownorloose.3.Correctorreplacethefuse.

4.Thebatteryisdischarged.

5.Therelayorswitchisdamaged.

6.Adamagedstarterorstartersolenoid.

7.Seizedinternalenginecomponents.7.ContactyourAuthorizedService

1.Thestartingprocedurewasperformed
incorrectly.

2.Thefueltankisempty.2.Fillthefueltankwithfreshfuel.

3.Thefuelshut-offvalveisclosed.3.Openthefuelshutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplusareinoperative.

8.Thecrankingspeedistooslow.

9.Theaircleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Improperfuelgradeisbeingusedfor
coldweatheruse.

12.Thecompressionislow.

13.Theinjectionnozzlesorpumpsare
malfunctioning.

14.TheETRsolenoidisbroken.

1.MoveallofthecontrolstotheNeutral
position.

2.Checktheelectricalconnectionsfor
goodcontact.

4.Chargethebatteryorreplaceit.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Dealer.

1.RefertoStartingandStoppingthe
Engine.

4.Drainandushthefuelsystem;add
freshfuel.

leaksatthefuelhoseconnections
andttingsbetweenthefueltankand
engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery,oilviscosity ,and
startingmotor(contactyourAuthorized
ServiceDealer).

11.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.Youmayneedtowarmthe
entiremachine.

12.ContactyourAuthorizedService
Dealer.

13.ContactyourAuthorizedService
Dealer.

14.ContactyourAuthorizedService
Dealer.

36

Problem

PossibleCauseCorrectiveAction

Theenginestarts,butdoesnotkeep
running.

Theengineruns,butknocksormisses.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Thereisdirtorwaterisinthefuel
system.

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuelsystem.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeisbeingusedfor
coldweatheruse.

6.Thesparkarrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Thereisdirt,water,stalefuel,or
incorrectfuelisinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuelsystem.3.Bleednozzlesandcheckforairleaksat

4.Theinjectionnozzlesaredamaged.

5.Thecompressionislow.

6.Theinjectionpumptimingisincorrect.

7.Thereisexcessivecarbonbuild-up.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.

6.Cleanorreplacethesparkarrestor
screen.

Dealer.

1.Drainandushthefuelsystem;add
freshfuel.

2.RefertotroubleshootingitemThe
engineoverheats.

thefuelhoseconnectionsandttings
betweenthefueltankandengine.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theenginewillnotidle.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Thereisdirt,water,stalefuel,or
incorrectfuelisinthefuelsystem.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thecompressionislow.

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

37

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Excessiveblacksmokefromexhaust.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe
radiator.

3.Thecrankcaseoillevelisincorrect.

4.Theengineloadistooexcessive.4.Reducetheload;uselowerground

5.Thereisincorrectfuelisinthefuel
system.

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Theinjectiontimingisincorrect.

9.thecoolantpumpisdamaged.

1.Theengineloadistooexcessive.1.Reducetheload;uselowerground

2.Theaircleanerltersaredirty.2.Servicetheairlters.

3.Thereisincorrectfuelisinthefuel
system.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleanthesidepanel
screenswitheveryuse.

3.Fillordraintheoiltothefullmark.

speed.

5.Drainandushthefuelsystem;add
freshfuel.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

9.ContactyourAuthorizedService
Dealer.

speed.

3.Drainthefuelsystemandrellwith
speciedfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Excessivewhitesmokefromexhaust.

1.Thekeywasturnedtothestartposition
beforetheglowpluglightturnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thecompressionislow.

1.Turnthekeytotherunpositionand
allowtheglowpluglighttoturnoff
beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugsandwiring.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

38

Problem

PossibleCauseCorrectiveAction

Theenginelosespower.

Themachinedoesnotdrive.

1.Theengineloadisexcessive.1.Reducetheload;uselowerground

2.Thecrankcaseoillevelisincorrect.

3.Theaircleanerltersaredirty.3.Servicetheairlters.

4.Thereisdirt,water,stalefuel,or
incorrectfuelisinthefuelsystem.

5.Theengineisoverheating.

6.Thesparkarrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Thecompressionislow.

9.Thefueltankventisrestricted.9.ContactyourAuthorizedService

10.Theinjectionpumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.Theparkingbrakeison.1.Releasetheparkingbrake.

2.Thehydraulicuidlevellow.2.Addhydraulicuidtothereservoir.

3.Thepumpand/orwheelmotoris
damaged.

4.Thereliefvalveisdamaged.4.ContactyourAuthorizedService

speed.

2.Fillordraintothefullmark.

4.Drainandushthefuelsystem;add
freshfuel.

5.RefertotroubleshootingitemThe
engineisoverheating.

6.Cleanorreplacethesparkarrestor
screen.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

8.ContactyourAuthorizedService
Dealer.

Dealer.

10.ContactyourAuthorizedService
Dealer.

11.ContactyourAuthorizedService
Dealer.

3.ContactyourAuthorizedService
Dealer.

Dealer.

39

ToroCompactUtilityEquipmentWarranty

AOne-Y earLimitedWarranty

CompactUtilityEquipment
(CUE)Products

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ProSneak
CompactUtilityLoaders,
Trenchers,StumpGrinders,
andAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer .

1yearor1000operatinghours,
whicheveroccursrst

*

*

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.T olocatea
dealerconvenienttoyou,accessourwebsiteatwww .Toro.com.You
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0261RevE