Toro 25200, 25200E Operator's Manual

FormNo.3407-349RevA

DirectDriveTrencher

RT600TractionUnit

ModelNo.25200—SerialNo.316000001andUp
ModelNo.25200E—SerialNo.316000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3407-349*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Introduction

Thisattachmentisdesignedtodigtrenchesinsoiltobury
cablingandpipingforvariousapplications.Itisnotintended
tocutrock,wood,oranyothermaterialotherthansoil.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedToroServiceDealer
orToroCustomerServiceandhavethemodelandserial
numbersofyourproductready.Figure1illustratesthe
locationofthemodelandserialnumbersontheproduct.
Writethenumbersinthespaceprovided.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................4

....................................................................................5

PreparingtheMachine.............................................5

InstallingtheTrencherAttachment............................5

InstallingtheAuger.................................................6

InstallingtheRestraint-BarBrackets...........................6

InstallingtheHydraulicHoses...................................7

InstallingtheBoom.................................................8

InstallingtheDiggingChain.....................................12

Operation....................................................................13

SelectingtheProperComponentsforthe

Trencher............................................................13

UsingtheTrencher.................................................15

OperatingTips......................................................17

Maintenance.................................................................18

GreasingtheTrencher.............................................18

ServicingtheTrencherDiggingChain.......................18

ReplacingtheDiggingChain....................................23

Storage........................................................................25

Troubleshooting...........................................................26

Figure1

1.Locationofthemodelandserialnumberplate

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Safety

Improperlyusingormaintainingthetrenchercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandthoseinthe
machine
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomply
withtheinstructionmayresultinpersonalinjuryor
death.

Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Anelectricshockoran
explosionmayoccurifyoudigintoautilityline.

Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).

Operator’ s Man ual

DANGER

.Alwayspayattentiontothe

WARNING

Lightningcancausesevereinjuryordeath.

Iflightningisseenorthunderisheardinthearea,
donotoperatethemachine;seekshelter.

CAUTION

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompin-hole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

DANGER

Themovingteethandaugerwillcutorseveryour
hands,feet,orotherbodyparts.

•Keephands,feet,andanyotherpartofyour
bodyorclothingawayfrommovingteeth,auger,
orotherparts.

•Beforeadjusting,cleaning,repairing,or
inspectingthetrencher,lowerthetrenchertothe
ground,shutofftheengine,waitforallmoving
partstostop,andremovethekey.

WARNING

Whentheengineisoff,anattachmentintheraised
positioncangraduallylower.Someonebelow
theattachmentmaybepinnedorinjuredbythe
attachmentasitlowers.

Alwayslowertheattachmenteachtimeyoushut
offthemachine.

CAUTION

Hydraulicttings,hydrauliclines/valves,and
hydraulicuidmaybehotandcanburnyouifyou
touchthem.

•Weargloveswhenmaintaininghydraulic
components.

•Allowthetractionunitandtrenchertocool
beforetouchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

WARNING

Whengoingupordownhill,themachinecould
overturniftheheavyendistowardthedownhill
side.Someonemaybepinnedorseriouslyinjured
bythemachineifitoverturns.

Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Anattached
trenchermakesthebackendofthemachineheavy.

3

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

Figure3

1.Decal125-66702.Decal125-6671

125–6670

1.Cutting/dismembermenthazard,trencher—keep
bystandersawayfromthetrencher;keepawayfrommoving
parts;keepallguardsandsafetiesinplace.

125-6671

1.Explosionhazard;electricshockhazard—calllocalutilities
beforedigging.

4

PreparingtheMachine

Important:Ensurethattheliftingequipmenthasa

liftingcapacityofatleast405kg(893lb).

2.Settheparkingbrake.

3.TurnthekeytotheOFFposition.

4.Removethekey.

1.Parkthemachineonalevelsurface.

5.Disconnectthebattery.

InstallingtheTrencherAttachment

Raisetheattachmentofftheoor.

Important:Ensurethattheliftingequipmenthasaliftingcapacityofatleast405kg(893lb).

1x2x4x11x6x

(3/4x2-1/4

inches)

(3/4x2-1/2

inches)(3/4inch)

5

InstallingtheAuger

4x4x4x

(5/8x2

inches)

InstallingtheRestraint-BarBrackets

1x1x8x8x8x8x

(5/8inch)

(M12)

(M12x4-1/4

inches)

(5/8inch)

(5/8x2

inches)

6

InstallingtheHydraulicHoses

2x

42cm(16-1/2inches)

1x

97cm(38inches)

88cm(34-1/2inches)

1x

7

Testingthehoses

1.Startthemachine;refertothetractionunitOperator’s
Manual.

75cm(29-1/2inches)

1x

2.Operatethetrencher-chaindirectioncontrolandthe
attachmentcontrol(locatedontherightsideofthe
operatorseat)inbothdirectionsseveraltimestobleed
theairfromthehydraulicmotorandthehydrauliclift
cylinder.

Note:Thetrencher-chaindirectioncontrolrotatesthe
hubforwardandrearward,andtheattachmentcontrol
raisesandlowerstheboom-mounttting.Have
anotherpersonobservethehubandtheboom-mount
ttingastheymove.Moveeachofthecontrolsinboth
directionsuntilthehubandtheboom-mounttting
movesmoothlyinbothdirections.

InstallingtheBoom

AssemblingandInstallingtheBoom-EndCylinder

1x1x1x1x1x1x

O-ring

Washer

(3/16x1-3/4

inches)

8

InstallingtheBoomPlates

2x2x

Longboomplates

4x2x2x2x2x

(5/8x4-1/2

inches)

Placethreadlockingadhesiveon4bolts(5/8x4-1/2inches)andinstallthemasshown.

(M12)(M12)

ThickbarclampThinbarclamp

Shortboomplates

9