Toro 25400, 25400A, 25400C Operator's Manual

FormNo.3386-896RevA
g019008
ProSneak360VibratoryPlow
ModelNo.25400—SerialNo.314000001andUp ModelNo.25400A—SerialNo.314000001andUp ModelNo.25400C—SerialNo.314000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
WARNING
g018963
1
Introduction
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SafetyandInstructionalDecals.................................7
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................14
Attachments/Accessories........................................14
Operation....................................................................14
AddingFuel...........................................................14
FillingtheFuelTank...............................................15
StartingandStoppingtheEngine..............................15
OperatingtheVibratoryPlow..................................16
RotatingtheWheels................................................17
TransportingtheMachine........................................18
Maintenance.................................................................19
RecommendedMaintenanceSchedule(s)......................19
PremaintenanceProcedures........................................20
OpeningtheHood.................................................20
Lubrication...............................................................20
GreasingtheMachine.............................................20
EngineMaintenance..................................................21
ServicingtheAirCleaner.........................................21
ServicingtheEngineOil..........................................22
FuelSystemMaintenance...........................................24
BleedingtheFuelSystem.........................................24
CheckingtheFuelLinesandConnections..................24
DrainingtheFuelFilter/WaterSeparator...................25
ReplacingtheFuelFilterCanister..............................25
DrainingtheFuelTank...........................................25
ElectricalSystemMaintenance....................................25
ServicingtheBattery...............................................25
DriveSystemMaintenance.........................................27
CheckingtheTirePressure......................................27
CheckingtheTiresandLugNuts.............................27
ServicingtheTransmissionandAxles........................27
CoolingSystemMaintenance......................................29
ServicingtheCoolingSystem...................................29
BeltMaintenance......................................................30
CheckingtheAlternatorDriveBeltTension...............30
ReplacingtheDriveBelt..........................................30
ControlsSystemMaintenance.....................................30
CheckingtheParkingBrake.....................................30
AdjustingtheCreepControlLinkage........................30
AdjustingtheTractionDriveforNeutral....................31
HydraulicSystemMaintenance....................................31
ServicingtheHydraulicSystem.................................31
ROPSMaintenance....................................................34
CheckingandServicingtheROPS.............................34
Cleaning...................................................................35
RemovingDebrisfromtheMachine..........................35
CleaningtheChassis...............................................35
Storage........................................................................35
Troubleshooting...........................................................36
3
Safety
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol,which means: instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always followallsafetyinstructionstoavoidseriousinjuryordeath.
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
Becomefamiliarwiththesafeoperationoftheequipment,
Alloperatorsandmechanicsshouldbetrained.The
Neverletchildrenoruntrainedpeopleoperateorservice
Theowner/usercanpreventandisresponsiblefor
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
Wearappropriateclothingincludinghardhat,safety
Inspecttheareawheretheequipmentistobeusedand
Useextracarewhenhandlingfuels.Theyareammable
Caution
,
W ar ning
,or
Danger
—personalsafety
WARNING
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
operatorcontrols,andsafetysigns.
ownerisresponsiblefortrainingtheusers.
theequipment.Localregulationsmayrestricttheageof theoperator.
accidentsorinjuriesoccurringtopeople,ordamageto property.
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
glasses,longpants,safetyshoes,reectorvests, respirators,andhearingprotection.Longhair,loose clothingorjewelrymaygettangledinmovingparts.
removeallobjectssuchasrocks,toys,andwirewhichcan bethrownbythemachine.
andvaporsareexplosive.
Useonlyanapprovedcontainer –Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling. Donotsmoke.
Neverrefuelordrainthemachineindoors.
Knowthehandsignalsusedonyourjob.Followthe
instructionsoftheagmen,signals,etc.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Beforedigging,havetheareamarkedfor
undergroundutilities,anddonotdiginmarked areas.
Neverrunanengineinanenclosedarea.
Beforestartingeachday,checkthemachineforoiloruid
leaks.Replacealldamaged,loose,wornormissingparts andfollowthelubricationandmaintenanceprocedures showninthismanual.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine fromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Ground
conditionsmayadverselyaffectthestabilityofthe machine.Usecautionwhenworkingonnewlydisturbed earth.
Allowadequatespacewhenturningthisunit.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Neveroperatewithouttheguardssecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly ,and functioningproperty.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,engageparkingbrake,andshutoff theenginebeforeleavingtheoperator'spositionforany reason.
Keephandsandfeetawayfrommovingattachments.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemachineundertheinuenceof
alcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Readallattachmentmanuals.
4
Ensurethattheareaisclearofotherpeoplebefore
operatingthemachine.Stopthemachineifanyoneenters thearea.
Neverleavearunningmachineunattended.Alwaysstop
theengine,settheparkingbrake,andremovethekey beforeleaving.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.
Ensurethatyouoperatethemachineinareaswhere
therearenoobstaclesincloseproximitytotheoperator. Failuretomaintainadequatedistancefromtrees,walls, andotherbarriersmayresultininjuryasthemachine backsupduringoperationiftheoperatorisnotattentive tothesurroundings.Onlyoperatetheunitinareaswhere thereissufcientclearancefortheoperatortosafely maneuvertheproduct.
Neverallowanyoneinthetrenchwhileoperatingthe
machine.
Locatethepinchpointareasmarkedonthemachineand
attachmentsandkeephandsandfeetawayfromthese areas.
Beforeoperatingthemachinewithanattachment,ensure
thattheattachmentisproperlyinstalled.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland tip-overaccidents,whichcanresultinsevereinjuryordeath. Allslopesrequireextracaution.
Avoidoperatingthismachineonslopes.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven terraincouldoverturnthemachine.Tallgrasscanhide obstacles.
UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristics ofthemachine.Warrantymaybevoidedifusedwith unapprovedattachments.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthemachine
losestraction,proceedgradually,straightdowntheslope.
Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthemachineuphill.
Donotoperateneardrop-offs,ditches,orembankments.
Themachinecouldsuddenlyturnoverifawheelgoes overtheedgeofaclifforditch,orifanedgecavesin.
Donotoperateonwetgrass.Reducedtractioncould
causesliding.
Donotparkthemachineonahillsideorslopewithout
loweringtheattachmenttotheground,settingtheparking brake,andchockingthewheels.
Onlyoperatethemachineonlevelgroundwhenthe
machineisinthenarrowwheelconguration.
RolloverProtectionStructure(ROPS) System
BeforeoperatingamachinewithaROPS(rollover
protectionstructure),ensurethattheseatbeltisingood conditionandissecurelyattachedtothemachine.
Alwayswearaseatbeltwhenoperatingamachinewith
aROPS.
InspecttheROPSattheintervalrecommendedinthis
manualorwhentheROPShasbeeninanaccident.
RepairadamagedROPSusingonlygenuineToro
replacementparts;donotrepairormodifytheROPS.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires)beforedrivingunderany objectsanddonotcontactthem.
DonotremovetheROPSexceptwhenservicingor
replacingit.
Donotaddweighttothemachinethatexceedsthegross
weightdisplayedontheROPSlabel.
MaintenanceandStorage
Disengagetheauxiliaryhydraulics,lowertheattachment,
settheparkingbrake,stoptheengine,andremovethe key.Waitforallmovementtostopbeforeadjusting, cleaning,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive last.Reconnectpositiverstandnegativelast.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
5
Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.W ear protectiveclothinganduseinsulatedtools.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthemachinefreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthemachine tocoolbeforestoring.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;neveruse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
117-2718
114-9600
1.ReadtheOperator'sManual.
125–4967
1.Liftpoint
117-3276
1.Enginecoolantunder pressure
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe Operator'sManual.
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.
125–6670
1.Cutting/dismembermenthazard,trencher—keep bystandersawayfromthetrencher;keepawayfrommoving parts;keepallguardsandsafetiesinplace.
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities beforedigging.
125–6672
1.Crushinghazard—stayawayfromarticulatedjoints.
7
125–6677
1.Engine—stop3.Engine—start
2.Engine—run
125–6674
1.Disengagetheparking brake.
2.Engagetheparkingbrake.
125–6675
1.Raise/lowertheplow.2.Raise/lowerthetrencher.
1.Turnthetrencher clockwise.
2.Stopthetrencher .
125–6678
3.Turnthetrencher counterclockwise.
125–6676
1.Raise/lowerthetrencher.2.Raise/lowertheplow.
125–6679
1.Forinformationonpreheatingtheengine,readthe Operator’sManual.
8
125–6680
1.ReadtheOperator’s Manual.
2.Turnleft
3.Slow
4.Fast
5.Turnright
6.Tractioncontrol
125–6681
1.Entanglementhazard—keepawayfrommovingparts;keep allguardsandsafetiesinplace.
125-6683
1.Pulloutforfastestspeed
2.Increasespeed
3.Enginespeed
4.Decreasespeed
5.Pushinforslowestspeed
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders awayfromtheplow;stayawayfrommovingparts;keepall guardsandsafetiesinplace.
1.Pressdowntostopplow vibration.
125–6686
1.Cutting/dismembermenthazardofhand,trencher—keep awayfrommovingparts;keepallguardsandsafetiesin place.
125–6682
2.Pulluptostartplow vibration.
125–6687
1.Onlystartthemachineusingtheprocedureinthismanual. Donotattempttostarttheenginewithtools.
9
125–6688
1.Explosionhazard—ReadtheOperator’sManual;Donot usestartinguid.
125–6694
125–8487
1.Crushinghazard,tire—readtheOperator’sManual;the extensionstepmustbeattachedwhenthetiresareinwide ordoubledconguration.
1.Tiedownlocation
125–8483
1.Hydraulicuid;readtheOperator’sManual.
125–8491
1.Crushinghazard,warning—keepawayfromarticulated joints;replacemissingsafetyshields.
125–8488
1.Turnclockwise3.Turncounterclockwise
2.Stoprotation
10
106-9290
1.Inputs5.Inseat
2.Notactive
3.Hightemperatureshutdown
4.Hightemperaturewarning8.Neutral
6.PowerTake-off(PTO)10.PowerTakeOff(PTO)
7.ParkingbrakeOff11.Start
9.Outputs13.Start
12.EnergizetoRun(ETR)
125–6673
1.Warning—readtheOperator’sManual.4.Warning—keepbystandersawayfrom
2.Warning—donotoperatethemachine unlessyouhavereceivedproper training.
3.Warning—alwayswearaseatbelt.6.Warning—donotoperatemorethan
themachine.
5.Warning—stayawayfrommoving parts;keepallguardsandsafetiesin place.
oneattachmentatatime.
14.Power
7.Explosionhazard;shockhazard—call thelocalutilitiesbeforedigging underground.
8.ReadtheOperator’sManualfor informationonstartingtheengine—1) Engagetheparkingbrake;2)Putthe transmissionandallattachmentsin neutral;3)Turntheignitionkeytothe enginestartposition.
9.ReadtheOperator’sManualfor informationonstoppingtheengine—1) Parkthevehicleonaat,levelsurface;
2)Engagetheparkingbrake;3)Put thetransmissionandallattachmentsin neutral;4)Lowertheattachmentsto theground;5)Turntheignitionkeyto theenginestopposition;6)Remove thekeyfromtheignition.
11
ProductOverview
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g019007
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g018966
Figure3
1.Controlpanel4.Engine-oillter
2.Hoodlatch5.Engine-oildipstick8.Aircleaner
3.Hoodhandle
Controls
Becomefamiliarwithallthecontrols(Figure4)beforeyou starttheengineandoperatethemachine.
6.Fuellter
Youcanrotatetheknobtomakesmalladjustmentstothe enginespeed.Rotatetheknobcounterclockwisetoincrease enginespeedandclockwisetodecreaseenginespeed.
PTOSwitch
ThePTOswitchcontrolsthevibratoryplow .
Pulltheswitchtostartthevibratoryplow.
Pushtheswitchtostopthevibratoryplow.
CreepControlLever
Thislevercontrolstheforwardandreversedirectionsandthe machinespeedduringmachineoperation.Thecreepcontrol leverhasthreepositions:forward,neutral,andreverse.The machinewillmoveinthedirectionthatyoumovethelever. Thefartheryoupushorpullthelever,thefasterthemachine willmove.Theleverwilllockinpositionwhenyourelease
Figure4
1.Throttle4.Directionalcontrollever
2.PTO
3.Creepcontrollever
5.Parkingbrake
6.Attachmentcontrollever
Throttle
Pushthebuttonatthecenteroftheknobandpulltheknob toincreasetheenginespeed.
Pushthebuttonatthecenteroftheknobandpushtheknob intodecreaseenginespeed.
thelever.
Thisleverhas5positions:forward,reverse,neutral,right, andleft.
DirectionControlLever
Thislevercontrolsthedirectionandspeedofthemachine.
Thisleverhas5positions:forward,reverse,neutral,right, andleft.
Themachinewillmoveinthedirectionthatyoumovethe lever.Thefartheryoupushorpullthelever,thefasterthe machinewillmove.
7.Fronttie-downbar
9.Reartie-downbar
12
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